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M 53
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BINDER M 53 User Manual

Operating Manual
APT.line™ M
Drying and heating ovens with forced convection and advanced program functions
BINDER GmbH
Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 Fax +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com Service Hotline +49 7462 2005 555 Service Fax +49 7462 2005 93 555 Service E-Mail service@binder-world.com Service Hotline USA +1 866 885 9794 or +1 631 224 4340 x3 Service Hotline Asia Pacific +852 390 705 04 or +852 390 705 03 Service Hotline Russia and CIS +7 495 98815 16
Issue 10/2014 Art. Nr. 7001-0056
EG – KONFORMITÄTSERKLÄRUNG
Anbieter / Supplier / Fournisseur:
Typenbezeichnung / Type / Type:

EC – declaration of conformity

EC - DECLARATION OF CONFORMITY
Anschrift / Address / Adresse: Produkt / Product / Produit:
CE - DECLARATION DE CONFORMITE
BINDER GmbH Im Mittleren Ösch 5, D-78532 Tuttlingen Trocken- und Wärmeschränke mit Umluft und umfangreichen
Programmfunktionen Drying and heating ovens with forced convection and advanced program functions Etuves de chauffage et de séchage à convection forcée avec des fonctions étendues de programme
M 53, M 115, M 240, M 400, M 720
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien: The products described above are in conformity with the following EC guidelines: Les produits décrits ci-dessus sont conformes aux directives CE suivantes:
Niederspannungsrichtlinie 2006/95/EG
Low voltage directive 2006/95/EC
Directive basse tension 2006/95/CE
EMV-Richtlinie 2004/108/EG
EMC Directive 2004/108/EC
Directive CEM 2004/108/CE
Richtlinie 2006/95/EG des Europäischen Parlaments und des Rates vom 12. Dezember 2006 zur Angleichung der Rechtsvor­schriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen
Council Directive 2006/95/EC of 12 December 2006 on the har­monization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits
Directive 2006/95/CE du Parlement Européen et du Conseil du 12 décembre 2006 concernant le rapprochement des législations des États membres relatives au matériel électrique destiné à être em­ployé dans certaines limites de tension
Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates vom 15. Dezember 2004 zur Angleichung der Rechtsvor­schriften der Mitgliedstaaten über die elektromagnetische Verträg­lichkeit und zur Aufhebung der Richtlinie 89/336/EWG.
Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 98/336/EEC.
Directive 2004/108/CE du Parlement Européen et du Conseil du 15 décembre 2004 relative au rapprochement des législations des États membres concernant la compatibilité électromagnétique et abrogeant le directive 98/336/CEE.
Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE. The products described above, corresponding to this, bear the CE-mark. Les produits décrits ci-dessus, en correspondance, portent l’indication CE.
M (E2) 10/2014 page 2/71
1 / 2
Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen: The products described above are in conformity with the following harmonized standards: Les produits décrits ci-dessus sont conformes aux normes harmonisées suivantes:
Sicherheit / safety / sécurité:
EN 61010-1:2010 Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel- und
Laborgeräte – Teil 1: Allgemeine Anforderungen (DIN EN 61010­1:2011, VDE 411-1:2011)
Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 1: General requirements (IEC 61010-1:2010, BS EN 61010-1:2010)
Règles de sécurité pour appareils électriques de mesurage, de régula­tion et de laboratoire – Partie 1: Prescriptions générales (CEI 61010­1:2010, NF EN 61010:2011)
EN 61010-2-010:2003 Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regel- und
Laborgeräte – Teil 2-010: Besondere Anforderungen an Laborgeräte für das Erhitzen von Stoffen (DIN EN 61010-2-010:2004)
Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 2-010: Particular requirements for laboratory equipment for the heating of materials (IEC 61010-2-10:2005, BS EN 61010-2-10:2003)
Règles de sécurité pour appareils électriques de mesurage, de régula­tion et de laboratoire – Partie 2-010 : Prescriptions particulières pour appareils de laboratoire utilisés pour l’échauffement des matières (CEI 61010-2-10:2003, NF EN 61010-2-10:2005)
EMV / EMC / CEM:
EN 61326-1:2013 Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-
Anforderungen - Teil 1: Allgemeine Anforderungen (DIN EN 61326­1:2013, VDE 0813-20-1:2013)
Electrical equipment for measurement, control and laboratory use ­EMC requirements - Part 1: General requirements (IEC 61326-1:2012, BS EN 61326-1:2013)
Matériel électrique de mesure, de commande et de laboratoire - Exi­gences relatives à la CEM - Partie 1: Exigences générales (CEI 61326­1:2012, NF EN 61326-1:2013)
D-78532 Tuttlingen, 02.06.2014 BINDER GmbH
P. M. Binder Geschäftsführender Gesellschafter
Managing Director Directeur général
J. Bollaender Leiter F & E
Director R & D Chef de service R&D
2 / 2
M (E2) 10/2014 page 3/71

