BJM Pumps JX-F User Manual

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UUCAST IRONUU

UUTHREE PHASEUU

J08-F J15-F J22-F

J37-F J55C-F J75C-F

J15H-F J22H-F J37H-F J55CH-F J75CH-F

U316 STAINLESS STEELU

UUTHREE PHASEUU

JX08SS-F JX15SS-F JX22SS-F

JX37SS-F JX55CSS-F JX75CSS-F

JX15HSS-F JX22HSS-F JX37HSS-F JX55CHSS-F JX75CHSS-F

INSTALLATION, OPERATION & MAINTENANCE MANUAL

FARHENHEIT

™

J-F & JX-F SERIES

SIDE DISCHARGE

Electric Submersible Pumps

Three Phase

208V, 230V, 460V & 575V

Read this manual carefully before installing, operating or servicing these pump models.

UUObserve all safety information.UU Failure to comply with instructions may result in personal

injury and/or property damage. Please retain these instructions.

Version 2/11/14

TABLE OF CONTENTS

INTRODUCTION ........................................................................................................................................................................ 4

SAFETY ...................................................................................................................................................................................... 5

INSPECTION .............................................................................................................................................................................. 6

PRE-INSTALLATION INSPECTION ...................................................................................................................................... 6

LUBRICATION: ...................................................................................................................................................................... 6

OIL FILL QUANTITY/TYPE .................................................................................................................................................... 7

PUMP INSTALLATION .......................................................................................................................................................... 8

POSITIONING THE PUMP .................................................................................................................................................... 8

PUMP ROTATION ................................................................................................................................................................. 9

TYPICAL MANUAL WATER/WASTEWATER EFFLUENT INSTALLATION ............................................................................. 10

TYPICAL AUTOMATIC WATER/WASTEWATER EFFLUENT INSTALLATION ...................................................................... 11

STOPPING .......................................................................................................................................................................... 11

INTENDED METHODS OF CONNECTION .............................................................................................................................. 12

THREE PHASE WIRING INSTRUCTIONS .......................................................................................................................... 12

TROUBLE SHOOTING ............................................................................................................................................................. 14

PUMP WILL NOT RUN ........................................................................................................................................................ 14

PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY ........................................................................................... 14

SERVICING YOUR SUBMERSIBLE PUMP ........................................................................................................................ 14

MAINTAINING YOUR PUMP ............................................................................................................................................... 14

CHANGING SEAL OIL ......................................................................................................................................................... 15

EXPLODED VIEW OF J08-F, JX08SS-F, J15-F, JX15SS-F, J15H-F, JX15HSS-F .................................................................. 17

EXPLODED VIEW OF J22-F, JX22SS-F, J22H-F, JX22HSS-F, J37-F, JX37SS-F, J37H-F, JX37HSS-F ............................... 18

EXPLODED VIEW OF J55C-F, JX55CSS-F, J55CH-F, JX55CHSS-F, J75C-F, JX75CSS-F, J75CH-F, JX75CHSS-F ........... 20

EXPLODED VIEW OF JX08SS-F, JX15SS-F, JX15HSS-F (PRECISION CAST MODELS) .................................................... 21

EXPLODED VIEW OF JX22SS-F, JX37SS-F (PRECISION CAST MODELS) ......................................................................... 22

J-F SERIES PARTS LIST ......................................................................................................................................................... 23

JX-F SERIES PARTS LIST ....................................................................................................................................................... 25

THREE PHASE WIRING DIAGRAM ......................................................................................................................................... 27

208V ..................................................................................................................................................................................... 27

MODELS: J08-F, JX08SS-F, J15-F, JX15SS-F, J15H-F, JX15HSS-F, J22-F, JX22SS-F, J22H-F, JX22HSS-F, J37-F,

JX37SS-F, J37H-F, J37HSS-F, J55C-F, J55CSS-F, J55CH-F, J55CHSS-F ................................................................... 27

230V ..................................................................................................................................................................................... 28

MODELS: J08-F, JX08SS-F, J15-F, JX15SS-F, J15H-F, JX15HSS-F, J22-F, JX22SS-F, J22H-F, JX22HSS-F, J37-F. JX37SS-F, J37H-F, J37HSS-F, J55C-F, J55CSS-F, J55CH-F, J55CHSS-F, J75C-F, JX75CSS-F, J75CH-F, J75CHSS-F

.......................................................................................................................................................................................... 28

460V ..................................................................................................................................................................................... 29

.......................................................................................................................................................................................... 29

575V ..................................................................................................................................................................................... 30

.......................................................................................................................................................................................... 30

SEAL MINDER® - THERMAL MOTOR SENSOR SWITCH ...................................................................................................... 31

WARRANTY AND LIMITATION OF LIABILITY ........................................................................................................................ 33

START-UP REPORT FORM .................................................................................................................................................... 34

NOTES: .................................................................................................................................................................................... 37

INTRODUCTION

This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, reassembly and testing of the BJM Pumps® J-F & JXF Series submersible pump. This manual also contains information to optimize performance

and longevity of your BJM Pumps submersible pump. The F Series FARHRENHEIT™ pumps are engineered to pump water based liquids up to 200° Fahrenheit (93°C).

