BevLes CA34-CV9 User Manual

Innovative Foodservice Equipment Custom

Designed for Performance, Service and Value.

Convection Heated Holding Cabinets

OPERATION & MAINTENANCE MANUAL

MODELS:

CA34-CV9

CA43-CV7 or CV13

CA70-CV16 or CV32

CA34-CVMP4
CA43-CVMP6

CA70-CVMP12

Phone: +1
Fax: [phone]
Toll Free: [phone]
Website: www.BevLes.com
E-mail: [e-mail]

[phone]

CS34-CH9

CS43-CH7 or CH13

CS72-CH16 or CH32

CS34-CHUS4
CS43-CHUS6

CS70-CHUS15

CS43-CVMP6-SB
CS61-CVMP12-SB
CS71-CVMP15-SB

P/N 780085 1/06

BevLes

729 Third Avenue

Dallas, TX 75226

1

TABLE OF CONTENTS

1
2

2-1
2-2
2-3
2-4
2-5

3

3-1
3-2

4

4-1
4-2
4-3
4-4

5

5-1
5-2

6

6-1
6-1a
6-1b
6-1c
6-1d
6-1e
6-1f
6-1g
6-1h
6-1i
6-1j
6-1k
6-1l
6-1m
6-1n
6-1o

7

7-1
7-2
7-3
7-4
7-5
7-6

8

8-1a
8-1b

WARRANTY
GETTING STARTED

INTRODUCTION 4
MODELS 4
UNPACKING 4
SETTING-UP 5
CLEANING. 5

OPERATION

OPERATING CONTROLS AND COMPONENTS 6
OPERATIONAL PROCEDURES 6

CARE OF YOUR UNIT

ASSISTANCE 7
SAFETY AND HEALTH 7
CLEANING 7
MODEL SPECIFICATIONS 7

TROUBLESHOOTING

TROUBLESHOOTING 7
TROUBLESHOOTING TABLE 8

MAINTENANCE

REPLACING PARTS 9
REMOVING THE TOP MOUNTED HEATING MODULE 9
REMOVING THE FRONT PANEL 9
POWER INDICATOR LAMP MODULE 9
THERMOSTAT INDICATOR LAMP MODULE 10
POWER SWITCH 10
THERMOMETER 11
POWER CORD FOR CA70 11
POWER CORD FOR CA43 12
THERMOSTAT FOR CA70 13
THERMOSTAT FOR CA43 14
FAN BLOWER MOTOR ASSEMBLY 16
HEATING ELEMENT 17
HIGH-TEMPERATURE SAFETY THERMOSTAT 18
TOP MOUNTED HEATING MODULE SEAL (GASKET) 18
FAN BLOWER COOLING FAN FOR CA43 18

REPLACEMENT PARTS

HOW TO ORDER 19
PRICES 19
SHIPPING 19
WARRANTY 19
PARTS DRAWINGS 19
PARTS LISTS w/EXPLODED VIEWS 20

WIRING DIAGRAMS

CA70 MODELS 29
CA43 MODELS 29

3
4

6

7

7

9

19

29

2

1. WARRANTY

BEVLES COMPANY LIMITED WARRANTY

729 Third Avenue * Dallas, TX 75226

Phone: [phone] Fax: [phone]

1. Bevles warrantsto the original purchaser that on the date the equipment is shipped (sold), it will be
free of defects in materials or workmanship. Bevles will, at its discretion, repair or replace, during
the warranty period printed below, any part that has a defect in material or workmanship that was
present when the product shipped from Bevles, and which manifests itself during the warranty
periodundernormaluseandservice.

!

Parts:Two*yearsfromdateoforiginalshipmentfrom the Bevles factory.

!

Labor:One**year

* Air CirculationBlowerAssemblies(motors)and Power Switches shallbe one year from date
oforiginalshipment.

CalrodAirHeatingElementsshallbe three years from date of originalshipment.

fromdate of original shipmentfromtheBevlesfactory.

** All electricalcomponents120 days

2. Bevles must be contacted, and pre-approval must be issued by the Bevles factory prior to any type

ofservicebeingperformed.Bevles assumes no responsibilityforanychargesthat were not expressly
authorizedby the Bevles factory,orforanychargesthat exceed,inBevlessolejudgement, normal
and customaryamounts.