Product registration

M (E2) 10/2014 page 4/71
Contents
EC – declaration of conformity ...................................................................................................................... 2
Product registration ....................................................................................................................................... 4
1. SAFETY .................................................................................................................. 7
1.1 Legal considerations ........................................................................................................................... 7
1.2 Structure of the safety instructions ...................................................................................................... 7
1.2.1 Signal word panel ..................................................................................................................... 7
1.2.2 Safety alert symbol ................................................................................................................... 8
1.2.3 Pictograms ................................................................................................................................ 8
1.2.4 Word message panel structure ................................................................................................. 9
1.3 Localization / position of safety labels on the unit ............................................................................... 9
1.4 Type plate ......................................................................................................................................... 10
1.5 General safety instructions on installing and operating the drying and heating ovens with forced
convection M ..................................................................................................................................... 11
1.6 Intended use ..................................................................................................................................... 12
2. UNIT DESCRIPTION ............................................................................................ 13
2.1 Unit overview ..................................................................................................................................... 14
2.2 Control panel ..................................................................................................................................... 15
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION .................................................................................................... 15
3.1 Unpacking, and checking equipment and completeness of delivery ................................................ 15
3.2 Guidelines for safe lifting and transportation .................................................................................... 16
3.3 Storage .............................................................................................................................................. 16
3.4 Location of installation and ambient conditions ................................................................................ 17
4. INSTALLATION AND CONNECTIONS................................................................ 18
4.1 Electrical connection ......................................................................................................................... 18
4.2 Connection to a suction plant (optional) ........................................................................................... 18
5. START UP ............................................................................................................ 19
5.1 Function overview of the MB1 display program controller ................................................................ 19
5.2 Operating modes ............................................................................................................................... 19
5.3 Performance after power failures ...................................................................................................... 20
5.4 Turning on the unit ............................................................................................................................ 20
6. CONTROLLER MB1 SETTINGS .......................................................................... 21
6.1 Selection of the menu language ....................................................................................................... 21
6.2 Overview of program controller MB1 displays .................................................................................. 22
6.3 Menu settings in the “User-settings” menu ....................................................................................... 23
6.4 Menu settings in the “User Level” menu ........................................................................................... 24
7. GRAPHIC REPRESENTATION OF THE HISTORICAL MEASUREMENT
(CHART RECORDER FUNCTION) ..................................................................... 25
7.1 Setting the storage rate ..................................................................................................................... 27
8. MANUAL MODE ................................................................................................... 28
8.1 Entering the set point values ............................................................................................................. 28
8.2 Performance after power failure in Manual Mode ............................................................................. 29
9. PROGRAM OPERATION ..................................................................................... 29
9.1 Menu-based program entry ............................................................................................................... 30
9.2 Selecting between set-point ramp and set-point step ....................................................................... 32
M (E2) 10/2014 page 5/71
9.3
Program entry as set-point ramp or as set-point step ...................................................................... 32
9.4 Information on programming different temperature transitions ......................................................... 35
9.5 Repetition of a section or several sections within a program ........................................................... 36
9.6 Performance after power failure in Program Mode ........................................................................... 36
9.7 Starting a previously entered program .............................................................................................. 37
9.8 Deleting a program............................................................................................................................ 37
9.9 Temperature profile template ............................................................................................................ 38
9.10 Program table template ..................................................................................................................... 39
10. TEMPERATURE SAFETY DEVICES ................................................................... 40
10.1 Temperature safety device class 2.0 (DIN 12880) ........................................................................... 40
10.2 Temperature safety device class 3.1 (DIN 12880) (available via BINDER INDIVIDUAL customized
solutions) ........................................................................................................................................... 41
11. OPTIONS .............................................................................................................. 42
11.1 Communication software APT-COM™ 3 DataControlSystem (option) ............................................ 42
11.2 Ethernet interface .............................................................................................................................. 42
11.3 HEPA fresh air filter (option) ............................................................................................................. 42
11.4 Data logger kit (option) ...................................................................................................................... 43
11.5 Additional flexible Pt100-temperature sensor (option) ...................................................................... 43
11.6 Analog output for temperature (option) ............................................................................................. 43
11.7 Additional measuring channel for digital object temperature indicator with flexible temperature
sensor Pt 100 (option) ....................................................................................................................... 44
11.8 Mostly gas-tight version (option for M 53 and M 115) ...................................................................... 44
11.9 Inert gas connection with mostly gas-tight version (option for M 53 and M 115) ............................. 45
11.10 Keyboard locking (option) ................................................................................................................. 47
12. MAINTENANCE, CLEANING, AND SERVICE .................................................... 47
12.1 Maintenance intervals, service .......................................................................................................... 47
12.2 Cleaning and decontamination ......................................................................................................... 48
12.2.1 Cleaning .................................................................................................................................. 48
12.2.2 Decontamination ..................................................................................................................... 50
12.3 Sending the unit back to BINDER GmbH ......................................................................................... 51
13. DISPOSAL............................................................................................................ 51
13.1 Disposal of the transport packing ..................................................................................................... 51
13.2 Decommissioning .............................................................................................................................. 52
13.3 Disposal of the unit in the Federal Republic of Germany ................................................................. 52
13.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany . 53
13.5 Disposal of the unit in non-member states of the EC ....................................................................... 54
14. TROUBLESHOOTING ......................................................................................... 55
15. TECHNICAL DESCRIPTION ................................................................................ 56
15.1 Factory calibration and adjustment ................................................................................................... 56
15.2 Definition of usable volume ............................................................................................................... 56
15.3 M technical data ................................................................................................................................ 57
15.4 Equipment and Options M ................................................................................................................ 59
15.5 Spare parts ........................................................................................................................................ 60
15.6 Dimensions M 53 .............................................................................................................................. 61
15.7 Dimensions M 115 ............................................................................................................................ 62
15.8 Dimensions M 240 ............................................................................................................................ 63
15.9 Dimensions M 400 ............................................................................................................................ 64
15.10 Dimensions M 720 ............................................................................................................................ 65
16. CONTAMINATION CLEARANCE CERTIFICATE ............................................... 66
16.1 For units located outside North America and Central America......................................................... 66
16.2 For units in North America and Central America .............................................................................. 69
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Dear customer,
For the correct operation of the drying and heating ovens with forced convection and advanced program functions M, it is important that you read this operating manual completely and carefully and observe all instructions as indicated. Failure to read, understand and follow the instructions may result in personal injury. It can also lead to damage to the unit and/or poor equipment performance.