The submersible J-F Series pumps are designed to pump water and wastewater. The JX-F Series pumps are designed to pump corrosive liquids in concentrations chemically compatible with 316SS and FKM. The J-F & JX-F Series pumps are not explosion proof. They are not designed to pump volatile or flammable liquids.

Note: Consult chemical resistance chart for compatibility between pump materials and liquid before operating pump. Consult BJM engineering if there is a question on chemical compatibility.

If you have any questions regarding the inspection, disassembly, assembly or testing please contact your BJM Pumps distributor, or BJM Pumps, LLC.

BJM Pumps, LLC 123 Spencer Plain Rd. Old Saybrook, CT 06475, USA

Fax: 860-399-7784 Phone: 877-256-7867 Phone: 860-399-5937

Information, including pump data sheets and performance curves, is also available on our web site: HHUUwww.bjmpumps.comUU

For assistance with your electric power source, please contact a certified electrician. Please pay attention to the following alert notifications. They are used to notify

operators and maintenance personnel to pay special attention to procedures, to avoid causing damage to the equipment, and to avoid situations that could be dangerous to personnel.

NOTE: Instructions to aid in installation, operation, and maintenance or which clarify a procedure.

Immediate hazards that WILL result in severe personal injury or death. These instructions describe the procedure required and the injury which will result from failure to follow the procedure.

Hazards or unsafe practices that COULD result in severe personal injury or death. These instructions describe the procedure required, and the injury which could result from failure to follow the procedure.

Hazards or unsafe practices which COULD result in personal injury or product or property damage. These instructions describe the procedure required and the possible damage which could result from failure to follow the procedure.

SAFETY

Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual.

Risk of electric shock – this pump has not been investigated for use

in swimming pool areas.

Do not pump flammable or volatile liquids. UUDeath or serious

injury will result.

Before attempting to open or service the pump:

1) Familiarize yourself with this manual.

2) Unplug or disconnect the pump power cable to ensure that the pump will remain

inoperative.

3) Allow the pump to cool if overheated.

Do not operate the pump with a worn or damaged electric power

cable. Death or serious injury could occur.

Never attempt to alter the length or repair any power cable with a splice. The pump motor and pump motor and cable must be completely waterproof. Damage to the pump or personal injury may result from alterations.

After the pump has been installed, make sure that the pump and all piping are secure before operation.

Do not lift the pump by the power cable piping or discharge hose. Attach proper lifting equipment to the lifting handle (or lifting rings) fitted to the pump. Do not suspend the pump by the power cable.

Obtain the services of a qualified electrician to troubleshoot, test and/or service the electrical components of this pump.

Pumps and related equipment must be installed and operated

according to all national, local and industry standards.

INSPECTION

Review all safety information before servicing pump.

The following are recommended installation practices/procedures for the pump. If there are questions in regards to your specific application, contact your local BJM Pumps distributor or BJM Pumps, LLC.

PRE-INSTALLATION INSPECTION

1) Check the pump for damage that may have occurred during shipment.

2) Inspect the pump for any cracks, dents, damaged threads, etc.

3) Check power cord and sensor cable for any cuts or damage.

4) Check for, and tighten any hardware that appears loose.

5) Carefully read all tags, decals and markings on the pump.

If anything appears to be abnormal, contact your BJM Pumps distributor or BJM Pumps, LLC. If damaged, the pump may need to be repaired before use. Do not install or use the pump until appropriate action has been taken.

LUBRICATION:

No additional lubrication is necessary. The shaft seal and bearings are fully lubricated from the factory. Seal oil should be checked once per year. See table on page 7.

Qty. oil in seal chamber

Models

U.S. fl. oz.

C.C.

Type of oil

J08-F

265

ISO 32 NSF Food Grade Mineral Oil

J15-F

265

ISO 32 NSF Food Grade Mineral Oil

J22-F

10.8

320

ISO 32 NSF Food Grade Mineral Oil

J37-F

10.8

320

ISO 32 NSF Food Grade Mineral Oil

J55C-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

J75C-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

Qty. oil in seal chamber

Models

U.S. fl. oz.

C.C.

U.S. fl. oz.

J08H-F

265

ISO 32 NSF Food Grade Mineral Oil

J15H-F

265

ISO 32 NSF Food Grade Mineral Oil

J22H-F

10.8

320

ISO 32 NSF Food Grade Mineral Oil

J37H-F

10.8

320

ISO 32 NSF Food Grade Mineral Oil

J55CH-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

J75CH-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

Qty. oil in seal chamber

Models

U.S. fl. oz.

C.C.

Type of oil

JX08SS-F

10.1

300

ISO 32 NSF Food Grade Mineral Oil

JX15SS-F

10.1

300

ISO 32 NSF Food Grade Mineral Oil

JX22SS-F

13.5

400

ISO 32 NSF Food Grade Mineral Oil

JX37SS-F

13.5

400

ISO 32 NSF Food Grade Mineral Oil

JX55CSS-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

JX75CSS-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

Qty. oil in seal chamber

Models

U.S. fl. oz.

C.C.

