Bizerba VS 12 D-V, VS 12 D-V/R Operating Instructions Manual
OPERATING INSTRUCTIONS
VS 12 D–V
VS 12 D–V/R
MODEL
6.083.98.5.14.00
SLICER
2003
Alle Rechte vorbehalten
All rights reserved
Tous droits réservés
Reservados todos los derechos
Tutti i diritti riservati
Bizerba GmbH & Co. KG
72336 Balingen
Postfach 10 01 64
72301 Balingen/Germany
Tel. (07433) 12–0, Fax (07433) 122696
E–mail: marketing@bizerba.de
Internet: http://www.bizerba.com
©
DECLARATION OF TYPE CONFORMITY
Hauptverwaltung Balingen
Postfach 10 01 64, 72301 Balingen
Wilhelm–Kraut–Straße 65
72336 Balingen, Deutschland
We declare herewith that the type of the machine described below
Definition: Slicer
Any modification made to the machine
described above without the prior
Type:
VS 12 D–V, VS 12 D–V/R
permission of Bizerba will render this
declaration invalid.
complies – in the version supplied by us – with the following
regulations applying thereto:
Notified body, verifying and certifying body Notified body
’Fachausschuss No. 0 391
Fleisch im BG–PRÜFCERT’
EC machinery directive 98/37/EC
EC EMC directive 89/336/EEC Type examinationEC EMC directive 89/336/EEC
EC directive on electrical equipment designed for
use within certain voltage limits 73/23/EEC
Type examination
certificate No. 03 004 of 2003/03/27
Applied harmonized standards and technical specifications:
Safety: DIN EN 1974 EMC: DIN EN 50081–2
DIN EN 60335–1/2–64 DIN EN 61000–6–2
DIN EN 60529 DIN EN 61000–3–2
DIN EN 61000–3–3
Signature of manufacturer:
ppa.
Date: 2003/04/24 Title of signatory:
Managing Director
Dr. Wurster
6.083.98.5.14.00
6.083.98.5.14.00
VS 12 D–V
VS 12 D–V/R
OPERA TING INSTRUCTIONS
1
CONTENTS
6.083.98.5.14.00
PAGE
1 GENERAL 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Warranty 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Warning notice 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Overview/component description 6. . . . . . . . . . . . . . . . . .
1.4 Dimensional drawing/technical data 7. . . . . . . . . . . . . . . .
1.5 Machine description 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Products to be cut/application/
environmental influences 9. . . . . . . . . . . . . . . . . . . . . . . . .
2 INSTALLATION 10. . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Installation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Electrical connection 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Test run 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 OPERATING ELEMENTS 12. . . . . . . . . . . . . . . . . .
3.1 Keyboard/display 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Individual setting of depositing programs 17. . . . . . . . . . .
3.1.2 Setting of distance between slices 19. . . . . . . . . . . . . . . . .
PAGE
3.2 Slice thickness setting 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Unlocking of slice thickness control knob 20. . . . . . . . . . .
3.4 Product holder 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Product support 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Paper grip 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Circular plate 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 OPERATION/SLICING 24. . . . . . . . . . . . . . . . . . . .
4.1 Product positioning/slicing 24. . . . . . . . . . . . . . . . . . . . . . . .
4.2 Option: circular plate 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
6.083.98.5.14.00
CONTENTS
PAGE
5 CLEANING 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Preparing for cleaning 30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Cleaning 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Cleaning plan VS 12 D–V 38. . . . . . . . . . . . . . . . . . . . . . . .
5.4 Making the machine ready to operate 40. . . . . . . . . . . . . .
6 BLADE SHARPENING 46. . . . . . . . . . . . . . . . . . . .
6.1 Sharpener 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Preparing for sharpening 46. . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Attaching of sharpener 47. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Sharpening 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Honing 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Removing of sharpener 49. . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Removing of sharpening dust 50. . . . . . . . . . . . . . . . . . . . .
PAGE
7 ACCESSORIES 52. . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Sanitizing/Maintenance/Servicing 52. . . . . . . . . . . . . . . . . .
7.2 Disturbances 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Optional equipment 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 OPERATING CONDITIONS 54. . . . . . . . . . . . . . . .
8.1 EC directives/standards and recommendations 54. . . . . .
8.2 Power supply 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Air convection 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Limiting values for protection type,
temperature and air humidity 55. . . . . . . . . . . . . . . . . . . . . .
3
1.1 Warranty
GENERAL
6.083.98.5.14.00
Contact us or your local after–sales service, if
any information is not properly understood.
Equipment should only be transported and
stored in its original packing.
