Berner CHC10-1042 Installation Manual

IMPORTANT INSTRUCTIONS
Saving energy and creating healthy, comfortable environments
READ AND SAVE THESE INSTRUCTIONS
No. II-123 Date July, 2015
SANITATION CERTIFIED
High Performance 7
AIR CURTAIN SERIES SHC07
for outdoor use
SHC07
FDA
RECOMMENDED
USDA
COMPLIANCE
ANSI/NSF 37
Air Curtain Fans
for Customer Entry
12CS
SHC07 SHC07
COMMERCIAL
High Performance 10
AIR CURTAIN SERIES CHC10
Installation & Maintenance Instructions
TABLE OF CONTENTS
I. UNCRATING....................................................................................................................................................................................................... 2
II. MOUNTING INSTRUCTIONS .......................................................................................................................................................................... 2
III. WALL MOUNTING ......................................................................................................................................................................................... 3
IV. SUSPENDED MOUNTING.............................................................................................................................................................................. 3
V. ELECTRICAL CONNECTIONS ........................................................................................................................................................................ 3
VI. MECHANICAL CONNECTIONS .................................................................................................................................................................... 4
VII. OPERATING INSTRUCTIONS ...................................................................................................................................................................... 4
VIII. MAINTENANCE AND CLEANING .............................................................................................................................................................. 5
IX. SERVICE .......................................................................................................................................................................................................... 5
X. TROUBLESHOOTING ...................................................................................................................................................................................... 7
XI. WARRANTY ..................................................................................................................................................................................................... 8
EPH certication requires maximum mounting height of 7 feet for all SHC07/CHC10 models
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
A. Read all instructions before installing or using this air curtain. B. Use this unit only in the manner intended by the manufacturer and described in this manual. Any other use not recommended by the manufacturer may cause re, electric shock, or injury to persons. If you have any questions, contact the manufacturer. C. Before servicing or cleaning unit, switch power o at service panel and lock the service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. D. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable national and local codes having jurisdiction, including re-rated construction. See page 3, ELECTRICAL CONNECTIONS (NEC Code ANSI/NFPA No. 70). E. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. F. To reduce the risk of re, do not store or use gasoline or other ammable vapors and liquids in the vicinity of the air curtain. G. This air curtain is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials, such as furniture, pillows,
bedding, papers, clothes, etc. and curtains at least 1 inch from the top, back, front, sides and at least 6 feet from the discharge of the air curtain. H. Extreme caution is necessary when any air curtain is used by or near children or invalids, and whenever the heater is left operating unattended. I. Do not operate any air curtain after it malfunctions. Disconnect power at the service panel and have the air curtain inspected by a reputable
electrician before reusing. J. To disconnect the air curtain, turn controls to "o", and turn o power to the air curtain circuit at main disconnect panel. K. Do not insert or allow foreign objects to enter any ventilation or discharge opening as this may cause an electric shock or re, or damage the air curtain. L. To prevent a possible re, do not block the air intake or discharge of the air curtain in any manner. M. The air curtain has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or ammable vapors or liquids are used or stored. N. This heater may include an audible or visual alarm to warn that parts of the heater are getting excessively hot. If the alarm sounds (or illuminates),
immediately turn the heater o and inspect for any objects on or adjacent to the heater that may have blocked the airow or otherwise caused
high temperatures to have occurred. DO NOT OPERATE THE HEATER WITH THE ALARM SOUNDING (OR ILLUMINATING).
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I. UNCRATING
Carefully examine the carton(s) for damage before opening. If the carton is damaged, immediately notify shipping company. If the unit(s) were shipped on wooden skids, remove protective wood and banding straps securing the carton(s) to the skid. Open the carton(s) and remove all protective packaging. Remove the plastic cover housing by lifting vertically. Remove and discard four (4) nuts and washers holding the motor/blower section to the bottom of the carton. Remove motor/ blower section from the carton.
CAUTION: ONLY LIFT THE UNIT BY GRASPING INLET RINGS ON THE BLOWER HOUSING WITHOUT TOUCHING BLOWER WHEELS.
Immediately verify that the electrical rating nameplate located on the cover matches electrical power supply available. Retain the shipping carton(s) until the unit(s) are installed and properly operating. ACCESSORIES: If the unit(s) were ordered with optional electrical accessories (door switch, control panel, etc.), the accessories may be found in the carton containing the unit or in a separate carton(s) accompanying the unit(s). Check all of the cartons/skids for accessories before discarding.
II. MOUNTING INSTRUCTIONS (General)
INDOOR MOUNTING - Environmental/Insect Dust Control OUTDOOR MOUNTING (Unheated Only) - Insect/Dust Control
The SHC07/CHC10 Air Curtain is designed to be an eective barrier against cold drafts in the winter and hot air in the summer. To achieve optimum protection, the unit should be mounted on the inside of the building, ush to the wall and as close to the top of the door opening as possible. To ensure peak performance keep air stream free of obstruc­tions.
