Model
Art. No.
KBF 115 (E5.3)
9020-0267, 9120-0267
KBF 115-UL (E5.3)
9020-0268, 9120-0268
KBF 240 (E5.3)
9020-0269, 9120-0269
KBF 240-UL (E5.3)
9020-0270, 9120-0270
KBF 720 (E5.3)
9020-0271, 9120-0271
KBF 720-UL (E5.3)
9020-0272, 9120-0272
Model
Art. No.
KBF P 240 (E5.3)
9020-0273, 9120-0273
KBF P 240-UL (E5.3)
9020-0274, 9120-0274
KBF P 720 (E5.3)
9020-0275, 9120-0275
KBF P 720-UL (E5.3)
9020-0276, 9120-0276
Operating Manual
APT.line™ KBF (E5.3)
Constant climate chambers with program control
APT.line™ KBF P (E5.3)
Constant climate chambers with ICH compliant illumination
with program control and adjustable light cassettes
BINDER GmbH
Address Post office box 102
D-78502 Tuttlingen
Tel. +49 7462 2005 0
Fax +49 7462 2005 100
Internet http://www.binder-world.com
E-mail info@binder-world.com
Service Hotline +49 7462 2005 555
Service Fax +49 7462 2005 93 555
Service E-Mail service@binder-world.com
Service Hotline USA +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS +7 495 98815 16
Issue 09/2014 Art. N0. 7001-0284
EG – KONFORMITÄTSERKLÄRUNG
Anbieter / Supplier / Fournisseur:
BINDER GmbH
Anschrift / Address / Adresse:
Im Mittleren Ösch 5, D-78532 Tuttlingen
Enceintes climatiques pour des conditions constantes
Typenbezeichnung / Type / Type:
KBF 115, KBF 240, KBF P 240, KBF 720, KBF P 720
Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates
vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften der
Mitgliedstaaten über die elektromagnetische Verträglichkeit und zur
EC – declaration of conformity
EC - DECLARATION OF CONFORMITY
CE - DECLARATION DE CONFORMITE
Produkt / Product / Produit:
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien:
The products described above are in conformity with the following EC guidelines:
Les produits décrits ci-dessus sont conformes aux directives CE suivantes:
Niederspannungsrichtlinie
2006/95/EG
Low voltage directive
2006/95/EC
Directive basse tension
2006/95/CE
EMV-Richtlinie
2004/108/EG
Konstantklimaschränke
Constant climate chambers
Richtlinie 2006/95/EG des Europäischen Parlaments und des Rates
vom 12. Dezember 2006 zur Angleichung der Rechtsvorschriften der
Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung
innerhalb bestimmter Spannungsgrenzen
Council Directive 2006/95/EC of 12 December 2006 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits
Directive 2006/95/CE du Parlement Européen et du Conseil du 12 décembre 2006 concernant le rapprochement des législations des États
membres relatives au matériel électrique destiné à être employé dans
certaines limites de tension
EMC Directive
2004/108/EC
Directive CEM
2004/108/CE
Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE.
The products described above, corresponding to this, bear the CE-mark.
Les produits décrits ci-dessus, en correspondance, portent l’indication CE.
KBF / KBF P (E5.3) 09/2014 page 2/110
Aufhebung der Richtlinie 89/336/EWG.
Directive 2004/108/EC of the European Parliament and of the Council
of 15 December 2004 on the approximation of the laws of the Member
States relating to electromagnetic compatibility and repealing Directive
98/336/EEC.
Directive 2004/108/CE du Parlement Européen et du Conseil du 15
décembre 2004 relative au rapprochement des législations des États
membres concernant la compatibilité électromagnétique et abrogeant le
directive 98/336/CEE.
1 / 2
Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen:
The products described above are in conformity with the following harmonized standards:
Les produits décrits ci-dessus sont conformes aux normes harmonisées suivantes:
Sicherheit / safety / sécurité:
EN 61010-1:2010 Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel- und
Laborgeräte – Teil 1: Allgemeine Anforderungen (DIN EN 610101:2011, VDE 411-1:2011)
Safety requirements for electrical equipment for measurement, control,
and laboratory use – Part 1: General requirements (IEC 61010-1:2010,
BS EN 61010-1:2010)
Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire – Partie 1: Prescriptions générales (CEI 610101:2010, NF EN 61010:2011)
EN 61010-2-010:2003 Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regel- und
Laborgeräte – Teil 2-010: Besondere Anforderungen an Laborgeräte für
das Erhitzen von Stoffen (DIN EN 61010-2-010:2004)
Safety requirements for electrical equipment for measurement, control,
and laboratory use – Part 2-010: Particular requirements for laboratory
equipment for the heating of materials (IEC 61010-2-10:2005, BS EN
61010-2-10:2003)
Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire – Partie 2-010 : Prescriptions particulières pour
appareils de laboratoire utilisés pour l’échauffement des matières (CEI
61010-2-10:2003, NF EN 61010-2-10:2005)
EMV / EMC / CEM:
EN 61326-1:2013 Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV-
Anforderungen - Teil 1: Allgemeine Anforderungen (DIN EN 613261:2013, VDE 0813-20-1:2013)
Electrical equipment for measurement, control and laboratory use EMC requirements - Part 1: General requirements (IEC 61326-1:2012,
BS EN 61326-1:2013)
Matériel électrique de mesure, de commande et de laboratoire - Exigences relatives à la CEM - Partie 1: Exigences générales (CEI 613261:2012, NF EN 61326-1:2013)
D-78532 Tuttlingen, 02.06.2014
BINDER GmbH
P. M. Binder
Geschäftsführender Gesellschafter
Managing Director
Directeur général
J. Bollaender
Leiter F & E
Director R & D
Chef de service R&D
2 / 2
KBF / KBF P (E5.3) 09/2014 page 3/110
Product registration
KBF / KBF P (E5.3) 09/2014 page 4/110
Content
EC – declaration of conformity ...................................................................................................................... 2
Product registration ....................................................................................................................................... 4
1. SAFETY .................................................................................................................. 8
1.1 Legal considerations ........................................................................................................................... 8
1.2 Structure of the safety instructions ...................................................................................................... 8
1.2.1 Signal word panel ..................................................................................................................... 8
1.2.2 Safety alert symbol ................................................................................................................... 9
1.2.3 Pictograms ................................................................................................................................ 9
1.2.4 Word message panel structure ............................................................................................... 10
1.3 Localization / position of safety labels on the unit ............................................................................. 10
1.4 Type plate ......................................................................................................................................... 12
1.5 General safety instructions on installing and operating the constant climate chamber .................... 13
1.6 Intended use ..................................................................................................................................... 15
1.7 Resistance of the humidity sensor against harmful substances ....................................................... 16
2. UNIT DESCRIPTION ............................................................................................ 17
2.1 Unit overview ..................................................................................................................................... 18
2.2 Instrument panel for KBF / KBF P ..................................................................................................... 18
2.3 Lateral control panel, right side KBF / KBF P ................................................................................... 19
2.4 Lateral control panel, left side (KBF P, option KBF) ......................................................................... 20
2.5 Rear view with water connections .................................................................................................... 21
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION .................................................................................................... 22
3.1 Unpacking, and checking equipment and completeness of delivery ................................................ 22
3.2 Guidelines for safe lifting and transportation .................................................................................... 23
3.3 Storage .............................................................................................................................................. 24
3.4 Location of installation and ambient conditions ................................................................................ 24
4. INSTALLATION AND CONNECTIONS................................................................ 26
4.1 Spacers for rear wall distance ........................................................................................................... 26
4.2 Wastewater connection ..................................................................................................................... 26
4.3 Freshwater supply ............................................................................................................................. 27
4.3.1 Automatic freshwater supply via water pipe ........................................................................... 27
4.3.2 Manual freshwater supply via external freshwater can (option) ............................................. 28
4.3.3 Connection kit for connecting the unit to the water main ........................................................ 28
4.3.4 Safety kit: Hose burst protection device with reflux protection device (available via BINDER
INDIVIDUAL customized solutions) ........................................................................................ 29
4.4 Electrical connection ......................................................................................................................... 31
4.5 Installation and connection of the light cassettes (KBF P) ............................................................... 32
5. START UP ............................................................................................................ 33
5.1 Function overview of the MB1 display program controller ................................................................ 33
5.2 Operating modes ............................................................................................................................... 34
5.3 Performance after power failures ...................................................................................................... 34
5.4 Turning on the unit ............................................................................................................................ 35
6. MB1 CONTROLLER SETTINGS .......................................................................... 36
6.1 Selection of the MB1 controller’s menu language ............................................................................ 36
6.2 Function overview of the MB1 program controller displays .............................................................. 37
6.3 Menu settings in the “User-settings” menu ....................................................................................... 38
6.4 Menu settings in the “User Level” menu ........................................................................................... 39
KBF / KBF P (E5.3) 09/2014 page 5/110
7. GRAPHIC REPRESENTATION OF THE HISTORICAL MEASUREMENT
(CHART RECORDER FUNCTION) ..................................................................... 40
7.1 Setting the storage rate ..................................................................................................................... 42
8. MANUAL MODE ................................................................................................... 43
8.1 Entering the set point values ............................................................................................................. 43
8.2 Entering the set point values for KBF P when operating without illumination .................................. 45
8.3 Performance after power failure in Manual Mode ............................................................................. 45
9. PROGRAM OPERATION ..................................................................................... 45
9.1 Menu-based program entry ............................................................................................................... 46
9.2 Entry of temperature values and fan speed ...................................................................................... 46
9.3 Entry of humidity values .................................................................................................................... 49
9.4 Selecting between “set-point ramp” and “set-point step” .................................................................. 50
9.5 Program entry as “set-point ramp” or as “set-point step” .................................................................. 51
9.6 Information on programming different temperature or humidity transitions ...................................... 53
9.7 Repetition of a section or several sections within a program ........................................................... 54
9.8 Performance after power failure in Program Mode ........................................................................... 54
9.9 Starting a previously entered program .............................................................................................. 55
9.10 Deleting a program............................................................................................................................ 55
9.11 Template for temperature profile ....................................................................................................... 56
9.12 Template for humidity profile ............................................................................................................. 57
9.13 Program table template for temperature and fan speed rate ............................................................ 58
9.14 Program table template for humidity ................................................................................................. 59
10. TEMPERATURE SAFETY DEVICES ................................................................... 60
10.1 Over temperature protective device (class 1) ................................................................................... 60
10.2 Safety controller (temperature safety device class 3.1) .................................................................... 60
10.2.1 Safety controller set-point types ............................................................................................. 60
10.2.2 Checking and setting safety controller set-point type and safety controller set-point ............ 61
10.3 Temperature safety device class 3.3 (DIN 12880) (option) .............................................................. 62
10.3.1 Temperature safety device class 3.1 ...................................................................................... 63
10.3.2 Temperature safety device class 3.2 ...................................................................................... 64
11. NOTIFICATION AND ALARM FUNCTIONS ........................................................ 65
11.1 Notification and alarm system overview (auto diagnosis system) .................................................... 65
11.2 Messages concerning the humidity system ...................................................................................... 66
11.3 Resetting the notification or alarm messages ................................................................................... 67
12. HUMIDITY SYSTEM ............................................................................................. 68
12.1 Function of the humidifying and dehumidifying system .................................................................... 70
13. DEFROSTING AT REFRIGERATING OPERATION ............................................ 71
14. ICH COMPLIANT ILLUMINATION ACCORDING TO CPMP/ICH/279/95 (Q1B) . 72
14.1 BINDER ICH light .............................................................................................................................. 72
14.2 Adjustable light cassettes ................................................................................................................. 72
15. OPTIONS .............................................................................................................. 75
15.1 Communication software APT-COM™ 3 DataControlSystem (option) ............................................ 75
15.2 Interface RS 422 (option) .................................................................................................................. 75
15.3 Data logger kits (option) .................................................................................................................... 75
15.4 Analog outputs for temperature and humidity (option) ..................................................................... 76
15.5 Zero-voltage relay alarm outputs for temperature and humidity (option) ......................................... 76
15.6 Water protected internal socket (option – not for UL units) .............................................................. 77
KBF / KBF P (E5.3) 09/2014 page 6/110
15.7
Keyboard locking (option) ................................................................................................................. 78
15.8 Additional flexible Pt 100 temperature sensor (option) ..................................................................... 78
15.9 External freshwater and wastewater cans (option) ........................................................................... 79
15.9.1 Mounting the freshwater can .................................................................................................. 79
15.9.2 Mounting the wastewater can ................................................................................................. 81
15.9.3 Mounting with wastewater recycling ....................................................................................... 82
15.10 BINDER Pure Aqua Service (option) ................................................................................................ 83
16. MAINTENANCE, CLEANING, AND SERVICE .................................................... 83
16.1 Maintenance intervals, service .......................................................................................................... 83
16.2 Replacement of the fluorescent tubes .............................................................................................. 84
16.3 Cleaning and decontamination ......................................................................................................... 85
16.3.1 Cleaning .................................................................................................................................. 85
16.3.2 Decontamination ..................................................................................................................... 86
16.4 Sending the unit back to BINDER GmbH ......................................................................................... 87
17. DISPOSAL............................................................................................................ 88
17.1 Disposal of the transport packing ..................................................................................................... 88
17.2 Decommissioning .............................................................................................................................. 88
17.3 Disposal of the unit in the Federal Republic of Germany ................................................................. 88
17.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany . 89
17.5 Disposal of the unit in non-member states of the EC ....................................................................... 91
18. TROUBLESHOOTING ......................................................................................... 91
19. TECHNICAL DESCRIPTION ................................................................................ 94
19.1 Factory calibration and adjustment ................................................................................................... 94
19.2 Over current protection ..................................................................................................................... 94
19.3 Definition of usable volume ............................................................................................................... 94
19.4 Technical Data .................................................................................................................................. 95
19.4.1 KBF technical data .................................................................................................................. 95
19.4.2 KBF P technical data .............................................................................................................. 97
19.5 Equipment and options ..................................................................................................................... 99
19.6 Spare parts and accessories .......................................................................................................... 100
19.7 Dimensions KBF 115 ...................................................................................................................... 102
19.8 Dimensions KBF 240 / KBF P 240 .................................................................................................. 103
19.9 Dimensions KBF 720 / KBF P 720 .................................................................................................. 104
20. CONTAMINATION CLEARANCE CERTIFICATE ............................................. 105
20.1 For units located outside North America and Central America....................................................... 105
20.2 For units in North America and Central America ............................................................................ 108
KBF / KBF P (E5.3) 09/2014 page 7/110
Dear customer,
For the correct operation of the constant climate chamber KBF / KBF P, it is important that you read this
operating manual completely and carefully and observe all instructions as indicated. Failure to read, understand and follow the instructions may result in personal injury. It can also lead to damage to the unit
and/or poor equipment performance.
1. Safety
This operating manual is part of the components of delivery. Always keep it handy for reference. The
device should only be operated by laboratory personnel especially trained for this purpose and familiar
with all precautionary measures required for working in a laboratory. Observe the national regulations on
minimum age of laboratory personnel. To avoid injuries and damage observe the safety instructions of
the operating manual.
WARNING
Failure to observe the safety instructions.
Serious injuries and unit damage.
Observe the safety instructions in this operating manual.
Carefully read the complete operating instructions of the constant climate chamber.
1.1 Legal considerations
This operating manual is for informational purposes only. It contains information for installing, start-up,
operation and maintenance of the product. Note: the contents and the product described are subject to
change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free
use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information,
or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or
contact us directly by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on
the part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively valid statement of warranty administration. The statements in this manual neither augment nor
restrict the contractual warranty provisions.
1.2 Structure of the safety instructions
In this operating manual, the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864-2 and ANSI Z535.6.
1.2.1 Signal word panel
Depending on the probability of serious consequences, potential dangers are identified with a signal
word, the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
(irreversible) injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
(irreversible) injury.
KBF / KBF P (E5.3) 09/2014 page 8/110
Warning signs
Electrical hazard
Hot surface
Scalding hazard
or chemical burns
Pollution Hazard
Mandatory action signs
plug
assistance
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product
and/or its functions or of a property in its proximity.
1.2.2 Safety alert symbol
Use of the safety alert symbol indicates a risk of injury.
Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.
1.2.3 Pictograms
Lifting hazard
Danger of frost
Mandatory regulation
Risk of corrosion and /
Read operating
instructions
Explosive atmosphere
High humidity
Harmful substances
Disconnect the power
Stability hazard
UV light hazard
Biohazard
Lift with several persons
Lift with mechanical
KBF / KBF P (E5.3) 09/2014 page 9/110
Environment protection
Wear protective gloves
Wear safety goggles
Prohibition signs
water
Pictograms (warning signs)
Service label
Do NOT touch
Do NOT spray with
Information to be observed in order to ensure optimum function of the product.
Do NOT climb
1.2.4 Word message panel structure
Type / cause of hazard.
Possible consequences.
∅ Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action.
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid
disruptions that could result in direct or indirect injury or property damage.
1.3 Localization / position of safety labels on the unit
The following labels are located on the unit:
Risk of injury (on outer door, UL units only).
Observe the safety instructions in the operating manual.
Hot surface (on outer door)
UV light hazard (on outer door, KBF P only)
Burning and scalding hazard (on unit rear)
KBF / KBF P (E5.3) 09/2014 page 10/110
Figure 1: Position of labels on the unit front (example KBF P)
Figure 2: Position of labels on the unit front (example KBF P-UL)
KBF / KBF P (E5.3) 09/2014 page 11/110
Indications on the type plate (example)
Information
BINDER
Manufacturer: BINDER GmbH
KBF 240
Model designation
Constant climate chamber
Device name
Serial No.
00-00000
Serial no. of the unit
Built
2014
Year of construction
Nominal temperature
70 °C / 158 °F
Nominal temperature
Enclosure protection
IP 20
IP type of protection acc. to EN 60529
Temp. safety device
DIN 12880
Temperature safety device acc. to standard DIN 12880
Class
3.1
Class of temperature safety device
Art. No.
9020-0269
Art. no. of the unit
Project No.
---
Optional: Special application acc. to project no.
2,10 kW
Nominal power
200-240 V 1 N ~
Nominal voltage +/-10%, phase indication
9,5 A
Nominal current
Nominal temperature
70 °C
2,10 kW
Max. operating pressure 15 bar
158°F
200-240 V 1 N ~
R 134A – 0,17 kg
Enclosure protection
Temp. safety device
IP 20
DIN 12880
9,5 A
50/60 Hz
Contains fluorinated greenhouse gases
covered by the Kyoto Protocol
Class
3.1
Art. No.
9020-0269
US PATS 4585923 / 5222612 / 5309981
Project No.
Built
2014
5405194 / 5601143 / 5773287 / 6079403
Constant climate chamber
D 78532 Tuttlingen / Germany
Internet: www.binder-world.com
KBF 240 Serial No. 00-00000
E5.3
Figure 3: Position of labels on the unit rear
Keep safety labels complete and legible.
Replace safety labels that are no longer legible. Contact BINDER Service for these replacements.
1.4 Type plate
Position of type plate: left unit side (seen from front), at the bottom right-hand.
Figure 4: Type plate (example of KBF 240 regular unit 9020-0269)
Tel. + 49 (0) 7462/ 2005-0
Made in Germany
KBF / KBF P (E5.3) 09/2014 page 12/110
Indications on the type plate (example)
Information
50/60 Hz
Power frequency
Max operating pressure in the refrigerating system
(15 bar / 218 PSI)
R 134a – 0,17 kg
Refrigerant type and filling weight (0.17 kg / 0.37 lbs)
Contains fluorinated greenhouse gases covered by the Kyoto Protocol
Symbol on the type plate
Information
LABORATORY EQUIPMENT
43KM
CAUTION
Max. operating pressure 15 bar
CE coformity marking
Electrical and electronic equipment manufactured / placed
on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive
2002/96/EC on waste electrical and electronic equipment
(WEEE).
The equipment is certified in the GOST R certification system of GOSTSTANDARD Russia.
The equipment is certified by Underwriters Laboratories
®
according to standards CAN/CSA-C22.2 No. 61010-1,
Inc.
nd
Edition, 2004-07 (Electrical Equipment for Measure-
2
(UL units only)
ment, Control, and Laboratory Use; Part 1: General Requirements); UL 61010-1, 2
cal Equipment for Measurement, Control, and Laboratory
Use; Part 1: General Requirements); IEC 61010-1:2001, 2
nd
Edition, 2005-07-22 (Electri-
nd
Edition and IEC 61010-2-10 (Particular Requirements for
Laboratory Equipment for the heating of materials).
