Bird 4421b User Manual

INSTRUCTION BOOK
THRULINE® RF POWER METER MODEL 4421
AND
THRULINE
®
DIRECTIONAL RF POWER SENSORS
4020 SERIES, 4027A SERIES,
Bird® Electronic Corporation 30303 Aurora Road Cleveland (Solon), Ohio 44139
Sales & Technical Support: 440-248-1200
Sales email: sales@bird-technologies.com
Technical Support email: techsupport@bird-technologies.com
866-695-4569 toll free
©Copyright 2006 by Bird Electronic Corporation
Instruction Book Part Number 920-4421 Rev R
Thruline
®
is a Registered Trademark
of Bird Electronic Corporation
This page intentionally left blankiSafety Precautions
The following are general safety precautions that are not necessarily related to any specific part or procedure and do not necessarily appear elsewhere in this publication. These precautions must be thoroughly understood and apply to all phases of operation and maintenance.
Keep Away From Live Circuits
Operating personnel must at all times observe normal safety regulations. Do not replace components or make adjustments inside the equipment with high voltage turned on. To avoid casualties, always remove power.
Shock Hazard
Do not attempt to remove the RF transmission line while RF power is present.
Do Not Service or Adjust Alone
Under no circumstances should any person reach into an enclosure for the purpose of service or adjustment of equipment except in the presence of someone who is capable of rendering aid.
Safety Earth Ground
An uninterruptible earth safety ground must be supplied from the main power source to test instruments. Grounding one conductor of a two conductor power cable is not sufficient protection. Serious injury or death can occur if this grounding is not properly supplied.
Chemical Hazard
Dry cleaning solvents for cleaning parts may be potentially dangerous. Avoid inhalation of fumes or prolonged contact with skin.
Resuscitation
Personnel working with or near high voltages should be familiar with modern methods of resuscitation.
Bird 4421 RF Power Meter
Safety Symbols
WARNING
Warning notes call attention to a procedure which, if not correctly
performed, could result in personal injury.
CAUTION
Caution notes call attention to a procedure which, if not correctly
performed, could result in damage to the instrument.
The caution symbol appears on the equipment indicating there is important information in the instruction manual regarding that particular area.
NOTE: Calls attention to supplemental information.
Warning Statements
The following safety warnings appear in the text where there is danger to operating and maintenance personnel and are repeated here for emphasis.
WARNING
Never attempt to connect or disconnect RF equipment from the
transmission line while RF power is being applied.
Leaking RF energy is a potential health hazard.
WARNING
Heavy load. Do not attempt to lift unaided.
WARNING
To avoid personal injury, disconnect the power cord from the ac line before
performing any maintenance, including fuse replacement or changing the
line voltage setting.
WARNING
Exposed ac line voltage (115 VAC or 230 VAC). Disconnect the
power cord from the ac line before replacing the batteries. Failure
to comply may result in severe electrical shock or death.
ii
WARNING
To avoid personal injury, disconnect the power cord from the ac line before
performing any maintenance, including fuse replacement or changing the
line voltage setting.