Equipment should not be started up before
the requirements of the Bizerba operating
conditions are met.
The supporting area should be horizontal,
level, stable and non–slippery. Equipment
should be arranged in such a way as to
facilitate operation, working procedures
and service.
Initial installation, commissioning,
introduction, cleaning, maintenance and
servicing should only be carried out by the
relevant BIZERBA after–sales service or
by companies or personnel authorized by
BIZERBA.
The use of hardware and software which
may be necessary for a data dialog
between BIZERBA and non–BIZERBA
equipment is subject to written approval
from BIZERBA.
Equipment should not be set into operation
before supervisory and operating
personnel have thoroughly read and
understood these operating instructions.
Only trained personnel should operate the
equipment. Training should be repeated.
BIZERBA does not accept liability for
damage arising as a result of installation by
anyone other than
BIZERBA–incorporated or designated
representatives, faulty electrical
connection by the user, improper
operation, inappropriate use, modification
of equipment in any way from its original
form, removal of guards, the use of spare
parts and accessories other than genuine
BIZERBA parts or accessories.
The user will be responsible for any
damage or injury arising as a result of
failure to observe the BIZERBA
instructions.
Therefore, it is strongly recommended to
use only genuine BIZERBA spare parts
and accessories.
Normal wear and tear are not covered by
the guarantee.
To provide operational assurance
and to protect personnel from
possible injuries, the requirements
of these instructions must be met
before the machine is set into
operation and during operation.
These instructions are subject to revision as
further product development, experience and
investigation may show is necessary or
desirable. Graphics appearing in these
instructions may differ slightly from the model
supplied due to country–specific regulations.
This does not affect the contents of these
operating instructions.
4
1.2 Warning notice
6.083.98.5.14.00
GENERAL INSTALLATION
OPERATING
ELEMENTS
OPERATION/
SLICING
CLEANING
BLADE
SHARPENING
ACCESSORIES
OPERATING
CONDITIONS
The adjacent warning notice
serves for your own safety and
should be observed. Failure to
comply with it could result in
serious bodily injury.
For the space required, see the technical
data as per section 1.4.
When operating the machine, pay special
attention to all movable parts, especially to
the blade and carriage.
Prevent untrained personnel and
especially children from operating the
machine. Keep them away from the
operating area of the machine.
Persons with cardiac pacemaker implants
are recommended to consult their doctor
before operating the device (magnetic
field).
Do not tamper with any protective devices
of the machine. Do not remove, change or
bypass them. It may result in serious bodily
injury.
Operate concentrated.
Do not use the machine for products other
than stated in the operating instructions.
Do not cut frozen products.
Have damaged power cables immediately
replaced by a qualified and certified
electrician or the relevant BIZERBA
after–sales service.
Keep the working place clean and dry. Pro-
vide a non–slippery supporting area.
Keep the machine free of foreign objects.
Before cleaning the machine, always
disconnect the power cable from the
mains.
Immediately switch the machine off if there
is any rough operation or obstruction.
Contact the relevant BIZERBA after–sales
service if you cannot eliminate occurring
malfunctions yourself.
5
1.3 Overview/component description
VS 12 D–V
GENERAL
6.083.98.5.14.00
Blade cover
Accessory kit (not illustrated), containing:
sharpener, special cardboard, cloth, handbrush
with special flat brush, BIZERBA oiler
Deflector
Gauge plate
Keyboard/Display
Product holder
Carriage
Specification plate
Locking lever
Product support
Blade guard ring
Blade
Three–square knob for depositing arm
Slice thickness control knob
Chain frame
Feed roller with guide cam
Depositing arm
Receiving table with paper grip
Table guide
Rear wall
Slice thickness unlocking device
6
1.4 Dimensional drawing/technical data
VS 12 D–V
6.083.98.5.14.00
GENERAL INSTALLATION
OPERATING
ELEMENTS
OPERATION/
SLICING
CLEANING
BLADE
SHARPENING
ACCESSORIES
OPERATING
CONDITIONS
Weight = ca. 72 kg
= ca. 158 lbs
Blade diameter = 330 mm = 13”
Number of blade revolutions = 266 r.p.m.