1.5 General safety instructions on installing and operating the constant climate
chamber
With regard to operating the constant climate chamber KBF / KBF P and to the installation location,
please observe the guideline BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120
or ZH 1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany.
BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to
chamber safety are replaced in the event of failure with original spare parts.
To operate the unit, use only original BINDER accessories or accessories from third-party suppliers authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
Danger of overheating.
Damage to the unit.
∅ Do NOT install the unit in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
KBF / KBF P (E5.3) 09/2014 page 13/110
Do not operate the constant climate chamber KBF / KBF P in hazardous locations.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the unit in potentially explosive areas.
∅ KEEP explosive dust or air-solvent mixtures AWAY from the unit.
The constant climate chamber KBF / KBF P does not dispose of any measures of explosion protection.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT introduce any substance into the constant climate chamber which is combus-
tible or explosive at working temperature.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of
the solvent concentration in the steam room, NO explosive mixture with air must form. The temperature
inside the chamber must lie below the flash point or below the sublimation point of the charging material.
Familiarize yourself with the physical and chemical properties of the charging material, as well as the
contained moisture constituent and its behavior with the addition of heat energy and humidity.
Familiarize yourself with any potential health risks caused by the charging material, the contained moisture constituent or by reaction products that may arise during the temperature process. Take adequate
measures to exclude such risks prior to putting the constant climate chamber into operation.
DANGER
Electrical hazard.
Danger of death.
∅ The unit must NOT become wet during operation or maintenance.
The constant climate chambers were produced in accordance with VDE regulations and were routinely
tested in accordance to VDE 0411-1 (IEC 61010-1).
During and shortly after operation, the temperature of the inner surfaces almost equals the set-point.
CAUTION
The glass doors, the glass door handles, the inner chamber, and the light cassettes
(KBF P) will become hot during operation.
Danger of burning.
∅ Do NOT touch the glass doors, the inner surfaces, the light cassettes or the charging
material during operation.
KBF / KBF P (E5.3) 09/2014 page 14/110
WARNING
Stability hazard.
Danger of injury.
Damage to the unit and the charging material.
Housing cover breakaway.
∅ Do NOT climb on the lower housing cover.
∅ Do NOT load the lower housing cover with heavy objects while the unit door is open.
1.6 Intended use
Constant climate chambers series KBF / KBF P are suitable for exact conditioning of harmless materials.
A mixture of any component of the charging material with air must NOT be explosive. The operating temperature must lie below the flash point or below the sublimation point of the charging material. Any component of the charging material must NOT be able to release toxic gases.
Other applications are not approved.
Constant climate chambers series KBF / KBF P are not classified as medical devices as defined
by the Medical Device Directive 93/42/EEC.
Following the instructions in this operating manual and conducting regular maintenance work
(chap. 16) are part of the intended use.
DANGER
Explosion or implosion hazard.
Danger of poisoning.
Danger of death.
∅ Do NOT introduce any substance combustible or explosive at working temperature into
the constant climate chamber.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
∅ Do NOT introduce any substance which could lead to release of toxic gases.
The charging material shall not contain any corrosive ingredients that may damage the machine components made of stainless steel, aluminum, and copper. Such ingredients include in
particular acids and halides. Any corrosive damage caused by such ingredients is excluded
from liability by BINDER GmbH.
WARNING: If customer should use a BINDER chamber running in non-supervised continuous
operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples
to split such specimen or samples and store them in at least two chambers, if this is feasible.
KBF / KBF P (E5.3) 09/2014 page 15/110
Maximum work place
threshold limit value
Tolerated concentration
with permanent load
Substance
Formula
ppm
mg/m3
ppm
mg/m3
Ammonia
NH3
20
14
5500
4000
Acetone
CH3COCH3
500
1200
3300
8000
Benzene
300
1200
150000
Chlorine
Cl2
0.5
1.5
0.7 2 Acetic acid
CH3COOH
10
25
800
2000
Ethyl acetate
CH3COOC2H5
400
1400
4000
15000
Ethanol
C2H5OH
500
960
3500
6000
Ethylene glycol
HOCH2CH2OH
10
26
1200
3000
Formaldehyde
HCHO
0.3
0.37
2400
3000
Isopropanol
(CH3)2CHOH
200
500
4800
12000
Methanol
CH3OH
200
260
3500
6000
Methyl ethyl ketone
C2H5COCH3
200
590
3300
8000
Ozone
O3
0.1
0.2
0.5 1 Hydrochloric acid
HCl 2 3
300
500
Hydrogen sulphide
H2S
10
15
350
500
Nitrogen oxides
NOx
5 9 5 9 Sulphur dioxide
SO2
5
13 5 13
Toluol
C6H5CH3
100
380
1300
5000
Xylene
C6H4(CH3)2
100
440
1300
5000
1.7 Resistance of the humidity sensor against harmful substances
The following list of harmful substances refers only to the humidity sensor and does not include any other
materials incorporated in the unit or prohibited substances in relation to explosion protection.
Some gases - especially clean gases - do not have any influence on the humidity sensor. Others do have
a very small influence, whereas others may influence the sensor to a larger extent.
• The following gases do not influence the sensor and the humidity measurement: Argon (Ar), carbon
dioxide (CO
• The following gases do not, or to a minor extent influence the sensor and the humidity measurement:
Butane (C
• The following gases do not, or to a minor extent influence the sensor and the humidity measurement,
provided that the indicated loads are not exceeded:
),helium (He), hydrogen (H2), neon (Ne), nitrogen (N2), nitrous oxide (N2O), oxygen (O2)
2
), ethane (C2H6), methane (CH4), natural gas propane (C3H8)
4H10
These values are to be considered only as approximate values. The sensor resistance largely depends on the temperature and humidity conditions during the time of exposure to harmful substances.
Avoid simultaneous condensation. Tolerated error of measurement: ± 2 %r.H. The maximum work
place threshold limit value is one that can be regarded as harmless for humans.
• Vapors of oil and fat are dangerous for the sensor because they may condensate at the sensor and
thus prevent its function (insulating layer). For similar reasons, it is not possible to measure smoke
gases.
KBF / KBF P (E5.3) 09/2014 page 16/110
2. Unit description
Constant climate chambers KBF / KBF P are equipped with a multifunctional microprocessor display controller with 2-channel technology for temperature and humidity plus a digital display accurate to one-tenth
of a degree resp. 0.1% r.H. With its comprehensive program control functions, the MB1 display controller
permits the high precision performance of temperature and humidity cycles.
With its microprocessor controlled humidifying and dehumidifying system the KBF / KBF P is a highprecision constant climate chamber. It completely meets the requirements for climatic chambers of the
stipulated stability and durability tests for pharmaceutical products:
• Stability tests acc. to ICH guideline CPMP/ICH/2736/99 (Q1A)
• Photostability tests acc. to ICH guideline CPMP/ICH/279/95 (Q1B) (KBF P)
Furthermore, it permits simulating exactly and over long periods constant conditions for other applications
such as sample conditioning for material testing of paper, textiles, plastics, building materials, etc.
The APT.line™ preheating chamber system guarantees high level of spatial and time-based temperature
precision, thanks to the direct and distributed air circulation into the interior. The fan supports exact attainment and maintenance of the desired temperature accuracy.
A resistance humidifying system humidifies the air. For this purpose, use deionized (demineralized) water. The option BINDER Pure Aqua Service allows using the chamber with any degree of water hardness.
The inner chamber, the pre-heating chamber, and the interior side of the doors are all made of stainless
steel V2A (German material no. 1.4301, US equivalent AISI 304). The housing is RAL 7035 powdercoated. All corners and edges are also completely coated.
All unit functions are easy and comfortable to use thanks to their clear arrangement. Major features are
easy cleaning of all unit parts and avoidance of undesired contamination.
The efficient program controller is equipped with a multitude of operating functions, in addition to recorder
and alarm functions. Programming of test cycles is easily accomplished via the modern MB1 colordisplay controller and is also possible directly with a computer via Intranet in connection with the communication software APT-COM™ 3 DataControlSystem (option, chap. 15.1). Constant climate chambers
KBF / KBF P come equipped with an Ethernet serial interface for computer communication.
In addition, the BINDER communication software APT-COM™ 3 permits networking up to 30 units and
connecting them to a PC for controlling and programming, as well as recording and representing temperature and humidity data. For further options, see chap.19.5.
The KBF / KBF P models size 240 and 720 are equipped with four castors. Both front castors can be
easily locked via the attached brakes.
The chambers can be operated in a temperature range from 0 °C / 32 °F up to 70 °C / 158 °F (KBF,
KBF P without light cassettes) / from 10 °C / 50 °F up to 60 °C / 140 °F (KBF P with illumination) and in a
humidity range of 10% r.H. to 80% r.H.
For the control ranges of temperature and humidity, see diagrams (chap. 12).
KBF / KBF P (E5.3) 09/2014 page 17/110
2.1 Unit overview
(A)
(B)
(C)
(D)
Figure 5: KBF 240
(A) Instrument panel with MB1 display program controller
(B) Door handle
(C) Outer door
(D) Refrigerating machine and humidity generation module
2.2 Instrument panel for KBF / KBF P
(1)
(2)
Figure 6: Triangle instrument panel
(1) MB1 microprocessor program controller with 2-channel technology for temperature and humidity
(2) Switch for interior lighting (option)
KBF / KBF P (E5.3) 09/2014 page 18/110
2.3 Lateral control panel, right side KBF / KBF P
(3)
(4)
(5)
(6)
(9)
(7)
(8)
Figure 7: Lateral control panel KBF / KBF P at the right side of the humidity module
with options analog outputs, alarm contact, and additional Pt 100 sensor
(3) Main power switch ON/OFF
(4) Humidity switch ON/OFF
(5) DIN-socket additional Pt 100 temperature sensor (option)
(6) DIN-socket analog outputs (option)
(7) DIN-socket alarm contact (option)
(8) Ethernet interface with indication of the MAC address for computer communication
(9) RS422 interface (for service purpose only)
KBF / KBF P (E5.3) 09/2014 page 19/110
2.4 Lateral control panel, left side (KBF P, option KBF)
(10)
(11)
(14)
(15)
Figure 8: Lateral control panel KBF (option) / KBF P at the left side of the humidity module
(10) Switch for ICH compliant illumination cool white (KBF P)
(11) Switch for ICH compliant illumination BINDER Q1B Synergy Light (UVA + cool white) (KBF P)
(12) Not used
(13) Not used
(14) Temperature safety device class 3.1 (part of option safety device class 3.3)
(15) Temperature safety device class 3.2 (part of option safety device class 3.3)
with option temperature safety device class 3.3
KBF / KBF P (E5.3) 09/2014 page 20/110
2.5 Rear view with water connections
(22)
(15)
(18) (17)
Figure 9: Rear view KBF / KBF P with water connections
(15) Power cable
(17) Wastewater connection “OUT” with hose olive for hose ½“
(18) Freshwater connection “IN” with screw thread ¾’’ for hose ½“, with union nut
(22) Socket for optional freshwater can (chap. 15.9.1)
KBF / KBF P (E5.3) 09/2014 page 21/110
3. Completeness of delivery, transportation, storage, and installa-
tion
3.1 Unpacking, and checking equipment and completeness of delivery
After unpacking, please check the unit and its optional accessories, if any, based on the delivery note for
completeness and for transportation damage. Inform the carrier immediately if transportation damage has
occurred.
The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces. This
has no impact on the function and performance of the unit.
Please remove any transportation protection devices and adhesives in/on the unit and on the doors and
take out the operating manuals and accessory equipment.
CAUTION
Sliding or tilting of the unit.
Damage to the unit.
Risk of injury by lifting heavy loads.
∅ Do NOT lift or transport the unit using the door, the handle, or the lower housing.
Lift units size 115 from the pallet at the four lower corners with the aid of four people
Lift units size 240 from the pallet at the four lower corners with the aid of six people or
with a fork lifter. Set the fork lifter only from the front or rear in the middle of the unit.
Lift units size 720 from the pallet using technical devices (fork lifter). Set the fork lifter
only from the front or rear in the middle of the unit.
∅ Do NOT set the fork lifter from the unit side.
If you need to return the unit, please use the original packing and observe the guidelines for safe lifting
and transportation (chap. 3.2).
For disposal of the transport packing, see chap. 17.1.
Note on second-hand units (Ex-Demo-Units):
Second-hand units are units that were used for a short time for tests or exhibitions. They are thoroughly
tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly.
Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commissioning the unit.
KBF / KBF P (E5.3) 09/2014 page 22/110
3.2 Guidelines for safe lifting and transportation
The front castors of KBF / KBF P 240 and 720 can be blocked by brakes. Please move the units with
castors only when empty and on an even surface, otherwise the castors may be damaged. After operation, please observe the guidelines for temporarily decommissioning the unit (chap. 17.2).
CAUTION
Sliding or tilting of the unit.
Damage to the unit.
Risk of injury by lifting heavy loads.
Transport the unit only in its original packaging.
For moving or shipping, secure the constant climate chamber with transport straps.
∅ Do NOT lift or transport the unit using the door, the handle, or the lower housing.
Lift units size 115 at the four lower corners with the aid of 4 people
Lift units size 240 at the four lower corners with the aid of 6 people or with a fork lifter.
Set the fork lifter only from the front or rear in the middle of the unit.
Lift units size 720 using technical devices (fork lifter). Set the fork lifter only from the
front or rear in the middle of the unit.
∅ Do NOT set the fork lifter from the unit side.
You can order transport packing for moving or shipping purposes from BINDER service.
Permissible ambient temperature range during transport:
• If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F.
• After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F.
With temperatures below +3 °C / 37.4 °F, water must be completely removed from the humidifying system.
CAUTION
Transport below +3 °C / 37.4 °F with filled steam humidifying system.
Freezing in the steam generator.
Damage to the unit.
Contact BINDER Service before any transportation below +3 °C / 37.4 °F.
KBF / KBF P (E5.3) 09/2014 page 23/110
(3) and close the tap of the
3.3 Storage
Intermediate storage of the unit is possible in a closed and dry room. Observe the guidelines for temporary decommissioning (chap. 17.2).
Permissible ambient temperature range during storage:
• If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F.
• After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F
With temperatures below +3 °C / 37.4 °F, water must be completely removed from the humidifying system.
CAUTION
Storage below +3 °C / 37.4 °F with filled steam humidifying system.
Freezing in the steam generator.
Damage to the unit.
Contact BINDER Service before any transportation below +3 °C / 37.4 °F.
Permissible ambient humidity: max. 70 % r.H., non-condensing
CAUTION
Condensation by excess humidity.
Danger of corrosion on the housing after operating at humidity values > 70 % r.H.
for a long period.
Dry the appliance completely before shut-down:
• Set the humidity to 0 % r.H. and turn on humidity switch (4).
• Set the temperature set point to 60 °C / 140 °F for approx. 2 hours (Manual mode).
• Only then, shut down the unit at the main power switch
water supply.
When after storage in a cold location you transfer the unit to its warmer installation site, condensation
may form. Before start-up, wait at least one hour until the chamber has attained ambient temperature and
is completely dry.
In case of a prolonged temporal decommissioning: Leave the unit door open or remove the access port
plugs.
3.4 Location of installation and ambient conditions
Set up the constant climate chamber on a flat, even surface, and in a well-ventilated, dry location and
align it using a spirit level. The site of installation must be capable of supporting the unit’s weight (see
technical data, chap. 19.4). The chambers are designed for setting up inside a building (indoor use).
CAUTION
Danger of overheating.
Damage to the unit.
KBF / KBF P (E5.3) 09/2014 page 24/110
∅ Do NOT set up unit in non-ventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
• Permissible ambient temperature range during operation: +18 °C / 64.4 °F to +32 °C / 89.6 °F. At
elevated ambient temperature values, fluctuations in temperature can occur.
The ambient temperature should not be substantially higher than the indicated ambient temperature of +25 °C / 77 °F to which the specified technical data relate. Deviations from the
indicated data are possible for other ambient conditions.
With each degree of ambient temperature >25 °C / 77 °F, the refrigeration power decreases
by 1.5 K.
• Permissible ambient humidity: 70 % r.H. max., non-condensing
When operating the chamber at temperature set-points below ambient temperature, high ambient humidity may lead to condensation on the unit.
• Installation height: max. 2000 m above sea level.
A water tap (1 bar to 10 bar / 14.5 to 145 PSI) is necessary for the installation of the humidification sys-
tem (chap. 4.3). If no suitable in-house water connection is available, you can manually supply water by
filling the freshwater can (option, chap. 15.9).
To avoid any possible water damage, provide a floor drain at the location of the device. Select
a suitable installation site to avoid any consequential damage by splashing water.
When placing several units of the same size side by side, maintain a minimum distance of 250 mm / 9.84
in between each unit. Wall distances: rear 100 mm / 3.94 in, sides 160 mm / 6.29 in. Spacing above the
unit of at least 100 mm / 3.94 in, must also be accounted for.
CAUTION
Danger by stacking.
Damage to the units.
∅ Do NOT place constant climate chambers on top of each other.
To completely separate the unit from the power supply, you must disconnect the power plug. Install the
unit in a way that the power plug is easily accessible and can be easily pulled in case of danger.
For the user there is no risk of temporary overvoltages in the sense of EN 61010-1:2010.
With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing)
several times a year.
Avoid any conductive dust in the ambiance according to the unit layout complying with pollution degree 2
(IEC 61010-1).
Do not install or operate the constant climate chamber KBF / KBF P in potentially explosive areas.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the unit in potentially explosive areas.
KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the unit.
After turning off the unit, you must close the tap of the water supply. Install the unit in a way that the
freshwater supply is easily accessible.
KBF / KBF P (E5.3) 09/2014 page 25/110
4. Installation and connections
4.1 Spacers for rear wall distance
Please fix both spacers with the supplied screws at the unit rear. This serves to ensure the prescribed
minimum distance to the rear wall of 100 mm / 3.94 in.
Figure 10: Spacer for rear wall distance
Figure 11: Rear KBF / KBF P with mounted spacers
4.2 Wastewater connection
Fasten the wastewater hose to the wastewater connection “OUT” (17) on the rear of the unit (olive ∅ 14
mm). Observe the following points:
• You can use a part of the supplied water hose as a drainage hose. In case another hose is used, it
has to be permanently resistant against at least 95 °C / 203 °F.
• Mount the wastewater hose with a maximum positive inclination of 1 m / 3.28 ft and a maximum total
length of 3 m / 9.8 ft.
• Protect both ends of the drainage hose with two of the four supplied hose clamps.
Wastewater is collected in an internal can with a volume of approx. 0.5 liters. It is pumped off
only when required, thus there is no continuous wastewater flow.
Protect the wastewater supply at both sides with the supplied hose clamps.
KBF / KBF P (E5.3) 09/2014 page 26/110
pply, fix the delivered adapter with hose olive on the thread at the rear of
4.3 Freshwater supply
Connect the wastewater pipe before connecting the unit to a freshwater pipe or filling the
freshwater can (option, chap. 15.9).
You can supply the unit with freshwater via a water pipe or by manually filling a freshwater can (option,
chap. 15.9).
Water intake temperature NOT below +5 °C / 41 °F and not exceeding 40 °C / 104 °F.
CAUTION
Calcification of the humidifying system.
Damage to the unit.
Operate the unit with deionized (demineralized) water only.
Types of suitable water quality:
• Deionized water from a water treatment installation already existing at the customer's site. Conductivi-
ty from 1 µS/cm up to a maximum of 20 µS/cm. (Water, which is in equilibrium with the CO
and has a conductivity below 1 µS/cm (ultrapure water), may cause acid corrosion due to its low pH.)
• Water treated by the optional water treatment system BINDER Pure Aqua Service (disposable sys-
tem). A reusable measuring equipment to assess the water quality is included (chap. 15.10).
BINDER GmbH is NOT responsible for the water quality at the user’s site.
Any problems and malfunctions that might arise following use of water of deviating quality is
excluded from liability by BINDER GmbH.
The warranty becomes void in the event of use of water of deviating quality.
in the air,
2
4.3.1 Automatic freshwater supply via water pipe
An enclosure inside the unit contains the connection kit for freshwater and wastewater. Install the freshwater connection using either the enclosed water hose or another pressure-resistant one. To accomplish
this, remove the cover of the freshwater connection “IN” (18) on the rear of the unit. Protect both ends of
the hose with two of the four supplied hose clamps.