Type of oil

J08HSS-F

10.1

300

ISO 32 NSF Food Grade Mineral Oil

JX15HSS-F

10.1

300

ISO 32 NSF Food Grade Mineral Oil

JX22HSS-F

13.5

400

ISO 32 NSF Food Grade Mineral Oil

JX37HSS-F

13.5

400

ISO 32 NSF Food Grade Mineral Oil

JX55CHSS-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

JX75CHSS-F

45.6

1350

ISO 32 NSF Food Grade Mineral Oil

OIL FILL QUANTITY/TYPE

Note: The stator on this model is oil filled. This needs to be changed annually

when the seal oil is changed. With the power cable entry removed, fill the motor

chamber with oil to a level that insures the oil is covering the motor windings by

½”, and that will be above the upper bearing. Do not overfill, an air gap of 10-15%

must be maintained for heat expansion.

PUMP INSTALLATION

J-F & JX-F Series pumps have been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information.

Lifting:

Attach a rope or lifting chain (not included) to the handle (or lifting rings) on the top of the pump.

Do not lift the pump by the power cable or discharge hose/piping.

Proper lifting equipment (rope/chain) must be used.

POSITIONING THE PUMP

BJM Pumps, J-F & JX-F Series pumps are designed to operate fully submerged. Data

sheets can be obtained online at HHUUwww.bjmpumps.comUUHH or by calling BJM Pumps, LLC at 860-399-5937.

 Do not run pump dry.  Pump liquid should not exceed a maximum temperature of 200°F (93°C).  Never place the pump on loose or soft ground. The pump may sink, preventing

water from reaching the impeller. Place on a solid surface or suspend the pump with a lifting rope/chain. The J-F & JX-F Series pumps are provided with a suction strainer to prevent large solids from clogging the impeller. Any spherical solids which pass through the strainer should pass through the pump.

 For maximum pumping capacity, use the proper size non-collapsible hose or rigid

piping. A check valve may be installed after the discharge to prevent back flow when the pump is shut off.

PUMP ROTATION

Two ways to check the correct pump rotation:

1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below.

2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts. The kick back motion of the pump should be counter clockwise as shown in the picture below.

PUMP OPERATION

This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure.

Do not operate this pump where explosive vapors or

flammable material exist. Death or Serious injury will result.

TYPICAL MANUAL WATER/WASTEWATER EFFLUENT INSTALLATION

NOTE: Maximum recommended starts should not exceed 10 times per hour.

All J-F & JX-F models are provided with a 33” (10m) power cord. NEVERUU splice the power cable due to safety and warranty considerations. Always keep the lead end dry.

Note: 208V, 230V, 460V & 575V three phase units do not have a plug and have to be provided separately.

Do not alter the length or repair any power cable with a splice. The pump motor and cable must be completely waterproof. Damage to the pump or personal injury may result from alterations.

For manual operation: 208, 230, 460 & 575 volt: Connect directly to the power source or control box. Check the direction of the rotation. Tilt the pump and start it. It should twist in the opposite direction of the arrow (on pump).

TYPICAL AUTOMATIC WATER/WASTEWATER EFFLUENT INSTALLATION

NOTE: Maximum recommended starts should not exceed 10 times per hour.

Three phase pumps need a separate control box with float(s) for automatic operation.

STOPPING

To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator).

Typical 3 Phase Manual Control 1

INTENDED METHODS OF CONNECTION

Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps submersible pumps have been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information.

FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP

FROM ITS POWER SOURCE BEFORE HANDLING.

“Risk of electrical shock” Do not remove power supply cord and

strain relief or connect conduit directly to the pump.

Installation and checking of electrical circuits and hardware should

be performed by a qualified licensed electrician.

THREE PHASE WIRING INSTRUCTIONS

FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP

FROM ITS POWER SOURCE BEFORE HANDLING.

“Risk of electrical shock” Do not remove power supply cord and

strain relief.

Installation and checking of electrical circuits and hardware should

be performed by a qualified licensed electrician.

Typical 3 Phase Auto Control 1

To automatically operate a non-automatic three phase pump, a control panel is required. UUFollow the instructions provided with the panel to wire the system.UU For automatic three phase pumps see automatic three phase wiring diagram.

Before installing a pump, make sure both of the ground leads and the power leads have been connected properly. Once the power connections have been confirmed, then check the pump rotation. Momentarily energize the pump, observing the directions of kick back due to starting torque. Momentarily energize the pump, observing the directions of kick back due to starting torque. Rotation is correct if kick back is in the opposite direction of rotation arrow on the pump casing. If rotation is not correct, switching of any two power leads other than ground will provide the proper rotation.

Three phase pumps do NOT have integral motor overload protection. Pumps must be installed in accordance with the National Electrical Code and all applicable local codes and ordinances. Pumps are not to be installed in locations classified as hazardous in accordance with National Electrical Code, ANSI/NFPA 70.

Connect pump to a junction box, outlet box, control box, enclosure with a wiring compartment that meets NEC and local codes. The provision for supply connection shall reduce the risk of water entry during temporary, limited submersion and shall comply with the applicable requirements of the Standard for Enclosures for Electrical Equipment, UL 50, or the standard for Metallic Outlet Boxes, UL 514A, and the standard for Motor-Operated Water Pumps. UL 778.

TROUBLE SHOOTING

Disconnect the power source to the pump BEFORE attempting

any type of trouble shooting, service or repair.