3. Bevles will pay UPS Ground charges for any part that has a defect in material or workmanship that

was present when the product shippedfrom Bevles, and which manifestsitself during the
of the warranty period under normal use andservice.All warranty replacement parts will ship F.O.B.
Bevlesfactory,Cheyenne,WY82003.

4. This warranty shall be void in its entirety if any abuse of, misuse of, alteration/modification of or

improper maintenance of original product occurs. If, at any time a claim is reported to Bevles, the
purchaseris delinquent inpaymentforthe product, warrantywillnotapply.

5. BuyersRemedies-If a Bevles product fails due to adefectinmaterialorworkmanshipin conformity

with the warranties in paragraph one, buyer shall notify Bevles of such failure within a reasonable
time, but in no event beyond fifteen (15) days of such discovery of defect in material or
workmanship. Bevles shall provide, in its sole discretion, either the repair or replacement of any
defective or any non-conforming part. Bevles specifically disavows any other representation,
warrantyor liability relatingtothecontinueduse of the product.

6 Exclusion of consequential and incidental damages-In no event shall Bevles be liable for any

incidental,special,indirect, or consequential damages, whether resultingfromnon-deliveryor from
the use, misuse, or inability to use the product, or from defects in the product, or from
Bevlesown negligence or other tort.This exclusionappliesregardlessof whether such damagesare
sought for breach of warranty, breach of contract, negligence, or strict liability in tort or under any
otherlegal theory.

fromdate of original shipment.

first year

7. Disclaimer of warranties-The warranties contained in paragraph one above are the exclusive

warranties given by Bevles and supersede any prior, contrary, or additional representations,
whether oral or written. Bevles hereby disclaims and excludes all other warranties-whether
expressed, implied, or statutory-including any warranty of merchantability, any warranty of
fitness for a particular purpose, and any implied warranties otherwise arising from course of
dealingor usage of trade.

4/02

1/05

3

2. GETTING STARTED

2-1 INTRODUCTION

BEVLES Heated Holding Cabinets are quality built equipment designed to hold prepared foods at a safe
temperature (no less than 140°), with or without humidity. These cabinets have a wide range of applications for
both institutional and commercial foodservice operations

This manual has been prepared so that all personnel responsible for the operation and maintenance of this
equipment will have a thorough understanding of its operation and use. We recommend that any personnel
using the cabinet read this manualthoroughly before operating the equipment.

**NOTE: "NOTE"

2-2 MODELS

All BEVLES Heated Holding Cabinets are designed to hold hot products at the desired holding temperature.
They accomplish this through patented air and humidity systems that force heated, moist air laterally across
each level of the cabinet from side mounted air-flow ducts. Each cabinet also offers certain features that make
them extremely easy to use, cleanand service:

!
!

!
!

This manual applies to the followingmodels:

Certain items of information and procedures will be highlighted with the words or

"WARNING”

information for the safety of your personnel, and the continued quality of service provided by the
equipment.

The easily removable top mounted heatingmodule contains all of thecabinet's electrical components.

Dutch doors are mounted on the front with a full-length door on the back (for 70 inch models).All doors

are removable and equipped with patented positive extruded latches.

Standard models offer right-hand swing doors, but all cabinet doors can be hinged either left or right.

Heavy-duty ball bearing casters provide easyand reliablemobility (for 70 inch and 43 inchmodels).

CA70-CV16 CA 70-CV16HW CA 70-CV32 CA 70-CV32HW CA70-CVMP12
CA70-CVMP15 CA43-CV7 CA43-CV7HW CA43-CV13 CA43-CV13HW
CA43-CVMP6 CA43-CVMP7

. Please make special note of these items as they will communicate important

2-3 UNPACKING

**NOTE:

condition. If damage or loss is discovered when unpacking, ask the carrier's agent (in writing) to inspect the
goods. This should be done within 15 days of delivery. You can then file a formal claim with the carrier. If we can
help in any way,please callus.

This product has been shipped on a wooden base, packed with secure padding and covered with a plastic bag
and corrugated shipping container.