Before turning on the unit, check the connection for leaks. Water supply is automatically effected via the
freshwater connection “IN” (18).
As the appliance only lets in water when required, there is no continuous water flow.
• Supply pressure 1 to 10 bar / 14.5 to 145 PSI when connecting to a water pipe
• Water type: deionized (demineralized) water
• Water intake temperature NOT below +5 °C / 41 °F and not exceeding 40 °C / 104 °F.
• The water intake should be provided with a shut-off slide or water-tap.
• For the water su
the chamber.
• Protect the water supply at one side with the supplied hose clamp.
KBF / KBF P (E5.3) 09/2014 page 27/110
4.3.2 Manual freshwater supply via external freshwater can (option)
If no house water connection with suitable water is available, you can manually supply water by filling a
freshwater can (option, volume: 20 liters / 0.71 cu.ft. You can attach the freshwater can on the rear of the
unit or place it next to the unit (chap. 15.9).
To guarantee humidification during 24 hours even at high humidity set-points with manual
water supply, we recommend filling the freshwater can (option) daily at the end of the day.
4.3.3 Connection kit for connecting the unit to the water main
A safety kit against flooding caused by burst water hoses is enclosed with the constant climate chamber.
It consists of the following:
• Hose burst protection device
• Hose nozzle with screwing
• 4 hose clamps
• 6m water hose, divisible for the feed hose and drain
Protection principle of hose burst protection:
Whenever a strong water flow of about 18 l / min. occurs, e.g. caused by a burst water hose, a valve au-
tomatically cuts off the water supply, which can be heard as a clicking noise. The water supply now remains shut until it is manually released.
Assembly:
Screw the hose burst protection device onto a water tap with a G¾ inch right turning thread connection.
The connection is self-sealing. Establish the connection between the safety kit and the chamber with a
part of the supplied hose. Protect both ends of the hose by the supplied hose clamps.
We recommend connecting the hose as the last step in order to avoid twisting the hose while screwing on
the safety kit.
Open the water tap slowly in order to avoid actuating the hose burst protection device.
Figure 12: Assembly of the connection kit
Release of the reflux protection device:
In case the burst protection device has interrupted the water supply, first find the reason and remove it as
necessary. Close the water tap. Release the valve by a half left-turn of the upper knurled part. You can
hear the release of the valve as a clicking noise. Tighten the burst protection device against the water tap
by a right turn. Open the water tap slowly afterwards.
KBF / KBF P (E5.3) 09/2014 page 28/110
Maintenance of the assembly of the hose burst protection device:
Calcification can impair valve function. We recommend an annual inspection by a skilled plumber. The
plumber should demount the safety kit to check the valve by hand for proper function, calcification or
blockage.
CAUTION
Danger of calcification.
Impairment of valve function.
Have a plumber inspect the valve annually.
Remove calcifications by citric acid or acetic acid solutions.
Continue by testing the function and tightness of the mounted unit
Check: Quickly open the water tap while there is no chamber connected – the valve should cut off the
water flux without any delay.
4.3.4 Safety kit: Hose burst protection device with reflux protection device (available via
BINDER INDIVIDUAL customized solutions)
A safety kit with a reflux protection device is available for protection of the drinking water system, acc. to
DIN 1988 part 4, and against flooding caused by burst water hoses.
Protection principles:
Whenever a strong water flow of about 18 l / min. occurs, e.g. caused by a burst water hose, a valve automatically cuts off the water supply, which can be heard as a clicking noise. The water supply now remains shut until it is manually released.
A possible endangering of the drinking water system depends on the risk potential of the charging material. Under unfavorable conditions (e.g. decreasing pressure inside the tap water system), drained off
charging material could be sucked out of the chamber via the steam generator into the tap water system
and therefore contaminate the drinking water. According to standard DIN 1988, part 4, the safety kit with
a reflux protection device provides security in case of short-term utilization of substances with low risk
potential. When using substances bearing a higher risk potential, install a pipe disconnector to assure
absolute protection. It is the user’s responsibility to prevent (according to national standards) any reflux of
contaminated water from getting into the drinking water system.
Assembly:
The standard supplied parts – hose burst protection device, hose nozzle with screwing – are not needed.
Screw the pre-mounted assembly of the hose burst protection and reflux protection devices onto a water
tap with a G¾ inch right turning thread connection. The connection is self-sealing. Establish the connection between the safety kit and the chamber with a part of the supplied hose. Protect both ends of the
hose with the supplied hose clamps.
We recommend connecting the hose as the last step in order to avoid twisting it while screwing on the
safety kit.
Open the water tap slowly in order to avoid actuating the hose burst protection device.
KBF / KBF P (E5.3) 09/2014 page 29/110
CAUTION
Figure 13: Assembly of the safety kit (hose burst protection and reflux protection devices)
Release of the reflux protection device:
In case the hose burst protection device interrupts the water supply, first find the reason and remove it as
necessary. Close the water tap. Release the valve by a half left-turn of the upper knurled part. You can
hear the release of the valve as a clicking noise. Tighten the burst protection device against the water tap
by a right turn. Open the water tap slowly afterwards.
Maintenance of the assembly of hose burst protection and reflux protection devices:
Calcification can impair the function of both valves. We recommend an annual inspection by a skilled
plumber. The plumber should remove the safety kit with the reflux protection device to check both valves
by hand for proper function, calcification or blockage.
Danger of calcification.
Impairment of valve function.
Have a plumber inspect the two valves annually.
Remove calcifications by citric acid or acetic acid solutions.
Continue by testing the function and tightness of the mounted unit.
Check: Quickly open the water tap while there is no chamber connected – the valve should cut off the
water flux without any delay.
KBF / KBF P (E5.3) 09/2014 page 30/110
Voltage
+/-10 %
Power
frequency
KBF 115
KBF P 720
KBF P 720-UL
4.4 Electrical connection
The constant climate chamber comes with a fixed power connection cable that has a length of 1800 mm /
5.9 ft. The socket must also provide a protective conductor.
Model Power plug
KBF 240
KBF 720
KBF P 240
KBF 115-UL
KBF 240-UL
KBF 720-UL
KBF P 240-UL
Prior to connection and start-up, check the power supply voltage. Compare the values to the specified
data located on the unit’s type plate (left unit side, bottom right-hand, see chap. 1.4).
When connecting, please observe the regulations specified by the local electricity supply company and
as well as the VDE directives (for Germany). We recommend the use of a residual current circuit breaker.
• Pollution degree (acc. to IEC 61010-1): 2
• Installation category (acc. to IEC 61010-1): II
Shock-proof
plug
NEMA 6-20P 200 V to 240 V 2~ 50/60 Hz 16 Amp
200 V to 240 V 1N~ 50/60 Hz 16 Amp
Current type
Unit fuse
CAUTION
Danger of incorrect power supply voltage.
Damage to the equipment.
Check the power supply voltage before connection and start-up.
Compare the power supply voltage with the data indicated on the type plate.
See also electrical data (chap. 19.4).
To completely separate the unit from the power supply, you must disconnect the power plug.
Install the unit in a way that the power plug is easily accessible and can be easily pulled in
case of danger.
Remark when operating with a power frequency of 60 Hz:
WARNING
High leakage current.
Electrical hazard.
Earth connection essential before connecting supply. Check socket before inserting
plug.
When connected to a power supply 1N~ with a frequency of 60 Hz, a leakage current of more than 3.5
mAmp is possible. If grounding through the power cable is insufficient or missing, the leakage current
may flow through the user’s body. Correct installation of the professional grade power socket provided by
the user safely avoids this. Before connecting the unit to the socket, please check its grounding contact
type plug for appropriate construction and if it is undamaged.
KBF / KBF P (E5.3) 09/2014 page 31/110
You can insert the light cassettes in
lateral walls of the unit. Insert and pull
on socket
at the right side in the back of the
nut of the plug
several times to the right up to its final
4.5 Installation and connection of the light cassettes (KBF P)
different heights onto the beads at the
out the light cassettes only by the handles.
Connect the cables of the light cassettes to its closest connecti
chamber.
Put the waterproof plug on the connec-
tion socket. When the plug has engaged, turn the locking-
stopping point. The plug is now automatically sealed into the socket.
Figure 14: Connecting the light cassettes
Use the covers supplied to protect any unused connection socket.
Do not place any charging material directly onto the light cassettes because those are heated by the fluorescent tubes which would lead to exposing the charging material to undefined temperatures. The temperature directly below or on the light cassettes is not equal to the temperature displayed at the temperature controller.
Place the charging material on the supplied racks below the light cassettes.
CAUTION
The light cassettes will become hot with temperature set-points >40 °C.
Danger of burning.
∅ Do NOT touch the light cassettes during operation.
Let the light cassettes cool down before changing their position.
When operating the chamber at temperatures > 60 °C / 140 °F, remove the light cassettes.
Otherwise, the life expectancy of the fluorescent tubes will be considerably reduced.
KBF / KBF P (E5.3) 09/2014 page 32/110
W X
CONFIG HAND VIEW->
EXIT
W
08:43:55 20.12.05
TEMP
°C
25.0
36.8
HUMID
%rH
50.0
58.6
Pilot lamp: Ready for operation
5. Start up
• After connecting the supply lines (chap. 4), turn on the unit via the main power switch (3).
• Open the water-tap for freshwater supply. Alternatively, fill the freshwater can (option, chap. 15.9).
• Turn on the humidifying and dehumidifying system with switch (4) (humidity switch ON/OFF).
After the first turning on of the chamber or after an interruption of the power supply the relative humidity
will increase after a delay of about 20 minutes. During this period, the relative humidity can drop considerably.
Warming chambers may release odors in the first few days after commissioning. This is not a quality
defect. To reduce odors quickly we recommend heating up the chamber to its nominal temperature for
one day and in a well-ventilated location.
WARNING: If customer should use a BINDER chamber running in non-supervised continuous operation, we strongly recommend in case of inclusion of irrecoverable specimen or
samples to split such specimen or samples and store them in at least two chambers, if this is
feasible.
5.1 Function overview of the MB1 display program controller
EXIT button (to exit a menu point)
AUTOMATIC button (to start a previously entered program)
ENTER button (to confirm a selection)
Navigation buttons (functions are assigned by the menu)
Figure 15: MB1 temperature and humidity program controller
The MB1 2-channel program controller controls following values inside the constant climate chamber:
Channel 1: Temperature in °C (range without humidity / without light cassettes: 0 °C / 32 °F to 70 °C /
158 °F)
Channel 2: Relative humidity in % r.H. (range 10 % r.H. to 80 % r.H.)
You can enter the desired set point values in Manual Mode or Program Mode (chap. 5.2) in the display
controller. For the control range of temperature and relative humidity, see chap. 12).
KBF / KBF P (E5.3) 09/2014 page 33/110
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
40.0
36.8
°C
HUMID
65.0
58.6
%rH
HAND
The controller is not functional, i.e., there is no heating or refrigeration
points for
temperature and humidity can be defined, which are then maintained
Set point values Actual values
Figure 16: Normal display of the MB1 program controller in Manual mode
5.2 Operating modes
The MB1 2-channel program controller operates in 3 modes:
Idle Mode
and no humidification or dehumidification. The fan turns at a 50% rate.
Manual Mode
The controller operates as a fixed-point control, i.e., set-
(Fixed value operation)
(HAND)
Program Mode (AUTO)
(chap. 8).
An entered temperature and humidity program is run (chap. 9).
The MB1 program controller permits programming temperature and humidity cycles.
The controller offers 25 program memory positions with 100 program sections each. The total number of
program sections of all programs is limited to 500.
Programming can be done directly through the keypad of the controller or graphically through the soft-
ware APT-COM™ 3 DataControlSystem (option, chap. 15.1) specially developed by BINDER.
5.3 Performance after power failures
After the power returns, the unit continues to function in the original operating mode it was in previously
before an actual power failure had occurred. In Manual Mode (HAND), the controller regulates temperature and humidity to the last entered set-points, while in Program Mode (AUTO) it regulates temperature
and humidity to their set-points that were reached during the program operation. The power failure is
noted in the event list (chap. 6.2) however, no error message is displayed indicating that a power failure
has taken place.
KBF / KBF P (E5.3) 09/2014 page 34/110
or
5.4 Turning on the unit
Set the main power switch (3) to position I. The pilot lamp shows the unit is ready for operation.
Observe a delay time of about 30s between turning Off and On again. Otherwise an initialization problem may occur (display showing e.g. “–1999”).
Note that the chamber is in stand-by mode when the main power switch is in position I and the controller
display is dark. Turn on the unit by pressing any button. When turned on, the unit functions in the operating mode entered before turning off. In Manual Mode (HAND), the controller regulates temperature and
humidity to the last entered set-points, and in Program Mode (AUTO) it regulates temperature and humidity to their set-points reached during the previous program operation.
Structure of toggling between Idle Mode / Manual Mode / Program Mode:
Idle Mode
Menu program start
Program Mode (AUTO)
EXIT
HAND
Manual Mode (HAND)
EXIT
KBF / KBF P (E5.3) 09/2014 page 35/110
User Level
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-code No.
English
°C
1
Active
Sollwert Art
Offset
Language
English
User-settings
Instrument data
Contrast
Displ. Power down
Contin. operation
User Level
Safety control. Act + 36.8°C
Safety control. Set. 38.5
°C
29
User-Settings
08:43:55 15.12.13
Configuration 2
Configuration 1
Parameters
Choose variation
08:43:55 15.12.13
Configuration 2
Parameters
Choose variation
Configuration 1
User-Settings
CONFIG
4 X
6. MB1 controller settings
6.1 Selection of the MB1 controller’s menu language
The MB1 display program controller controls the temperature and humidity inside the constant climate
chamber. The controller communicates by a menu guide using real words in German, English and
French.
The selection of the desired menu language is located in the sub-menu “User-Level” of the “UserSettings” menu. Select menu point “Language“.
User level code no. 1 (factory setting)
The row of buttons below the display is context-sensitive. The inscription above the buttons on the display
defines the button’s function.
Do NOT change the temperature unit from °C to °F.
KBF / KBF P (E5.3) 09/2014 page 36/110
(Idle Mode or Manual Mode or
VIEW ->
CONTACT PAGE
NORMAL DISPLAY Idle Mode
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
0.0
26.8
°C
HUMID
0.0
58.6
%rH
HAND
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM FAN SPEED
50
%
HAND
X - TEMP
26.8
°C
X - HUMID
58.6
%rH
No heating or refrigeration, no humidification or dehumidification. The actual values (X) approximate ambient temperature and humidity. Fan operates at a 50% rate.
NORMAL DISPLAY Manual Mode
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
40.0
36.8
°C
HUMID
65.0
58.6
%rH
HAND
according to the previous entered set-points (W).
NORMAL DISPLAY Program Mode
W
X
08:43:55 15.12.13 PROGRAM 01/SEC1 00:09:59
CONFIG
HAND VIEW->
PGM
TEMP
40.0
36.8
°C
HUMID
65.0
58.6
%rH
AUTO
fore via a program table is run.
EVENT LIST
CHART RECORDER FUNCTION
days.
08:43:55 15.12.13
08:43:55 15.12.13
08:43:55 15.12.13
Service Hotline
International: +49 7462 205 555
USA Toll Free: +1 866 885 9794
or +1 631 224 4340
: +7 495 988 1516
РоссияиСНГ
service@binder-world.com
www.binder-world.com
CONFIG
VIEW->
VIEW->
Best conditions for your success
6.2 Function overview of the MB1 program controller displays
The main operation level contains the following different displays:
• Normal display
Program Mode)
• Event List
• Chart recorder function
• Contact page
Button
permits toggling between the dis-
plays.
The Normal display enables comparison of the cur-
rent temperature and humidity (W) to the set-point
values (X) or shows the fan working rate.
BINDER Service contact display.
or
Temperature and humidity values are maintained
A temperature and humidity program entered be-
Overview over the last 16 events or error
occurrences of the unit.
Graphical display of the current temperature and
humidity values and review of the previous measurements on a historical display. A memory interval
of 5s corresponds to a supervision period of 2.5
KBF / KBF P (E5.3) 09/2014 page 37/110
User-settings
Instrument data
Contrast
Displ. Power down
Contin. operation
User Level
Safety control. Act + 39.8 °C
Safety control. Set. + 42.0
°C
29
6.3 Menu settings in the “User-settings” menu
Instrument data Instrument Name
Enter an individual name of the constant climate chamber.
Address
Enter a controller address (1 to 30) for operation with the communication
software APT-COM™.
All other entries are relevant only for service purposes.
Contrast
Displ. power down Switch off event
Contin. operation
User Level
Safety control.Set
(no function)
Do not change the entry “Wait. Period”.
Waiting period
You can enter a delay time after which the display, following manual activation, will automatically be turned off. This happens when the moment is outside the operation time defined in menu ”Contin. operation”.
Enter an operation time to determine the period of display activity. Outside
the defined time, the display is automatically turned off. Pressing down any
key will reactivate the display. After the time set in menu “Displ. power down“,
the display will turn off again when the actual time is not within the operation
time fixed in menu “Cont. operation“.
Toggle here to the display menu “User Level” (chap. 6.4) by entering a password. Factory default setting for this password is +00001. You can change
the password (“user code”) in the menu “User Level”.
The setting of the tolerance limit of the safety controller (chap. 10.2) is displayed. You cannot change it in this view.
Safety control.Act
KBF / KBF P (E5.3) 09/2014 page 38/110
The measuring result of the safety controller (chap. 10.2) is displayed. The
safety controller compares the value measured by a second independent
temperature sensor to the entered tolerance limit.
User Level
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-code No.
English
°C
1
Active
The summer time arrangement for central Europe is enabled
6.4 Menu settings in the “User Level” menu
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-Code No.
Enter the actual date and time to provide the proper measurement records.
Data is displayed in the chart recorder function (chap. 7) of the controller and
will remain stored in case of a power failure.
Time is set one hour in advance during the summer time period.
Setting the summer time switch:
• Off: No change to summer time occurs
• User timed: Beginning and end of summer time can be set individually
• Automatic:
(summer time from last Sunday of March until last Sunday of October)
Select the menu language as German, English, or French (chap. 6.1).
Do NOT change the temperature unit from °C to °F.
Audible alarm buzzer
Inactive: No audible alarm will sound if an alarm event happens (chap. 11).
Active: An audible alarm will sound in case of an alarm event (chap. 11).
Enter a safety controller tolerance limit to prevent temperature from exceeding
this setting. For setting, see chap. 10.2.
Change the password (“user code”) needed to access the menu “User level”.
Factory default setting +00001.
Keep in mind any modification of the user password. There is no
access to this menu without the correct password.
KBF / KBF P (E5.3) 09/2014 page 39/110
Normal display of the chart recorder function:
Top left: The actual date and time are displayed.
Depending on the selected kind of representation, button
H
History display with cursor:
Select button
H
= History. A pink line appears on
any defined
Below: The corresponding temperature and humidity
numerically and graphically
History - zoom function
11:32:37 15.12.13
+22.6
% rH
11:32:20 15.12.13
10:45:00
+23.9 °C
+22.6
% rH
11:05:00
11:32:14 15.12.13
10:45:00
+23.9 °C
CONFIG
VIEW->
H
+22.6 % rH
11:05:00
7. Graphic representation of the historical measurement (chart
recorder function)
The representation of data imitates a chart recorder and allows recalling any set of measured data at any
point of time taken from the recorded period.
Below: The current values of temperature [ °C] and humidity [% r.H.] are numerically and graphically displayed.
Scaling:
Temperature: -10 °C / 14 °F to 100 °C / 212 °F
Humidity: 0% r.H. to 100% r.H.
Toggle to the zoom display by pressing button
Button
permits toggling between different repre-
sentations.
might not have been visible until this procedure.
the display marking as a cursor the selected moment.
You can now recall the recorded data of
moment.
Top left: Date and time of the selected cursor position are
displayed.
values of this instance are
displayed.
Scroll the cursor position using the arrow buttons.
Single arrow buttons: fine-tuning.
Double arrow buttons: page-up and page-down.
.:
KBF / KBF P (E5.3) 09/2014 page 40/110
Magnifier buttons
: Zoom and zoom back
(i.e., shorten or extend the displayed period).
Toggle back to the former representation display using
this button
.