1. Safety

This operating manual is part of the components of delivery. Always keep it handy for reference. The device should only be operated by laboratory personnel especially trained for this purpose and familiar with all precautionary measures required for working in a laboratory. Observe the national regulations on minimum age of laboratory personnel. To avoid injuries and damage observe the safety instructions of the operating manual.
WARNING
Failure to observe the safety instructions.
may result in serious injuries and unit damage.
Observe the safety instructions in this operating manual. Carefully read the complete operating instructions of the M drying and heating oven.

1.1 Legal considerations

This operating manual is for informational purposes only. It contains information for installing, start-up, operation and maintenance of the product. Note: the contents and the product described are subject to change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any dam­ages, direct or incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information, or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or contact us directly by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or exist­ing agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on the part of BINDER derive from the respective purchase contract, which also contains the entire and ex­clusively valid statement of warranty administration. The statements in this manual neither augment nor restrict the contractual warranty provisions.

1.2 Structure of the safety instructions

In this operating manual, the following safety definitions and symbols indicate dangerous situations fol­lowing the harmonization of ISO 3864-2 and ANSI Z535.6.

1.2.1 Signal word panel

Depending on the probability of serious consequences, potential dangers are identified with a signal word, the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious (irreversible) injury.
M (E2) 10/2014 page 7/71
Warning signs
Electrical hazard
Hot surface
or chemical burns
Biohazard
Mandatory action signs
plug
assistance
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity.