To open:

All BEVLES cabinets are tested, inspected and expertly packed to insure arrival in a ready-to-use

1. Carefully cut the metal banding.

2. Lift the shipping container off of the unit.

3. Lift the unit off of the wooden base. Use extreme carein lifting to prevent personal injury.

4. Remove the plastic bag and properlydispose of it.

5. Check model number on the serial number label (located on the top right front corner of the right
side of the unit) against thepacking slip.

6. Open doors and remove packing materials.

7. Before using, the cabinet should be thoroughly cleaned as instructed in section 2-5 of this

NOTE:

manual.

WARNING:

4

2-4 SETTING-UP

Locate your holding cabinet in an area where the doors can be opened without impeding your operation and
where loading and unloading product willbe easy.

**WARNING:

beginning with CA70) and any other equipment or surfaces to allow air to circulate to the motor air vents. Do not
set anything on top of theseunits.

Proper operation of the unit requires that it be level and that it be plugged into a separate electrical line
protected by a fuse or circuitbreaker of the proper rating.

CA70-CV16 120V/1500W/14.3A CA43-CV7 120V/1500W/14.3A
CA70-CV16HW 120V/2000W/18.5A CA43-CV7HW 120V/2000W/17.0A
CA70-CV32 120V/1500W/14.3A CA43-CV13 120V/1500W/14.3A
CA70-CV32HW 120V/2000W/18.5A CA43-CV13HW 120V/2000W/17.0A
CA70-CVMP12 120V/2000WI18.5A CA43-CVMP6 120V/2000W/17.0A
CA70-CVMP15 120V/2000W/18.5A CA43-CVMP7 120V/2000W/17.0A

A clearance of at least four (4) inches is required between the top of full size units (models

WARNING:

voltage. Check the serial number label located in the top right front corner
on the right side of thecabinet to determine your unit's electrical rating.

2-5 CLEANING
**NOTE:

Cleaning Steps:

1. Push power switch to the OFFposition.

2. Unplug power cord from wall.

3. Remove front and back doors by lifting entire door and sliding

Figure 1

4. Slide out stainless steel water pan containing the three "U"

5. Lift off the heating module from thetop of the cabinet.

6. Remove all trays.

7. Remove tray supports by carefully lifting each panel and tilting

8. Remove positive door latches 4):

Figure 2

Figure 3

Plug your unit only .into a grounded receptacle of the correct

Never use steel wool or caustic cleaning compounds on your
BEVLES holding cabinet.

CAUTION:

hinge off of hingepins. 1)

**NOTE:

removing and replacing doors so asnot todamage hinges.

shaped baffles.

**NOTE:

possible injury.

the bottom toward the center ofthe cabinet. 3)

**NOTE:

bending will make reinstallation very difficult

Always unplug the unit before dismantling or cleaning.

(Fig.

Avoid motions other than straight up or down when

(Fig.2)

At least two people should do the lifting to avoid

(Fig.

Handle the support panels carefully as any damage or

(Fig.

8a. Firmly hold the latch plate

against the edge of the door and
pull the black capped pin up and
out.

8b. Slowly pull the latch plate away

from the door, ready to catch the
flat metal spring asit releases.

9. Models equipped with dutch
doors will also have a removable
wiper blade attached to the top of
the bottom door. To remove this,
loosen the two black knurled
knobs at either end of the wiper
blade retainer. Lift off the

Figure 4

stainless steel retainer and the
wiper blade.

5

10. Clean all pieces thoroughly and carefully with soapy water and soft cloths.

**NOTE:
**CAUTION:

module to prevent possible damage toelectrical components.

Reassembly Steps:

1. Replace door latches ):
1a. Wrap the flat metal latch spring lip around the front edge of the door

between the two latch butts.

1b. Place the latch platewith the flat side out over theflat metal latch spring

and press firmly in place.

1c. Guide the black capped pin down through the top latch butt, the latch

Figure 5

2. Replace dutch door wiper blade if your model is equipped with one. Simply slide the gasket and retainer
onto the top edge of thebottom door and re-tighten the two blackknurled knobs.

3. Carefully replace top mountedheating module and align with top traysupports.

4. Replace tray support panels.

5. Replace doors by sliding door hingesback downonto the hinge pins.

6. You are now ready to operate your unit in accordance with the procedures outlined in section 3-2.

plate and bottom latch butt. This will require positive pressure on the
latch plate to compress the spring.

Neverusesteelwoolorcausticcleaningcompounds.