. The window “Cursor position”
date or time with the arrow buttons and confirm
Now you can access any moment that you would like
to recall. Enter date and time with the arrow buttons
STA RT
Top left: Date and time of the selected cursor position
Below: The corresponding temperature and humidity
are numerically and graphically
Storage rate
Storage duration
(hours)
(days)
5 sec
60
2,5
10 sec
120 5 1 min
720
30
5 min
3600
150
10 min
7200
300
20:30:00 30.11.13
20:00:00
+22.7 °C
+28.4 % rH
21:00:00
19:00:00
Cursor position
Date
Time
Grenzwert
Offset
Date
10.01.02
Offset
Date
30.11.13
11:34:39 15.12.13
START
Cursor position
Date 15.12.13
Time 11:34:27
11:34:27 15.12.13
You can also directly enter any cursor position as a numerical input.
History representation: Toggling to any defined moment:
Press button
opens to enter date and time.
History display at the selected point of time:
Select
with ENTER.
and confirm with ENTER.
Press button
.
are displayed.
The available presentation depends on the pre-selected storage rate. This means the higher the storage
rate, the more precisely but shorter the data representation will be, see table below:
Setting the storage rate clears the measured-value memory.
Danger of information loss.
Change the storage rate ONLY if the previously registered data is no longer needed.
values of this moment
displayed.
The cursor line marks the corresponding moment.
CAUTION
KBF / KBF P (E5.3) 09/2014 page 41/110
Enter the storage rate with the arrow keys and
Configuration 1
Diagram view
Feed view
Event tracks
Datalogging
Interface
Analog view
Time/div
Sollwert Art
Storage rate
EXIT
Datalogging
Normal operation
Event operation
Timed operation
Normal operation
Store status
Store value
s
Storage rate
Actual val.
60s
On
CONFIG
User-Settings
Configuration 2
Configuration 1
Parameters
Choose variation
Parameters
Choose variation
2 X
3 X
11:44:17 20.12.13
11:44:17 20.12.13
2 X
User-Settings
Configuration 2
Configuration 1
Grenzwert
Offset
User-Code ?
+00001
1 X
7.1 Setting the storage rate
confirm by pressing “ENTER”.
To leave this menu press the “EXIT” button several
times
KBF / KBF P (E5.3) 09/2014 page 42/110
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
0.0
26.8
°C
HUMID
0.0
58.6
%rH
HAND
No heating or refrigerating function,
lines (no function)
enter the value
08:43:55 15.12.13
HAND
08:43:55 15.12.13
Operating contacts
Contact 1
Contact 2
Contact 3
Contact 4
Contact 5
Contact 6
Contact 7
Contact 8
On
Off
Aus
Aus
Aus
Aus
Aus
Off
HAND
Contact 1
Off
On
Hand-Mode
TEMP
FAN
Oper
+40.0 °C
+80.0 %
TEMP
+0060.0
°C
HUMID
+65.0 %r.H.
EXIT
08:43:55 15.03.13
HAND
HAND
Hand-Mode
TEMP
SPEED
Steuerkontakte
+29.3 °C
+80.0 %
Hand-Mode
TEMP FAN SPEED
Operating contacts
+40.0 °C
+50.0 %
PGM
CONFIG
W
VIEW->
EXIT
HUMID
+65.0 %r.H.
8. Manual Mode
In Manual Mode (HAND) you can enter a temperature set-point, a humidity set-point, the fan speed (0%
to 100%) and the switching-state of up to 8 operation lines (non-functional with standard unit). All settings
remain valid in Manual Mode (HAND) until the next manual change, if the unit had been turned off or in
case of toggling to Idle Mode or Program Mode (AUTO).
8.1 Entering the set point values
Idle Mode
no humidification.
Fan working at 50% rate (factory
setting).
Toggling to Manual Mode
Change of page
Toggling between temperature set-point, humidity set-point, and fan speed
Arrow buttons to select the operation
KBF / KBF P (E5.3) 09/2014 page 43/110
Arrow buttons to
Button to move the decimal point
Set-point ranges:
Temperature
Setting range: -5 °C / 23 °F up to 70 °C / 158 °F
Control range: 0ºC / 32 °F to + 70ºC / 158 °F (without humidity), + 10 °C / 50 °F to +70 °C
/ 158 °F (climatic operation)
(KBF P: Control ranges with illumination see technical data, chap. 19.4)
Humidity
Setting range: 0 % r.H. to 80 % r.H.
Control range: 10 % r.H. to 80 % r.H.
(KBF P: Control ranges with illumination see technical data, chap. 19.4)
For possible combinations of temperature and humidity values without condensation, see
temperature / humidity diagram in chap. 12.
Fan speed
0 % (approx. 25 % of full speed) up to 100 % (full speed). The percent value of fan speed
on the controller does not correlate directly to the change in rpm of the fan motor.
Reduce the fan speed only if required, because the spatial distribution of temperature
and humidity will also be reduced.
Technical data refers to 100% fan speed.
Due to safety reasons, reducing the fan speed to standstill is NOT possible. Thus, even if you
set the fan speed value to 0%, the fan will continue running at a reduced speed (approx. 25 %
of full speed).
For the control range of temperature and relative humidity, see temperature / humidity diagram chap. 12).
With set-point type “Limit”, adapt the safety controller (chap. 10.2) or the temperature safety
device class 3.3 (option, chap. 10.3) always when you changed the temperature set-point. Set
the safety controller set-point or the set-point of temperature safety device class 3.3 (option)
by approx. 2 °C to 5 °C above the controller temperature set-point.
Recommended setting: Set-point type “Offset” with safety controller set-point 2 °C.
In Manual Mode, no program can be started. Set-points can be entered for temperature and for humidity.
The actual values equilibrate to these set-points.
When pushing the EXIT button in Manual Mode, the controller changes to Idle Mode. The set-points entered in Manual Mode remain saved.
When incidentally pressing the “EXIT” button during Manual Mode operation, the controller will
change to Idle Mode and thus will not adjust any longer to the program set-points.
We recommend keyboard locking (chap. 15.7, available via BINDER INDIVIDUAL customized
solutions) during operation.
For a negative set-point entry, enter the numerical value first and then the minus sign (-).
When operating without humidity (humidity switch (4) OFF), set the humidity set-point in Manual Mode to 0 % r.H. in order to avoid alarms (in case of the humidity deviating by more than
+/- 5% from the set-point).
KBF / KBF P (E5.3) 09/2014 page 44/110
8.2 Entering the set point values for KBF P when operating without illumination
The KBF P has been adjusted for operation with illumination. Since the illumination creates a heat input in
the chamber, this must be considered when entering a setpoint without illumination. For this reason,
adapting the setting of the temperature set-point according to the following table is required.
Target temperature value Set-point entry without illumination
KBF P 240 KBF P 720
10 °C 10 °C 11 °C
20 °C 21 °C 21 °C
30 °C 31 °C 32 °C
40 °C 41 °C 42 °C
50 °C 51 °C 53 °C
60 °C 62 °C 63 °C
70 °C 72 °C 74 C
Adapting the setting of the humidity set-point according to the following table is also required.
Target humidity value Set-point entry without illumination
KBF P 240 KBF P 720
10 % r.H. 10 % r.H. 9 % r.H.
20 % r.H. 19 % r.H. 17 % r.H.
30 % r.H. 26 % r.H. 25 % r.H.
40 % r.H. 36 % r.H. 34 % r.H.
50 % r.H. 45 % r.H. 43 % r.H.
60 % r.H. 55 % r.H. 52 % r.H.
70 % r.H. 65 % r.H. 61 % r.H.
80 % r.H. 75 % r.H. 71 % r.H.
8.3 Performance after power failure in Manual Mode
In Manual Mode (HAND), all functions return exactly to the same status the chamber had before power
failure. The set-points are immediately resumed. No error message indicating that a power failure has
taken place is displayed. However, the power failure will appear in the event list.
9. Program operation
The MB1 2-channel program controller permits programming temperature and humidity cycles. It offers
25 program memory positions with 100 program sections each. The total cumulative number of program
sections is limited to 500. It is not possible to link several programs.
For each program section a temperature set-point, a humidity set-point, the fan speed (0% to 100%), and
the switching-state of up to 8 operation lines (non-functional with standard unit) can be entered.
Programming is possible directly by the keypad of the controller or graphically by the software APTCOM™ 3 DataControlSystem (option, chap. 15.1) specially developed by BINDER.
KBF / KBF P (E5.3) 09/2014 page 45/110
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
0.0
26.8
°C
HUMID
0.0
58.6
%rH
HAND
W
X
08:43:55 15.12.13
CONFIG
VIEW->
PGM
FAN SPEED
50
%
HAND X - TEMP
26.8
°C
X - HUMID
58.6
%rH
08:43:57 15.12.13
Prog. Select.
Prog 1 PROG 01
Prog 2 PROG 02
Prog 3 PROG 03
Prog 4 PROG 04
Prog 5 PROG 05
Prog 6 PROG 06
Prog 7 PROG 07
Prog 8 PROG 08
Prog 9 PROG 09
Prog 10 PROG 10
Prog 11 PROG 11
Prog 1 PROG 01
TP- Program 2
TP- Program 3
TP- Program 1
DEL PGM
08:43:55 15.12.13
Prog select Fr. Abs. 372
Prog 1 PROG 01
Prog 2
Prog 3
Prog 4
Prog 5
Prog 6
Prog 7
Prog 8
Prog 9
Prog10
Prog11
Prog12
Prog13
Prog14
Prog15
Prog16
9.1 Menu-based program entry
Displays showing the initial normal display in Idle Mode
Hit button PGM. The window program selection appears.
PROG 02
PROG 03
PROG 04
PROG 05
PROG 06
PROG 07
PROG 08
PROG 09
PROG 10
PROG 11
PROG 12
PROG 13
PROG 14
PROG 15
PROG 16
Select a program via the arrow keys and confirm by pressing “ENTER”.
The following display serves to select a subroutine:
TP-Program 1 Entry of temperature values and fan speed setting
TP-Program 2 Entry of humidity values
TP-Program 3 no function
9.2 Entry of temperature values and fan speed
Select the first subroutine “TP-Program 1” and confirm by pressing “ENTER”.
KBF / KBF P (E5.3) 09/2014 page 46/110
Temperature at the
Program Mode
Program No.
Subprogram TP-Program No. 1
Total number of program
of repeat cycles
Duration of program
Number of start section in case
ZP-Abschnitt Abs. Nr. 5
insert
delete
PGM
4 x
PGM
08:43:55 15.12.13
08:43:55 15.12.13
A program table will appear, which is initially empty until you enter the temperature values. You can now
enter the temperature program.
beginning of the
program section
Fan speed in %
Factory setting:
50% in Idle Mode
100% in Manual Mode and
section
Operation lines
(no function)
of repeat cycles
sections
Parameter set (preselected)
Tolerance band limits temperature (maximum and minimum temperature)
Number of duplicates in case
You can enter Program sections into this program table.
Hit the “PGM” button. An inquiry display appears allowing you to enter or delete individual program sec-
tions.
In this view, new program lines can be entered or deleted:
new New lines are added below in the table
insert New lines are added above a previously selected line
delete Individual lines that have been selected previously are deleted
Create as many lines, i.e. program sections, as desired. As a next step, values can be entered into these
lines. It is possible to add supplementary lines later or to delete individual lines at any time.
To enter values, select the corresponding line via the arrow keys.
Hit the “ENTER” button. The pro-
gram editor appears.
KBF / KBF P (E5.3) 09/2014 page 47/110
Program editor Abs.Nr. 6
****
.
*
Se
t
po
in
t
1 +
10
0
.0
F
A
N
Operating contacts
Ti
me
0
0:
45
:
00
Re
p
ea
t S
e
ct
io
n
5
R
ep
ea
t
Nu
m
be
r 10
To
l
.-
ba
n
d m
i
n.
-1
9
99
.0
T
o
l.
-b
a
nd
m
ax
. +
9
99
9.
0
Paramet
e
r s
et
1
Enter the individual values of the selected program section.
Setpoint 1 Temperature value at the start of the program section
FAN Fan speed in %
Operating contacts Operation lines (no function)
Time Duration of the program section
Repeat Section No. of start section in case of repeat cycles
Repeat Number No. of duplicates in case of repeat cycles
Tol.-band min. Temperature limits (maximum / minimum temperature)
Tol.-band max.
(In case of exceeding: temporary program stop)
Parameter set Pre-selected value (Do NOT change!)
Select the parameters via the arrow keys and confirm by pressing “ENTER”.
Then enter the values via the arrow keys, and confirm by pressing “ENTER”.
For a negative set-point entry, enter the numerical value first, and then the minus sign (-).
With set-point type “Limit”, the user shall adapt the safety controller (chap. 10.2) or the temperature safety device class 3.3 (option, chap. 10.3) to the highest temperature set-point value
of the program actually used. Check the safety device for each temperature program and
change it if necessary. Set the safety controller set-point or the set-point of the temperature
safety device class 3.3 (option) by approx. 2 °C to 5 °C above the controller temperature setpoint.
Recommended setting: Set-point type “Offset” with set-point 2 °C.
Entering the set point values for KBF P when operating without illumination:
Adapt the setting of the temperature set-point according to the table in chap. 8.2.
Performance after completing the program:
The controller changes to Idle Mode. Heating, refrigeration, and humidification are inactive; the chamber
approximates ambient temperature. The fan turns at 50% rate (factory setting).
Note for KBF P: When the illumination is operating, the inner chamber temperature may rise considerably after the program ends. When operating with illumination, an additional program section at the end of
the program is therefore required. This program section gives the desired final temperature and is repeated infinitely (enter the number of cycles “Cy” as “-1“), i.e., until cancelling the program manually
(press the EXIT or AUTOMATIC button).
KBF / KBF P (E5.3) 09/2014 page 48/110
CAUTION
Humidity at the beginning
Program No.
Subprogram TP-Program No. 2
Total number of program
Duration of program
Number of start section in case of
Number of duplicates in case
08:43:55 15.12.13
2
08:43:59 15.12.13
Prog. Select.
Prog 1 PROG 01
Prog 2 PROG 02
Prog 3 PROG 03
Prog 4 PROG 04
Prog 5 PROG 05
Prog 1 PROG 01
TP- Program 2
TP- Program 3
TP- Program 1
Too high inner chamber temperature.
Damage of the lamps and the charging material.
When operating with illumination, program an additional program section.
Set the safety controller to set-point type “Offset” with set-point 5 °C
9.3 Entry of humidity values
Select the second subroutine “TP-Program 2” and confirm by pressing “ENTER”. A program table will
appear, which is initially empty until you enter the humidity values. You can now enter the humidity program.
of the program section
Fan speed in %
(no function)
Operation lines
sections
Parameter set (preselected)
Tolerance band limits humidity
(maximum and minimum
humidity)
(no function)
section
repeat cycles
of repeat cycles
Proceeding further is equivalent to the temperature value entry described in chap. 9.2.
Time course of the subroutines:
When starting the overall program, both subroutines (TP-Program 1 and TP-Program 2) will run synchronously. They should be of the same duration because each of the subroutines becomes inactive after
run-off (i.e., no heating or refrigeration and 50% fan speed after ZP 1 is completed, no humidification after
ZP 2 is completed). When the complete program is finished, the controller changes to Idle Mode. Temperature and humidity proceed towards ambient values.
Performance after completing the program:
The controller changes to Idle Mode. Heating, refrigeration, and humidification are inactive; the chamber
approximates ambient temperature. The fan turns at 50% rate (factory setting).
KBF / KBF P (E5.3) 09/2014 page 49/110
Entering the set point values for KBF P when operating without illumination:
Increase the setting of the humidity set-point according to the table in chap. 8.2.
01
02
03
04
05
06
07
08
09
W t
9.4 Selecting between “set-point ramp” and “set-point step”
Set-points always refer to the start of a program section, i.e., at the beginning of each program section
the entered “set-point” is targeted. During program section operation, the temperature or humidity gradually passes to the set-point entered for the next section.
By appropriate planning of the program section timing, you can enter all kinds of temperature and humidity transitions:
• Gradual temperature / humidity changes “set-point ramp”
The set-point changes its value gradually while proceeding from one program section to the next one
during the programmed section length. The actual temperature or humidity value (X) follows the continually moving set-point (W) at any time.
• Program sections with constant temperature / humidity
The initial values of two subsequent program sections are identical; so the temperature or humidity
remains constant during the whole time of the first program section.
• Sudden temperature / humidity changes “set-point step”
Steps are temperature or humidity changes (ramps) that occur during a very short interval. A section
with a different set-point follows two program sections with an identical set-point. If the duration of this
transitional program section is very short (minimum entry 1 sec), the temperature or humidity change
will proceed rapidly within the minimum amount of time.
Figure 17: Possible temperature or humidity transitions
The following chapter offers examples of programming a “set-point ramp” and a “set-point step”.
KBF / KBF P (E5.3) 09/2014 page 50/110
W/°C
t/min.
01
02
03
04
0 20
40
60
80
100
30
120
180
380
05
Tolerance
maximum
Tolerance
maximum
01
40
100 %
00:30:00
Off 1 0
-1999
+9999
02
60
100 %
01:30:00
Off 1 0
-5
+5
03
90
100 %
01:00:00
Off 1 0
-2
+2
04
90
100 %
03:20:00
Off 1 0
-1999
+9999
05
20
100 %
00:00:01
Off 1 0
-1999
+9999
08:43:55 15.12.13
9.5 Program entry as “set-point ramp” or as “set-point step”
In order to avoid incorrect programming, we recommend plotting both the temperature and humidity profiles (chart templates in chap. 9.11 and 9.12) and entering the values into a table (templates in chap 9.13
and 9.14).
The controller provides 8 operation lines (non-functional with standard unit) that can be activated or deactivated for each program section.
Program entry as “set-point ramp” (example of a temperature program)
Program table corresponding to the diagram above:
Program
section
Set-point
temp.
Fan Section
time
Operation
lines
Target
section
No. of
cycles
Min.
tolerance
Max.
tolerance
Now enter the values of the above program table into one of the 25 program places of the MB1 controller:
KBF / KBF P (E5.3) 09/2014 page 51/110
W/°C
t/min.
01 02 03 04 05 06 07 08
0
20
40
60
80
100
30
120
180
380
Tolerance
minimum
Tolerance
maximum
Program
Set-point
Fan
Section
Operation
Target
No. of
Min.
Max.
01
40
100 %
00:30:00
Off 1 0
-1999
+9999
02
40
100 %
00:00:01
Off 1 0
-1999
+9999
03
60
100 %
01:30:00
Off 1 0
-5
+5
04
60
100 %
00:00:01
Off 1 0
-1999
+9999
05
80
100 %
01:00:00
Off 1 0
-2
+2
06
80
100 %
00:00:01
Off 1 0
-1999
+9999
07
20
100 %
03:20:00
Off 1 0
-1999
+9999
08
20
100 %
00:00:01
Off 1 0
-1999
+9999
08:43:55 15.12.13
Program entry as “set-point step” (example of a temperature program)
Program table corresponding to the diagram above:
section
temp.
time
lines
section
cycles
tolerance
tolerance
Now enter the values of the above program table into one of the 25 program places of the MB1 controller:
For rapid transition phases, do NOT program any tolerance limits in order to permit maximum
heating, refrigerating, and humidification speed.
KBF / KBF P (E5.3) 09/2014 page 52/110
9.6 Information on programming different temperature or humidity transitions
• For the end value of the desired cycle, add an additional section (in the examples section 05 for “setpoint ramp” and section 08 for “set-point step”) with a section time of at least one second. Otherwise,
the program will stop one section too early because the program line is incomplete.
• When operating without humidity (humidity switch (4) OFF), enter a humidity sub-program with the
humidity set-point set to “0” to avoid alarms (in case the humidity deviates by more than +/- 5% from
the set-point).
• Program interruption (rest function): Hit key "HAND" in order to interrupt the program. During this
program interruption time the controller equilibrates to the set-points of the section actually reached.
• The display reads “AUTO HAND” on the bottom right instead of “AUTO” (program operation). This
state lasts until you hit the “EXIT” key, then the program continues. If you want to cancel the interrupted program, keep the “AUTOMATIC” button pressed down for at least 5 seconds.
• Tolerance band function: If the tolerance minimum is set to e.g. -5 and the tolerance maximum to
e.g. +5, the program is interrupted when the actual value deviates by 5 °C resp. 5 % r.H. or more from
the “set-point” value. During this program interruption time the controller equilibrates to the set-points
of the section actually reached. The display reads “AUTO HAND” on the bottom right instead of
“AUTO” (program operation). You can enter different values for tolerance maximum and minimum for
each section. When the temperature or humidity are situated within the entered tolerance limits, the
program is automatically continued, and the indication “AUTO HAND” disappears. If you want to cancel the interrupted program, keep the “AUTOMATIC” button pressed down for at least 5 seconds.