1.2.2 Safety alert symbol

Use of the safety alert symbol indicates a risk of injury. Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.

1.2.3 Pictograms

Lifting hazard
Suffocation hazard
Harmful substances
Explosive atmosphere
Pollution Hazard
Stability hazard
Risk of corrosion and /
Mandatory regulation
Lift with mechanical
M (E2) 10/2014 page 8/71
Read operating
instructions
Environment protection
Disconnect the power
Wear protective gloves
Lift with several persons
Wear safety goggles
Prohibition signs
water
Pictograms (Warning signs)
Service label
6
8
ENTE ENT
ENT
ENT
ENT ENT
Do NOT touch
Do NOT spray with
Information to be observed in order to ensure optimum function of the product.

1.2.4 Word message panel structure

Type / cause of hazard.
Possible consequences.
Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid disruptions that could result in direct or indirect injury or property damage.

1.3 Localization / position of safety labels on the unit

The following labels are located on the unit:
Hot surface
• Outer unit door
• On the unit rear next to the exhaust
duct
Figure 1: Position of labels on the unit front
Replace safety labels that are no longer legible. Contact BINDER service for these replacements.
M (E2) 10/2014 page 9/71
Keep safety labels complete and legible.
Indications of the type plate (example)
Information
BINDER
Manufacturer BINDER GmbH
M 115
Model designation
Drying and heating oven
Device name
Serial No.
00-00000
Serial no. of the unit
Built
2014
Year of construction
300 °C 572 °F
Enclosure protection
IP 20
IP type of protection acc. to EN 60529
Temp. safety device
DIN 12880
Temperature safety device acc. to standard DIN 12880
Class
2.0
Class of temperature safety device
Art. No.
9010-0202
Art. no. of the unit
Project No.
---
Optional: Special application acc. to project no.
1,60 kW
Nominal power
230 V 1 N ~
Nominal voltage ± 10%, phase indication
7,0 A
Nominal current
50/60 Hz
Power frequency
Symbol on the type plate (example)
Information
or
Nominal temperature
300 °C
1.60 kW
572°F
230 V 1 N ~
Enclosure protection Temp. safety device
IP 20 DIN 12880
7,0 A 50/60 Hz
Class
2.0
Art. No.
9010-0202
US PATS 4585923 / 5222612 / 5309981
Project No. Built
2014
5405194 / 5601143 / 5773287 / 6079403 Drying and heating oven
D 78532 Tuttlingen / Germany
Internet: www.binder-world.com
M 115 Serial No. 00-00000 E2

1.4 Type plate

The type plate sticks to the left side of the unit, bottom right-hand.
Nominal temperature
Tel. + 49 (0) 7462/ 2005-0
Made in Germany
Figure 2: Type plate (example of M 115 regular unit)
Nominal temperature
M (E2) 10/2014 page 10/71
CE conformity marking
Electrical and electronic equipment manufactured / placed on the market in the EC after 13 August 2005 and to be disposed of in a separate collection according to directive 2002/96/EC on waste electrical and electronic equipment (WEEE).
The equipment is certified in the GOST R certification system of GOSTSTANDARD Russia.
The equipment is certified according to Customs Union Technical Regulation (CU TR) for Russia, Belarus and Kazakhstan
1.5 General safety instructions on installing and operating the drying and
heating ovens with forced convection M
With regard to operating the drying and heating ovens with forced convection M and to the installation location, please observe the guideline BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120 or ZH 1/119 laboratory guidelines issued by the employers’ liability insurance associa­tion) (for Germany).
BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali­fied personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
To operate the unit, use only original BINDER accessories or accessories from third-party suppliers au­thorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
CAUTION
Danger of overheating.
Damage to the unit.
Do NOT install the unit in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
Do not operate the drying and heating oven M in hazardous locations.
DANGER
Explosion hazard.
Danger of death.
Do NOT operate the unit in potentially explosive areas. KEEP explosive dust or air-solvent mixtures AWAY from the unit.
The drying and heating oven M does not dispose of any measures of explosion protection.
DANGER
Explosion hazard.
Danger of death.
Do NOT introduce any substance into the oven which is combustible or explosive at
working temperature.
NO explosive dust or air-solvent mixture in the inner chamber.
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of the solvent concentration in the steam room, NO explosive mixture with air must form. The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material. Familiarize yourself with the physical and chemical properties of the charging material, as well as the contained moisture constituent and its behavior with the addition of heat energy.
Familiarize yourself with any potential health risks caused by the charging material, the contained mois­ture constituent or by reaction products that may arise during the temperature process. Take adequate measures to exclude such risks prior to putting the drying and heating oven into operation.
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DANGER
Electrical hazard.
Danger of death.
The unit must NOT become wet during operation or maintenance.
The drying and heating ovens with forced convection were produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411-1 (IEC 61010-1).
During and shortly after operation, the temperature of the inner surfaces almost equals the set-point.
CAUTION
The inner chamber, the door gasket, and the exhaust duct will become hot during operation.
Danger of burning.
Do NOT touch the inner surfaces, the door gasket, the exhaust duct or the charging
material during operation.

