Billi B6000CHL Installation Guide

Page 1
B–6000
Boiling and Chilled Filtered Water System
Installation guide
Page 2
Installation
Power outlet
Stop-tap
(installed by plumber)
800mm
tube
length
supplied
150mm min clearance
Bench thickness
1mm - 48mm35mm
95mm
15mm
min
212mm
192mm
135mm
Installing
requirements.
Billi B–6000 system components Before commencing installation, ensure you have identified the following:
1. Underbench module
3. Dispenser base & mount
4. Barb locking bush
5. 4mm chrome screw & allen key
6. Large washer
7. Tube spring clamps x 3
8. 450mm flexible braided hose
9. Drain fittings (water-cooled only)
10. Behind door panel: a) filter cartridge(s) b) user guide c) warranty registration card
Determine unit location Plan the installation. Dispenser tube lengths, position of power and water outlets, required air space around the underbench module and access for service must be considered before cutting tube lengths. Refer to Diagrams 1 and 2 and the table below for clearances around unit. Unit must be installed horizontally with display panel facing to front of cupboard. The B-6000 is designed for internal installation only.
Model B-6000
Height 340mm
Width 315mm
Depth 350mm
Min side clearance 10mm
Cupboard min width 335mm
Cupboard min depth
Weight 26kg
Water supply The B-6000 must only be connected to a cold water supply. A 15mm stop tap (not supplied) is to be installed in an easily accessible position within 450mm from the B-6000 water supply inlet. The B-6000 incorporates a certified pressure limiting and backflow prevention device. Do not fit an additional pressure limiting valve. Water supply pressure: min. 250kPa, max. 1000 kPa. Supply temp: min. 5°C, max. 30°C. DO NOT install with water that is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the system. Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts.
365mm
Power requirements A single 3 pin GPO is required. A dedicated circuit should be provided and must be fitted with an earth leakage protection device (RCD). An externally fitted RCD device is acceptable. All B-6000 models are supplied with a 1-metre flex cord and plug.
Drainage B-6000 models require a drainage point such as a dishwasher nipple. Use the nipple adaptor fitting supplied or the clamp-on drain adaptor (also supplied with system). Clamp-on drain adaptor must be installed above the water seal on the sink side of the water trap. The B-6000 dispenser incorporates an externally vented air gap.
Diagram 1
Diagram 2
dispenser.
IMPORTANT This Billi appliance is to be installed by a licensed tradesperson in accordance with AS 3500.4 or AS/NZ 3500.4.2 and in compliance with applicable state regulatory requirements. For correct operation of this appliance, it is essential to observe the manufacturer’s instructions.
Install dispenser assembly Determine position of dispenser mounting hole in sinktop or benchtop. Dispenser base template (Diagram 7) may be cut out and used to assist in correct positioning. Refer to Diagram 2 for clearances allowed. Hole size required is ø35mm.
Stainless steel sinktop A suitable 35mm hole punch (Part no:
857901) is available as an accessory from Billi Pty Ltd. If possible, cut hole with die mounted below the sinktop surface so that burr is pulled downwards. Alternatively, remove burr and radius edge of hole with fine file. This allows barbed dispenser mount to slide smoothly into mounting hole. Oil hole punch regularly. Lubricate surface to be cut with detergent.
Timber/laminate benchtop Maximum benchtop thickness is 48mm. Cut 35mm hole in appropriate position. When drilling through a particle board bench top, take care to avoid a large chip breaking away as drill breaks through underside surface. We recommend drilling a small pilot hole through benchtop, partially drilling the 35mm hole from underneath and then completing drilling the hole from above. The large 30mm washer supplied may be used to secure barb where underside particle board bench top has chipped away.
Fit dispenser base — Cut a 35mm hole in sinktop or benchtop.
Remove burr if protruding upwards.
— Press barbed mounting shaft through
mount hole. Finger tighten nut.
— Insert barb locking bush as shown
in Diagram 4.
— Ensure barb is centred in mount hole
before tightening. Check position of base ring and gasket.
— Moderately tighten locking nut using
multigrips or spanner. Take care to avoid overtightening nut which may break the plastic threaded shaft.
— Place large washer over thread as shown
in Diagram 5.
— Cut off excess threaded shaft with a
hacksaw, using washer as a cutting guide.
Page 3
Installing
Locking nut
Base casting
Ensure burr is removed & edge radiused
Barbed mounting shaft
Barb locking bush in position
Washer if
required
Gasket
Swivel
bearing
Remove burrs after cutting & ensure internal bore is smooth
Cut o excess thread Washer
Grey silicone tubing
Reducing join
Dispenser base
template
Install with
continuos fall
10mm black tube
To drainage
point
Flexible braided hose
5mm black tube
Dispenser power cord
Blue silicone tube
Red silicone tube
Grey silicone tube
Power
cord
Daylight Saving
Nut
Push tubing rmly over shank as shown
Tubing
cut square
Installing
dispenser.
IMPORTANT Remove burrs and check internal bore is completely smooth.
Fit dispenser head assembly — Lay dispenser head assembly alongside
mounting base assembly.
— Feed dispenser tubing and loom through
centre hole in the following order: – Dispenser power cord. – 5mm and 10mm black drain tubes
(water-cooled)
– Grey vent silicone tube. Feed tube
until reducing join passes through mount assembly – see Diagram 6.
– Red and blue silicone tubing.
To assist feeding the tubing, we recommend using silicone spray lubricant. Do not attempt to force tubing through with a pointed object as silicone tube is easily punctured. Check tubing is not kinked or twisted.