CAUTION
During remote operation, periodically monitor the bus
service request line. Failure to detect a service request
could result in equipment damage.
Caution Statements
The following equipment cautions appear in the text whenever the equipment is in danger of damage and are repeated here for emphasis.
CAUTION
The interface module contains electrostatic discharge (ESD)
sensitive components. Failure to observe ESD precautions can
cause permanent damage.
CAUTION
Changing the sensor’s connectors will invalidate calibration data,
and may reduce the maximum power rating of the unit.
CAUTION
The Bird 4421 must be powered off when connecting or
disconnecting the power sensor from the power meter.
CAUTION
Do not use the power sensor with a load VSWR greater then 2:1.
Damage to the power meter, power sensor, or the
RF power source could occur.
CAUTION
During remote operation, periodically monitor the bus
service request line. Failure to detect a service request
could result in equipment damage.
iii
Bird 4421 RF Power Meter
CAUTION
Due to the complexity of the Bird Power Sensor, field repairs
beyond general maintenance should not be attempted.
Removal or disturbance of the power sensor cover can result in
cancellation of lifetime warranty.
CAUTION
Failure to install the properly rated fuse may result in equipment
damage or nuisance failures.
Safety Statements
USAGE ANY USE OF THIS INSTRUMENT IN A MANNER NOT
SPECIFIED BY THE MANUFACTURER MAY IMPAIR THE
INSTRUMENT’S SAFETY PROTECTION. USO EL USO DE ESTE INSTRUMENTO DE MANERA NO ESPECIFICADA
POR EL FABRICANTE, PUEDE ANULAR LA PROTECCIÓN DE SEGURIDAD DEL INSTRUMENTO.
iv
BENUTZUNG WIRD DAS GERÄT AUF ANDERE WEISE VERWENDET ALS VOM
HERSTELLER BESCHRIEBEN, KANN DIE GERÄTESICHERHEIT BEEINTRÄCHTIGT WERDEN.
UTILISATION TOUTE UTILISATION DE CET INSTRUMENT QUI N’EST PAS
EXPLICITEMENT PRÉVUE PAR LE FABRICANT PEUT ENDOMMAGER LE DISPOSITIF DE PROTECTION DE L’INSTRUMENT.
IMPRIEGO QUALORA QUESTO STRUMENTO VENISSE UTILIZZATO IN MODO
DIVERSO DA COME SPECIFICATO DAL PRODUTTORE LA PROZIONE DI SICUREZZA POTREBBE VENIRNE COMPROMESSA.
SERVICE SERVICING INSTRUCTIONS ARE FOR USE BY SERVICE-
TRAINED PERSONNEL ONLY. TO AVOID DANGEROUS ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING UNLESS QUALIFIED TO DO SO.
SERVICIO LAS INSTRUCCIONES DE SERVICIO SON PARA USO EXCLUSIVO
DEL PERSONAL DE SERVICIO CAPACITADO. PARA EVITAR EL PELIGRO DE DESCARGAS ELÉCTRICAS, NO REALICE NINGÚN SERVICIO A MENOS QUE ESTÉ CAPACITADO PARA HACERIO.
WARTUNG ANWEISUNGEN FÜR DIE WARTUNG DES GERÄTES GELTEN NUR
FÜR GESCHULTES FACHPERSONAL. ZUR VERMEIDUNG GEFÄHRLICHE, ELEKTRISCHE SCHOCKS, SID
WARTUNGSARBEITEN AUSSCHLIEßLICH VON QUALIFIZIERTEM SERVICEPERSONAL DURCHZUFÜHREN.
ENTRENTIEN L’EMPLOI DES INSTRUCTIONS D’ENTRETIEN DOIT ÊTRE
RÉSERVÉ AU PERSONNEL FORMÉ AUX OPÉRATIONS D’ENTRETIEN. POUR PRÉVENIR UN CHOC ÉLECTRIQUE DANGEREUX, NE PAS EFFECTUER D’ENTRETIEN SI L’ON N’A PAS ÉTÉ QUALIFIÉ POUR CE FAIRE.
ASSISTENZA TECNICA LE ISTRUZIONI RELATIVE ALL’ASSISTENZA SONO PREVISTE
ESCLUSIVAMENTE PER IL PERSONALE OPPORTUNAMENTE ADDESTRATO. PER EVITARE PERICOLOSE SCOSSE ELETTRICHE NON EFFETTUARRE ALCUNA RIPARAZIONE A MENO CHE QUALIFICATI A FARLA.
v
Bird 4421 RF Power Meter
UNITS ARE EQUIPPED WITH RECHAREABLE BATTERIES. THESE ARE TO BE REPLACED BY AUTHORIZED SERVICE PERSONNEL ONLY!!!