PUMP WILL NOT RUN

1. Check power supply (fuses, breaker).

Reset power.

2. Blocked impeller. Remove strainer,

check and clean.

3. Defective cable or incorrect wiring.

4. Strainer clogged. Check and clean as

necessary.

PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY

1. Discharge line clogged, restricted or

hose kinked. Check discharge hose/pipe.

2. Worn impeller and/or suction cover.

Inspect and replace as necessary.

3. Pump overloaded due to liquid pumped

being too thick.

5. Float switch tangled/obstructed. Clean and free float switch from obstruction.

6. Float switch defective. Replace float switch.

4. Pumping air. Check liquid level and position of pump.

5. Excessive voltage drops due to long cables.

6. Three phase only; pump running backwards, check rotation.

SERVICING YOUR SUBMERSIBLE PUMP

Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. The design of the “F” Series high temperature pump models is unique and requires specific knowledge to perform the proper assembly. BJM Pumps recommends that all electrical service work be performed at the factory, or by a factory trained and certified repair technician, to insure that the materials and assembly methods meet BJM standards.

MAINTAINING YOUR PUMP

 Pump should be disconnected from the electric power supply before proceeding to

do any service or maintenance.

 Pump should be inspected at regular intervals.  More frequent inspections are required if the pump is used in a harsh environment.  Preventative maintenance should be performed to reduce the chance of premature

failure.

 Worn impellers and lip seals should be replaced.  Cut or cracked power cords must be replaced. (Never operate a pump with a cut,

cracked or damaged power cord.)

 Seal oil should be checked once per year.  Maintenance should always be done when taking a pump out of service before

storage.

1) Clean pump of dirt and other build up.

2) Check condition of oil around the shaft seals.

3) Check hydraulic parts: check for wear.

4) Inspect power cable. Make sure that it is free of nicks or cuts.

CHANGING SEAL OIL

Changing the seal oil in the J-F & JX-F Series pumps is very easy.

1) Make sure that the pump is deengergized and locked out for service.

2) Lay the pump down on its side.

3) Remove the screws that hold the bottom plate in place.

4) Remove bottom plate.

5) Remove screws holding the suction cover.

6) Remove the suction cover.

7) Remove the impeller.

8) Remove the inspection screw for the oil

sample of the oil. If it is milky white, or contains water, then the oil and possible, the mechanical seal, should be changed. If an oil change is needed:

9) Remove the screws that hold the oil chamber cover in place & remove the oil.

10) Replace the mechanical seal if necessary.

11) Replace the oil.

12) Assemble the pump.

chamber (pos#50-08). Pour out a small

STATOR REPLACEMENT OR ELECTRICAL REPAIR

The BJM Pumps “F” Series designed pumps utilize unique construction methods and

materials. The inner connection of all wiring requires use of a BJM wire connection kit. Included in this kit are specific instructions on how a qualified factory trained and certified repair technician can perform this work properly. No other materials or methods should be used on this product.

EXPLODED VIEW OF J08-F, J15-F, J15H-F

EXPLODED VIEW OF JX08SS-F, JX15SS-F, JX15HSS-F

EXPLODED VIEW OF J22-F, J22H-F, J37-F, J37H-F

EXPLODED VIEW OF JX22SS-F, JX22HSS-F, JX37SS-F, JX37HSS-F

EXPLODED VIEW OF J55C-F, JX55CSS-F, J55CH-F, JX55CHSS-F, J75C-F,

JX75CSS-F, J75CH-F, JX75CHSS-F

EXPLODED VIEW OF JX08SS-F, JX15SS-F, JX15HSS-F (PRECISION CAST

MODELS)

EXPLODED VIEW OF JX22SS-F, JX37SS-F (PRECISION CAST MODELS)