Programming of tolerances can extend program duration.
The number -1999 for the tolerance minimum means “-∞“ and the number 9999 for the tolerance maximum means “+ ∞“. Entry of these numbers will never lead to program interruption.
When leaving the tolerance bandwidth in one of the subroutines, the course of time of the whole program, i.e., of both subroutines, is halted.
During the rapid transition phase, do NOT program any tolerance limits in order to permit the maximum heating, refrigerating, or humidification speed.
• The initial setting ∗∗∗∗.∗ of the fan speed corresponds to the maximal speed of 100 %.
Do reduce the fan speed rate “ONLY” if it’s absolutely necessary for the essay. Usually,
the spatial exactitude of temperature and of humidity decreases with lesser ventilation.
Technical data refers to a 100 % fan speed rate.
• Programming is stored even in case of power failure or after turning off the unit.
• The controller memory can store a maximum of 25 programs. Each program cannot exceed 100 sec-
tions. It is not possible to link programs. The total number of program sections of all programs is limited to a maximum of 500.
• Running program (display AUTO): If you incidentally press the “EXIT” or “AUTOMATIC” button, the
controller will change to Idle Mode and thus will not adjust any longer to the program set-points
• Program interruption with rest function (display AUTO HAND): If you press the “EXIT” key, the program continues. Button “ENTER” is non-functional. To cancel the program, keep the “AUTOMATIC”
button pressed down for at least 5 seconds.
• Program interruption with tolerance band function (display AUTO HAND): Buttons EXIT and ENTER
are non-functional. To cancel the program, keep the AUTOMATIC button pressed down for 5 seconds.
General note:
The MB1 controller displays more menu entries than those described in this manual. These are password
protected because they are relevant for service purposes only and the user must not modify them. Only
service authorized by BINDER can access these entries.
KBF / KBF P (E5.3) 09/2014 page 53/110
Program
Set-point
Fan
Section
Operation
Target
No. of
Min.
Max.
01
40
100 %
00:30:00
Off 1 0
-1999
+9999
02
60
100 %
01:30:00
Off 1 0
-5
+5
03
90
100 %
01:00:00
Off 1 0
-2
+2
04
90
100 %
03:20:00
Off 1 0
-1999
+9999
05
20
100 %
00:00:01
Off 1 0
-1999
+9999
Program
Set-point
Fan
Section
Operation
Target
No. of
Min.
Max.
01
40
100 %
00:30:00
Off 1 0
-1999
+9999
02
60
100 %
01:30:00
Off 1 0
-5
+5
03
90
100 %
01:00:00
Off 2 30
-2
+2
04
90
100 %
03:20:00
Off 1 0
-1999
+9999
05
20
100 %
00:00:01
Off 1 0
-1999
+9999
08:43:55 15.12.13
9.7 Repetition of a section or several sections within a program
Here we use the example of a set-point ramp temperature program of chap. 9.5. The shaded sections 02
and 03 shall be repeated e.g. 30 times.
section
The following table shows the program that results, whereby the differences to the table above are shaded.
section
Sections 02 and 03 will be executed in total 31 times; only then will the program continue.
Entry of the values into the display program table:
temp.
temp.
time
time
lines
lines
section
section
cycles
cycles
tolerance
tolerance
tolerance
tolerance
9.8 Performance after power failure in Program Mode
The program is resumed at the point where the interruption occurred with the latest set-points reached
during the program run. The power failure is noted in the event list. No error message is displayed indicating that a power failure had taken place.
KBF / KBF P (E5.3) 09/2014 page 54/110
To have sections repeated infinitely, enter the number of cycles “Cy” as -1.
Idle mode
No heating or refrigerating function,
DEL PGM
DEL PGM
09:13:47 15.12.13
Prog. Select. Fr. Abs. 372
Prog 1 PROG 01 ►
Prog 2
Prog 3
Prog 4
Prog 5
Prog 6
Prog 7
Prog 8
Prog 9
Prog10
Prog11
Prog12
Prog13
Prog14
Prog15
Prog16
089:12:13 15.12.13
Program start
Res time 00:00:00
Programm
PROG 01
PROG 02
PROG 03
PROG 04
PROG 05
PROG 06
PROG 07
PROG 08
PROG 09
PROG 10
PROG 11
09:12:02 15.12.13
Program start
Rest time 00:00:00
W
X
09:11:55 15.12.13
CONFIG
VIEW->
PGM
TEMP
0.0
36.8
°C
HUMID
0.0
58.6
%rH
HAND
9.9 Starting a previously entered program
The program has to be previously entered via a programming table (chap. 9.5, 9.7).
no humidification.
The fan turns at 50% rate
(factory setting).
Select a program place
Delayed program start
Program Prog 01
Pre start time 00:00:00
Section 1
Start with section …
Remaining time of the
selected start section
Arrow buttons to select the parameter to be set.
Program Prog 01
Pre start time 00:00:00
Section 1
Press “AUTOMATIC” but-
ton to start the program
Arrow buttons to select the program
9.10 Deleting a program
PROG 02 ►
PROG 03 ►
PROG 04 ►
PROG 05 ►
PROG 06 ►
PROG 07 ►
PROG 08 ►
PROG 09 ►
PROG 10 ►
To delete individual program sections (table lines) use the inquiry display for adding or deleting program
sections (chap. 9.1).
KBF / KBF P (E5.3) 09/2014 page 55/110
PROG 11 ►
PROG 12 ►
PROG 13 ►
PROG 14 ►
PROG 15 ►
PROG 16 ►
Select a program via the arrow keys
Hit button
to delete the selected program.
Time
10
20
30
40
60
70
80
90
100
50
°C
-10
0
9.11 Template for temperature profile
Programmer: Program No. (1 to 25): Date:
Program title: Operation lines are without function
Project:
KBF / KBF P (E5.3) 09/2014 page 56/110
Time
10
20
30
40
60
70
80
90
100
50
% r.H.
0
9.12 Template for humidity profile
Programmer: Program No. (1 to 25): Date:
Program title: Operation lines are without function
Project:
KBF / KBF P (E5.3) 09/2014 page 57/110
Section
Set-point
W-1
Fan speed
Section time
Time
Operation lines
Sk
Start section for
Number of re-
Tolerance
Tolerance
Parameter
Pa
01
1
02
1
03
1
04
1
05
1
06
1
08
1
09
1
10
1
11
1
12
1
13
1
14
1
15
1
16
1
17
1
18
1
19 1 20
1
9.13 Program table template for temperature and fan speed rate
Programmer: Program No. (1 to 25): Date:
Program title: Operation lines are without function
Project:
No.
Temperature
[%]
FAN
(no function)
repeat cycles
No
peat cycles
Cy
minimum
Temperature
Tmin
maximum
Temperature
Tmax
set
07 1
Default setting
KBF / KBF P (E5.3) 09/2014 page 58/110
Section
No.
Set-point
W-1
Fan speed
Section time
Time
Operation lines
Sk
Start section for
Number of
Toler. minimum
Tmin
Toler. maximum
Tmax
Parameter
Pa
01
.
00000000
1
02
.
00000000
1
03
.
00000000
1
04
.
00000000
1
.
.
07
.
00000000
1
08
.
00000000
1
09
.
00000000
1
10
.
00000000
1
11
.
00000000
1
12
.
00000000
1
13
.
00000000
1
.
.
16
.
00000000
1
17
.
00000000
1
18
.
00000000
1
19
.
00000000
1
20
.
00000000
1
9.14 Program table template for humidity
Programmer: Program No. (1 to 25) Date:
Program title: Operation lines are without function
Project:
05
06
14
15
no function no function Default setting
KBF / KBF P (E5.3) 09/2014 page 59/110
Humidity
(no function)
FAN
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
∗∗∗∗
(no function)
repeat cycles
No
repeat cycles
Cy
Humidity
Humidity
set
00000000 1
00000000 1
00000000 1
00000000 1
to the highest temperature value of the selected temperature
10. Temperature safety devices
10.1 Over temperature protective device (class 1)
The constant climate chamber KBF / KBF P is equipped with an internal temperature safety device, class
1 acc. to DIN 12880. It serves to protect the unit and prevents dangerous conditions caused by major
defects.
If a temperature of approx. 110 °C / 230 °F is reached, the over temperature protective device permanently turns off the unit. The user cannot restart the device again. The protective cut-off device is located
internally. Only a service specialist can replace it. Therefore, please contact an authorized service provider or BINDER Service.
10.2 Safety controller (temperature safety device class 3.1)
The constant climate chamber is equipped with an over temperature safety device class 3.1 acc. to DIN
12880. It is designated as the “safety controller”. This second, electrically independent temperature con-
troller takes over at a selectable set point in case of a faulty condition. It serves to protect the charging
material against extremely high temperatures.
With option safety device class 3.3 (chap. 10.3) the safety controller is not used.
In this case, do NOT change the pre-set value of 100 °C / 212 °F.
The message “TEMPERATURE LIMIT” on the controller display indicates safety controller activity. The
safety controller controls the constant climate chamber to the entered safety controller set-point until the
temperature inside the chamber returns below this temperature and until you then reset the alarm message by button RESET.
Regularly check the safety controller setting for set-point type “Limit” or “Offset”
• in Manual Mode according to the entered set-point temperature value
• in Program Mode according
program
Set the safety controller set-point by approx. 2 °C to 5 °C above the desired temperature setpoint.
10.2.1 Safety controller set-point types
Limit
Absolute maximum permitted temperature value.
Example:
Temperature set-point 40 °C / 104 °F
Limit value (safety controller set-point) set to 42 °C.
Offset
KBF / KBF P (E5.3) 09/2014 page 60/110
Maximum over temperature above the active temperature set point. The maximum temperature changes internally and automatically with every set-point change it.
Example:
Temperature set-point 40 °C / 104 °F
Offset value (safety controller set-point) set to 2 °C.
Do NOT change the temperature unit from °C to °F.
Grundeinstellung
User-settings
Instrument data
Contrast
Displ. Power down
Contin. operation
User Level
Safety control. Act + 39,8 °C
Safety control. Set. + 42.0 °C
29
4 x
User Level
Date and time
Summer time
Language
Temperature unit
Buzzer
Safety controller
User-code No.
English
°C
1
Active
Safety Controller
Setpoint type
Setpoint
+ 42.0
Limit
Sollwert Art
Grenzwer
Offset
Setpoint
+0042.0
Sollwert Art
Grenzwer
Offset
Setpoint type
Limit
Offset
10.2.2 Checking and setting safety controller set-point type and safety controller set-
point
User level code no. 1 (factory setting)
In the menu “User Level” select the submenu “Safety controller”.
• Select the safety controller set-point type “Limit” or “Offset” in the field “Setpoint type”
• Enter the value for “Limit” or “Offset” in the field “Setpoint”.
For temperature disturbances see alarm indications, chap. 11.
KBF / KBF P (E5.3) 09/2014 page 61/110
(15)
(14
)
W
X
CONFI G HAND VIEW->
EXIT
W
08:43:55 20.09.02
TEMP
°C
40.0
36.8
HUMID
%rH
65.0
58.6
(1)
10.3 Temperature safety device class 3.3 (DIN 12880) (option)
With the option over/under temperature protective device (temperature safety device class 3.3 acc. to
DIN 12880) the unit is equipped with two additional safety devices (class 3.1 and class 3.2). The combination of the safety devices is regarded as a safety device class 3.3.
The temperature safety device, class 3.3, serves to protect the constant climate chamber, its environment
and the contents from exceeding the maximum permissible temperature. Please observe the guideline
BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120 or ZH 1/119 laboratory
guidelines issued by the employers’ liability insurance association) (for Germany).
With safety device class 3.1 a maximum value for the temperature is set that the unit will not exceed
due to the regulatory function of the safety device class 3.1. This protection against excessively high
temperatures can, for example, serve to protect the constant climate chamber, its environment and the
material under treatment from excess temperatures.
With safety device class 3.2 a minimum value for the temperature is set that the unit will not fall below
due to the regulatory function of the safety device class 3.2. This protection against excessively low temperatures can, for example, serve to protect sensitive loads from under cooling.
Both safety devices are functionally and electrically independent of the temperature control system. If an
error occurs, they perform a regulatory function.
Safety devices class 3.1 (14) and class 3.2 (15) are located in the left lateral control panel.
With option temperature safety device class 3.3, the safety controller (chap. 10.2) must be set
to limit 100 °C / 212 °F.
Excess
temperature
Set-point
Insufficient
temperature
Figure 18: Temperature safety device class 3.3
KBF / KBF P (E5.3) 09/2014 page 62/110
• Turn the control knob (14) of the safety device using a coin to its end-stop (po-
When the set point is reached, turn back the control knob (14) until its trip point
The trip point is identifiable by the red alarm lamp (14a), the message “TEMP
. Reset the buzzer
the control
the red
: Setting
safety device class
(14a)
(14)
10.3.1 Temperature safety device class 3.1
If you turn the control knob (14) to its end-stop (position 10), the safety device class 3.1 protects the appliance. If you set the temperature a little
above the set-point, it protects the charging material.
If the safety device class 3.1 has taken over control, identifiable by the red
alarm lamp (14a) lighting up, the message “TEMP ALARM” on the controller
will be displayed and the buzzer will sound, then proceed as follows:
• Reset the buzzer by pressing the “RESET” key on the controller
• Disconnect the unit from the power supply
• Have an expert examine and rectify the cause of the fault.
• Start the unit again as described in chap. 5.
Setting:
To check the response temperature of the safety device class 3.1, turn on the chamber and set the desired set point at the temperature controller.
The sections of the scale from 1 to 10 correspond to the temperature range from 0 °C / 32 °F to 120 °C /
248 °F and serve as a setting aid.
sition 10) (unit protection).
•
(turn it counter-clockwise).
•
ALARM” on the controller display and the buzzer sounds
with the “RESET” key on the controller.
• The optimum setting for the safety device is obtained by turning
knob clockwise by approximately two scale divisions, which shuts off
alarm lamp (14a).
Check the setting regularly and adjust it following changes of the set-point or charge.
Function check:
Check the temperature safety device class 3.1 at appropriate intervals for its functionality. It is recommended that the authorized operating personnel should perform such a check, e.g., before starting a
longer work procedure.
Figure 19
3.1
KBF / KBF P (E5.3) 09/2014 page 63/110
• Turn the control knob (15) of the safety device by means of a coin to position
int (turn it
The trip point is identifiable by the red alarm lamp (15a), the message “TEMP
. Reset the buzzer
e is obtained by turning the control
shuts off
: Setting
(15a)
(15)
10.3.2 Temperature safety device class 3.2
The safety device class 3.2 is equivalently set to a minimum temperature the
unit will not fall below. This protection against prohibited low temperatures
can, for example, serve to protect sensitive cultures from cooling down too
much.
If the control knob (15) is turned to its minimum (position 1), the safety device class 3.2 has no effect. If it is set to a temperature somewhat lower than
that selected by means of the controller, it functions as a protective device
for the material under treatment.
If the temperature safety device class 3.2 has assumed regulation, identifiable by the red alarm lamp
(15a) lighting up, the message “TEMP ALARM” on the controller display and the buzzer sounds, please
proceed as follows:
• Reset the buzzer with the “RESET” key on the controller.
• Disconnect the unit from the power supply.
• Have an expert examine and rectify the cause of the fault.
• Start up the unit again as described in chap. 5.
Setting:
To check the response temperature of the safety device class 3.2, put the unit into operation and set the
desired set point at the temperature controller.
The sections of the scale from 1 to 10 correspond to the temperature range from -40 °C / -40 °F to +160
°C / 320 °F and serves as a setting aid.
1 (thermostat without effect).
• When the set point is reached, reset the safety device to its trip po
clockwise).
•
ALARM” on the controller display and the buzzer sounds
with the “RESET” key on the controller.
• The optimum setting for the safety devic
knob counter-clockwise by approximately two scale divisions, which
the red alarm lamp (15a).
Check the setting regularly and adjust it following changes of the set-point or charge.
Function check:
Check the temperature safety device class 3.2 at appropriate intervals for its functionality. It is recommended that the authorized operating personnel should perform such a check, e.g., before starting a
longer work procedure.
Figure 20
safety device class 3.2
KBF / KBF P (E5.3) 09/2014 page 64/110
Notifying sequence
1 2 3
Zero-voltage
puts (option)
immediately
after 16 min.
HUMID RANGE
immediately
HUMID RANGE
after 16 min.
TEMPERATURE LIMIT
immediately
HUMID OFF
immediately
immediately
after 5 min.
Power failure
immediately
With option temperature safety device class 3.3 (chap. 10.3):
immediately
With option locking of the keyboard (BINDER Individual, chap. 15.7):
immediately
Check the setting regularly and adjust it following changes of the set-point or charge.
11. Notification and alarm functions
11.1 Notification and alarm system overview (auto diagnosis system)
The unit provides notification and alarm functions, which indicate messages in up to three steps:
1. Visual indication of notifying or error messages are blue notes on the display of the MB1 controller.
2. Visual indication of alarm messages are red notes with an alarm bell symbol. After a delay time, some
notes change their color from blue to red.
In addition, there is an audible alert, if you did not deactivate the buzzer in the “User level” menu
(chap. 6.4).
3. Zero-voltage relay outputs (option, chap. 15.5) allow transmitting the alarm e.g., to a central monitoring system.
Event
Error of the humidity system. Press
RESET key for further information.
Notification or error of the humidity
system.
For detailed information see chap.
11.2.
Temperature deviation of more than
+/- 2 °C of the entered set-point
Humidity deviation of more than +/- 5
% r.H. of the entered set-point
Exceeded temperature limit of the
safety controller
Humidity system turned off with
switch (4)
Door open
Note
(blue field)
HUMID SYSTEM
immediately
HUMID SYSTEM
(notification flashes)
TEMP RANGE
DOOR OPEN
(red field)
HUMID SYSTEM
after 1 min.
TEMP RANGE
DOOR OPEN
Alarm
relay alarm out-
after 16 min.
after 16 min.
Exceeding the maximum or minimum
temperature
Locked keyboard
KEY LOCK
The indicated intervals refer to the time after occurrence of the error or notified condition.
KBF / KBF P (E5.3) 09/2014 page 65/110
TEMP ALARM
11.2 Messages concerning the humidity system
• Notification of the humidity system
The flashing blue notification “HUMID SYSTEM” appears on the controller. This message flashes with
a defined number of flashes from which the cause of the fault can be derived: number of flashes (each
one 1 sec on / 1 sec off) followed by a 5 second pause.
• Error of the humidity system
First the blue notification “HUMID SYSTEM” appears on the controller. After 1 minute it changes to the
alarm message “HUMID SYSTEM”, and the buzzer is activated. After one minute, the alarm message
and buzzer can be reset with the RESET key.
Following this reset, the flashing blue notification “HUMID SYSTEM” appears on the controller. This
message flashes with a defined number of flashes from which the cause of the fault can be derived:
number of flashes (each one 1 sec on / 1 sec off) followed by a 5 second pause.
Number of flashes Notification and measures
1
2 Maintenance of the humidity system is required. Contact BINDER service.
Number of flashes Cause of the error and measures
3, 4, 13
8, 9
Other The unit is defective. Contact BINDER service.
If the blue notification “HUMID SYSTEM” would be overlaid by the notification or alarm message “HUMID
RANGE”, you can set the humidity set-point to the actual value and then reset the “HUMID RANGE”
message with the RESET key.
Turning off and on again the humidity switch (4) or turning off and on again the chamber with the main
power switch (3) will reset the flashing notification “HUMID SYSTEM”.
Purging is required soon. Turn off and on again the humidity switch to start
purging. After a successful purging the notification resets automatically.
In case of freshwater supply via water pipe:
The water tap is closed, or the unit is defective.
In case of freshwater supply via freshwater can (option, chap. 15.9):
Water can is empty. Humidification is turned off. In case of refrigerating operation, the interior is strongly dehumidified. When the water supply is functional
again, the humidity system restarts, or the unit is defective.
Check the length and location of the wastewater tube. If appropriate contact
BINDER service.
KBF / KBF P (E5.3) 09/2014 page 66/110
11.3 Resetting the notification or alarm messages
Resetting the “HUMID SYSTEM” notification or alarm message is described in chap. 11.2.
The “RESET” button, which serves to acknowledge and reset the indication, will become visible automat-
ically whenever a notification or an alarm message appears.
1. Depending on the type of error, remove the cause of the disturbance or wait until the unit compensates for the reason of the error.