1.6 Intended use

Drying and heating ovens with forced convection and advanced program functions M are suitable for drying and heat treatment of solid or pulverized charging material, as well as bulk material, using the supply of heat. They are suitable for harmless materials. A mixture of any component of the charging material with air must NOT be explosive. The operating temperature must lie below the flash point or below the sublimation point of the charging material.
Other applications are not approved.
Drying and heating ovens with forced convection and advanced program functions M are not classified as medical devices as defined by the Medical Device Directive 93/42/EEC.
Drying and heating ovens with forced convection M can be used for drying purposes but are specially designed for solving all the problems which occur during material and ageing tests.
Do NOT use the unit for drying processes when large quantities of vapor would form and result in con­densation.
Due to the special demands of the Medical Device Directive (MDD), these ovens are not qualified for sterilization of medical devices as defined by the directive 93/42/EWG.
Following the instructions in this operating manual and conducting regular maintenance work (chap. 12) are part of the intended use.
The charging material shall not contain any corrosive ingredients that may damage the ma­chine components made of stainless steel, aluminum, and copper. Such ingredients include in particular acids and halides. Any corrosive damage caused by such ingredients is exclud­ed from liability by BINDER GmbH.
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2. Unit description

The drying and heating ovens with forced convection and advanced program functions APT.line™ M are specially developed precision warming chamber with high capacity. They are equipped with a multifunc­tional microprocessor display controller with a digital display accurate to one-tenth of a degree. With their comprehensive program control functions, they allow the high precision performance of temperature cy­cles with fast heating-up phases.
The APT.line™ preheating chamber system guarantees high level of spatial and time-based temperature precision, thanks to the direct and distributed air circulation into the interior. The fan supports exact at­tainment and maintenance of the desired temperature accuracy.
The high-quality housing insulation ensures both a low noise mode of operation and a consistently low housing temperature. The inner chamber, the pre-heating chamber and the interior side of the doors are all made of stainless V2A (German material no. 1.4301, US equivalent AISI 304). When operating the oven at temperatures above 150 °C / 302 °F, the impact of the oxygen in the air may cause discoloration of the metallic surfaces (yellowish-brown or blue) by natural oxidation processes. These colorations are harmless and will in no way impair the function or quality of the unit. The housing is RAL 7035 powder­coated. All corners and edges are also completely coated.
All unit functions are easy and comfortable to use thanks to their clear arrangement. Major features are easy cleaning of all unit parts and avoidance of undesired contamination.
The drying and heating ovens with forced convection and advanced program functions M are equipped with a serial interface RS 422 for computer communication, e.g. with the communication software APT­COM™ 3 DataControlSystem (option, chap. 11.1) For further options, see chap. 15.4.
The M 720 brakes.
At an ambient temperature of +18 °C up to +40 °C / 64.4 °F to 104 °F, you can operate the chamber in a temperature range from 5 °C / 9 °F above ambient temperature up to 300 °C / 572 °F.
model is equipped with four castors. Both front castors can be easily locked via the attached
M (E2) 10/2014 page 13/71
(A) (B) (C) (D)
(E)

2.1 Unit overview

Figure 3: Drying and heating oven M 53
(A) Instrument panel (B) Microprocessor program controller MB1 (C) Temperature safety device class 2, according to DIN 12880 (D) Main power switch ON/OFF (E) Outer door
M (E2) 10/2014 page 14/71
(4) (5) (3) (3a) (2) (1)