LAS UNIDADES VIENEN EQUIPADAS CON BATERIAS RECARGABLES. ¡¡¡Y SOLAMENTE EL PERSONAL DE SERVICIO AUTORIZADO PUEDE REEMPLAZARLAS!!!
GERÄTE SIND MIT WIEDER AUFLADBAREN BATTERIEN BESTÜCKT. BATTERIEN SIND NUR VON QUALIFIZIERTEM SERICE PERSONAL AUSZUWECHSELN!!!
CES DISPOSITIFS SONT ÉQUIPÉS DE BATTERIES RECHARGEABLES. SEUL LE PERSONNEL D’ENTRETIEN AUTORISÉ EST HABILITÉ À LES REMPLACER !
LE UNITÀ SONO DOTATE DI BATTERIE RICARICABILI, CHE DEVONO DA COME SPECIFICATO DAL PRODUTTORE LA PROTEZIONE DI SICUREZZA POTREBBE VENIRNE COMPROMESSA.
BE SURE THE 115/230V AC VOLTAGE SELECTOR IS SET TO THE PROPER LINE VOLTAGE, AND THE CORRECT AC LINE FUSE IS INSTALLED BEFORE AC POWER IS APPLIED.
S’ASSURER QUE LE SÉLECTEUR DE TENSION 115/230V C.A. EST BIEN RÉGLÉ POUR LA TENSION DU RÉSEAU ET QUE LE FUSIBLE DE LIGNE C.A. CORRECT EST EN PLACE AVANT DE METTRE SOUS TENSION C.A.
CERCIORESE QUE EL SELECTOR DE VOLTAJE DE 115/230V CA ESTE COLOCADO A LA LINEA DE VOLTAJE APROPIADA Y QUE EL FUSIBLE ESTE INSTALADO A LA LINEA CA ANTES DE APLICAR LA CORRIENTE ALTERNA.
VOR EINSCHALTEN DER WECHSELSTROMZUFUHR SICHERSTELLEN, DASS DER 115/230V WECHSELSPANNUNGS­SELEKTOR AUF DIE VORSCHRIFTSMÄSSIGE LEITUNGSSPANNUNG EINGESTELLT UND DIE RICHTIGE WECHSELSTROM-HAUPTSICHERUNG EINGESETZT IST.
PRIMA DI EROGARE CORRENTE, ASSICURARSI CHE IL SELETTORE DI VOLTAGGIO 115/230 V.C.A. SIA REGOLATO CORRETTAMENTE E CHE IL FUSIBLE ADATTO ALLA LINEA DI ALIMENTAZIONE C.A. SIA INSTALLATO.
vi
About This Manual
This manual covers the Bird 4421 RF Power Meter and the sensors it works with. Specific models include:
Power Meter 4421
4020 Series
Sensors
4027A Series
Sensors
4027F Series
Sensors
4028A Series
Sensors
4028B Series
Sensors
4028C Series
Sensors
4021 4022 4024 4025
4027A250K 4027A400K 4027A800K 4027A2M
4027A4M 4027A10M 4027A12M 4027A25M
4027A35M 4027A60M 4027A100M 4027A150M
4027F2M 4027F10M 4027F60M
4028A250K 4028A400K 4028A2M 4028A3M
4028A4M 4028A10M 4028A25M
4028B10M 4028B3M
4028C10M
This instruction book is arranged so that essential safety information appears in the front of the book. Reading the Safety Precautions before operating the equipment is strongly advised.
The remainder of this manual is divided into Chapters and Sections. At the start of each chapter, a general overview describes its contents.
Operation
First time users should read Chapter 1 – Introduction and Chapter 2 – Installation to get an overview of equipment capabilities and installation. Experienced operators can refer to Chapter 3 – Operating Instructions. All instructions necessary to manually operate the equipment appear in this chapter. If the power meter is equipped with a IEEE-488 GPIB Interface refer to Chapter 4 – IEEE-488 GPIB Interface. For the RS-232 Interface refer to Chapter 5 – RS-232 Interface.
Maintenance
You should be familiar with preventative maintenance found in Chapter 6 – Maintenance. If a failure should occur, the troubleshooting section will aid in isolating and repairing the failure. A list of replacement parts with part numbers is also in this chapter.
vii
Bird 4421 RF Power Meter
Changes To This Manual
We have made every effort to ensure this manual is accurate. If you should discover any errors, or if you have suggestions for improving this manual, please send your comments to our factory. This manual may be periodically updated. When inquiring about updates to this manual refer to the part number and revision level on the title page.
viii