— Turn dispenser head assembly to
approximately 60° from the straight ahead position of dispenser base. Slide head assembly onto base assembly whilst gently pulling tubing downwards from underneath to prevent tubing bunching and kinking. Mounting lugs will pass nut and slide down the 3 grooves on the swivel bearing.
— Once fully down, turn dispenser to
straight ahead position. Fit chrome
plated M4 retaining screw to lower
rear threaded hole and tighten using the
allen key supplied. Check dispenser now
swivels smoothly 45° in each direction.
underbench module.
Flush water supply
Flush water supply pipework before installing the underbench unit by connecting 450mm flexible braided hose to the supply tap and running water into a bucket.
Install underbench unit Take care to observe minimum clearances. Ensure there is adequate access to service the unit.
Connect dispenser tubing
and electrical plug
Connect all tubing and electrical plug as shown. Ensure correct orientation of dispenser power plug before insertion. Trim tubes to correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag, trapping water. Fit spring clamps supplied to retain silicone rubber tubing to barbed fittings.
Diagram 5
Diagram 6
5mm black refrigeration cooling tube is fitted to a compression nut type fitting. Refer to Diagram 10. Nut to be finger tightened only.
IMPORTANT Boiling outlet (red), vent tube (grey) and 10mm black drain tube must not be kinked and must be installed with a Continual fall.
Connect drain tube Connect black 10mm drain tube to dishwasher nipple or alternative drainage point using fittings supplied. DRAIN TUBE MUST BE INSTALLED WITH A CONTINUAL FALL.
Diagram 3
Diagram 4
Diagram 7
Diagram 8
Page 4
Commissioning
Turn On Water Supply Turn on the water supply tap and check there are no leaks.
Turn On Electricity Turn on power switch. Check normal time display is showing. Status line should display ‘INITIAL FILL’. Boiling and chilled water tanks are now filling. Dispenser icons flash orange slowly.
Cold Water During the initial fill, cold water valve automatically opens to fill the cold tank. After approximately 1 minute, cold water will begin to flow from the dispenser outlet. Water will continue to run for a further minute to flush and condition the filters.
Hot Water (Auto Boiling Calibration) Auto Boiling Point Calibration: The hot tank will first fill to the height of the low level sensor. The water is then heated until it reaches boiling point. The unit will continue to boil for up to 30 seconds while the temperature sensor calibrates. WARNING: Steam and small amount of hot water may be discharged from the taps and vent during this period. While calibration is underway the hot water indicator (red) will double blink rapidly. The hot water set point is calibrated 1.5°C below the boiling point. Once calibrated, the unit will resume normal operation and the calibration data will be saved. The unit will not re-calibrate under normal circumstances.
1. Press
2. Press
3. Press
4. Press
5. Press
6. Press
7. Press
Boiling water flow rate The boiling water flow rate can be adjusted to suit the installation or user preference. Extended tube lengths will require the pump speed to be increased.
1. To adjust, use the selection procedure
2. Press
3. Press
4. Press
5. Press
6. Press
SELECT. Display changes
to menu selection mode.
4 times. Shaded cursor
shows ‘INITIAL SETUP’.
SELECT. Display shows:
SELECT. ‘0500 mm’ flashes. or buttons to enter the
correct tube length.
SELECT. BACK twice to return
to normal display.
as described above in Steps 1, 2 and 3.
SELECT. Shaded cursor
shows ‘Pump Speed 015’.
SELECT. ‘015’ flashes. or buttons to increase or
decrease. Range is between 10 and 20.
SELECT. BACK twice to return to
normal display.
Calibrating boiling water temperature
(Manually)
The boiling water temperature has been factory calibrated. Because water boils at a slightly lower temperature at elevated altitudes, the factory-set temperature may be too high for units installed at certain inland locations. If the local altitude is greater than 500 metres above sea level, a calibration cycle should be performed.
The procedure is as follows;
1. Use the selection procedure as described above, in Steps 1, 2 and 3.
2. Press
3. Press
4. The unit will fill and heat (if not yet
CAUTION Steam will discharge from the vent outlet located between the hot and cold water outlets.
Once correct boiling temperature is established, the B-6000 recalibrates its internal settings and the display panel returns to normal.
SELECT twice to select
‘Calibrate Boiling Water’.
SELECT twice to begin cycle.
up to operating temperature before cycle begins).
Setting the programs The B-6000 operational settings have been factory set for a typical installation. Clock is set to Eastern Standard Time (EST). Refer to B-6000 User Guide for setting instructions. In some installations, boiling water delivery settings may need to be changed as outlined below.
Setting the programs The B-6000’s boiling water flow rate slows briefly as water first enters the cup to prevent splashing. Correct timing of the moment of reduced flow is dependent on the length of the tube between the B-6000 module and the dispenser. The standard timing is set for a tube length of 500mm but this setting can be simply altered to suit the installation. After installation, measure the length of the red tube from the underside of the dispenser to the boiling water outlet fitting. If the measured length is less than 450mm or greater than 550mm, the correct value should be set in as follows:
Billi Pty Ltd
42 Lucknow Crescent, Thomastown Victoria 3074 Australia
Telephone +61 3 9469 0400 Facsimile +61 3 9469 0499
www.billihome.com.au
Designed and manufactured in Australia.
As Billi Pty Ltd has a policy of continual improvement, all details are subject to change without notice. All goods are sold subject to our published terms and conditions. Billi is a registered trademark. 1211
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