The Air curtain will not perform properly if negative air pressure exists in the building. Under these conditions, a means for makeup air to the building must be provided so that the air pressure on both sides of the opening is in balance.
Before mounting the unit, check the supporting structure to verify that it has sucient load-carrying capacity to support the weight of the unit(s).
Net Weight
MODEL
CHC10-1036 50 52 SHC07-1036 50
CHC10-1042 52 55 SHC07-1042 52
CHC10-1048 53 56 SHC07-1048 53
CHC10-1060 54 63 SHC07-2060 70
CHC10-2060 70 96 SHC07-2072 84
CHC10-2072 84 104 SHC07-2084 104
CHC10-2084
CHC10-2096
CHC10-3096
CHC10-2108
CHC10-3108
CHC10-2120
CHC10-3120
TABLE 1 - SHC07 Unit Weight
CHC08
Ambient
104 110 SHC07-2096 106
106 112 SHC07-3108 150
120 148 SHC07-3120 152
107 119
150 156
108 126
152
CHC08
Electric
159
MODEL
TABLE 2 ­CHC10 Unit Weight
Net Weight
SHC07
Ambient
FIGURE 1 - Air Stream
The mounting hardware (supplied by others) should be capable of supporting a minimum of three (3) times the weight of the unit.
See Table 1. NOTE: The Air curtain is weatherproof, therefore no special covering is
required for outdoor mounting. IMPORTANT: A minimum of 4” is recommended above the top of the Air curtain for the installation and removal of the cover housing. A. When determining the mounting location for the unit(s), make sure
that nothing interferes with the curtain of air developed when the discharge vanes are directed from 0° to 20° toward the door opening. If the air stream strikes any obstruction (the top edge of the doorway, a door opening device, etc.), the eectiveness of the unit will be greatly reduced. See Figure 1.
B. For optimum performance, the bottom of the unit (discharge nozzle)
should be no more than 1” above the top of the door opening with the unit mounted ush to the wall. If the unit must be mounted higher, it must be spaced out from the wall ³/₈” for every inch the unit is above the door opening. For optimum protection, any void between the Air curtain and the wall should be sealed along the full length of the unit.
See Figure 2.
FIGURE 2
2
C. Electric heated units shall:
1. Have a minimum clearance of at least 4” between the sides and top of the unit and any combustible material.
2. Have a minimum clearance of at least 6’ between the bottom of the unit and the oor.
3. Be installed indoors only.
D. Proceed to either Section III - WALL MOUNTING, or Section IV
SUSPENDED MOUNTING
III. WALL MOUNTING
A. Determine the location on the wall above the opening where
the air curtain will be mounted. This location should center the unit over the opening and provide suitable mounting support. It is recommended to use at least four locations that correspond to the outer corners of the wall mounting plate.
See FIGURE 3.
Recommended Mounting
Plate Holes
Mounting Plate
Lower Lip
Locking Screws
FIGURE 4 - Attaching Unit to Mounting Plate
B. Four (4) factory installed #10-24 threaded inserts are located
on the top of the unit for top suspension mounting.
Remove screws from inserts. See FIGURE 5.
Doorway Opening
1" max.
Doorway Opening
FIGURE 3 - Positioning of Mounting Plate
B. Prepare the wall as necessary for the wall mounting plate anchors (by others). C. Drill holes in the wall mounting plate to correspond to the locations on the wall. D. Anchor the wall mounting plate over the door opening with the mounting tabs pointing upwards. E. Raise the unit over the door (air nozzle facing down) and onto
the mounting plate. Tilt the unit upward, matching the holes in the frame with the tabs on the mounting plate.
See FIGURE 4. F. Lower the unit into place allowing it to rest on the mounting
plate. The unit ange should rest above the mounting plate ange.
G. After the unit is securely seated to the mounting plate, install
the locking screws along the bottom ange. See FIGURE 4.
H. Proceed to Section V-ELECTRICAL CONNECTIONS
IV. SUSPENDED MOUNTING
(Ceiling Suspension)
A. When the unit is top mounted, the wall mounting plate is
designed to store on the back of unit for future use.
Suspension Rods
10-24 Threaded Insert
Side View
FIGURE 5 - Suspended Mounting
C. Determine the exact mounting location of the air curtain. D. The top of the unit is provided with an electrical knockout
for power connection. Remove the wiring tray compartment cover. Remove the knockout and attach necessary electrical hardware. Save the wiring diagram found inside of wiring tray.
E. Attach #10-24 threaded rods, or other suitable hardware to
the top mounted threaded inserts.
F. Proceed to Section V-ELECTRICAL CONNECTIONS
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