Pump Model J08F J15F J15HF J22F J22HF J37F J37HF J55CF J55CHF J75CF J75CHF

Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item #

01 Strainer with Bottom Plate - - - 201973 201973 201973 201973 201976 201976 201976 201976 01 Strainer 201969 201969 201969 - - - - - - - - 01-2 Bottom Plate 202007 202007 202007 - - - - - - - - 02 Suction Cover 202026 202026 202026 202009 202011 202009 202011 202031 202032 202031 202032 03 Impeller Nut 202894 202894 202894 202894 202894 202894 202894 202895 202895 202895 202895 04 Lock washer 202907 202907 202907 202907 202907 202907 202907 202904 202904 202904 202904 05 Impeller 202933 202067 202069 202937 202072 202074 202076 202078 202079 202082 202083 06 Impeller Key 202140 202140 202140 202140 202140 202140 202140 202141 202141 202141 202141 07 Pump Housing 202163 202165 202163 202167 202167 202167 202167 203007 203007 203007 203007 07 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 08 Oil Chamber Cover 202211 202211 202211 202211 202211 202211 202211 203043 203043 203043 203043 08 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 09 Lip Seal FKM 202233 202233 202233 202233 202233 202233 202233 203058 203058 203058 203058 09A Double Lip Seal FKM - - - - - - - 202240 202240 202240 202240 10 Shaft Sleeve - - - - - - - 202256 202256 202256 202256 10-1 O-Ring (Kit Only) - - - - - - - Kit Kit Kit Kit 10-2 O-Ring (Kit Only) - - - - - - - Kit Kit Kit Kit 13 Mechanical Seal FKM** 200500 200500 200500 200500 200500 200500 200500 200304 200304 300304 300304 14 Lower Ball Bearing 200958 200958 200958 200959 200959 200959 200959 200960 200960 200961 200961 14-1 Lower Ball Bearing - - - - - - - 200960 200960 200961 200961 14-2 Lower Bearing Retainer Clip - - - - - - - 202279 202279 202279 202279 17 Rotor w/ Shaft, 3 PH 204015 204016 204016 204017 204017 204018 204018 204019 204019 204020 204020 18 Stator w/Casing, 208V, 3PH 200525 200529 200529 200533 200533 200537 200537 200666 200666 - - 18 Stator w/Casing, 230/460V, 3PH 200547 200551 200551 200555 200555 200559 200559 200563 200563 200567 200567 18 Stator w/Casing, 575V, 3PH 200589 200593 200593 200597 200597 200601 200601 200606 200606 200610 200610 19 Wire Connection Kit* 204202 204202 204202 204203 204203 204203 204203 204203 204203 204203 204203 20 Upper Ball Bearing 200967 200967 200967 200958 200958 200958 200958 200959 200959 200959 200959 20-1 O-Ring (Kit Only) - - - - - - - Kit Kit Kit Kit 21A Oil Chamber - - - - - - - 202178 202178 202169 202169 21A-1 O-Ring (Kit Only) - - - - - - - Kit Kit Kit Kit 26 Pump Top Cover 202435 202435 202435 202445 202445 202445 202445 202439 202439 202439 202439 26-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 27 Power Cable w/ Gland- 3PH (High-Temp) 201733 201733 201733 203776 203776 203776 203776 203776 203776 203776 203776

J-F SERIES PARTS LIST

27-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 27-2 Seal Minder/Temp. Sensor Cord (High-Temp) 2736BF 2736BF 2736BF 2736BF 2736BF 2736BF 2736BF 2736BF 2736BF 2736BF 2736BF 27-2-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 31D Seal Minder Sensor w/ wire 202409 202409 202409 203998 203998 203998 203998 204000 204000 204000 204000 31E Ground Wire w/Ring Term. 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 32 Power Cord Line Clip/Strain Relief 203161 203161 203161 202497 202497 202497 202497 202497 202497 202497 202497 33 Seal Minder Sensor Cord Line Clip 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 34 Handle 202517 202517 202517 202517 202517 202517 202517 203171 203171 203171 203171 35 Holding Rods 202669 202670 202670 202671 202671 202672 202672 202673 202673 202674 202674 38 Discharge Nipple 202531 202534 202531 202534 202818 202534 202531 - - - - 38E Discharge Elbow - - - - - - - 202560 202560 202560 202560 38E-1

Gasket Discharge Elbow FKM - - - - - - - 203211 203211 203211 203211

38F Discharge Flange - - - 202545 202543 202545 202543 202537 202538 202537 202537 38F Discharge Connection 4" FNPT - - - 202552 - 202552 - - - - - 38F-1

Gasket - Discharge Flange FKM - - - 202660 202660 202660 202660 203211 203211 203211 203211

50-01 Bolt - Strainer/Stand 203238 203238 203238 203231 203231 203231 203231 203229 203229 203229 203229 50-02 Screw 203216 203216 203216 203228 203228 203228 203228 203229 203229 203229 203229 50-07 Screw - - - - - - - 203229 203229 203229 203229 50-08 Screw 203219 203219 203219 203219 203219 203219 203219 203246 203246 203246 203246 50-11 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 50-11-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 50-12 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 50-12-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 50-14-2 Screw - - - - - - - 203219 203219 203219 203219 50-26 Acorn Nut and Washer - - - - - - - - - - - 50-27 Screw 203216 203216 203216 203246 203246 203246 203246 203246 203246 203246 203246 50-27-2 Screw 203216 203216 203216 203216 203216 203216 203216 203216 203216 203216 203216 50-31E Screw 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 50-32 Screw 203214 203214 203214 - - - - - - - - 50-33 Screw 203214 203214 203214 203214 203214 203214 203214 - - - - 50-34 Screw 203219 203219 203219 203219 203219 203219 203219 - - - - 50-34-1 Screw for Handle w/ Cable Chain - - - - - - - 203228 203228 203228 203228 50-34-2 Screw for Handle - - - - - - - 203288 203288 203288 203288 50-34-3 Lock Washer - - - - - - - 202902 202902 202902 202902 50-38E Bolt - Discharge Elbow - - - - - - - 203287 203287 203287 203287 50-38F Bolt - Discharge Flange - - - 203253 203253 203253 203253 203287 203287 203287 203287