2.2 Control panel

Figure 4: Control panel for M with key switch (option)
(1) Green pilot lamp: ready for operation (2) Main power switch ON/OFF (3a) Red pilot lamp of the temperature safety device class 2 (3) Temperature safety device class 2 (4) Display program controller MB1 (5) Key switch (with option keyboard locking, chap. 11.10)
3. Completeness of delivery, transportation, storage, and installa-
tion

3.1 Unpacking, and checking equipment and completeness of delivery

After unpacking, please check the unit and its optional accessories, if any, based on the delivery receipt for completeness and for transportation damage. Inform the carrier immediately if transportation damage has occurred.
The final tests of the manufacturer may cause traces of the shelves on the inner surfaces. This has no impact on the function and performance of the unit.
Please remove any transportation protection devices and adhesives in/on the unit and on the doors and take out the operating manuals and accessory equipment.
Sliding or tilting of the unit. Damage to the unit. Risk of injury by lifting heavy loads.
Do NOT lift or transport the unit using either the door or the handle. Do NOT lift units size 400 and 720 by hand.
Lift units size 53, 115 and 240 near the 4 unit feet from the pallet with the aid of 4 peo-
ple.
Lift units size 400 and 720 using technical devices (fork lifter) from the pallet. Set the
fork lifter only from the rear in the middle of the unit. Make sure to place all the lateral supports of the unit on the forks.
M (E2) 10/2014 page 15/71
CAUTION
If you need to return the unit, please use the original packing and observe the guidelines for safe lifting and transportation (chap. 3.2).
For disposal of the transport packing, see chap. 13.1.
Note on second-hand units (Ex-Demo-Units):
Second-hand units are units that were used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly.
Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commis­sioning the unit.

3.2 Guidelines for safe lifting and transportation

The front castors of the M 720 can be blocked by brakes. Please move the units with castors only when empty and on an even surface, otherwise the castors may be damaged. After operation, please observe the guidelines for temporarily decommissioning the unit (chap. 13.2).
CAUTION
Sliding or tilting of the unit.
Damage to the unit.
Risk of injury by lifting heavy loads.
Transport the unit in its original packaging only. For moving or shipping, secure the drying and heating oven with transport straps
Do NOT lift or transport the unit using either the door or the handle. Do NOT lift units size 400 and 720 by hand.
Lift units size 53, 115 and 240 near the 4 unit feet with the aid of 4 people and place it
on a transport pallet with wheels. Push the pallet to the desired site and then lift the unit near the 4 unit feet from the pallet.
Place units size 400 and 720 using technical devices (fork lifter) on the transport pallet.
Set the fork lifter only from the rear in the middle of the unit. Make sure to place all the lateral supports of the unit on the forks.
Transport units size 400 and 720 ONLY with the original transport pallet. Set the fork
lifter only to the pallet. Without the pallet the unit is in imminent danger of overturning.
• Permissible ambient temperature range during transport: -10 °C to +60 °C / 14 °F to 140 °F.
You can order transport packing and pallets for moving or shipping purposes from BINDER Service.

3.3 Storage

Intermediate storage of the unit is possible in a closed and dry room. Observe the guidelines for tempo­rary decommissioning (chap. 13.2).
• Permissible ambient temperature range during storage: -10 °C to +60 °C / 14 °F to 140 °F.
• Permissible ambient humidity: max. 70 % r.H., non-condensing
When after storage in a cold location you transfer the unit to its warmer installation site, condensation may form. Before start-up, wait at least one hour until the chamber has attained ambient temperature and is completely dry.
M (E2) 10/2014 page 16/71
CAUTION

3.4 Location of installation and ambient conditions

Set up the drying and heating oven on a flat, even and non-flammable surface, free from vibration, and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the unit’s weight (see technical data, chap. 15.3). The ovens are designed for setting up inside a building (indoor use).
CAUTION
Danger of overheating.
Damage to the unit.
Do NOT set up units in non-ventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
• Permissible ambient temperature range during operation: +18 °C up to +40 °C / 64.4 °F to 104 °F. At
elevated ambient temperature values, fluctuations in temperature can occur.
The ambient temperature should not be substantially higher than the indicated ambient tem­perature of +25 °C / 77 °F to which the specified technical data relate. In the case of different ambient conditions, deviations from the indicated data are possible.
• Permissible ambient humidity: 70 % r.H. max., non-condensing.
• Installation height: max. 2000 m / 6562 ft. above sea level.
When placing several units of the same size side by side, maintain a minimum distance of 250 mm / 9.84 in between each unit. Wall distances: rear 100 mm / 3.94 in, sides 160 mm / 6.29 in.
Danger by stacking.
Damage to the units.
Do NOT place drying and heating ovens on top of each other.
To completely separate the unit from the power supply, you must disconnect the power plug. Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger.
Do not install or operate the high drying and heating oven M in potentially explosive areas.
DANGER
Explosion hazard.
Danger of death.
Do NOT operate the unit in potentially explosive areas. KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the unit.
CAUTION
The exhaust duct will become hot during operation.
Danger of burning.
Do NOT touch the exhaust duct during operation.
M (E2) 10/2014 page 17/71

