BIG JOHN A1TS/60 Owner's Manual
Owner’s Manual
for Assembly, Operating & Maintenance of
Model A1TS/60 Gas Built-In Utility Stove
www.bigjohngrills.com
YOU MUST READ THIS OWNER’S MANUAL
BEFORE OPERATING YOUR GAS APPLIANCE.
DANGER
IF YOU SMELL GAS:
1. SHUT OFF GAS TO APPLIANCE
2. EXTINGUISH OPEN FLAMES
3. OPEN LID (IF APPLICABLE)
4. IF ODOR CONTINUES, KEEP AWAY FROM THE
APPLIANCE AND IMMEDIATELY CALL YOUR
GAS SUPPLIER OR FIRE DEPARTMENT.
LEAKING GAS MAY CAUSE FIRE, EXPLOSION,
PERSONAL INJURY, DAMAGE TO PROPERTY, AND
DEATH.
WARNING: Follow all leak-check
procedures listed in this manual carefully
prior to operation of this unit. Do this
even if the unit was assembled by a
professional.
WARNING: Do not ignite this utility stove
without reading the LIGHTING
INSTRUCTIONS first.
WARNING: DO NOT store or use
gasoline or other flammable liquids/
vapors in the vicinity of this utility stove.
An LP Cylinder not connected for use
should not be stored in the vicinity of this
unit.
THIS GAS UTILITY STOVE IS DESIGNED FOR OUTDOOR USE ONLY.
526 EAST ROLLING RIDGE DRIVE, BELLEFONTE, PA 16823
P: 814-359-2755 F: 814-359-2621 sales@bigjohngrills.com
Copyright 2017 Big John Grills and Rosseries 1
TABLE OF CONTENTS
1. PROPANE SAFETY - GENERAL Page 3
2. PROPANE SAFETY - CYLINDER Page 4
3. GENERAL INFORMATION Page 5
4. ASSEMBLY INSTRUCTIONS Page 6
5. SET-UP INSTRUCTIONS Page 7
6. OPERATING INSTRUCTIONS Page 8
7. CLEANING & CARE INSTRUCTIONS Page 9
8. PARTS LIST Page 10
9. ACCESSORY LIST Page 11
10. TROUBLESHOOTING GUIDE Page 12
11. WARRANTY Page 13
12. WARNINGS Page 14
Copyright 2017 Big John Grills and Rosseries 2
PROPANE SAFETY - GENERAL
Liquid propane (LP) gas is a petroleum product as are gasoline and natural gas. In normal
temperatures and pressures, LP gas is a gas. When moderate pressure is applied, inside a cylinder,
LP gas becomes a liquid. As the pressure is released the liquid readily vaporizes and boils off as a
gas.
LP gas has no odor, but rather an odor additive so you can smell it.
Propane gas is denser than air, if a propane tank purges to relieve pressure build-up, the propane
will collect in low lying areas. These areas can be easily ignited and are highly flammable. Use
caution when dealing with a propane tank that may have recently self-purged.
DO NOT paint propane tanks any color other than white. Any alteration to tank color will result in
tank purging, fire, personal injury, or death.
Big John Grills & Rotisseries uses high quality Worthington Cylinders in 30 lb. and 40 lb. sizes.
These tanks are protected with a rust-resistant white powder coat finish.
Always keep the cylinder valve closed when not in use.
Cylinders are designed to function with the valve completely open or completely closed, there is no
in-between. Never open the valve just a “crack” or “half way”.
Always position the propane cylinder so that the connection between the valve and the regulator will
not cause any sharp bends in the hose.
NEVER store or use propane cylinders indoors.
Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks.
DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance.
DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance.
DO NOT store a liquid propane cylinder in/on any part of an appliance not intended for such use.
Improper storage of a cylinder could lead an explosion, fire, personal injury, or death.
DO NOT store or lean items against unit surface or fuel cylinders while operating.
Shut off unit and all gas sources if the odor of unburned gas is detected. Make no attempt to use the
unit until gas leaks are fixed and/or the odor is accounted for.
Do NOT use a damaged, dented, or rusty LP cylinder or a cylinder with a damaged valve - replace
with a new one immediately.