202648 202648 202648 202643 202643 202643 202643 202645 202645 202645 202645

O-Ring Kit-FKM

* "F" Series High Temperature Pumps Only

Pump Model JX08SSF JX15SSF JX15HSSF JX22SSF JX22HSSF JX37SSF JX37HSSF JX55CSSF JX55CHSSF JX75CSSF JX75CHSSF

Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item #

01 Strainer with Bottom Plate 201971 201971 201971 201974 201974 201974 201974 201977 201977 201977 201977 02 Suction Cover 202027 202028 202027 202010 202012 202010 202012 202034 202033 202034 202033 03 Impeller Nut 202894 202894 202894 202894 202894 202894 202894 202895 202895 202895 202895 04 Lock washer 202907 202907 202907 202907 202907 202907 202907 202904 202904 202904 202904 05 Impeller 202066 202068 202070 202071 202073 202075 202077 202081 202080 202085 202084 06 Impeller Key 202140 202140 202140 202140 202140 202140 202140 202141 202141 202141 202141 07 Pump Housing 202164 202166 202164 202168 202168 202168 202168 202171 202171 202171 202171 07 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 08 Oil Chamber Cover 202214 202214 202214 202219 202219 202219 202219 202216 202216 202216 202216 08 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 09 Lip Seal FKM 202232 202232 202232 202235 202235 202235 202235 203058 203058 203058 203058 09A Double Lip Seal FKM - - - - - - - 202240 202240 202240 202240 10 Shaft Sleeve - - - - - - - 202257 202257 202257 202257 10-1 O-Ring (Kit Only) - - - - - - - Kit Kit Kit Kit 10-2 O-Ring (Kit Only) - - - - - - - Kit Kit Kit Kit 13 Mechanical Seal FKM** 200500 200500 200500 200301 200301 200301 200301 200304 200304 200304 200304 14 Lower Ball Bearing 200958 200958 200958 200959 200959 200959 200959 200960 200960 200961 200961 14-1 Lower Ball Bearing - - - - - - - 200960 200960 200961 200961 14-2 Lower Bearing Retainer Clip 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 17 Rotor w/ Shaft, 3 PH 204021 204022 204022 204023 204023 204024 204024 204051 204051 204052 204052 18 Stator w/Casing, 208V, 3PH 200527 200531 200531 200535 200535 200539 200539 200668 200668 - - 18 Stator w/Casing, 230/460V,3PH 200549 200553 200553 200557 200557 200561 200561 200565 200565 200569 200569 18 Stator w/Casing, 575V, 3PH 200591 200595 200595 200599 200599 200603 200603 200608 200608 200612 200612 19 Wire Connection Kit* 204202 204202 204202 204203 204203 204203 204203 204203 204203 204203 204203 20 Upper Ball Bearing 200967 200967 200967 200958 200958 200958 200958 200959 200959 200959 200959 20-1 O-Ring (Kit Only) - - - - - - - Kit Kit Kit Kit 21A Oil Chamber 202197 202197 202197 202198 202198 202198 202198 202179 202179 202170 202170 21A-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 26 Pump Top Cover 202436 202436 202436 202438 202438 202438 202438 202440 202440 202440 202440 26-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 27 Power Cable w/ Gland- 3PH (High Temp) 201733 201733 201733 203777 203777 203777 203777 203777 203777 203777 203777 27-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 27-2 Seal Minder/Temp. Sensor Cord (High Temp) 201741 201741 201741 201741 201741 201741 201741 201741 201741 201741 201741

JX-F SERIES PARTS LIST

27-2-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 31D Seal Minder Sensor w/ wire 202408 202408 202408 203999 203999 203999 203999 204000 204000 204000 204000 31E Ground Wire w/Ring Term. 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 32 Power Cord Line Clip / Strain Relief 203161 203161 203161 202499 202499 202499 202499 202499 202499 202499 202499 33 Seal Minder Sensor Cord Line Clip 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 34 Bolt - Suction Cover 202517 202517 202517 202517 202517 202517 202517 203171 203171 203171 203171 35 Holding Rods 202684 202685 202685 202686 202686 202687 202687 202673 202673 202674 202674 38 Discharge Nipple 202532 202535 202532 202535 202532 202535 202532 - - - - 38E Discharge Elbow - - - - - - - 202561 202561 202561 202561 38E-1 Gasket Discharge Elbow FKM - - - - 202818 - - 203211 203211 203211 203211 38F Discharge Flange 202563 202546 202563 202546 202544 202546 202544 202540 202539 202540 202540 38F Discharge Connection 4" NPT-F - - - 202553 - 202553 - - - - - 38F-1 O-Ring - Discharge Flange FKM 202723 202724 202723 202724 202724 202724 202724 - - - - 38F-1