4. Installation and connections

4.1 Electrical connection

The drying and heating ovens M are supplied ready for connection. The socket must also provide a pro­tective conductor.
• The oven comes with a fixed power connection cable that has a length of 1800 mm / 5.9 ft.
• M 53, M 115, M 240: Shockproof plug, power supply voltage 230 V (1N~) +/- 10 %, 50/60 Hz
• M 400, M 720: CEE plug 5 poles, power supply voltage 400 V (3N~) +/- 10 %, 50/60 Hz
• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified
data located on the unit’s type plate (unit front behind the door, bottom left-hand, see chap. 1.4)
• When connecting, please observe the regulations specified by the local electricity supply company as
well as the VDE directives (for Germany). We recommend the use of a residual current circuit breaker.
• Pollution degree (acc. to IEC 61010-1): 2
• Over-voltage category (acc. to IEC 61010-1): II
CAUTION
Danger of incorrect power supply voltage.
Damage to the equipment.
Check the power supply voltage before connection and start-up. Compare the power supply voltage with the data indicated on the type plate.
See also electrical data (chap. 15.3).
To completely separate the unit from the power supply, you must disconnect the power plug. Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger.

4.2 Connection to a suction plant (optional)

When directly connecting a suction plant the spatial temperature exactitude, the heating-up and the re­covering times and the maximum temperature will be negatively influenced. So no suction plant should be directly connected to the exhaust duct.
Active suction from the oven must only be effected together with extraneous air. Perforate the connecting piece to the suction device or place an exhaust funnel at some distance to the exhaust duct.
CAUTION
The exhaust duct will become hot during operation.
Danger of burning.
Do NOT touch the exhaust duct during operation.
M (E2) 10/2014 page 18/71
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
40.0
36.8
°C
HAND

5. Start up

After connecting the electrical supply (chap. 4.1), turn on the unit via the main power switch (2). Warming chambers may release odors in the first few days after commissioning. This is not a quality de-
fect. To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well-ventilated location.

5.1 Function overview of the MB1 display program controller

Pilot lamp: Ready for operation
EXIT button (to exit a menu point)
AUTOMATIC button (to start a previously entered program)
ENTER button (to confirm a selection)
Navigation buttons (functions are assigned by the menu)
Figure 5: Display program controller MB1
The program controller MB1 controls the temperature inside the drying and heating oven (range: 5 °C above ambient temperature up to 300 °C).
You can enter the desired set point values in Manual Mode or Program Mode (chap. 5.2) in the display controller.
Set point value Actual value
Figure 6: Normal display of the MB1 program controller in Manual mode

5.2 Operating modes

The program controller MB1 operates in 3 modes:
Idle Mode
The controller is not functional, i.e., there is no heating. The fan turns at a 50% rate.
Manual Mode (Fixed value operation) (HAND)
Program Mode (AUTO)
The controller operates as a fixed-point control, i.e., a temperature set-point can be defined, which is then maintained (chap. 8).
An entered temperature program is run (chap. 9).
The program controller MB1 allows programming temperature cycles. The controller offers 25 program memory positions with 100 program sections each. The total number of
program sections of all programs is limited to 500.
M (E2) 10/2014 page 19/71
Programming can be done directly through the keypad of the controller or graphically through the soft­ware APT-COM™ 3 DataControlSystem (option, chap. 11.1) specially developed by BINDER.

5.3 Performance after power failures

After the power returns, the unit continues to function in the original operating mode it was in previously before an actual power failure had occurred. In Manual Mode (HAND), the controller regulates the tem­perature to the last entered set-points, while in Program Mode (AUTO) it regulates the temperature to its set-point that was reached during the program operation. The power failure is noted in the event list (chap. 6.2) however, no error message is displayed indicating that a power failure has taken place.

