Big John A3TS Installation Manual
Owner’s Manual
for Assembly, Operating & Maintenance of
Model A3TS Built-In Gas Grill
www.bigjohngrills.com
YOU MUST READ THIS OWNER’S MANUAL
BEFORE OPERATING YOUR GAS GRILL.
DANGER
IF YOU SMELL GAS:
1. SHUT OFF GAS TO APPLIANCE
2. EXTINGUISH OPEN FLAMES
3. OPEN LID (IF APPLICABLE)
4. IF ODOR CONTINUES, KEEP AWAY FROM THE
APPLIANCE AND IMMEDIATELY CALL YOUR
GAS SUPPLIER OR FIRE DEPARTMENT.
LEAKING GAS MAY CAUSE FIRE, EXPLOSION,
PERSONAL INJURY, DAMAGE TO PROPERTY, AND
DEATH.
WARNING: Follow all leak-check
procedures listed in this manual carefully
prior to operation of this unit. Do this
even if the grill was assembled by a
professional.
WARNING: Do not ignite this grill without
reading the LIGHTING INSTRUCTIONS
first.
WARNING: DO NOT store or use
gasoline or other flammable liquids/
vapors in the vicinity of this grill.
An LP Cylinder not connected for use
should not be stored in the vicinity of this
unit.
THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY.
526 EAST ROLLING RIDGE DRIVE, BELLEFONTE, PA 16823
P: 814-359-2755 F: 814-359-2621 sales@bigjohngrills.com
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TABLE OF CONTENTS
1. PROPANE SAFETY - GENERAL Page 3
2. PROPANE SAFETY - CYLINDER Page 4
3. GENERAL INFORMATION Page 5
4. ASSEMBLY INSTRUCTIONS Page 6
5. SET-UP INSTRUCTIONS Page 7
6. OPERATING INSTRUCTIONS Page 8
7. CLEANING & CARE INSTRUCTIONS Page 9
8. PARTS LIST Page 10-11
9. ACCESSORY LIST Page 12
10. TROUBLESHOOTING GUIDE Page 13
11. WARRANTY Page 14
12. WARNINGS Page 15
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PROPANE SAFETY - GENERAL
Liquid propane (LP) gas is a petroleum product as are gasoline and natural gas. In normal tempera-
tures and pressures, LP gas is a gas. When moderate pressure is applied, inside a cylinder, LP gas
becomes a liquid. As the pressure is released the liquid readily vaporizes and boils off as a gas.
LP gas has no odor, but rather an odor additive so you can smell it.
Propane gas is denser than air, if a propane tank purges to relieve pressure build-up, the propane
will collect in low lying areas. These areas can be easily ignited and are highly flammable. Use caution when dealing with a propane tank that may have recently self-purged.
DO NOT paint propane tanks any color other than white. Any alteration to tank color will result in
tank purging, fire, personal injury, or death.
Big John Grills & Rotisseries uses high quality Worthington Cylinders in 30 lb. and 40 lb. sizes.
These tanks are protected with a rust-resistant white powder coat finish.
Always keep the cylinder valve closed when not in use.
Cylinders are designed to function with the valve completely open or completely closed, there is no
in-between. Never open the valve just a “crack” or “half way”.
Always position the propane cylinder so that the connection between the valve and the regulator will
not cause any sharp bends in the hose.
NEVER store or use propane cylinders indoors.
Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks.
DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance.
DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance.
DO NOT store a liquid propane cylinder in/on any part of an appliance not intended for such use.
Improper storage of a cylinder could lead an explosion, fire, personal injury, or death.
DO NOT store or lean items against unit surface or fuel cylinders while operating.
Shut off unit and all gas sources if the odor of unburned gas is detected. Make no attempt to use the
unit until gas leaks are fixed and/or the odor is accounted for.
Do NOT use a damaged, dented, or rusty LP cylinder or a cylinder with a damaged valve - replace
with a new one immediately.
Replacement LP tanks must match the regulator connection supplied with this grill and be a mini-
mum of 30 lb. capacity.
LIQUID PROPANE TANK REQUIREMENTS
For tanks not purchased from Big John Grills & Rotisseries: check to be sure cylinders have been
tested within the past 5 years and have a D.O.T. certification. Your LP gas supplier can do this for
you.