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Items Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4020 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4027A Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4027F Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4028 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Frequency and Power Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4020 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4027A Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4027F Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4028 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
RF Line Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Panel Mounting the 4421 Power Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Handle Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
115/230V AC Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AC Line Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Push Button Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Audible Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IEEE-488 GPIB Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Interface Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dip Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Talker-Only Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Command Syntax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Bus Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Device Dependent Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
RS-232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Auto Baud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Talker-Only Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Command Syntax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
General Bus Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ix
Device Dependent Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Functional Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Push Button Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Front Panel (Cal Cart only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cord Reel (Cal Cart only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Power Sensor (Cal Cart only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Storage and Shipment (Cal Cart only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Specifications, Cal Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Specifications, 4421 Power Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Specifications, Power Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Specifications, RS-232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Specifications, IEEE-488 GPIB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
x

Chapter 1 Introduction

Power Meter

The Bird 4421 RF Power Meter is one component of a complete RF power mea­surement system. An RF power sensor such as a Bird 4021 is also required. The system can be controlled with the front panel buttons, or remotely through an RS-232 connection or a GPIB-488 connection.

Items Supplied

y Bird 4421 RF Power Meter y AC Power Cord y Sensor Cable y Instruction Manual

Optional Accessories

Panel Mount Kit (P/N 4421-250): Allows the Bird 4421 to be installed in a
standard 19" panel for rack mount applications.
Null Modem Kit (P/N 4380-250): Contains the hardware necessary to allow
the 4421 to be remotely controlled by controllers with different wiring arrangements. Requires an RS-232 interface module.
1
Bird 4421 RF Power Meter

Figure 1 Bird 4421 Meter Outline Drawing

4-1/4”
(108 mm)
6
10-1/8” (257 mm)
MODEL 4421 RF POWER METER
SWRRFLFWD MIN MAX dBm LIGHT ON / OFF
12
FRONT
12-1/4” (312 mm)
4
SIDE
7
AC SUPPLY
REMOVE AC POWER BEFORE ATTEMPTING TO SERVICE THIS
INSTRUMENT
VOLTAGE 115/230 V FUSE RATING T630mA/T315mA FREQUENCY 50/60 Hz MAXIMUM POWER 60W
RANGE
AUTO
UP
DOWN
1. Operating Push Buttons
2. LCD
3. ON/OFF Push Button
4. Handle
3
5. Central Button
6. Fuse Access Door
7. AC Line Module
8. Master ON/OFF Switch
9. GPIB connector
10. GPIB DIP switches
11. RS-232 connector
5
12. RS-232 DIP switches
13. Power Sensor Socket
8
9
10
ON
I
O OFF
POWER SENSOR

Power Sensors

4020 Series

13
12
11
REAR
Power sensors are available with a variety of connectors; see Chapter 6 "Avail­able Connectors", page 59 for a complete list. Since the accuracy is critically dependent on the connectors used at calibration, do not remove or change the connectors.
CAUTION
Changing the sensor’s connectors will invalidate calibration data, and may
reduce the maximum power rating of the unit.
Bird 4020 Series Power Sensors are designed for lab or field use and are accu­rate to within ±3%(1σ) of reading.
2
Introduction
(
)

4027A Series

4027F Series

Bird 4027A Series Power Sensors are designed for use in semiconductor pro­cessing and calibration applications. Stringent calibration provides long-term unit-to-unit repeatability, allowing consistent amounts of RF energy to be applied to the etch process over many etch cycles. 4027A Sensors are accurate to ±1%(1σ) at specified calibration frequencies and power levels.
Bird 4027F Series Power Sensors are similar to the 4027A series. However, additional filtering allows the 4027F to ignore harmonics of the signal being measured. The 4027F is also less sensitive to AM components of the signal. 4027F Sensors are accurate to ±1%(2σ) at specified calibration frequencies and power levels.
Figure 2
Power Sensor
Outline Drawing,
4020, 4027A, 4027F,
and 4028A Series

4028 Series

Figure 3
Power Sensor
Outline Drawing
4028B Series only
3/4”
3-3/4”
(95 mm)
DIRECTIONAL POWER SENSOR MODEL 4022
0.3 - 1000 WATTS 25 - 1000 MHz
(19 mm)
2-1/2”
(64 mm)
3-1/4”
(83 mm)
1-3/8”
SENSOR PLUG
SOCKET
-CAUTION-
SOURCE LOAD
(35 mm)
Bird 4028 Series Power Sensors are high power sensors otherwise similar to the 4027A series. 4028A sensors are based on a 7/8” line, 4028B sensors use a 1-5/8” line, and 4028C sensors use a 3-1/8” line. 4028 Sensors are accurate to ±2% at specified calibration frequencies and power levels.
3.75"
(96 mm)
SOURCE LOAD
SENSOR PLUG
SOCKET
4.75"
(121 mm)
3.5"
(89 mm)
6.75"
172 mm
3
Bird 4421 RF Power Meter
Figure 4
Power Sensor
Outline Drawing
4028C Series only
4
Introduction

Frequency and Power Ranges

4020 Series

Model Frequency Range RF Power Range
4021 1.8 – 32 MHz 300 mW – 1 kW 4022 25 – 1000 MHz 300 mW – 1 kW 4024 1.5 – 32 MHz 3 W – 10 kW 4025 100 kHz – 2.5 MHz 3 W – 10 kW

4027A Series

4027A250K 250 – 400 kHz 3 W – 10 kW 4027A400K 400 – 550 kHz 3 W – 10 kW 4027A800K 800 – 950 kHz 3 W – 10 kW
4027A2M 1.5 – 2.5 MHz 3 W – 10 kW

4027F Series

4027A4M 3 – 5 MHz 3 W – 10 kW 4027A10M 10 – 15 MHz 3 W – 10 kW 4027A12M 10 – 15 MHz 300 mW – 1 kW 4027A25M 25 – 30 MHz 3 W – 9 kW 4027A35M 35 – 45 MHz 3 W – 7.5 kW 4027A60M 45 – 65 MHz 3 W – 6 kW
4027A100M 95 – 105 MHz 3 W – 5 kW 4027A150M 150 – 170 MHz 3 W – 4 kW
4027F2M 1.8 – 2.2 MHz 100 W – 10 kW 4027F10M 12 – 15 MHz 100 W – 10 kW 4027F60M 57 – 63 MHz 100 W – 3 kW
5
Bird 4421 RF Power Meter

4028 Series

4028A250K 250 – 400 kHz 1 kW – 20 kW 4028A400K 400 – 550 kHz 1 kW – 20 kW
4028A2M 1.5 – 2.5 MHz 1 kW – 25 kW 4028A3M 2.5 – 3.5 MHz 1 kW – 25 kW
4028A4M 3.5 – 4.5 MHz 1 kW – 25 kW 4028A10M 10 – 15 MHz 1 kW – 25 kW 4028A25M 25 – 30 MHz 1 kW – 25 kW
4028B3M 2.5 – 40 MHz 1 kW – 25 kW 4028B10M 10 – 15 MHz 1 kW – 25 kW 4028C10M 10 – 15 MHz 500W – 50 kW
6

Chapter 2 Installation

This chapter provides information about preparing the Bird 4421 for use.

Sensor Connection

Changing the sensor’s connectors will invalidate calibration data, and may
The Bird 4421 must be powered off when connecting or disconnecting the
1. Turn OFF the ON/OFF rocker switch on the meter’s rear panel.
2. Align the latch on the cable with the notch of the “Power Sensor” socket on
3. Insert the cable until it clicks into place.
4. Connect the other end of the sensor cable to the sensor.
CAUTION
reduce the maximum power rating of the unit.
CAUTION
power sensor from the power meter.
the power meter’s rear panel.

RF Line Connection

Do not use the power sensor with a load VSWR greater then 2:1. Damage to
Connect the end of the power sensor labeled “SOURCE” to the RF source. Con­nect the end labeled “LOAD” to the load or antenna. Reversing these connec­tions will cause measurement errors.
WARNING
Never attempt to connect or disconnect RF equipment from the
transmission line while RF power is being applied.
Leaking RF energy is a potential health hazard.
CAUTION
the power meter, power sensor, or the
RF power source could occur.
7
Bird 4421 RF Power Meter

Panel Mounting the 4421 Power Meter

You can install the 4421 Power Meter in an equipment rack if you have the optional panel mount kit (refer to Optional Accessories, page 1). The panel mount kit includes complete installation instructions. Figure 5 shows the overall dimensions and mounting points for a 4421 Power Meter installed in a panel mount kit.
Note: The power supply interrupt switch for the 4421 Power Meter is
located on the rear panel. When you install a unit in a panel mount kit, you need to provide a means to interrupt the power supply that is easily accessible to the user (such as a switch mounted in the panel).
Figure 5 Panel Mounting Dimensions
POWER
SENSOR
FUSE
AC SUPPLY
RF POWER METER
4421
FWD
I ON
O OFF
REMOVE AC POWER BEFORE ATTEMPTING
dBmMAX LIGHTSWRMINRFL
W A R N I N G
TO SERVICE THIS INSTRUMENT.
FUSE
VOLTAGE
100 - 132 VAC
T .250A, 250V
178 - 264 VAC
T .125A, 250V
AT 47.5 - 66 Hz
MAXIMUM POWER 15W
POWER SENSOR
8
Installation

Handle Operation

The handle on the Bird 4421 can be set to four different positions (see Figure 6). To adjust the handle, press the center buttons on both sides. Releasing the buttons will lock the handle into position.
Figure 6
Handle Positions

115/230V AC Input Power

The internal power supply can operate at 115 VAC or 230 VAC. There is no user setting to select the input voltage because the power supply automati­cally senses the input voltage. However, you must make sure that you have the correct power cord plug and fuses installed for the line voltage you are using (refer to Replacing Fuses, page 46).

AC Line Connectors

To make the ac line cord compatible with non-U.S. voltages, users must install the appropriate connector on the power cord.
9
Bird 4421 RF Power Meter
10
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