Avoid splashing water or any other liquid into the heating

(Fig.5

3. OPERATION

BEVLES Heated Holding Cabinets are not intended for any use other than as foodservice equipment.Always
operate your unit in accordance withthe Operational Procedures listed in section 3-2 of this manual.

3.1 OPERATING CONTROLS AND COMPONENTS

1. Power Switch

2. Power Switch Indicator lamp

3. Thermostat

4. Thermostat Indicator Lamp

5. Thermometer

3-2 OPERATIONALPROCEDURES

1. Plug unit into wall.

CAUTION:

front of the unit) at the top to be sure that your unit is compatible with your electrical supply. See section 4-4
for more information.

2. If humidity is desired, fill water pan % full of water and adjust baffles.
2a. For maximum humidity, all three baffles should be inserted into the water pan as though they were the

letter "U" (open side up).

2b. For minimum humidity, all three baffles should be inserted in the water pan as though they were the letter

"n" (open side down).

2c. Intermediate levels ofhumidity maybe achieved by mixing the arrangement ofthe baffles.

3. Slide the water pan into its receptacle at the top of the cabinet, just under the heating module. Carefully
push the pan to assure that it is seated against thewater pan back stop.

4. Push on the power switch. The power indicator light should come on. You should also hear the blower
fan(s) operating.

5. Set the thermostat to the desired holding temperature (140° to 200°F). The red thermostat indicator light
should come on.

6. Check your cabinet after 5 minutes to be sure that the heatingelement(s) is functioning.

7. When the cabinet reaches your desired temperature, the thermostat indicator light will go out (though the
power indicator light will remain illuminated).

8. Check and add water to the waterpan from time to timeduring long periods of operation (if needed).

**CAUTION

when removing or replacing the waterpan to prevent injury (burn).

Check the serial number label located on the right side of the cabinet (as you are facing the

: The water pan is located directly under the heating element(s).Always use extreme caution

(Fig. 6)

Figure 6

Figure 7

(Fig. 7)

6

4. CARE OF YOUR UNIT

As with any piece of quality equipment, your BEVLES Heated Holding Cabinet requires regular care and
maintenance. The most vital procedure isthe regular and thorough cleaning of theentire unit.

For your assistance, we have included the following sections in thismanual:

2-4 Setting Up 5 Troubleshooting 7-6 Parts List
2-5 Cleaning 6-1 Replacing Parts 8-1 Wiring Diagrams

4-1 ASSISTANCE

BEVLES is proud of each quality-built cabinet. Should you ever need assistance, parts or additional equipment
just call the BEVLES Manufacturing Facilitiesat [phone].

In addition, refer to the Troubleshooting (5) and Replacement Steps (6-1) sections of this manual for assistance
if occasional maintenance questions should arise.

4-2 SAFETY AND HEALTH

BEVLES Heated Holding Cabinets carry both UL and NSF listings. Always operate your unit in accordance with
the operational procedures found in section3-2.

**CAUTION:

power source.

4-3 CLEANING

Refer to section 2-5 for completecleaning steps and procedures.

Never remove the top mounted heating module without first unplugging your cabinet from its

4-4 MODEL SPECIFICATIONS

Model

CA 70-CV16 3 1/4" 16 70'' 24 ½” 31" 1500 120/240 14.3/7.2
CA70-CV16HW* 3 1/4” 16 70" 24 ½” 31" 2000 120/240 18.5/9.3
CA 70-CV32 1 1/2" 32 70" 24 ½” 31" 1500 120/240 14.3/7.2
CA 70-CV32HW* 1 1/2” 32 70'' 24 ½” 31" 2000 120/240 18.5/9.3
CA70-CVMP12* 4" 12 24 70" 29 31" 2000 120/240 18.5/9.3
CA70-CVMP15* 3 1/4" 15 30 70'' 29 31" 2000 120/240 18.5/9.3

CA43-CV7 3 1/4" 7 42" 24 ½” 31" 1500 120/240 14.3/7.2
CA43-CV7HW* 3 1/4” 7 42” 24 ½” 31" 2000 120/240 17.0/8.5
CA43-CV13 1 1/2" 13 42” 24 ½” 31" 1500 120/240 14.3/7.2
CA43-CV13HW* 1 1/2” 13 42” 24 ½” 31" 2000 120/240 17.0/8.5
CA43-CVMP6* 4" 6 12 42” 29” 31" 2000 120/240 17.0/8.5
CA43-CVMP7* 3 1/4" 7 14 42” 29” 31” 2000 120/240 17.0/8.5