O-Ring - Discharge 4" NPT-F FKM - - - 203328 - 203328 - - - - -

38F-1

Gasket Discharge Flange FKM - - - - - - - 203211 203211 203211 203211

50-01 Screw 203215 203215 203215 203297 203297 203297 203297 203229 203229 203229 203229 50-02 Screw 203216 203216 203216 203220 203220 203220 203220 203229 203229 203229 203229 50-07 Screw 203296 203296 203296 203296 203296 203296 203296 203229 203229 203229 203229 50-08 Screw 203219 203219 203219 203219 203219 203219 203219 203246 203246 203246 203246 50-11 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 50-11-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 50-12 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 50-12-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 50-14-2 Screw 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 50-27 Screw 203295 203295 203295 203246 203246 203246 203246 203246 203246 203246 203246 50-27-2 Screw 203295 203295 203295 203295 203295 203295 203295 203216 203216 203216 203216 50-31E Screw 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 50-32 Screw 203214 203214 203214 - - - - - - - - 50-33 Screw 203214 203214 203214 203214 203214 203214 203214 - - - - 50-34 Screw 203219 203219 203219 203296 203296 203296 203296 - - - - 50-34-1 Screw for Handle w/ Cable Chain - - - - - - - 203228 203228 203228 203228 50-34-2 Screw for Handle - - - - - - - 203288 203288 203288 203288 50-34-3 Lock Washer - - - - - - - 202902 202902 202902 202902 50-38E Bolt - Discharge Elbow - - - - - - - 203287 203287 203287 203287 50-38F Bolt - Discharge Flange 203229 203294 203229 203294 203294 203294 203294 203287 203287 203287 203287

202647 202647 202647 202642 202642 202642 202642 202645 202645 202645 202645

O-Ring Kit-FKM

* "F" Series High Temperature Pumps Only

THREE PHASE WIRING DIAGRAM

208V

MODELS: J08-F, JX08SS-F, J15-F, JX15SS-F, J15H-F, JX15HSS-F, J22-F, JX22SS-F,

J22H-F, JX22HSS-F, J37-F, JX37SS-F, J37H-F, J37HSS-F, J55C-F, J55CSS-F,

J55CH-F, J55CHSS-F

230V

MODELS: J08-F, JX08SS-F, J15-F, JX15SS-F, J15H-F, JX15HSS-F, J22-F, JX22SS-F, J22H-F,

JX22HSS-F, J37-F. JX37SS-F, J37H-F, J37HSS-F, J55C-F, J55CSS-F, J55CH-F, J55CHSS-F, J75C-F,

JX75CSS-F, J75CH-F, J75CHSS-F

460V

MODELS: J08-F, JX08SS-F, J15-F, JX15SS-F, J15H-F, JX15HSS-F, J22-F, JX22SS-F, J22H-F,

JX22HSS-F, J37-F. JX37SS-F, J37H-F, J37HSS-F, J55C-F, J55CSS-F, J55CH-F, J55CHSS-F, J75C-F,

JX75CSS-F, J75CH-F, J75CHSS-F

575V

MODELS: J08-F, JX08SS-F, J15-F, JX15SS-F, J15H-F, JX15HSS-F, J22-F, JX22SS-F, J22H-F,

JX22HSS-F, J37-F. JX37SS-F, J37H-F, J37HSS-F, J55C-F, J55CSS-F, J55CH-F, J55CHSS-F, J75C-F,

JX75CSS-F, J75CH-F, J75CHSS-F

SEAL MINDER® - THERMAL MOTOR SENSOR SWITCH

(For high temperature pump models)

Seal Minder: Also known as a seal failure circuit (or moisture detection circuit) is designed to inform the pump operator that there is moisture within the oil chamber. This early warning can allow the operator to schedule repair & inspection on the pump. The Seal Minder sensor probe is inside the oil chamber. (The oil chamber houses the mechanical seals that are cooled & lubricated by oil). The Seal Minder, when properly connected to a control panel, can help indicate seal failure. The Seal Minder cord requires a seal fail circuit in control panel for warning signal.

Along, with the Seal Minder, the Fahrenheit™ Series high temperature pumps also feature thermal temperature sensor switches that are imbedded into the motor stator windings. Three switches are imbedded into the stator windings and wired in series. The leads are connected to the pump control panel through the sensor cable. If the windings would see a temperature above 300 degrees F, then the switch(s) would open and cut power to the pump. Once the temperature dropped below 300 degrees F, the switch(s) would reset, and the pump would be returned to a state of operation. This feature is designed to prevent damage to the stator winding and allow for longer pump life.

The sensor cable consists of four leads, two are connected to the Seal Minder, and two are connected to the thermal sensor switches located in the stator windings. These four leads run to the pump control panel and connect to the proper connections points for seal alarm and thermal cut off. The black and white wires are for the Seal Minder connections and the thermal sensors will be connected to the yellow and red wires. The three phase automatic wiring diagram shown earlier in the manual will give a guide to the connections in the control panel. The manual for the control panel should be consulted for the exact connections.

The sensor cable with Seal Minder and thermal sensor switch connections is standard on all Fahrenheit™ Series high temperature pumps. The cable is designed for a high

temperature environment. The proper replacement part can be found parts list found in this manual. BJM Pumps, can supply a control with the Seal Minder and Thermal sensor switch option. Separate stand alone Seal Minder alarm panels are also available. Consult your BJM Pumps representative for part numbers and ordering details. BJM Pumps requires the Seal Minder and thermal sensor switches be used. Failure to connect or misuse of these devices will void warranty.

BJM Pumps, LLC

123 Spencer Plain Road

Old Saybrook, CT 06475, U.S.A.