2. Press the “RESET” button to reset the notification or alarm message.
CAUTION
In case the “RESET” button does not cancel the notification or alarm indication, the reason
for the disturbance was not removed correctly.
Contact BINDER Service.
The “RESET” button allows resetting the notification or alarm messages regarding temperature and humidity only within a tolerance sector of +/- 2 °C resp. +/- 5 % r.H.
With values outside this range, contact BINDER service.
Humidity deviation by more than +/- 5 % r.H. from the set-point triggers the alarm message
“HUMID RANGE”.
In order to avoid such limit alarms when operating without humidity (humidity switch (4) OFF):
• in Manual Mode set the humidity set-point to 0 % r.H.
• in Program Mode enter a humidity sub-program with the humidity set-points set to 0 % r.H.
KBF / KBF P (E5.3) 09/2014 page 67/110
The preset temperature and humidity values should be situated within the optimum range
d to excessive
0
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
°C
A
B
0
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
°C
A
B
C
0
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
°C
A
B
C
0
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
°C
A
C
12. Humidity system
The humidity system is turned on with the humidity switch (4) located in the right lateral control panel.
The constant climate chamber KBF / KBF P is equipped with a capacitive humidity sensor. This results in
a control accuracy of up to ± 3 % r.H. of the set point. The temperature-humidity diagrams (Figure 21)
show the possible working ranges for humidity.
(hatched range in Figure 21). Only within this area will the unit not be expose
moisture due to condensation.
In the short-term set points outside the optimum range can also be targeted. The control accuracies of ± 3 % r.H., however, cannot be guaranteed in this case.
KBF KBF P without light cassettes
KBF P 240 with illumination KBF P 720 with illumination
Figure 21: Temperature-Humidity diagrams
KBF / KBF P (E5.3) 09/2014 page 68/110
Heat emission of electrical devices connected inside the chamber may modify the temperature
CAUTION
(3) and close the tap of the
Range A: Control range of temperature and relative humidity
Range B: Discontinuous range (no continuous operation)
Range C: In this range, deviations of the technical data are possible
and humidity range.
Entry of the humidity set-point 0 % in defined program sections permits completely turning off
humidity in Program Mode and thus attaining faster temperature changes.
The constant climate chamber KBF / KBF P is equipped with a door heating system to prevent
condensation in the door area.
If the set points for temperature or humidity are outside the optimum range, condensation can arise in the
door area.
Condensation by excess humidity.
Danger of corrosion on the housing after operating at humidity values > 70 % r.H.
for a long period.
Dry the appliance completely before shut-down:
• Set the humidity to 0 % r.H. and turn on humidity switch (4).
• Set the temperature set point to 60 °C / 140 °F for approx. 2 hours (Manual mode).
• Only then, shut down the unit at the main power switch
water supply.
Having turned off the unit by the main power switch (3), always close the water supply tap.
If you operate the unit at high humidity and then immediately turn off the unit, the internal wastewater
collector may overflow due to the condensate. This may lead to the emergence of water at the unit.
CAUTION
Overflow of the internal wastewater tank due to condensate.
Emergence of water at the unit.
∅ Following high humidity operation, do NOT directly turn off the unit.
Pump off the condensate before shut-down:
• Set the humidity to 0 % r.H. and turn on the “humidity” switch (4). Operate the unit
for at least 2 hours.
• Only then, shut down the unit at the main power switch (3) and close the water supply tap.
KBF / KBF P (E5.3) 09/2014 page 69/110
manual
12.1 Function of the humidifying and dehumidifying system
Humidifying system
The humidifying system is located in the humidity generation module. In a cylindrical container with a
volume of about 2 liters an electrical resistance heating evaporates water. The water content is kept exactly at the boiling point, and thus steam can be immediately generated in sufficient quantity for rapid
humidity increases or for compensation of humidity losses, e.g. by door openings. Condensation forming
on the outer walls of the useable volume is led through a water drain in the outer chamber into the
wastewater can which is pumped off automatically to the wastewater pipe when required.
Freshwater
You can supply the unit with freshwater via a water pipe or by manually filling a freshwater can (option,
chap. 15.9) You can mount the can on the rear of the unit or place it next to the unit.
In order to ensure accurate humidifying, observe the following points with regard to the
freshwater supply:
• Supply pressure 1 to 10 bar / 14.5 to 145 PSI when connecting to a water pipe
• Water type: deionized (demineralized) water
• To ensure humidification during 24 hours even at high humidity set-points with
water supply, we recommend filling the freshwater can (option) at the end of each day.
• Water intake temperature NOT below +5 °C / 41 °F and not exceeding 40 °C / 104 °F.
BINDER GmbH is NOT responsible for the water quality provided by the customer.
Any problems and malfunctions that might arise following use of water of deviating quality is
excluded from liability by BINDER GmbH.
Automatic freshwater supply via water pipe
With this type of supply, the humidity system is continuously functional.
Manual freshwater supply via freshwater can (option, chap. 15.9)
With this type of supply, the humidity system is functional only if the water can is sufficiently filled. Check
the filling level daily. The water reserve in the can is sufficient for a period, which may last between one
and several days, depending on the humidity demand (entered humidity set-point and number of door
openings).
Wastewater
The condensation water from the interior is collected in an internal can with a volume of approx. 0.5 liters.
It is pumped off via the wastewater pipe.
Dehumidifying system
When humidity switch “ON / OFF” (4) (located on the right lateral control panel) is “ON”, the constant
climate chamber KBF dehumidifies as needed in order to reach the entered humidity set-point” inside the
control range of temperature and relative humidity (Figure 21).
Dehumidification occurs in case of need by means of defined dew point undershoot of several evaporators of the refrigeration system. The condensate which forms is carried away as wastewater.
If the humidity system is turned off while there are descending temperature curves, then operation of the
refrigeration system may cause dehumidification of the charging material.
For error indications concerning water supply and humidity system, see chap. 11.1 and 18.
KBF / KBF P (E5.3) 09/2014 page 70/110
13. Defrosting at refrigerating operation
BINDER constant climate chambers are very diffusion-proof. To ensure high temperature precision there
is no automatic cyclic defrosting device. The DCT™ refrigerating system largely avoids icing of the evaporation plates. However, at very low temperatures the moisture in the air can condense on the evaporator
plates leading to icing.
Always close the door properly.
Operation with temperature set-points > +5 °C / 41 °F at an ambient temperature of 25 °C / 77 °F:
The air defrosts the ice cover automatically. Defrosting is continually performed.
Operation with temperature set-points < +5 °C / 41 °F:
Icing on the evaporator is possible. Defrost the unit manually.
With temperature set-points < +5 °C / 41 °F, regularly defrost the unit manually:
• Set the humidity to 0 % r.H. and turn on the humidifying system at humidity switch (4).
• Set the temperature to 40 °C / 104 °F (Manual Mode).
• Let the unit operate for about 30 minutes with the door closed.
Too much ice on the evaporator is noticeable by reduced refrigerating performance.
When turning off the unit following prolonged refrigerating operation below +5 °C / 41 °F, there is danger
of overflowing due to uncontrolled defrosting of icing on the evaporator.
CAUTION
Uncontrolled defrosting of icing on the evaporator.
Danger of overflowing.
After several days of refrigerating operation below +5 °C / 41 °F:
∅ Do NOT directly turn off the unit.
Manually defrost the unit (see description above).
Then, shut down the unit at the main power switch (3) and close the tap of the water
supply.
KBF / KBF P (E5.3) 09/2014 page 71/110
14. ICH compliant illumination according to CPMP/ICH/279/95 (Q1B)
14.1 BINDER ICH light
Pure cool white fluorescent tubes (light color 640 or 840) are used together with the special fluorescent
tubes “BINDER Q1B Synergy Light” available only at BINDER, which combine emission of both radiations
UVA and cool white. Combination of these tubes leads to a spectral distribution according to option 2 of
guidelineCPMP/ICH/279/95 (Q1B).
Advantages of the BINDER light system:
• Reaching the radiation doses of UVA and LUX requested by Q1B almost simultaneously.
• After having reached the target intensity of guideline CPMP/ICH/279/95 (Q1B), you can turn off the
“BINDER Q1B Synergy Light” fluorescent tubes, which contain a UVA portion, independently from the
“cool white” fluorescent tubes emitting in the visible spectral range.
• Optimum homogeneity of the spectral distribution and the intensities in LUX and UVA on the shelf
surface, even with high intensity values, obtained by the BINDER ICH light and the special lens of the
headlight. This guarantees that all samples receive the same radiation doses, thus permitting very
precise test conditions for photo stability tests.
Fluorescent tube cool white: T8 fluorescent tube in form of a rod with a tube diameter of 26mm. Length
according to chamber size 600 mm / 23.6 in or 900 mm / 35.4 in. Emissive range in the visible spectral
range 400 to 800 nm. The relative spectral distribution meets the F6 standard (cool white) acc. to ISO
10977.
Fluorescent tube “BINDER Q1B Synergy Light”: T8 fluorescent tube in the form of a rod with a tube
diameter of 26 mm /1.02 in. Length according to chamber size 600 mm / 23.6 in or 900 mm / 35.4 in.
Emissive range in the visible spectral range 400 to 800 nm. Emissive range in the UVA range 320 to 400
nm.
WARNING
UV light hazard.
Eye and skin injury.
∅ Do NOT look directly into the light.
Minimize skin exposure.
The maximum allowed ultraviolet exposure emitted by this unit on unprotected skin or eye shall not exceed 7.7 hours per day.
The waste heat of the fluorescent tubes leads to a modification of the temperature - humidity diagram:
When operating the chamber with illumination: Restricted temperature and humidity range 20
°C / 68 °F to 60 °C / 140 °F , at 20 °C not below 30 % r.H.
14.2 Adjustable light cassettes
The KBF P is equipped with fluorescent tubes for UVA and the visible spectral range. Special reflector
material in the cassettes ensures optimum light diffusion and efficient utilization of the high light intensity.
The lens of the headlight leads to a homogeneous intensity distribution even with a short distance to the
shelf. The fluorescent tubes are built in light cassettes that can be freely positioned within wide areas.
They homogeneously illuminate the racks below them.
KBF / KBF P (E5.3) 09/2014 page 72/110
KBF P 240
KBF P 720
Plug rear front
(10)
(11)
Figure 22: Positions of light cassettes
This position is only meant for the light cassettes. Due to their connections, shelves cannot
be positioned here.
You can move the light cassettes to the indicated positions.
Figure 23: Arrangement of the fluorescent tubes in the light cassette
The fluorescent tubes are turned on by two additional switches (10) and (11) on the left lateral control
panel (switches in position “I“).
(10) Switch for ICH compliant illumination BINDER Q1B Synergy Light (cool white and UVA)
(11) Switch for ICH compliant illumination cool white
KBF / KBF P (E5.3) 09/2014 page 73/110
You will obtain optimum homogeneity by alternately placing the fluorescent tubes of the same type, i.e.,
opposite arrangement of the inscription:
Inscription
Figure 24: Opposite arrangement of two fluorescent tubes
When replacing the fluorescent tubes, observe tube orientation (inscription).
How to replace the fluorescent tubes is described in chap.16.2.
Operation with light cassettes and illumination on: Maximum temperature 60 °C / 140 °F.
Operation with light cassettes and illumination off: Do also NOT operate the unit at tempera-
tures >60 °C / 140 °F. Otherwise, the lifetime of the fluorescent tubes will be considerably reduced.
When operating the chamber at temperatures > 60 °C / 140 °F, remove the light cassettes.
Entering the set point values for KBF P when operating without illumination:
• Adapt the setting of the temperature set-point according to the table in chap. 8.2.
• Adapt the setting of the humidity set-point according to the table in chap. 8.2.
KBF / KBF P (E5.3) 09/2014 page 74/110
Pin 7: Ground
15. Options
15.1 Communication software APT-COM™ 3 DataControlSystem (option)
The constant climate chamber is regularly equipped with an Ethernet interface (8) that can connect the
BINDER communication software APT-COM™ 3 DataControlSystem. The actual temperature and humidity values are given at adjustable intervals. Programming can be performed graphically via PC. Up to 30
chambers with RS 422 interface can be cross-linked. The MAC Address is indicated below the Ethernet
interface. For further information, please refer to the operating manual of the BINDER communication
software APT-COM™ 3.
The additional RS422 interface (9) is only used for service purposes. Do NOT connect it to any network.
The interface is labeled accordingly.
15.2 Interface RS 422 (option)
With this option, the chamber is equipped with a serial interface RS 422 instead of the Ethernet Interface,
that can connect the BINDER communication software APT-COM™ 3 DataControlSystem. The actual
temperature and humidity values are given at adjustable intervals.
Pin allocation of the RS 422 interface: Pin 2: RxD (+)
Pin 3: TxD (+)
Pin 4: RxD (-)
Pin 5: TxD (-)
15.3 Data logger kits (option)
BINDER Data Logger Kits offer an independent long-term measuring system for temperature and humidity, available for different temperature ranges. According to the selected kit, the Data Logger can measure
and record also the ambient temperature and humidity values via a second multi-function sensor.
BINDER Data Loggers are equipped with a keyboard and a large LCD display, alarm functions and a
real-time function. Measurement data are recorded in the Data Logger and can be read out after the
measurement via the RS232 interface of the Data Logger. It offers a programmable measuring interval
and permits storing up to 64000 measuring values. Reading out is done with the Data Logger evaluation
software. You can give out a combined alarm and status protocol directly to a serial printer.
Data Logger Kit TH 70: Multi-function sensor for chamber temperature and humidity: Temperature range
-40 °C / -40 °F up to 70 °C / 158 °F, humidity range 0% r.H. up to 100% r.H.
Data Logger Kit TH 70/70: Multi-function sensor for chamber temperature and humidity: Temperature
range -40 °C / -40 °F up to 70 °C / 158 °F, humidity range 0% r.H. up to 100% r.H. Multi-function sensor
for ambient temperature and humidity: Temperature range -40 °C / -40 °F up to 70 °C / 158 °F, humidity
range 0% r.H. up to 100% r.H.
KBF / KBF P (E5.3) 09/2014 page 75/110
For detailed information on installation and operation of the BINDER Data Logger, please
refer to the mounting instructions Art. No. 7001-0204 and to the original user manual of the
manufacturer, supplied with the data logger.
ANALOG OUTPUT 4-20 mA DC
The chamber equipment with optional zero-voltage relay outputs for temperature
and humidity (option) permits the transmission of alarms to a central monitoring
lateral
Temperature contact
Humidity contact
3
4
1
2
15.4 Analog outputs for temperature and humidity (option)
With this option the chamber is equipped with analog outputs 4-20 mA for temperature and humidity.
These outputs allow transmitting data to external data registration systems or devices.
The connection is realized as a DIN socket (6) in the right lateral control panel as follows:
PIN 1: Temperature –
PIN 2: Temperature +
PIN 3: Humidity –
PIN 4: Humidity +
Humidity range: 0 % r.H. to 100 % r.H.
Temperature range: -10 °C / 14 °F to +100 °C / 212 °F
A suitable DIN plug is enclosed.
Figure 25: Pin allocation of DIN socket (6) for option analog outputs
15.5 Zero-voltage relay alarm outputs for temperature and humidity (option)
system. Connection is established via a DIN socket (7) located on the right
control panel.
Figure 26: Pin configuration of the DIN socket (7)
Pin 1: Pin
Pin 2: Make
In case of a temperature alarm, pins 1 and 2 are open; with humidity alarm, pins 3 and 4 are open. This
happens simultaneously with the alarm message shown on the controller display.
In case of power failure, both contacts are open.
Maximum loading capacity of the switching contacts: 24V AC/DC - 2,5A
Pin 3: Pin
Pin 4: Make
DANGER
Electrical hazard.
Danger of death.
Damage to switching contacts and connection socket.
∅ Do NOT exceed the maximum switching load of 24V AC/DC – 2.5A.
∅ Do NOT connect any devices with a higher loading capacity.
A temperature and humidity alarm message will remain visible on the controller display during the whole
time of the alarm transmission via the zero-voltage relay outputs.
As soon as the cause of the alarm is rectified, you can reset the alarm transmission via the zero-voltage
relay outputs together with the alarm message at the controller display by pressing the “RESET” key.
In case of power failure, transmission of the alarm via zero-voltage relay outputs remains active for the
duration of the power failure. Afterwards, both contacts will close automatically.
KBF / KBF P (E5.3) 09/2014 page 76/110
When using the communication software APT-COM™ 3 DataControlSystem (option, chap.
15.1) via the Ethernet interface of the constant climate chamber for data acquisition, the alarm
is not automatically transmitted to the APT-COM™ protocol.
Set the tolerance limits for recording limit value excesses separately in APT-COM™ 3.
15.6 Water protected internal socket (option – not for UL units)
The internal socket is splash proof.
IP system of protection 67 230 V 1N ~ 50-60 Hz
Charge max. 500 W
Maximum permitted operating temperature with this option: 90 °C / 194 °F.
WARNING
Exceeding the permitted maximum temperature.
Electrical hazard.
Danger of death.
Damage to the internal socket.
∅ Do NOT exceed the temperature set-point of 90 °C / 194 °F.
Set the safety controller to 90 °C / 194 °F.
With optional temperature safety device, class 3.3, set the mechanical thermostat class
3.1 to 90 °C / 194 °F.
Heat emission of electrical devices connected inside the chamber may modify the temperature
and humidity range.
CAUTION
Risk of short circuit.
Damage to the unit.
Use the supplied plug only (IP protection type 67). Plug it in and tighten it by screwing
to secure contact.
If the socket is not used, close the screw lid and turn it to secure.
KBF / KBF P (E5.3) 09/2014 page 77/110
W X
CONFIG HAND VIEW->
EXIT
W
08:43:55 20.09.02
TEMP
°C
40.0
36.8
HUMID
%rH
65.0
58.6
1 2 3 4 5 6
1 2 3 4 5 6
15.7 Keyboard locking (option)
The keyboard of the MB1 controller can be locked and unlocked via the key switch (option). In the locked
position, no entries to the controller are possible.
• Locked keyboard: Switch position vertical
• Unlocked keyboard: Switch position to the right
Only when the keyboard is locked, the key can be removed.
Key switch
Figure 27: Keyboard locking
If the keyboard is locked, the notification “KEY LOCK” is displayed on the MB1 controller display (chap.
11).
15.8 Additional flexible Pt 100 temperature sensor (option)
An additional flexible Pt 100 temperature sensor allows measuring the temperature of the charging material by means of an independent measuring system utilizing Pt 100 entry. The Pt 100 sensor’s top protective tube can be immersed into liquid substances.
Pt 100 Sensor
PIN 1: Pt 100
PIN 2: Pt 100
PIN 3: Pt 100
A suitable DIN plug is enclosed.
DIN socket (5)
DIN plug
Figure 28: Pin configuration of the DIN socket (5) in the right lateral control panel
Technical data of the Pt100 sensor:
• Three-wire technique
• Class B (DIN EN 60751)
• Temperature range up to 320 °C / 608 °F
• Stainless steel protective tube 45 mm / 1.8 in length, material no. 1.4501 / AISI F55
KBF / KBF P (E5.3) 09/2014 page 78/110
can manually supply water by filling the optional external
freshwater can. There is an additional external water
15.9 External freshwater and wastewater cans (option)
If no suitable in-house water connection is available, you
can for the wastewater. Volume: 20 liters / 0.71 cu.ft.
The cans are placed in holding devices. You can affix
them directly at the rear of the unit or place them next to
the unit.
Figure 29: Rear view KBF / KBF P with installed external
water cans (option)
15.9.1 Mounting the freshwater can
(1) Fixing (if required)
Hang the can with its holding device on its 4 carriers. You can install it either at the left or the right
side.
Cable connection (20)
Freshwater hose connection (21)
Figure 30: Freshwater can (option)
KBF / KBF P (E5.3) 09/2014 page 79/110
The socket (22) is marked with a sticker:
(2) Cable connections
Connect the plug of the cable to the socket (22) at the rear of the unit.
Socket (22)
(17)
(18)
Figure 31: Connections at the unit rear KBF / KBF P 240
(3) Hose connections
Plug the freshwater hose into the hose connection (21) above the freshwater can and secure it with
a hose clamp. You can use a part of the standard supplied water hose.
Screw the hose nozzle (brass) to the free edge of the hose and screw it directly onto the freshwater connection “IN” (18) at the rear of the unit.