*Units furnished with 20 AMP plug and cord, NEMA #5-20R

A

Vertical Pan

Spacing

Capacity

(18” x 26” Pans)

Capacity

(12” x 20” Pans)

Dimensions

Height Width Depth

Electrical

Watts Volts Amps

5. TROUBLESHOOTING

If you find that your unit is failing to operate properly refer first to the Operational Procedures in section 3-2 of
this manual. Then, if necessary, use the Troubleshooting guide in section 5 to determine the cause of the
problem.

**CAUTION:

personnel using only quality BEVLES parts.

All maintenance on BEVLES Heating Holding Cabinets should be performed by trained

5-1 TROUBLESHOOTING

To determine the causeof any malfunction:

1. Determine the problem (e.g., the food isn'tstaying hot).

2. Locate the problem in the Troubleshooting table.

3. Read through the possible causes ,then tryeach solutionlisted until the problem is resolved.

7

4. If you are unable to locate the problem in the table or if the solutions listed don't work, please call the
BEVLES manufacturing facilities for assistance at [phone]. You will need to provide the
factory personnel with the following information:

1. The product model andserial numbers.

2. The specific nature ofthe problem.

In some cases it will be beneficial to also have the actual operator of the equipment available to answer
questions.

5-2 TROUBLESHOOTING TABLE

Problem Possible Cause Solution

1. Unit will not heat.

2. Unit not reaching
or holding desired
Temperature uniformly.

3. Unit overheating.

4. Fan blowers not
operating.

5. Cabinet steamy and
too humid.

6. Cabinet too dry.

Power switch not in on position.

Loose or unplugged power cord.

Thermostat on wrong setting.

Faulty thermostat (not switching heating
element on when below set temperature).
Faulty internal wiring.

Faulty heating element (not getting hot).

Hi-temperature safety thermostat on.

Doors left open orajar.

Thermostat on wrong setting.

Faulty thermostat (not switchingheating
element on when below set temperature).
Faulty internal wiring.

Top mounted heating module seal
(gasket) torn or worn.
Faulty heater fan blower (no air
circulating).
Faulty thermostat (not switching heating
element off when aboveset temperature).
Power switch not in on position.

Loose or unplugged power cord.

Faulty heater fan blower.

Faulty internal wiring.

Too much humidity inair flow.
Holding temperature not high enough.

Holding product too long in cabinet.
Water pan dry.
Not enough humidity in air flow.
Holding temperature too high.

Place the power switch in the ON
position.
Plug power cord into proper
electrical outlet.
Set thermostat to correct
temperature.
Replace thermostat per section 6­1i or j.
Check connections for heating
module components per
sections 6-11.
Replace heating element per
section 6-11.
Check for failure of heating element
and/or thermostat not shutting
down.
Close doors firmly and keep closed
except. when loading or unloading
product.
Set thermostat to correct
temperature.
Replace thermostat per section
6-1i or j.
Check connections for heating
module components per section 6­11
Replace gasket per section 6-1 m.

Replace fan blower motor per
section 6-1k.
Replace thermostat per section 6-1i
or j.
Place the power switch in the on
position.
Plug power cord into proper
electrical outlet.
Replace fan blower motor per
section 6-1k.
Check connections for heating
module components per sections
6-11.
Adjust baffles per section3-2.
Adjust thermostat to a higher
temperature level.
Minimize holding time.
Fill 3/4 full with water.
Adjust baffles per section 3-2.
Adjust thermostat to a lower
temperature (never below 140°F).

8

6. MAINTENANCE

**CAUTION: All maintenance on BEVLES Heating Holding Cabinets should be performed by trained

personnel using only quality BEVLES parts.

6-1REPLACINGPARTS

After using the Troubleshooting table (section 5-2) to determine the solution, refer to the appropriate section below. The
toolsandequipmentneededforeachrepIacementprocedure are listed at thebeginningof thatprocedure.

6-1a. Removing the top mounted heatingmodule.