Number of carriage strokes = approx. 30 – 60 strokes/minute
THE MOST IMPORTANT TECHNICAL DATA
Product size with depositing arm
–round = min./max. 50/183 mm = 1.97/7.2”
–rectangular = min./max. 50x50/183x240 mm
= 1.97x1.97/7.2x9.4”
Product size without depositing arm
–round = 224 mm = 8.8”
–rectangular = 224x260 mm = 8.8x10.2”
Slice thickness control, infinitely variable
– with depositing arm = 0.5 to 8 mm = 0.02 to 0.31”
– without depositing arm = 0.5 to 24 mm = 0.02 to 0.94”
Type of current, voltage,
power consumption = see specification plate
LENGTH
Outside dimensions
LBH
630 mm
24.8”
980 mm
38.57”
500 mm
19.68”
Supporting area
L1 B1
510 mm
20.07”
430 mm
16.92”
Processing area
L2 B2
1000 mm
39.36”
800 mm
31.5”
WIDTH
B1
B
B2
H
L1
L
L2
Receiving table = 254x346 mm = 10x13.6”
Paper size 1/8 sheets = 250x375 mm = 9.8x14.8”
Foil size = 240x360 mm = 9.4x14.2”
Table travel = 160 mm = 6.3”
Circular plate = 280 mm = 11”
7
1.5 Machine description
GENERAL
6.083.98.5.14.00
The machine is designed with the following
guards and protective devices:
The VS 12 D–V can be operated in an
automatic mode only.
This means carriage movement and product
feed is motor driven.
An a. c. or a threephase motor drives the
blade via a ribbed belt almost noiselessly.
The slicing machine is designed with an
automatic slice depositing system which is
capable of depositing slices having a
thickness of up to 8 mm at maximum.
The depositing device is controlled via an
encoder in relation to the carriage speed and
the carriage stroke.
T o insert the product, the product holder may
be locked or unlocked.
Product holder can be removed during
cleaning process.
The complete machine housing, the gauge
plate, the blade cover and the carriage are
made of anodized aluminium.
The rear wall consista of transparent,
fracture–resistant and foodstuff–friendly
plastics. All materials used in the food zone
and processing area are designed in
conformity with the applicable sanitation
requirements. All bearings in the visual area
are lubricated with lubricating agents
permitted for use in food zones.
The deposting device consists of the following
components:
the chain frame with transport rollers, the feed
roller with the guide cam, the depositing arm
and receiving table with the paper grip.
All function keys are integrated into the
operating and display foil. The green ON
and red OFF pushbuttons use a pilot lamp to
control the start of the machine. The red
pushbutton responds already at a slight touch
(= EMERGENCY OFF).
A control contactor with a self–holding circuit
prevents the machine from being
automatically restarted after power failure.
EMERGENCY OFF
blade guard ring, stationary,
non–removable
enclosed blade cover, stationary,
removable
gauge plate, covering the stroke area
protective circuit to provide protection in
the case of power failure
sharpener with protective cover of the
exposed blade area
rear wall, non–removable
A slice thickness setting of less than ’0’
unlocks the tilting safety device allowing the
carriage to be tilted in any position.
8
1.6 Products to be cut/application/environmental influences
6.083.98.5.14.00
GENERAL INSTALLATION
OPERATING
ELEMENTS
OPERATION/
SLICING
CLEANING
BLADE
SHARPENING
ACCESSORIES
OPERATING
CONDITIONS
S all types of sausage
S ham/bacon
S smoked meat with/without rind
S roast/roast beef
S meat/meat rolls
S cheese
S bread
S fruit/vegetables
To prevent damage to the
machine and risk bodily injury, do
not cut:
Note
If mainly cutting cheese, the use of a
special cheese knife is recommended.
See optional equipment.
Application
The slicer is designed for application in
salerooms. It is also permitted for use
under wet environmental conditions by
taking into account the cleaning plan and
protection type IP33.
Operating time
Designed for continuous operation.
Noise level
Below 55 dB(A)
Humidity
Protection type IP 33. High air humidity or
moisture condensation occurring on the
machine may result in machine damage.
Temperature
Permissible ambient temperatures: –10C
to + 40C
Safety
The machine has been designed in
conformity with the requirements of the
European Standard EN 1974.
Products permitted for cutting by taking
into account the permitted sizes:
S NON–FOOD products
S bone–in products
S frozen products
9
2.1 Installation
Pay attention to the required space (see
section 1.4, page 7).
Recommended height of working table:
approximately 800 mm
Requirements to be met by the supporting
area:
horizontal and level surface
stable and non–slippery
rigid (for the machine weight,
see section 1.4, page 7).
INSTALLATION
6.083.98.5.14.00
2.2 Electrical connection
Compare the voltage of outlet with that on
the specification plate.
Do not connect the machine in case of
non–conformity. Contact BIZERBA
after–sales service.
The connector should meet the
country–specific standards (see section
8.2, page 54).