5.4 Turning on the unit

Set the main power switch (2) to position I. The pilot lamp shows the unit is ready for operation.
Observe a delay time of approx. 30s between turning Off and On again. Otherwise an initiali­zation problem may occur (display showing e.g. “–1999”).
Note that the chamber is in stand-by mode when the main power switch is in position I and the controller display is dark. Turn on the unit by pressing any button. When turned on, the unit functions in the operat­ing mode entered before turning off. In Manual Mode (HAND), the controller regulates the temperature to the last entered set-point, and in Program Mode (AUTO) it regulates the temperature to the set-points reached during previous program operation.
Structure of toggling between Idle Mode / Manual Mode / Program Mode:
Idle Mode
Menu Program start Manual Mode (HAND)
Program Mode (AUTO)
HAND
EXIT
or
Heating up time
Average heating up time approx. 5 °C/min (the air flap closed and the fan set to maximum speed).
Cooling down time
Average cooling down time approx. 0.2 °C/min to 1.5 °C/min (the air flap open and the fan set to maxi­mum speed).
If the unit is fully loaded, the specified heating up and cooling down times may vary according to the load.
M (E2) 10/2014 page 20/71
EXIT
User-Settings
08:43:55 15.12.13
Configuration 2
Configuration 1
Parameters
Choose variation
08:43:55 15.12.13
Configuration 2
Parameters
Choose variation
Configuration 1
User-Settings
CONFIG
4 X
User-settings
Instrument data
Contrast
Displ. Power down
Contin. operation
User Level
Safety control. Act + 36.8°C
Safety control. Set. 38.5
°C
29
User Level
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-code No.
English
°C
1
Active
Sollwert Art
Offset
Language
English

6. Controller MB1 settings

6.1 Selection of the menu language

The display program controller MB1 controls the temperature inside the drying and heating oven. The controller communicates by a menu guide using real words in German, English and French.
The selection of the desired menu language is located in the sub-menu “User-Level” of the “User­Settings” menu. Select menu point “Language“.
User level code no. 1 (factory setting)
The row of buttons below the display is context-sensitive. The inscription above the buttons on the display defines the button’s function.
Do NOT change the temperature unit from °C to °F.
M (E2) 10/2014 page 21/71
The main operation level contains the following
(Idle Mode or Manual Mode or
VIEW ->
CONTACT PAGE
NORMAL DISPLAY Idle Mode
W
X
08:43:55 15.12.
13
CONFIG
VIEW->
PGM
TEMP
0.0
26.8
°C
HAND
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
FAN SPEED
50
%
HAND
No heating. The actual value (X) approximates ambient temperature. Fan operates at a 50% rate.
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
40.0
36.8
°C
HAND
tained according to
the previous entered set-point (W).
W
X
08:43:55 15.12.
13
PROGRAM 01/SEC1 00:09:59
CONFIG
HAND VIEW->
PGM
TEMP
40.0
36.8
°C
AUTO
gram table is run.
EVENT LIST
CHART RECORDER FUNCTION
urements on
sponds to a supervision period of 2.5 days.
08:43:55 15.12.13
Service Hotline
International: +49 7462 205 555
USA Toll Free: +1 866 885 9794
or +1 631 224 4340 : +7 495 988 1516
РоссияиСНГ
service@binder-world.com
www.binder-world.com
CONFIG
VIEW-> VIEW->
Best conditions for your success
08:43:55 15.12.13
08:43:55 15.12.13

6.2 Overview of program controller MB1 displays

different displays:
• Normal display
Program Mode)
• Event List
• Chart recorder function
• Contact page
Button
allows toggling between the dis-
plays.
The NORMAL DISPLAY enables comparison of the current temperature (W) to the set-point value (X) or shows the fan working rate.
NORMAL DISPLAY Manual Mode
BINDER Service contact display.
or
NORMAL DISPLAY Program Mode
The temperature value is main
A temperature program entered before via a pro-
Overview over the last 16 events or error occur­rences of the unit.
Graphical display of the current temperature val­ues and review of the previous meas a historical display. A memory interval of 5s corre-
M (E2) 10/2014 page 22/71
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