WARRANTY AND LIMITATION OF LIABILITY

Unless otherwise expressly authorized in writing, specifying a longer or shorter period, BJM Pumps, LLC warrants for a period of eighteen (18) months from the date of shipment from the Point of Shipment, or one (1) year from the date of installation, whichever occurs first, that all products or parts thereof furnished by BJM Pumps, LLC under the brand name BJM Pumps,

hereinafter referred to as the “Product” are free from defects in materials and workmanship and

conform to the applicable specification. BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement

or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. Any breach of this warranty must be reported to BJM Pumps, LLC

or BJM Pumps, LLC’s authorized service representative within the aforementioned warranty

period, and defective Product or parts thereof must be shipped to BJM Pumps, LLC or BJM

Pumps, LLC’s authorized representative, transportation charges prepaid. Any cost associated

with removal or installation of a defective Product or part is excluded. IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY

OF BJM PUMPS, LLC’S DISTRIBUTORS AND CUSTOMERS. UNDER NO CIRCUMSTANCES SHALL BJM PUMPS, LLC BE LIABLE FOR ANY COSTS, LOSS, EXPENSE, DAMAGES, SPECIAL DAMAGES, INCIDENTAL DAMAGES OR CONSEQUENTIAL DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE DESIGN, MANUFACTURE, SALE, USE OR REPAIR OF THE PRODUCT, WHETHER BASED ON WARRANTY, CONTRACT, NEGLIGENCE, OR STRICT LIABILITY. IN NO EVENT WILL LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT.

THE WARRANTY AND LIMITS OF LIABILITY CONTAINED HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED BY BJM PUMPS, LLC AND EXCLUDED FROM THIS WARRANTY.

BJM Pumps, LLC neither assumes, nor authorizes any person to assume for it, any other warranty obligation in connection with the sale of the Product. This warranty shall not apply to any Product or parts of Product which have (a) been repaired or altered outside of BJM Pumps, LLC’s facilities unless such repair was authorized in advance by BJM Pumps, LLC or by its authorized representative; or (b) have been subject to misuse, negligence or accident; or (c) have been used in a manner contrary to BJM Pumps, LLC’s instruction.

In any case of products not manufactured and sold under the BJM Pumps, LLC brand name, there is no warranty from BJM Pumps, LLC; however BJM Pumps, LLC will extend any warranty received from BJM Pumps, LLC’s supplier of such products.

START-UP REPORT FORM

Pump Owner’s Name

Location of Installation

Person in Charge

Phone( )

Purchased From

Model

Serial No

Voltage

Phase

Hertz

Does impeller turn freely by hand?

Yes No

Condition of Equipment

New Good Fair Poor

Condition of Cable Jacket

New Good Fair Poor

Rotation: Direction of Impeller Rotation (Use C/W for clockwise, CC/W for counterclockwise): Method used to check rotation (viewed from bottom)

Resistance of cable and Pump Motor (measured at pump control)

Red-Black

ohms

Red-White

ohms

White-Black ohms

Resistance of ground circuit between control panel and outside of pumps Ohms

MEG OHM CHECK OF INSULATION

Red to ground White to ground Black to ground

Condition of location at start-up

Dry Wet Muddy

Was equipment stored If YES, length of storage:

Yes No.

Liquid being pump

Debris in bottom of station?

Yes No

Was debris removed in your

Yes No

START-UP REPORT FORM

This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed).

BJM Pumps, LLC

123 Spencer Plain Road

Old Saybrook, CT. 06475

START-UP REPORT FORM

presence?

Are guide rails exactly vertical?

Yes No

Is base elbow installed level?

Yes No

Liquid level controls: Model

Is control installed away from turbulence?

Yes No

Operation Check

Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex). Tip fourth float (and stop float), high level alarm on (omit on simplex).

If not on levels controls, describe type of controls

Does liquid level ever drop below volute top?

Yes No

Control Panel MFG & model no.

Number of pumps operated by control panel

NOTE: At no time should hole be made in top of control panel, unless proper sealing devices are utilized.

Short Circuit protection:

Type:

Number and size of short circuit device(s)

Amp rating:

Overload type:

Size:

Amp rating:

Do protective devices comply with pump motor amp rating?

Yes No

Are all pump connections tight?

Yes No

Is the interior of the panel dry?

Yes No

If No, correct moisture problem.

SINGLE PHASE

Voltage supply at panel line connection, pump off

Voltage supply at panel line connection, pump on

L2 Amperage load connection, pump on

THREE PHASE

Voltage supply at panel line connection, pump off L1-L2

L2-L3

L3-L1

START-UP REPORT FORM

Voltage supply at panel line connection, pump on L1-L2

L2-L3

L3-L1

Amperage load connection, pump on

FINAL CHECK

Is pump secured properly?

Yes No

Was pump checked for leaks?

Yes No

Do check valves operate properly?

Yes No

Flow: Does station appear to operate at proper rate?

Yes No

Noise level:

Acceptable

Unacceptable

Comments:

Describe and equipment difficulties during start-up

Installed by: Company: Person: Date:

Maintained by: Company: Person:

Date and time of start-up Present at start-up: ( ) Engineer’s name ( )Contractor’s name ( ) Operator’s name ( ) others

NOTES:

BJM Pumps, LLC

123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA

• Phone: (860) 399-5937 • Fax: (860) 399-7784

Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com

BJM Pumps & Seal Minder is a registered trademark of BJM Pumps, LLC

FARHENHEIT

™

is a trademark of BJM Pumps, LLC.

BJM Pumps JX-F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual