Bio-Rad S Media EG-1 User Manual

Bio-Scale™ Nuvia™ S Cartridges
1 and 5 ml
Instruction Manual
Catalog #732-4420 732-4421 732-4422 732-4423
Triton is a trademark of Union Carbide Corporation. Upchurch Scientific is a trademark of IDEX Health and Scientific LLC.
Copyright © 2010 by Bio-Rad Laboratories, Inc. All rights reserved.
For help and technical advice, please contact the Bio-Rad Technical Support department. In the United States, the Technical Support department is open Monday–Friday, 5:00
Phone: 1-800-424-6723
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Legal Notices
FPLC is a trademark of GE Healthcare Group Companies. Luer-Lok is trademark of Becton, Dickinson and Company.
Contents
Section 1 Introduction........................... 1
Section 2 Connecting to Bio-Rad’s
Section 3 Connecting to Other Liquid
Section 4 Preparing a Cartridge for Use.........
Low-Pressure Chromatography
Instruments...........................5
Chromatography Systems ...........10
3.1 BioLogic DuoFlow™ Systems..........11
3.2 HPLC Systems .......................11
3.3 FPLC Systems .......................12
1 3
4.1 Sample Preparation...................14
4.2 General Purification Protocol..........15
4.3 Purification Scale-Up .................17
Section 5 Cleaning-in-Place (CIP) and
Section 6 Ordering Information................. 2 0
Section 7 Related Reading.................... .23
Sanitation............................18
5.1 Autoclaving........................... 19
5.2 Storage.............................. 1 9

Section 1 Introduction

Bio-Scale™ Mini cartridges have a patented* double-wall design that provides extra durability and allows easy, reliable runs with the aqueous buffers most commonly used for protein purification. The polypropylene luer fittings and internal sealing surfaces ensure leak-free operation at pressures up to 45 psi. The cartridges are convenient, disposable, and supplied ready for use.
Cartridges are available for a variety of chromatographic techniques including desalting, ion exchange, and affinity chromatography. See Section 6, Ordering Information, for the complete Bio-Scale Mini
cartridge product line.
*
U.S. patent 7,208,087.
1
The design of the Bio-Scale Mini cartridges offers:
n
Convenience — the cartridge is ready for
equilibration in the buffer of choice
n
Versatility — luer fittings allow connection
to any chromatography system or directly to a Luer-Lok syringe
Bio-Scale Mini Nuvia
S cartridges are packed with Nuvia S ion exchange support. This ultra-high capacity ion exchange support is built on the UNOsphere
platform and is designed for purification of proteins, nucleic acids, viruses, plasmids, and other macromolecules. Nuvia S support may be used at any stage of the purification process.
2
Table 1. Bio -Sc ale Mi ni Nuv ia S cartr idge s peci ficat ion s.
Sizes 1 and 5 ml bed volumes Dimensions 1 ml: 40 x 5.6 mm inner diameter (ID)
5 ml: 40 x 12.6 mm ID Max pressure 45 psi
tolerance Recommended 1 ml: 1–2 ml/min (240–280 cm/hr)
flow rates 5 ml: 5–10 ml/min (140– 480 cm/hr) Max flow rate 1 ml: 4 ml/min (970 cm/hr)
5 ml: 20 ml/min (963 cm/hr) Fittings Female luer fitting inlet
Male luer fitting outlet Column material Polypropylene Frit material Polyethylene (HDPE) Shipping conditions 20% ethanol + 0.1 M NaCl Storage 20% ethanol or 0.1 N NaOH Autoclavability Not autoclavable
3
Table 2. Nuvi a S medi a spec ifica tio ns.
Type of exchanger Strong cation Functional group –SO
3
Total ionic capacity 90–150 µeq/ml Dynamic binding capacity* ≥110 mg/ml (300 cm/hr) Shipping counterion Na
+
Median particle size 85 ± 15 µm Recommended linear flow rate** 50 –600 cm/hr Chemical stability
1.0 N NaOH (20°C) Up to 1 week
0.1 N NaOH (20°C)
***
pH stability
2–14 short-term
***
Up to 5 yr
4–13 long-term Shipping 20% ethanol + 0.1 M NaCl Regeneration 1–2 M NaCl Sanitation 0.5 –1.0 N NaOH Storage 20% ethanol or 0.1 N NaOH
*
10% breakth rough capacity determined with 4.5 mg/ml human IgG in 40 mM NaOAc, 30 m M NaCl, pH 5.0.
**
Elution flow rates <150 cm/hr minimize viscosity-induced backpressure.
***
Data derived under accelerated conditions at 60ºC.
4

Section 2 Connecting to Bio-Rad’s Low-Pressure Chromatography Instruments

Bio-Scale™ Mini cartridges are ideal for use with Bio-Rad’s BioLogic gradient pump, Model EP-1 Econo pump, and all low-pressure chromatography instruments. They can be connected using the convenient Luer-Lok fittings on the cartridge.
1. Install 1.6 mm ID tubing in the pumphead.
Adjust the platen pressure screw (on the pumphead). Using a screwdriver or coin, turn the screw counterclockwise as far as it will go, then turn it clockwise three full
turns.
LP system, Econo™
5
2. Assemble with fittings and lock rings as
shown in Figure 1 (use orange lock rings and medium size barb fittings with 1.6 mm tubing).
Platen pressure screw
Lock ring Tubing
Luer fitting
See detail
Fig. 1. BioLogic LP sys tem setup.
6
3. To maximize gradient accuracy and apply
samples efficiently, install 1.6 mm ID tubing from the pump to the MV-6 sample inject valve (if available). If using the MV-6 sample inject valve, turn the knob counterclockwise as far as it will go so it corresponds to the diagram on the valve (Figure 2).
To BioLogic LP system or Econo grad ient pump
To BioLogic LP system or Econo grad ient pump
Fig. 2. Connecting to an MV-6 valve.
7
4. Connect the inlet of the cartridge to the
male luer fitting on the MV-6 sample inject valve (Figure 2). If not using the MV-6 sample inject valve, connect a barb to male luer fitting on the 1.6 mm ID tubing, then connect to the top of the female luer on the Bio-Scale Mini cartridge. For optimum performance, mount the cartridge vertically, with the arrow on the cartridge pointing down.
5. Connect the outlet to the 1.6 mm ID tubing
leading to the BioLogic LP optics module or Econo UV monitor. Use the shortest length (approximately 10 cm) of 1.6 mm ID tubing. Connect a barb to female luer to
the 1.6 mm ID tubing, then connect to the bottom of the male luer on the Bio-Scale Mini cartridge.
8
Inlet fitting
Fig. 3. Column and fittings.
Outlet fitting
9

Section 3 Connecting to Other Liquid Chromatography Systems

Bio-Scale™ Mini cartridges can be connected to any liquid chromatography system provided that the pressure limit (3 bar, 45 psi, or 300 kPa) of the cartridges is not exceeded. Set the system pressure limit according to the cartridge pressure limit. Pressures in excess of 3.4 bar are usually caused by restrictions in tubing or detector cells downstream from the cartridge.
Bio-Rad offers fittings kits for connecting Bio-Scale Mini cartridges to BioLogic DuoFlow
, HPLC-, or FPLC-type systems.
10

3.1 BioLogic DuoFlow Systems

The luer to BioLogic system fittings kit (catalog #732-0113) includes ¼–28 female to male and ¼–28 female to female luer fittings to connect one Bio-Scale Mini cartridge to
the BioLogic DuoFlow system (Figure 4).
Fig. 4. Components of the luer to BioLogic system fittings kit (catalog #732-0113).

3.2 HPLC Systems

The luer to 10–32 adaptor fittings kit (catalog #732-0112) provides fittings for connecting the cartridge to the nut- and ferrule-type fittings found on many HPLC systems.
Alternatively, connect the cartridge to HPLC systems via a low dead volume,
11
1
/16 in union
with a new piece of stainless steel tubing attached to the union. Slip a short length of
0.8 mm ID tubing over
1
/16 in OD stainless
steel tubing to a distance of 1 cm.

3.3 FPLC Systems

The luer to M6 adaptor fittings kit (catalog #732-0111) provides fittings to connect a cartridge to the M6 fittings found on FPLC or related systems.
Alternatively, make a connection using Upchurch Scientific adapters: two ¼–28 to metric adaptors (P-621), one ¼–28 to male luer (P-619), and one ¼–28 to female luer (P-628). Connect the luers to the ¼–28 metric adaptors. Attach the adaptor with the male luer to the column inlet line of the FPLC system and the adaptor with the female luer to the FPLC column outlet. To prevent tubing or cartridge failure, do not exceed the
maximum recommended flow rate.
12

Section 4 Preparing a Cartridge for Use

Bio-Scale™ Mini Nuvia™ cartridges contain 20% ethanol + 0.1 M NaCl (v/v) as the shipping solution. The fully hydrated support is ready to use after equilibrating the cartridge in the buffer of choice. To perform a buffer exchange, connect the cartridge to a liquid chromatography system or peristaltic pump and condition it as follows:
1. Set the pump flow rate to 1–2 ml/min
(240–280 cm/hr) for the 1 ml cartridge or 5–10 ml/min (140–480 cm/hr) for the 5 ml cartridge.
2. Wash the cartridge with degassed low-salt
buffer for 2 min.
13
3. Wash with degassed high-salt buffer for
5 min.
4. Equilibrate with low-salt buffer for 5 min.
5. Reduce the flow rate to the rate that will be
used in the purification protocol.

4.1 Sample Preparation

Correct pH and ionic strength are necessary for consistent and reproducible results. Sample can be exchanged into the starting buffer or diluted to the starting buffer concentration. This can be achieved by diluting the sample to the ionic strength of the starting buffer, dialyzing against the starting buffer, or exchange into the starting buffer. Buffer exchange can be accomplished using a number of products (Table 3). The choice of product will depend on sample volume. Filter all samples through a 0.45 µm filter prior to
cartridge application.
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Table 3. P rodu cts fo r buf fer exc hang e.
Sample Volume Product MW Cutoff Cata log #
50–100 µl Bio-Spin® 6 6 kD 732-6002 columns
Bio-Spin 30 30 kD 732-6006 columns
0.1–3 ml Bio-Scale 6 kD 732-5304 Mini P6 cartridges
Up to 3 ml Econo-Pac® 10DG 6 kD 732-2010 cartridges
Unlimited Bio-Gel® P-6DG gel 6 kD 150-0738
4.2 General Purification Protocol
Ion exchange chromatography is usually performed using increasing salt gradients or pH gradients to elute the sample components. For best results and increased cartridge life, samples and buffers should be degassed and filtered through a 0.45 µm filter.
Common buffers are listed in Table 4.
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Table 4. C ommon ion exch ange buffers .
Catio n Buf fer Ra nge
Acetic acid 4.8–5.2 Citric acid 4.2–5.2 HEPES 6.8–8.2 Lactic acid 3.6 –4.3 MES 5.5–6.7 MOPS 6.5–7.9 Phosphate 6.7–7.6 PIPES 6.1–7.5 TES 6.8–8.2 Tricine 7.8–8.9
An appropriate starting point for purifying samples is a linear gradient of 0–0.4 M NaCl spanning 1–20 column volumes at 120 cm/hr,
0.5 ml/min for the 1 ml cartridge and
2.5 ml/min for the 5 ml cartridge. Separation can be optimized by changing the gradient profile.
16
At the end of each run, the cartridge can be regenerated with 1.0 M NaCl followed by starting buffer. Return to the desired flow rate and proceed with the next separation.
4.3 Purification Scale-Up
For quick scale-up, two or three cartridges of the same type can be connected in series. Backpressure will increase with cartridges in series, so care should be taken to maintain pressures ≤45 psi. Bio-Scale Mini cartridges are available in 1 and 5 ml cartridge formats. Nuvia S support is also available in larger amounts, from 25 ml bottles to bulk quantities for scaling-up methods developed using the cartridges. Nuvia S media are fully supported with regulatory support files. In addition, Bio-Rad carries an extensive line of empty chromatography columns for use in laboratory and process scale applications.
17

Section 5 Cleaning-in-Place (CIP) and Sanitation

If a column no longer yields reproducible results, the media may require thorough CIP and sanitation to remove strongly bound contaminants. Acceptable CIP agents include 25% acetic acid, 8 M urea, 1% Triton X-100, 6 M potassium thiocyanate, 70% ethanol, 30% isopropyl alcohol, 1 N NaOH, and 6 M guanidine hydrochloride.
1. Sanitize the support in the column with
2–4 bed volumes of 1.0 N NaOH at 50–100 cm/hr while maintaining a contact time of at least 40 min.
18
2. To reequilibrate the column, wash it with
2–4 bed volumes of 0.5–2 M NaCl solution (containing 50–100 mM buffer).
3. If lipid removal is required, wash the
column with a 20–70% ethanol solution at 50 cm/hr.

5.1 Autoclaving

Bio-Scale™ Mini cartridges are not autoclavable.

5.2 Storage

After washing the cartridges with deionized water, Bio-Scale Mini ion exchange cartridges should be purged, stored in 20% ethanol solution, and capped for extended storage.
19

Section 6 Ordering Information

Bio-Scale™ Mini Cartridges
For a list of available cartridges*, visit www.bio-rad.com/cartridges/.
Descr iptio n 1 x 1 ml 5 x 1 ml 1 x 5 ml 5 x 5 ml
Nuvia™ S 732-4420 732-4 421 732-4422 732-4423 UNOsphere™ Q ---- 732-4100 731-4102 731-4104 UNOsph ere S ---- 732-4110 731-4112 731-4114 UNOsph ere Rapid S ---- 732-4400 732-44 01 732-4402 UNOsph ere SUPrA™ 732-4200 732-4201 732-4202 ---­Macro-Prep® High Q ---- 732-4120 732-4122 732-4124 Macro-P rep High S ---- 732-4130 732-4132 732-4134 Macro-P rep DEAE ---- 732-4140 732-4142 732-4144 CHT™ Type I ---- ---- 732-4322 732-4324 CHT Type II ---- ---- 732-43 32 732-4334 CFT™ Type II ---- ---- 732-4405 732-4406 Bio-Gel® P-6 ---- ---- 732-4502 732-450 4 Affi-Prep® protein A ---- 732-4600 732-4602 ---- Profinity™ IMAC ---- 732-4610 732-4612 732-4614 DEAE Af fi-Gel® Blue ---- ---- 732-46 32 732-4634 Affi-Gel Blue ---- ---- 732-4642 732-4644
* Media are available in volumes for process scale chromatography;
inquire with your local Bio-Rad representative
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Fittings Kits
Catalog # Description
732-0111 Luer to M6 Adaptor Fittings
Kit, includes luer to M6 fitting to
connect 1 cartridge to an FPLC system
732-0112 Luer to 10–32 Adaptor
Fittings Kit, includes luer to
polypropylene/PTFE 10–32
fittings to connect 1 cartridge to an HPLC system
732- 0113 Luer to BioLogic™ System
Fittings Kit, includes ¼–28 female to male luer and ¼–28 female to female luer to connect 1 cartridge to the BioLogic DuoFlow
system
21
731-8226 3.2 mm Barb to Male Luer,
pkg of 25
731-8225 1.6 mm Barb to Male Luer,
pkg of 25
731-8224 0.8 mm Barb to Male Luer,
pkg of 25
731-8223 3.2 mm Barb to Female Luer,
fits inlet and outlet of Econo­Column chromatography columns and low-pressure tubing, pkg of 25
731-8222 1.6 mm Barb to Female Luer,
pkg of 25
731-8221 0.8 mm Barb to Female Luer,
pkg of 25
22
Section 7 Related Reading
Harris ELV and Angal S (1989). Protein Purification Methods: A Practical Approach (Oxford: IRL Press).
Scopes RK (1987). Protein Purification: Principles and Practice (Second Edition) (New York: Springer-Verlag).
Snyder LR and Kirkland JJ (1979). Introduction to Modern Liquid Chromatography (Second Edition) (New York: Wiley).
Gagnon P (1997). Avoiding Instrument­Associated Aberrations in Purification Scale­Up and Scale-Down, BioPharm 10, 42–45.
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Life Science Group
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