When the freshwater can is empty, within 60 seconds the alarm message “HUMID ALARM” will be displayed on the controller, the buzzer sounds (chap. 11), and the humidity system turns off.
To guarantee humidification during 24 hours even at high humidity set-points with manual
water supply, we recommend filling the freshwater can (option) at the end of each day.
KBF / KBF P (E5.3) 09/2014 page 80/110
15.9.2 Mounting the wastewater can
(1) Fixing (if required)
Hang the can with its holding device on its 4 carriers at the free space next to the freshwater can.
(2) Hose connections
Plug the wastewater hose to the hose connection (23) of the can and secure it with a hose clamp.
You can use a part of the standard supplied water hose.
Wastewater hose connection (23)
Figure 32: Wastewater can (option)
Plug the free hose edge to the wastewater connection “OUT” (17) at the rear of the unit and secure
it with a hose clamp.
You can remove the wastewater can with its holding device for emptying (disconnect the hose first before
emptying).
CAUTION
Overflow of the wastewater can.
Damage to the surrounding.
Empty the wastewater can in a timely manner before it is full.
Bringing a source of humidity into the inner chamber may increase wastewater production.
Regularly check the filling level of the wastewater can.
KBF / KBF P (E5.3) 09/2014 page 81/110
15.9.3 Mounting with wastewater recycling
When the chamber interior is clean, you can reuse the wastewater from the unit. Connect the wastewater
connection of the chamber (17) with the freshwater hose connection (24) of the freshwater can. The
wastewater can is not used in this case.
CAUTION
Soiling of the vapor humidification system.
Damage to the unit.
Reuse wastewater ONLY with a clean chamber interior.
In case of soiling / contamination of the interior, conduct the wastewater to the
wastewater connection or use the wastewater can.
(1) Fixing of the freshwater can (if required)
Hang the can with its holding device on its 4 carriers. You can install it either at the left or the right
side.
(2) Cable connections of the freshwater can
Connect the plug of the cable to the socket (22) at the rear of the unit as described in chap. 15.9.1.
(3) Hose connections
Plug the wastewater hose into the hose connection (24) of the freshwater can and secure it with a
hose clamp. You can use a part of the standard supplied water hose.
Plug the free hose edge to the wastewater connection “OUT” (17) at the rear of the unit and secure
it with a hose clamp.
Freshwater hose connection (24)
Figure 33: Freshwater can (option)
Bringing a source of humidity into the inner chamber may increase wastewater production.
Regularly check the filling level of the freshwater can.
KBF / KBF P (E5.3) 09/2014 page 82/110
15.10 BINDER Pure Aqua Service (option)
The optional BINDER water treatment system (disposable unit) is available to treat tap water. The lifetime
of the unit depends on water quality and the amount of treated water used. The measuring equipment to
assess the water quality is reusable.
For detailed information on operating the water treatment system BINDER Pure Aqua Service and its function, please refer to the operating manual Art. No. 7001-0269, delivered
with BINDER Pure Aqua Service.
16. Maintenance, cleaning, and service
16.1 Maintenance intervals, service
DANGER
Electrical hazard.
Danger of death.
∅ The unit must NOT become wet during operation or maintenance works.
∅ Do NOT remove the rear panel of the unit.
Before conducting maintenance work, turn off the unit at the main power switch and
disconnect the power plug.
General maintenance work must be conducted by licensed electricians or experts
authorized by BINDER.
Maintenance work at the refrigeration system must only be conducted by qualified
personnel who underwent training in accordance with EN 13313:2010 (e.g. a refrigeration technician with certified expert knowledge acc. to regulation 303/2008/EC). Follow the national statutory regulations.
Ensure regular maintenance work is performed at least once a year and that the legal requirements are
met regarding the qualifications of service personnel, scope of testing and documentation. All work on the
refrigeration system (repairs, inspections) must be documented.
The warranty becomes void if maintenance work is conducted by non-authorized personnel.
Have conducted regular maintenance work on the steam humidifier at least once a year. The operating
behavior and the maintenance intervals of the humidifier essentially depend on the available water quality
and the amount of steam produced in the meantime.
We recommend cleaning the condensers at least twice a year. A qualified technician must
perform cleaning.
Replace the door gasket only when cold. Otherwise, the door gasket may become damaged.
With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing)
several times a year.
KBF / KBF P (E5.3) 09/2014 page 83/110
We recommend taking out a maintenance agreement. Please consult BINDER Service:
BINDER telephone hotline: +49 (0) 7462 2005 555
BINDER fax hotline: +49 (0) 7462 2005 93555
BINDER e-mail hotline: service@binder-world.com
BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA)
BINDER service hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
BINDER service hotline Russia and CIS +7 495 988 15 16
BINDER Internet website http://www.binder-world.com
BINDER address BINDER GmbH, post office box 102, D-78502 Tuttlingen
International customers, please contact your local BINDER distributor.
16.2 Replacement of the fluorescent tubes
The average life expectancy of the fluorescent tubes is about 10,000 hours. We recommend replacing
the tubes every year in order to ensure full light intensity.
To replace the fluorescent tubes, unscrew and remove the clamping strips resting against the glass plate
(Allen screwdriver). Then lift the plate from the cassette. Rotate the tubes by 90° and pull them out of
their holders. When setting in the new tubes, observe the tube orientation (inscription, Figure 23). Fix the
glass plate and then screw in the clamping strips.
Figure 34: Dismounting a light cassette
Always replace all the fluorescent tubes of a light cassette together. Otherwise, homogeneity
of light intensity cannot be assured.
KBF / KBF P (E5.3) 09/2014 page 84/110
Do NOT use a neutral cleaning agent on other kind of surfaces e.g., the zinc coated
16.3 Cleaning and decontamination
Clean the unit after each use to avoid potential corrosion damage by ingredients of the test material.
DANGER
Electrical hazard.
16.3.1 Cleaning
Disconnect the chamber from the power supply before cleaning. Disconnect the power plug.
Danger of death.
∅ Do NOT spill water or cleaning agents over the inner and outer surfaces
Before cleaning, turn off the unit at the main power switch and disconnect
the power plug.
Completely dry the appliance before turning it on again.
The interior of the unit must be kept clean. Thoroughly remove any residues of test material.
Wipe the surfaces with a moistened towel. In addition, you can use the following cleaning agents:
Exterior surfaces
inner chamber
racks
door gaskets
Instrument panel Standard commercial cleaning detergents free from acid or halides.
Zinc coated hinge
parts
rear unit wall
Do not use cleaning agents that may cause a hazard due to reaction with components of the device or
the charging material. If there is doubt regarding the suitability of cleaning products, please contact
BINDER service.
We recommend using the neutral cleaning agent Art. No. Art. Nr. 1002-0016 for a thorough
cleaning.
Any corrosive damage that may arise following use of other cleaning agents is excluded from
liability by BINDER GmbH.
Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER
GmbH.
Standard commercial cleaning detergents free from acid or halides.
Alcohol based solutions.
We recommend using the neutral cleaning agent Art. No. 1002-0016.
We recommend using the neutral cleaning agent Art. No. 1002-0016.
Standard commercial cleaning detergents free from acid or halides.
Do NOT use a neutral cleaning agent on zinc coated surfaces.
CAUTION
Danger of corrosion.
Damage to the unit.
∅ Do NOT use acidic or chlorine cleaning detergents.
∅
hinge parts or the rear unit wall.
KBF / KBF P (E5.3) 09/2014 page 85/110
For surface protection, perform cleaning as quickly as possible.
After cleaning, completely remove cleaning agents from the surfaces with a moistened towel.
Let the unit dry.
Soapsuds may contain chlorides and must therefore NOT be used for cleaning.
With every decontamination method, always use adequate personal safety controls.
Following cleaning, leave the unit door open or remove the access port plugs.
The neutral cleaning agent may cause health problems in contact with skin and if ingested.
Follow the operating instructions and safety hints labeled on the bottle of the neutral cleaning agent.
Recommended precautions: To protect the eyes use sealed protective goggles. Suitable protective
gloves with full contact: butyl or nitrile rubber, penetration time >480 minutes.
CAUTION
16.3.2 Decontamination
The operator must ensure that proper decontamination is performed in case a contamination of the
chamber by hazardous substances has occurred.
Disconnect the chamber from the power supply prior to chemical decontamination. Pull the power plug.
Do not use decontamination agents that may cause a hazard due to reaction with components of the
device or the charging material. If there is doubt regarding the suitability of cleaning products, please
contact BINDER service.
You can use the following disinfectants:
Contact with skin, ingestion.
Skin and eye damage due to chemical burns.
∅ Do not ingest. Keep away from food and beverages.
∅ Do NOT empty into drains.
Wear protective gloves and goggles.
Avoid skin contact.
Inner chamber Standard commercial surface disinfectants free from acid or halides.
Alcohol based solutions.
We recommend using the disinfectant spray Art. No. 1002-0022.
For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022.
Any corrosive damage that may arise following use of other disinfectants is excluded from
liability by BINDER GmbH.
With every decontamination method, always use adequate personal safety controls.
KBF / KBF P (E5.3) 09/2014 page 86/110
Return address:
BINDER GmbH
Gänsäcker 16
Germany
In case of contamination of the interior by biologically or chemically hazardous material, there are two
possible procedures depending on the type of contamination and charging material:
1. Spray the inner chamber with an appropriate disinfectant.
Before start-up, the unit must be absolutely dry and ventilated, as explosive gases may form during
the decontamination process.
2. If necessary, have strongly contaminated inner chamber parts removed by an engineer for cleaning,
or have them exchanged. Sterilize the inner chamber parts in a sterilizer or autoclave.
In case of eye contact, the disinfectant spray may cause eye damage due to chemical
burns. Follow the operating instructions and safety hints labeled on the bottle of the disinfectant spray.
Recommended precautions: To protect the eyes use sealed protective goggles.
CAUTION
Eye contact.
Eye damage due to chemical burns.
∅ Do NOT empty into drains.
Wear protective goggles.
After using the disinfectant spray, allow the unit to dry thoroughly, and aerate it sufficiently.
16.4 Sending the unit back to BINDER GmbH
If you return a BINDER product to us for repair or any other reason, we will only accept the product upon
presentation of an authorization number (RMA number) that has previously been issued to you. An
authorization number will be issued after receiving your complaint either in writing or by telephone prior
to your sending the BINDER product back to us. The authorization number will be issued following receipt
of the information below:
• BINDER product type and serial number
• Date of purchase
• Name and address of the dealer from which you bought the BINDER product
• Exact description of the defect or fault
• Complete address, contact person and availability of that person
• Exact location of the BINDER product in your facility
• A contamination clearance certificate (chap. 20) must be faxed in advance
The authorization number must be applied to the packaging in such a way that it can be easily recognized or be recorded clearly in the delivery documents.
For security reasons we cannot accept a unit delivery if it does not carry an authorization
number.
Abteilung Service
KBF / KBF P (E5.3) 09/2014 page 87/110
78502 Tuttlingen
Packing element
Material
Disposal
Straps to fix packing on pallet
Plastic
Plastic recycling
Non-wood (compressed matchwood, IPPC standard)
Metal
Metal recycling
Solid wood (IPPC standard)
Wood recycling
PE foam
Plastic recycling
Cardboard
Paper recycling
Metal
Metal recycling
Top cover
Cardboard
Paper recycling
Edge protection
Styropor® or PE foam
Plastic recycling
Protection of doors and racks
PE foam
Plastic recycling
Bag for operating manual
PE foil
Plastic recycling
Insulating air cushion foil (packing
of optional accessories)
The constant climate chamber KBF / KBF P bears the symbol for the marking of electrical
17. Disposal
17.1 Disposal of the transport packing
Wooden transport box (option)
with metal screws
Pallet
with foamed plastic stuffing
Transport box
with metal clamps
PE foil Plastic recycling
If recycling is not possible, all packing parts can also be disposed of with normal waste.
Wood recycling
17.2 Decommissioning
Turn off the main power switch (3) and humidity switch (4). Disconnect the unit from the power supply.
Remove the water installation.
Having turned off the unit by the main power switch (3), always close the tap used for the water supply.
• Temporal decommissioning: See indications for appropriate storage, chap. 3.3.
• Final decommissioning: Dispose of the unit as described in chap. 17.3 to 17.5.
17.3 Disposal of the unit in the Federal Republic of Germany
According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and
electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments”
(category 9) only intended for professional use“. They must not be disposed of at public collecting points.
and electronic equipment manufactured / placed on the market in the EC after 13 August
2005 and be disposed of in separate collection according to the directive 2002/96/EC on
waste electrical and electronic equipment (WEEE) and German national law for electrical
and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG). WEEE marking:
crossed-out wheeled bin with solid bar under. A significant part of the materials must be
recycled in order to protect the environment.
At the end of the device’s service life, have the device disposed of according to the German
national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz,
ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER service who will organize
taking back and disposal of the unit according to the German national law for electrical and
electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005,
BGBl. I p. 762.
KBF / KBF P (E5.3) 09/2014 page 88/110
CAUTION
Prior to disposal, disinfect the unit from all sources of infection. Be aware that sources of
bstances and sources of infection from the unit,
Violation against existing law.
∅ Do NOT dispose of BINDER devices at public collecting points.
Have the device disposed of professionally at a recycling company which is certified
according to the German national law for electrical and electronic equipment (Elektround Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762
or
Instruct BINDER service to dispose of the device. The general terms of payment and
delivery of BINDER GmbH apply, which were valid at the time of purchasing the unit.
Certified companies disassemble waste BINDER equipment in primary substances for recycling according to directive 2002/96/EC. The devices must be free from toxic, infectious or radioactive substances in
order to eliminate any health hazards to the employees of the recycling companies.
Prior to handing the unit over to a recycling company, it is the user’s responsibility that it is
free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the unit.
•
infection may also be located outside the inner chamber.
• If you cannot safely remove all toxic su
dispose of it as “special” waste according to national law.
• Fill out the contamination clearance certificate (chap. 20) and enclose it with the unit.
WARNING
Contamination of the device with toxic, infectious or radioactive substances.
Danger of intoxication.
Danger of infection.
∅ NEVER take a unit contaminated with toxic substances or sources of infection for recy-
cling according to directive 2002/96/EC.
Prior to disposal, remove all toxic substances and sources of infection from the unit.
Dispose of a unit from which all toxic substances or sources of infection cannot be
safely removed as “special” waste according to national law.
The refrigerant used R 134A (1,1,1,2-tetrafluorethane) is not inflammable at ambient pressure. It must not
escape into the environment. In Europe, recovery of the refrigerant R 134A (1300) is mandatory according to regulation No. 842/2006/EC. Ensure the compliance with the applicable legal requirements regarding qualification of staff, disposal, and documentation.
17.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany
According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and
electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments”
(category 9) only intended for professional use“. They must not be disposed of at public collecting points.
KBF / KBF P (E5.3) 09/2014 page 89/110
The constant climate chamber KBF / KBF P bears the symbol for the marking of electrical
Prior to disposal, disinfect the unit from all sources of infection. Be aware that sources of
all sources of infection and toxic substances from the unit,
and electronic equipment manufactured / placed on the market in the EC after 13 August
2005 and be disposed of in separate collection according to the directive 2002/96/EC on
waste electrical and electronic equipment (WEEE). WEEE marking: crossed-out wheeled
bin with solid bar under.
At the end of the device’s service life, notify the distributor who sold you the device, who
will take back and dispose of the unit according to the directive 2002/96/EC of 27 January
2003 on waste electrical and electronic equipment (WEEE).
CAUTION
Violation against existing law.
∅ Do NOT dispose of BINDER devices at public collecting points.
Have the device disposed of professionally at a recycling company that is certified ac-
cording to conversion of the directive 2002/96/EC into national law.
or
Instruct the distributor who sold you the device to dispose of it. The agreements apply
that were agreed with the distributor when purchasing the unit (e.g. his general terms of
payment and delivery).
If your distributor is not able to take back and dispose of the unit, please contact
BINDER service.
Certified companies disassemble waste BINDER equipment in primary substances for recycling according to directive 2002/96/EC. The devices must be free from toxic, infectious or radioactive substances in
order to eliminate any health hazards to the employees of the recycling companies.
Prior to handing the unit over to a recycling company, it is the user’s responsibility that it is
free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the unit.
•
infection may also be located outside the inner chamber.
• If you cannot safely remove
dispose of it as “special” waste according to national law.
• Fill out the contamination clearance certificate (chap. 20) and enclose it with the unit.
WARNING
Contamination of the device with toxic, infectious or radioactive substances.
Danger of intoxication.
Danger of infection.
∅ NEVER take a unit contaminated with toxic substances or sources of infection for recy-
cling according to directive 2002/96/EC.
Prior to disposal, remove all toxic substances and sources of infection from the unit.
Dispose of a unit from which all toxic substances or sources of infection cannot be
safely removed as “special” waste according to national law.
The refrigerant used R 134A (1,1,1,2-tetrafluorethane) is not inflammable at ambient pressure. It must not
escape into the environment. In Europe, recovery of the refrigerant R 134A (1300) is mandatory according to regulation No. 842/2006/EC. Ensure the compliance with the applicable legal requirements regarding qualification of staff, disposal, and documentation.
KBF / KBF P (E5.3) 09/2014 page 90/110
CAUTION
Fault description
Possible cause
Required measures
Heating
Controller defective.
Semiconductor relay defective.
Controller not well adjusted, or
adjustment interval exceeded.
Pt 100 sensor defective.
Heating element defective.
Semiconductor relay defective
Let the chamber cool down and
able limit value.
Safety controller (chap. 10.2)
defective.
Check connection to power supply.
of 115V or 230V.
Check unit fuse and replace it if
contact BINDER service.
Controller defective.
Nominal temperature exceeded
(class 1) responds.
17.5 Disposal of the unit in non-member states of the EC
Alteration of the environment.
For final decommissioning and disposal of the constant climate chamber, please con-
tact BINDER service.
Follow the statutory regulations for appropriate, environmentally friendly disposal.
The main board of the constant climate chamber includes a lithium cell. Please dispose of it according to
national regulations.
The refrigerant used R 134A (1,1,1,2-tetrafluorethane) is not inflammable at ambient pressure. It must not
escape into the environment. In Europe, recovery of the refrigerant R 134A (1300) is mandatory according to regulation No. 842/2006/EC. Ensure the compliance with the applicable legal requirements regarding qualification of staff, disposal, and documentation.
18. Troubleshooting
Chamber heating permanently,
set-point not maintained.
Chamber doesn’t heat up.
Chamber doesn’t heat up when
turned on.
Safety controller responds.
Limit temperature reached. Safety controller (chap. 10.2) set too
low.
No power supply.
Wrong voltage.
Contact BINDER service.
Calibrate and adjust controller.
Contact BINDER service.
hit “RESET” button of MB1 controller. If appropriate, select suit-
Contact BINDER service.
Check power supply for voltage
Unit without function.
KBF / KBF P (E5.3) 09/2014 page 91/110
Unit fuse has responded.
by 10° due to unit failure. Over
temperature protective device
appropriate. If it responds again,
Contact BINDER service.
Fault description
Possible cause
Required measures
Heating (continued)
limit value.
Too much external heat load.
Reduce heat load.
Controller defective.
Safety device defective.
Semi-conductor relay defective
Check setting of temperature set-
limit value.
Controller or safety device defective.
Refrigerating performance
Ambient temperature > 25 °C / 77
°F (chap.3.4).
Combination of tempera-
humidity diagram, Figure 21).
Compressor not turned on.
Electro-valves defective.
No or not enough refrigerant.
Too much external heat load.
Reduce heat load.
Humidity
Humidity fluctuation:
not reached.
Door gasket defective.
Replace door gasket.
Humidity fluctuation, together
3 °C above ambient temperature.
Capillary tube blocked
Not enough refrigerant.
Set-point was too long below
ambient temperature.
Combination of tempera-
humidity diagram, Figure 21)
Set-point was too long below
preheating chamber.
Low humidity and temperature
accuracy.
troller.
Check setting of temperature set-
Limit temperature reached.
Mechanical safety device class
point and of safety device class
3.1. If appropriate, select suitable
3.1 responds
(with option safety device class
3.3).
Contact BINDER service.
Mechanical safety device class
3.2 responds
(with option safety device class
3.3).
Low or no refrigerating performance.
Control accuracy of ± 3 % r.H. is
with temperature fluctuation
> 1 °C with a set-point approx.
Limit temperature reached.
point and of safety device class
3.2. If appropriate, select suitable
Contact BINDER service.