All LP tank supply systems must have a collar to protect the cylinder valve.
All tanks used on Big John Grills equipment must be a minimum of 30 lb. size.
Tanks larger than 100 lbs. in size may require a POL for connection. Please call a Big John Cus-
tomer Service Representative if you are using a 100 lb. propane tank.
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PROPANE SAFETY - CYLINDER
DISCONNECTING AND TRANSPORTING PROPANE CYLINDERS FOR REFILLING
Turn off all control knobs and close the main cylinder valve. Disconnect regulator with QCC.
Place cylinder valve plug snugly in the main cylinder valve outlet. Only use the cylinder valve plug
that is provided with the cylinder. Other types of caps or plugs may result in leakage of propane.
Treat “empty” LP cylinders with the same care as full ones. Even when the tank is empty, there is
still some gas pressure left in the cylinder.
Always transport and store propane cylinders in a secure, upright position. Never store these pro-
pane tanks on their side, handle them roughly, or drop them.
Never keep propane cylinders (full or empty) in a hot vehicle. Heat can cause the relief valve to
purge propane creating a very dangerous situation.
To fill, take the LP cylinder to a propane gas dealer WARNING: We strongly recommend that your
LP cylinder be filled by an authorized propane dealer, by a qualified attendant, who fills the
tank by weight. IMPROPER FILLING IS DANGEROUS.
Air must be purged from a new LP cylinder before the initial filling. Your LP dealer will do this.
STORING PROPANE CYLINDERS
Turn off all control knobs and close the main cylinder valve.
Place cylinder valve plug or cap snugly in main cylinder valve outlet.
Always store propane cylinders in a secure, cool/dry place in the upright position.
Never store propane cylinders in a vehicle of any kind and or anywhere the temperatures can reach
125° F.
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GENERAL INFORMATION
Thank you for purchasing a Big John Commercial Built-In Gas Grill! We take pride in producing and
selling equipment made right here in America and are pleased that you recognized the quality and durability of our products. Your new grill is a commercial grade, outdoor piece of cooking equipment. With
this unit, you will be able to cook a variety of foods quickly and easily. The lava rock and searing heat
provides the great outdoor grilling flavor that cannot be matched by radiant style grills. Due to exceptional quality and reliability, Big John grills are preferred by professional chefs and home owner’s to complete outdoor kitchens at golf courses, country clubs, restaurants, resorts, personal homes and many
more. Please read the information provided below before using your grill for the first time.
Big John products are designed for OUTDOOR USE ONLY! Only operate this equipment in a well-
ventilated area. Do not use in garage, building, or other enclosed area. Operation of this equipment
indoors or in a poorly ventilated area may cause an explosion, fire, personal injury, or death.
Grill must be installed in masonry, cinder block, or metal construction at least 24” from any wood sur-
face or other combustible materials. If building in to a wooden structure, ensure fire-barrier is installed (ie: metal panels with air gap or fire board).
Call a plumber or commercial equipment service company when installing equipment. Hoses, regu-
lators, and installation must meet your local zoning code.
Do not retrofit any equipment or accessories to the unit that are not part of the original equipment
provided by Big John Grills & Rotisseries. Replacement parts must be obtained from the manufacturer. Any attempt to change or modify this unit could result in an explosion, fire, personal injury to
yourself or someone else, or death and will void your warranty.
Do not touch or allow any contact with the sides, back, or top of grill after lighting. The unit is
EXTREMELY HOT! Allow the grill to cool completely before touching any metal surface.
Do not operate grill within 12” of a combustible or non-combustible surface. Provide adequate clear-
ance and ventilation at all times.
WARNING! Use of this grill in high wind conditions may result in poor burner operation (low flame,
blowing out, flaring up, etc.). Consider wind direction when planning your outdoor kitchen.
DO not perform any maintenance until grill is completely cooled down.
This grill is a lava rock char broiler grill and therefore, factory supplied lava rock must be placed
around burners for grill to operate properly. DO NOT experiment with other materials. Failure to use
lava rock will result in grill malfunction and could result in personal injury or property damage.
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