Required: No tools required

1. Unplug unit frompower source.

2. Open top frontdoor and remove water pan and baffles.

3. Using two people,lift the top mounted heatingmodule straightup and off of the cabinet (Fig 8)

4. Set module upside down on a heatresistant surface.

6-1b. Removing the front panel from the heating module.

Required: Medium (6') phillips screwdriver, Medium (6') flathead screwdriver

1. Remove all five screws fromthe face of the front panel (at the four corners and centertop).

2. Gently lift off the front panel while guiding attached wires and thermometer probe to prevent
damage. (Fig. 9)

3. Leaving wires attached, gently place front panel face down on a clean work space. (Fig. 10)

4. To replace front cover, reinsert thermometer probe into receptacle, guide wires back into place and
reattach panel with the five phillips head screws.

.

Figure 8

Figure 11

6-1c. Replacing the power indicator lampmodule.

Required: Wiring markers (color or numbercodes), Electrical tape

1. Remove front panel as found in section 6-1b.

2. Mark all the wires connected to the power indicator lamp module with a color code or number to
make proper re-connection easy (Fig. 11)

3. Remove the wire nuts and free the power indicator lamp modulewires.

4. From the back side of the front panel, depress the plastic tabs on the base of the indicator lamp
module and push it out thefront of the panel. (Fig. 12)

Figure 9

Figure 12

9

Figure 10

Figure 13

5. Feed the wires of the replacement indicator lamp module through the opening and snap the new
indicator lamp module into place.

6. Reconnect wiring with each of the two new wires going to a different wire nut (it doesn't matter how

you match the new module wires).Re-tape over wire nuts and wires.

WARNING:

** Be sure to correctly matchthe other wires that were connected at the two wire nuts.

7. Replace the front panel (section 6-1b).

6-1d. Replacing the thermostat indicator lamp module.

Required: Medium (6") flathead screwdriver, Medium (6”) phillips screwdriver, Wiring markers (color or
number codes), Electrical tape

1. Remove front panel as found in section 6-1 b.

2. Mark all the wires connected to the thermostat indicator lamp module and thermostat with a color

code or number to make properre-connection easy. (Fig. 11)

3. Locate the thermostat indicator lamp module wire that connects to a wire nut and remove that wire

nut, freeing all wires. (Fig. 13)

4. Remove the indicator lamp module wire from the terminal on the back of the thermostat by

removing the electrical tape and reversing the screw.

5. From the back side of the front panel, depress the plastic tabs on the base of the indicator lamp

module and push it out thefront of the panel. (Fig. 12)

6. Feed the wires of the replacement indicator lamp module through the opening and snap the new

indicator lamp module into place.

7. Reconnect wiring with one of the two new wires going to the wire nut and the other to the back of the

thermostat (it doesn't matter how you match the new module wires). Re-tape over wire nuts and
wires.

*'WARNING:

Be sure to correctly match theother wires that were connected at thewire nut

8. Replace the front panel (section 6-1b).

6-1e. Replacing the power switch.

Required: Wiring markers (color or number codes), Electrical tape, Wiring diagram for CA43 and CA70
(see step 7 below)

1. Remove front panel as found insection 6-1b.

2. Trace the four wires from the power switch to the wire nuts. Code all wires connected by the four

wire nuts to insureproper re-connection. (Fig. 14)

3. Remove the wire nuts and freethe power switch wires.

4. From the back side of the front panel, depress the plastic tabs on the base of the power switch and

push it out the front ofthe panel. (Fig. 15)

5. Feed the wires of the replacement switch
through the opening and snap the new
power switch into place.

6. Reconnect wires using the four wire nuts
and the wiring diagram. Re-tape over wire
nuts and wires. (Diagram1)

**WARNING:

Severe damage can be
caused to your unit by improperly
connecting wiring.

7. Replace the front panel (section 6-1b).

(Grd)

(2)

(3)

Power Cord

(1)

(0)

Power

Indicator Lamp

Heating

(4) (1)

Element

(0)

(2)

Power Switch

(4)

Klixon

Thermostat

(0)

Thermostat

(1)

(3)

(5)

(0)

(1)

(0)

(1)

(5)

(5)

Thermostat

Indicator Lamp

Cooling

Fan

Fan

Blower

(1)

Figure 14

Figure 15

Diagram 1

10