Select cooler place of installation.
ture/humidity values not in the
optimum range (see temperature
Select combination of temperature/humidity values in the optimum range (chap. 12).
Contact BINDER service.
Door opened very frequently. Open doors less frequently.
Place of installation too hot.
Select cooler place of installation
or contact BINDER service.
Low or no dehumidification.
Icing at the evaporator plates.
Condensation at the walls of the
inner chamber.
Notification or alarm message
“HUMID SYSTEM” on the con-
KBF / KBF P (E5.3) 09/2014 page 92/110
Contact BINDER service.
Defrost the unit (chap. 13).
ture/humidity values not in the
optimum range (see temperature
ambient temperature, icing in the
Select combination of temperature/humidity values in the optimum range (chap. 12).
Defrost the unit (chap. 13)
Fan speed has been reduced. Set fan speed to 100%.
Notification or error of the humidi-
See chap. 11.2.
ty system.
Fault description
Possible cause
Required measures
Controller
Display mode „Standby“ active.
Press any controller key.
Main power switch turned off.
Turn on the main power switch.
LOCK” is displayed
No access to menu “User settings”.
Wrong temperature alarms, disturbance of temperature accuracy
Set temperature unit to °C (chap.
6.4).
Chart recorder function: meas-
formation lost.
Change the storage rate ONLY if
no longer required (chap. 7).
Controller does not attain setpoints entered in Manual Mode.
Button “EXIT” or “AUTOMATIC”
has been hit: Unit is in Idle Mode.
Change to Manual Mode (chap.
8).
gram set-points.
has been hit: Unit is in Idle Mode.
9.9).
For rapid transition phases, do
speed.
When programming, define the
second.
Select setting “ramp” in the Pro-
chamber controller.
Manual Mode: Enter a humidity
point 0% r.H.
r.H.
Sensor rupture between sensor
defective.
Short-circuit.
Observe a delay time of about
Off and On again.
No unit function
(dark display).
No entries to controller keypad
possible. Notification “KEY
Keyboard locking (option) activated.
Unlock keyboard locking (chap.
15.7).
User code incorrect. Contact BINDER service.
Temperature unit changed to °F.
ured-value memory cleared, in-
Controller does not attain pro-
Program duration longer than
programmed.
Program stops one section too
early.
Ramp temperature transitions are
only realized as steps.
Humidity alarm message when
operating without humidity
(humidity switch (4) OFF)
New setting of storage rate.
Button “EXIT” or “AUTOMATIC”
Tolerances have been programmed.
Program line is incomplete.
When using the Program Editor
of the software APT-COM™ 3
DataControlSystem, the setting
“step” has been selected.
Humidity set-point set to a value
> 0% r.H.
the previously registered data are
Start the program again (chap.
NOT program tolerance limits in
order to permit maximum heating,
refrigerating, or humidification
end value of the desired cycle by
adding an additional section with
a section time of at least one
gram Editor of the software APTCOM™ 3 DataControlSystem
and transfer a program to the
set-point 0% r.H.
Program Mode: Enter a humidity
subprogram with humidity set-
“RESET” button does not cancel
the notifying or alarm indication.
Display flashing:
1999 or -1999 or 9999.
KBF / KBF P (E5.3) 09/2014 page 93/110
Cause of disturbance not removed correctly
The “RESET” button permits
resetting notifying or alarm messages for temperature and humidity only with in a tolerance
sector of +/- 2 °C resp. +/- 5 %
and controller or Pt 100 sensor
Initialization problem due to turning on the chamber too early.
Remove cause of disturbance. If
the “RESET” button still does not
cancel the indication, contact
BINDER service.
Contact BINDER service.
30s between turning the chamber
Fault description
Possible cause
Required measures
Miscellaneous
illuminate.
Have a plumber inspect the valve
b
c
c
b
a
a
C
B
A
A, B, C = internal dimensions (W, H, D)
Fluorescent tube of ICH compliant illumination (KBF P) does not
Defective fluorescent tube. Replace the fluorescent tubes.
Remove calcifications by citric
Impaired valve function of hose
burst protection.
Calcification.
acid or acetic acid solutions
(chap. 4.3.4).
Only qualified service personnel authorized by BINDER must perform repair.
Repaired units must comply with the BINDER quality standards.
19. Technical description
19.1 Factory calibration and adjustment
This unit was calibrated and adjusted in the factory. Calibration and adjustment were performed using
standardized test instructions, according to the QM DIN EN ISO 9001 system applied by BINDER (certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of
measurement and test equipment that is also a constituent part of the BINDER QM DIN EN ISO 9001
systems. They are controlled and calibrated to a DKD-Standard at regular intervals.
19.2 Over current protection
The devices are equipped with an internal fuse not accessible from outside. If this fuse is blown, please
contact an electronic engineer or BINDER service.
19.3 Definition of usable volume
The usable volume illustrated below is calculated as follows:
a, b, c = distance to wall
a = 0.1*A
b = 0.1*B
c = 0.1*C
Technical data refers to the defined usable volume.
Do NOT place samples outside this usable volume.
Do NOT load this volume by more than half to enable sufficient airflow inside the chamber.
Do NOT divide the usable volume into separate parts with large area samples.
Do NOT place samples too close to each other in order to permit circulation between them
and thus obtain a homogenous distribution of temperature and humidity.
KBF / KBF P (E5.3) 09/2014 page 94/110
V
= (A - 2 * a) * (B - 2 * b) * (C - 2 * c)
USE
Figure 35: Determination of the useable volume
Unit size
115
240
720
Exterior dimensions
Width
mm / inch
880 / 34.65
925 / 36.42
1250 / 49.21
Height (incl. feet/castors)
mm / inch
1048 / 41.26
1460 / 57.48
1925 / 75.79
Depth
mm / inch
647 / 25.47
800 / 31.50
887 / 34.92
Depth including door handle, I-triangle, connection
mm / inch
699 / 27.52
880 / 34.65
939 / 36.97
Wall clearance rear (minimum) (spacer)
mm / inch
100 / 3.94
100 / 3.94
100 / 3.94
Wall clearance side (minimum)
mm / inch
100 / 3.94
100 / 3.94
100 / 3.94
Steam space volume
l / cu.ft.
156 / 5.5
348 / 12.3
918 / 32.4
Quantity of doors
1 1
2
Quantity of inner glass doors
1 1
2
Interior dimensions
Width
mm / inch
600 / 23.62
650 / 25.60
973/ 38.31
Height
mm / inch
483 / 19.02
785 / 30.91
1250 / 49.21
Depth
mm / inch
351 / 13.82
485 / 19.09
576 / 22.68
Interior volume
l / cu.ft.
102 / 3.6
247 / 8.7
700/ 24.7
Quantity of racks (standard / max.)
2/5
2/9
2/15
Load per rack
kg / lbs.
30 / 66
30 / 66
45 / 99
Permitted total load
kg / lbs.
100 / 220
100 / 220
150 / 331
Weight (empty)
kg / lbs.
129 / 284
184 / 406
309 / 681
Temperature data (without humidity)
0 to +70 / 32
to 158
0 to +70 / 32
to 158
0 to +70 / 32
to 158
Temperature fluctuation
± K
0.1
0.1
0.1
at 25 °C / 77 °F
± K
0.2
0.2
0.2
at 40 °C / 104 °F
± K
0.2
0.3
0.2
Max. heat compensation up to 40 °C / 104 °F
W
200
300
600
Climatic data (with humidity)
+10 to +70 /
50 to 158
+10 to +70 /
50 to 158
+10 to +70 /
50 to 158
and 60% r.H.
at 40 °C / 104 °F
and 75% r.H.
at 25 °C / 77 °F
and 60% r.H.
at 40 °C / 104 °F
and 75% r.H.
Humidity range
% r.H.
10 to 80
10 to 80
10 to 80
at 25 °C / 77 °F
and 60% r.H.
at 40 °C /
and 75% r.H.
at 25 °C / 77 °F
and 60% r.H.
and 75% r.H.
19.4 Technical Data
19.4.1 KBF technical data
Temperature range 1) °C / °F
Temperature uniformity
(variation)
Temperature range 1) °C / °F
Temperature fluctuation
Temperature uniformity
(variation)
Humidity fluctuation
Recovery time after doors
were open for 30 sec. 2)
at 25 °C / 77 °F
104 °F
at 40 °C / 104 °F
± K 0.1 0.1 0.1
± K 0.1 0.1 0.1
± K 0.2 0.3 0.2
± K 0.2 0.3 0.2
± % r.H. ≤ 2 1.5 1.5
± % r.H. ≤ 2 1.5 1.5
minutes 15 4 2
minutes 8 5 6
KBF / KBF P (E5.3) 09/2014 page 95/110
Unit size
115
240
720
Electrical data
IP system of protection acc. to EN 60529
20
20
20
Nominal voltage (+/-10%) 50/60 Hz
V
200 to 240 1N~
Power plug shock proof plug
Nominal power
kW
2.00
2.10
3.10
Energy consumption 4) at 40 °C / 104 °F and 75 %
r.H.
Installation category acc. to IEC 61010-1
II
II
II
Pollution degree acc. to IEC 61010-1
2 2
2
Over-current release category B, 2 poles
Amp
16
16
16
Noise level approx.
dB (A)
52
52
53
Unit size
115
240
720
Electrical data KBF-UL
IP system of protection acc. to EN 60529
20
20
20
Nominal voltage (+/-10%) 60 Hz
V
200 to 240 / 2~
Nominal power
kW
2.00
2.10
3.10
Power plug
NEMA
6-20P
6-20P
L6-20P
Installation category acc. to IEC 61010-1
II
II
II
Pollution degree acc. to IEC 61010-1
2 2
2
Over-current release category B, 2 poles
Amp
16
16
16
Wh/h 470 650 620
Electrical connection data KBF constructed acc. to cUL requirements (for the USA and Canada)
1) Lower values are valid at an ambient temperature of max. 25 °C / 77 °F
2) to 98 % of the set value
3) Use this value for sizing air condition systems
All technical data is specified for unloaded units with standard equipment at an ambient temperature of
+25 °C / 77 °F and a power supply voltage fluctuation of +/-10%. The temperature data is determined in
accordance to BINDER factory standard following DIN 12880, observing the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. Technical data refers to 100% fan
speed.
All indications are average values, typical for units produced in series. We reserve the right to
change technical specifications at any time.
If the chamber is fully loaded, the specified heating up and cooling down times may vary according to the load.
Bringing a source of humidity into the inner chamber will affect the minimum humidity specification and may affect the humidity accuracy.
KBF / KBF P (E5.3) 09/2014 page 96/110
Unit size
240
720
Exterior dimensions
Width
mm / inch
925 / 36.42
1250 / 49.21
Height (incl. castors)
mm / inch
1460 / 57.48
1925 / 75.79
Depth
mm / inch
800 / 31.50
887 / 34.92
Depth including door handle, I-triangle, connection
mm / inch
880 / 34.65
939 / 36.97
Wall clearance rear (minimum) (spacers)
mm / inch
100 / 3.94
100 / 3.94
Wall clearance side (minimum)
mm / inch
100 / 3.94
200 / 7.87
Steam space volume
l / cu.ft.
348 / 12.3
918 / 32.4
Quantity of doors
1 2
Quantity of inner glass doors
1 2
Interior dimensions
Width
mm / inch
650 / 25.60
973 / 38.31
Height
mm / inch
785 / 30.91
1250 / 49.21
Depth
mm / inch
485 / 19.09
576 / 22.68
Interior volume
l / cu.ft.
247 / 8.7
700 / 24.7
Quantity of racks (standard / max.)
2/7
3/12
Quantity of light cassettes
2 3
Load per rack
kg / lbs.
30 / 66
45 / 99
Permitted total load
kg / lbs.
100 / 220
150 / 331
Weight (empty)
kg / lbs.
213 / 470
374 / 825
Temperature data (without humidity)
Temperature range without light cassettes 1)
°C / °F
0 to +70 / 32 to 158
1)
Max. heat compensation up to 40 °C / 104 °F, with illumination
Climatic data (with humidity)
+10 to +70 /
50 to 158
+10 to +70 /
50 to 158
1)
50 to 140
68 to 140
at 25 °C / 77 °F and 60% r.H.
± K
0.2
0.2
at 40 °C / 104 °F and 75% r.H.
± K
0.2
0.2
at 25 °C / 77 °F and 60% r.H.
± K
0.6
1.2
at 40 °C / 104 °F and 75% r.H.
± K
0.6
1.2
Humidity range without light cassettes
% r.H.
10 to 80
10 to 80
Humidity range with light cassettes, with illumination
% r.H.
10 to 75
10 to 75
at 25 °C / 77 °F and 60% r.H.
± % r.H.
1.5
≤ 2.0
at 40 °C / 104 °F and 75% r.H.
± % r.H.
2.0
≤ 2.0
at 25 °C / 77 °F and 60% r.H.
minutes
3
1
at 40 °C / 104 °F and 75% r.H.
minutes
4
5
Illumination data per light cassette
Lux
8000
9000
UVA W/m2
1.2
1.6
19.4.2 KBF P technical data
Temperature range with light cassettes, with illumination
Temperature range without light cassettes 1) °C / °F
Temperature range with light cassettes, with illumination
Temperature fluctuation
with illumination
Temperature uniformity
(variation) with illumination
Humidity fluctuation with
illumination
Recovery time after doors
were open for 30 sec. 2)
ICH compliant illumination for photo stability testing 3)
°C / °F +10 to +60 / 50 to 140
W 400 1000
°C / °F
+10 to +60 /
+20 to +60 /
KBF / KBF P (E5.3) 09/2014 page 97/110
Unit size
240
720
Electrical data
IP system of protection acc. to EN 60529
20
20
Nominal voltage (+/-10%)
V
200 to 240 / 1N~
Power frequency
Hz
50/60
50/60
Power plug
shock proof plug
Nominal power
kW
2.40
3.50
Energy consumption at 40 °C / 104 °F and 75 % r.H. 4)
Wh/h
660
2350
Installation category acc. to IEC 61010-1
II
II
Pollution degree acc. to IEC 61010-1
2 2
Over-current release category B, 2 poles
Amp
16
16
Noise level approx.
dB (A)
52
53
Unit size
240
720
Electrical data KBF P-UL
IP system of protection acc. to EN 60529
20
20
Nominal voltage (+/-10%) 50/60 Hz
V
200 to 240 / 2~
Nominal power
NEMA
6-20P
6-20P
Power plug
kW
2.40
3.50
Installation category acc. to IEC 61010-1
II
II
Pollution degree acc. to IEC 61010-1
2 2
Over-current release category B, 2 poles
Amp
16
16
Electrical connection data KBF P constructed acc. to cUL requirements (for the USA and Canada)
1) Lower values are valid at an ambient temperature of max. 25 °C / 77 °F
2) to 98 % of the set value
3) Average value, measured at 25 °C / 77 °F with a spherical sensor (±10%) by 12 cm / 4.7 in below
the light cassette
4) Use this value for sizing air condition systems
All technical data is specified for unloaded units with standard equipment at an ambient temperature of
+25 °C / 77 °F and a power supply voltage fluctuation of +/-10%. The temperature data is determined in
accordance to BINDER factory standard following DIN 12880, observing the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. Technical data refers to 100% fan
speed.
All indications are average values, typical for units produced in series. We reserve the right to
change technical specifications at any time.
If the chamber is fully loaded, the specified heating up and cooling down times may vary according to the load.
Bringing a source of humidity into the inner chamber will affect the minimum humidity specification and may affect the humidity accuracy.
KBF / KBF P (E5.3) 09/2014 page 98/110
Regular equipment
Microprocessor display program controller with 2-channel technology for temperature and humidity
Ethernet interface for computer communication
Temperature safety device class 3.1 acc. to DIN 12880
Inner glass door with gasket
DCT™ refrigerating system with refrigerant R134a
Microprocessor controlled humidifying and dehumidifying system *) (humidity range, see diagram)
Sizes 240 and 720: four castors (2 lockable)
2 racks, stainless steel
Access port 30 mm with silicone plug
ICH light (cool white + BINDER Q1B Synergy Light, 2 light cassettes (KBF P)
Options / accessories
Additional rack, stainless steel
Perforated shelf ,stainless steel
Reinforced rack with lockings
Securing elements for fastening of racks (4 pieces)
Light cassette (KBF P)
Set of fluorescent tubes ICH light (cool white + BINDER Q1B Synergy Light) for 1 light cassette (KBF P)
Temperature safety device class 3.3 acc. to DIN 12880
Zero-voltage relay alarm outputs for temperature and humidity with DIN plug 6-poles
Interior lighting (not for UL units)
Keyboard locking (BINDER INDIVIDUAL customized solutions)
Lockable door
Interface RS422
BINDER Data Logger kit for temperature / humidity: TH 70 (chamber values) or TH 70/70 (chamber and
ambient values)
Flexible Pt 100 temperature sensor, output to DIN socket
External freshwater and wastewater cans (20 liters / 0.71 cu.ft. each)
BINDER Pure Aqua Service
Exchange cartridge for BINDER Pure Aqua Service
Access ports 30 mm, 50 mm, or 100 mm with silicone plug
Water protected internal socket 230 V AC (not for UL units)
Safety kit for water connection with hose burst protection device and reflux protection device, premounted assembly (BINDER INDIVIDUAL customized solutions)
Analog outputs 4-20 mAmp for temperature and humidity with 6 pole DIN socket, DIN plug included
Calibration of temperature and humidity including certificate
Spatial temperature and humidity measurement including certificate
Spatial temperature and humidity measurement acc. to DIN 12880 including certificate
Certificate illumination measurement: Radiometrical measurement in visible and UVA spectral range with
documentation of intensity distribution and of qualitative spectral distribution (KBF P)
Qualification folder
19.5 Equipment and options
To operate the constant climate chamber, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible
for any risk arising from using unauthorized accessories.
ICH compliant illumination for photo stability testing:
KBF / KBF P (E5.3) 09/2014 page 99/110
Unit size
115
240
720
Description
Art. no.
Rack, stainless steel
6004-0112
6004-0101
6004-0106
Perforated rack, stainless steel
6004-0115
6004-0040
8009-0486
Reinforced rack with rack lockings
8012-0700
8012-0638
8012-0674
Securing elements for additional fastening of racks (4 pieces)
8012-0620
8012-0620
8012-0620
Door gasket for glass door
6005-0204
6005-0149
6005-0198
Door gasket silicone (kettle)
6005-0207
6005-0147
6005-0196
Door gasket silicone (outer door)
6005-0203
6005-0161
6005-0197
Intermediate door gasket silicone
---
---
6005-0192
Light cassette (KBF P)
---
8009-0610
8009-0495
Set fluorescent tubes ICH light (cool white + BINDER Q1B
Synergy Light) for 1 light cassette (KBF P)
Replacement glass for light cassette (KBF P)
---
8010-0081
8010-0087
Description
Art. no.
Plug for silicon access port d30
6016-0035
Radial fan 200-240V / 50/60 Hz
5013-0088
External freshwater and wastewater cans (20 liters / 0.71 cu.ft. each)
8012-0643
BINDER Pure Aqua Service
8012-0759
Exchange cartridge for BINDER Pure Aqua Service
6011-0165
and reflux protection device
MB1 program controller, screen
5014-0182
MB1 program controller, E/A board
5014-0117
Temperature safety device, class 1 (complete)
8009-0335
Temperature safety device class 3.1, 0 °C / 32 °F to 120 °C / 248 °F
5006-0035
Temperature safety device class 3.2, -40 °C / -40 °F to 160 °C / 320 °F
5006-0026
Temperature sensor 2x Pt 100 straight
5002-0043
Humidity sensor
5002-0143
Data Logger Kit TH 70
8012-0716
Data Logger Kit TH 70/70
8012-0717
*) A water supply (1 to 10 bar / 14.5 to 145 PSI) is necessary for the installation of the humidifying and
de-humidifying system (chap. 4.3). If no suitable house water connection is available, you can manually supply water by filling a freshwater can (option, chap. 15.9). Furthermore, a water drain in a max.
distance of 3 meters / 9.8 ft. and a max. height of 1 meter / 3.3 ft. is required (chap. 4.2).
19.6 Spare parts and accessories
BINDER GmbH is responsible for the safety features of the unit only, provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if
components relating to chamber safety are replaced in the event of failure with original spare
parts. The user is responsible for any risks arising from using unauthorized accessories/components.
Safety kit for water connection with hose burst protection device
--- 8012-0657 8012-0699
BINDER Individual
KBF / KBF P (E5.3) 09/2014 page 100/110
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