Replacement LP tanks must match the regulator connection supplied with this grill and be a
minimum of 30 lb. capacity.
LIQUID PROPANE TANK REQUIREMENTS
For tanks not purchased from Big John Grills & Rotisseries: check to be sure cylinders have been
tested within the past 5 years and have a D.O.T. certification. Your LP gas supplier can do this for
you.
All LP tank supply systems must have a collar to protect the cylinder valve.
All tanks used on Big John Grills equipment must be a minimum of 30 lb. size.
Tanks larger than 100 lbs. in size may require a POL for connection. Please call a Big John
Customer Service Representative if you are using a 100 lb. propane tank.
Copyright 2017 Big John Grills and Rosseries 3
PROPANE SAFETY - CYLINDER
DISCONNECTING AND TRANSPORTING PROPANE CYLINDERS FOR REFILLING
Turn off all control knobs and close the main cylinder valve. Disconnect regulator with QCC.
Place cylinder valve plug snugly in the main cylinder valve outlet. Only use the cylinder valve plug
that is provided with the cylinder. Other types of caps or plugs may result in leakage of propane.
Treat “empty” LP cylinders with the same care as full ones. Even when the tank is empty, there is
still some gas pressure left in the cylinder.
Always transport and store propane cylinders in a secure, upright position. Never store these
propane tanks on their side, handle them roughly, or drop them.
Never keep propane cylinders (full or empty) in a hot vehicle. Heat can cause the relief valve to
purge propane creating a very dangerous situation.
To fill, take the LP cylinder to a propane gas dealer WARNING: We strongly recommend that your
LP cylinder be filled by an authorized propane dealer, by a qualified attendant, who fills the
tank by weight. IMPROPER FILLING IS DANGEROUS.
Air must be purged from a new LP cylinder before the initial filling. Your LP dealer will do this.
STORING PROPANE CYLINDERS
Turn off all control knobs and close the main cylinder valve.
Place cylinder valve plug or cap snugly in main cylinder valve outlet.
Always store propane cylinders in a secure, cool/dry place in the upright position.
Never store propane cylinders in a vehicle of any kind and or anywhere the temperatures can reach
125° F.
Copyright 2017 Big John Grills and Rosseries 4
GENERAL INFORMATION
Thank you for purchasing a Big John A1TS/60 Built-In Utility Stove! We take pride in producing and
selling equipment made right here in America and are pleased that you recognized the quality and
durability of our products. Your new utility stove is a commercial grade, outdoor piece of cooking
equipment. With this unit, you will be able to sauté, steam, fry, boil, or simmer. Due to exceptional
portability, Big John Utility Stoves are preferred by professional chefs and caterers for cooking at offsite
catering events & festivals, restaurants, hotels & resorts, golf courses, and personal homes. Please
read the information provided below before using your grill for the first time.
Big John products are designed for OUTDOOR USE ONLY! Only operate this equipment in a well-
ventilated area. Do not use in garage, building, or other enclosed area. Operation of this equipment
indoors or in a poorly ventilated area may cause an explosion, fire, personal injury, or death.
ONLY use the hose and regulator supplied with this utility stove from the manufacturer. Any attempt
to use parts found in a hardware store may result in the not functioning properly which could lead to
an explosion, fire, personal injury, or death.
DO NOT retrofit any equipment or accessories to the unit that are not part of the original equipment
provided by Big John Grills & Rotisseries. Replacement parts must be obtained from the
manufacturer. Any attempt to change or modify this unit could result in an explosion, fire, personal
injury to yourself or someone else, or death and will void your warranty.
DO NOT touch or allow any contact with the sides, back, or top of unit after lighting. The unit is
EXTREMELY HOT! Allow the utility stove to cool completely before touching any metal surface.
DO NOT operate utility stove within 12” of a combustible or non-combustible surface. Provide
adequate clearance and ventilation at all times.
WARNING! Use of this utility stove in high wind conditions may result in poor burner operation (low
flame, blowing out, flaring up, etc.). Avoid these conditions if possible by repositioning the unit. If
repositioning does not improve operation, discontinue use and turn off unit until conditions improve.
DO NOT perform any maintenance until utility stove is completely cooled down.
Copyright 2017 Big John Grills and Rosseries 5
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