When setting up the machine in preparatory
rooms (wet rooms), install the power cable
in such a manner as to prevent it from being
damaged by water or moving parts.
Even then the machine is not splash–proof.
10
Convey and store the
machine according to
the symbols indicated on
the packaging.
2.3 Test run
Test run or checking the direction of rotation (in
the case of three–phase current):
Switch on the machine (see section 3.1,
page 12).
The pilot lamp lights up (startup control).
The blade must rotate in the direction of
arrow.
Switch off the machine.
6.083.98.5.14.00
GENERAL INSTALLATION
OPERATING
ELEMENTS
OPERATION/
SLICING
CLEANING
BLADE
SHARPENING
ACCESSORIES
OPERATING
CONDITIONS
If the direction of rotation is incorrect, reverse
the polarity of the phase converter on the
three–phase plug of the machine.
11
3.1 Keyboard/display
OPERATING ELEMENTS
6.083.98.5.14.00
Description of key functions:
ON (green)
mains on
LAMP (white)
Indicates the ON/OFF position
of the machine
OFF (red)
Deactivates the machine
(reacts at a slight touch =
EMERGENCY OFF)
Keyboard inputs may only be made when the machine is switched on. Selected keys are backlit, except for the ’+’ and ’–’minus, carriage stroke and carriage speed keys.
Display
Function keys
Set the maximum number of strokes
Reduce the number of carriage strokes
step–by–step
Set the full stroke
Reduce the carriage stroke step–by–step
Carriage drive ON/OFF
Blade drive ON/OFF
P 1 U
12
Display of number of slices
Display U = continuous operation without counting
infinite number of slices
Display 1 – 99 = slices counted towards zero
Display of number of portions
Display P 1 = 1 portion
Display P U = continuous operation without counting
= infinite number of portions
Display P 1 – 9 = portions counted towards zero
Carriage stroke, number of carriage strokes
The correct carriage stroke and the correct number of
strokes (carriage speed) are a matter of experience and
depend on the size and nature of product to be cut.
The setting may be changed while the machine is in service.
Display
P 1 U
Carriage stroke Number of carriage
strokes
Number of portions
Number of slices
6.083.98.5.14.00
GENERAL INSTALLATION
OPERATING
ELEMENTS
OPERATION/
SLICING
CLEANING
BLADE
SHARPENING
ACCESSORIES
OPERATING
CONDITIONS
13
PLUS key
Input key to increase the number of slices or portions.
Overflow of number of slices from 99 to 1 (instead of 100)
Overflow of number of portions from P9 to P1 (instead of 10)
Function keys
MINUS key
Input key to reduce the number of slices or portions.
Overflow of number of slices from 1 to 99 (instead of 0)
Overflow of number of portions from P1 to P9 (instead of 0)
PORTION key
Activation key to enter the number of portions.
Input by means of the ’+/–’ keys.
SET key
Activation key for the depositing programs. Both the receiving
table and the depositing arm move to their initial position.
Exception: in conjunction with the depositing programs ’shingling
lengthwise’ and ’shingling crosswise’, the current values for the
number of slices/slice spacing are stored by pressing the S–key.
OPERATING ELEMENTS
6.083.98.5.14.00
14
Depositing in ’1 stack’
with the number of portions P 1, number of slices U (infinite)
and the depositing position on the right of the receiving
table. Stack height up to maximum 60 mm.
Depositing modes
Shingling lengthwise
with the number of portions P 1, 8 slices per row and the
depositing position on the right of the receiving table.
Depositing in a circular pattern
with 5 slices per circle,
large product diameter (key on the right)
The number of slices for the selected depositing mode may
be changed up to a maximum of 99 using the +/– keys. This
number then remains stored until a new depositing program
is selected.
Depositing in ’2 stacks’
with the number of portions P 2, number of slices U (infinite)
and the depositing position on the right of the receiving table.
The product to be cut is deposited in 2 stacks one behind the
other.
Stack height: up to maximum 60 mm
Product size: up to maximum 105 mm
Shingling crosswise
with the number of portions P 1, 8 slices per row and the
depositing position at the rear of the receiving table.
When depositing in 1 stack or in 2
stacks, the number of slices is
automatically limited to the
maximum stack height depending
on the slice thickness.
The number of portions and slices
of the depositing programs may be
changed by means of the +/– keys.
When leaving the factory, the machines are provided with the above depositing programs.
6.083.98.5.14.00
GENERAL INSTALLATION
OPERATING
ELEMENTS
OPERATION/
SLICING
CLEANING
BLADE
SHARPENING
ACCESSORIES
OPERATING
CONDITIONS
15
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