Berner BPL-HAB20 Installation Manual

LUMINOUS
“A PATIO HEATER LIKE NO OTHER”
Manual for Installation, Operation & Maintenance
BPL-HAB20
DANGER
If you smell gas:
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odour continues, immediately call your gas supplier.
* For Use Indoor/Outdoor Commercial and Outdoor Residential Use Only
* The LUMINOUS heater has been approved for indoor use in non-residential applications for Natural Gas units ONLY
or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
OWNER: Please retain these instructions for future reference. INSTALLER: The installer or seller must leave these instructions with the owner. Only those who are
certified to do so should perform service on these heaters.
Improper installation, adjustment, alteration, service or maintenance can cause injury
IMPORTANT
BPL-HAB40 BPL-HAB50
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
111 Progress Ave.
New Castle, PA 16101
www.berner.com
March, 2013
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Table Of Contents
CAUTION AND GENERAL SAFETY ................................................................................................................................... 4
- SAFETY REQUIREMENTS .................................................................................................................................................. 4
CODE REQUIREMENTS ............................................................................................................................... .................... 5
- INSTALLATION CODES ..................................................................................................................................................... 5
- GAS CODES .................................................................................................................................................................. 5
Gas Supply Lines.......................................................................................................................... .......................................... 5
- ELECTRICAL CODES ......................................................................................................................................................... 5
SPECIFICATIONS ............................................................................................................................................................ 6
- DIMENSIONAL DETAILS: .................................................................................................................................................. 6
- GAS AND ELECTRICAL CONNECTIONS: ................................................................................................................................ 6
- POWER & GAS SPECIFICATIONS ............................................................................................................................... ......... 7
Gas Supply (Natural Gas ONLY) ............................................................................................................................... .............. 7
Electrical Supply ............................................................................................................................... ..................................... 7
EQUIPMENT .................................................................................................................................................................. 8
- STANDARD EQUIPMENT INCLUDED: ................................................................................................................................... 8
- OPTIONAL EQUIPMENT: .................................................................................................................................................. 9
INSTALLATION INSTRUCTIONS ............................................................................................................................... ...... 11
- CLEARANCE TO COMBUSTIBLES ....................................................................................................................................... 11
- INSTALLATION SEQUENCE: ............................................................................................................................................. 13
- CEILING / WALL INSTALLATION ....................................................................................................................................... 14
Using Oponal Standard Ceiling / Wall Mounng Kits........................................................................................................ 14
Using Oponal Low Clearance Ceiling Mounng Kit HAB-M20 Only .................................................................................. 15
Using Oponal Low Clearance Ceiling Mounng Kit HAB-M40 and M50 Only ................................................................... 16
Using Oponal Low Clearance NON COMBUSTIBLE Ceiling Mounng Kits (all models). .................................................... 17
Installing Heater on a NON COMBUSTIBLE WALL (all models). ........................................................................................... 17
- ANGLE MOUNTING CONFIGURATIONS: ............................................................................................................................ 18
- HAB-M20 INSTALLATION: ............................................................................................................................................ 19
- HAB-M40 AND M50 INSTALLATION: ............................................................................................................................. 21
- GAS CONNECTION / CODE REQUIREMENTS ....................................................................................................................... 23
- ELECTRICAL CONNECTION / CODE REQUIREMENTS ............................................................................................................. 24
Internal wiring diagram. ............................................................................................................................... ....................... 24
External wiring Opons. (Manual line switch with Hi-Lo or Two Stage Switch) .................................................................. 25
- VENTING .................................................................................................................................................................... 26
LIGHTING & SHUTDOWN INSTRUCTIONS ..................................................................................................................... 27
- LIGHTING ................................................................................................................................................................... 27
- SHUT DOWN ............................................................................................................................... ................................ 27
MAINTENANCE & TROUBLE SHOOTING ....................................................................................................................... 28
- MAINTENANCE ............................................................................................................................................................ 28
- TROUBLE SHOOTING ............................................................................................................................... ...................... 28
PARTS LIST .................................................................................................................................................................. 29
- REPLACEMENT PARTS ................................................................................................................................................... 29
WARRANTY ............................................................................................................................... .................................. 30
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Caution and General Safety
CAUTION: FIRE OR BURN INJURY HAZARD
At all times maintain clearance to combustible materials as further specified in this
manual. Failure to do so can result in serious fire hazard.
Never operate heaters in atmosphere containing flammable vapours or combustible
dusts.
This heater is equipped with an electronic and automatic ignition device. Do not attempt
to light the burner by hand. Failure to comply can result in a serious fire and personal injury hazard.
Certain materials, when stored under this heater are subjected to radiant heat can
soften, distort or otherwise be damaged, special care should be taken of plastic materials
Appliance surfaces, other than the obvious flame and emitter surfaces, attain elevated
temperatures during operation. Do not touch the heater head during operation. Everyone should be alerted to this hazard to avoid burning.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be strictly supervised when in the area of this heating appliance.
Playing or running around the structure should be strictly forbidden.
Clothing or other flammable materials should not be hung on or near this heater.
Any guard or other protective device removed for servicing the heater must be replaced
prior to operating the heater.
Installation and repair should be done by a qualified service person. The heater should
be inspected before use and at least annually by a qualified service person.
- Safety Requirements
1. Never locate the heater directly below electrical lines, gas lines or sprinkler systems.
NOTE: Sprinkler head heat fuse link performance may alter with age.
2. Do not locate heater too close to vinyl or plastic wall coverings. These materials may discolour or soften well before they reach combustible limits.
3. The heater requires a minimum clearance from combustible materials. See the Clearance to Combustible Materials section for specific requirements.
4. Always allow room for maintenance purposes.
5. The heater aspirates air for combustion. Do not locate heater where there are severe draft conditions or airflow restrictions to the burner.
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Code Requirements
- Installation Codes
Installations must comply with local building codes, or in their absence, the latest edition of the national regulations and procedures as listed below.
- Gas Codes
Heaters must be installed only for use with the type of gas appearing on the rating plate. The installation must conform with local codes or, in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1/NFPA 54 in the US, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code B149.2 in Canada.
This heater maybe approved for either indoor or outdoor installation. Not for use in residential dwellings, refer to Rating plate.
Gas Supply Lines
Gas supply pipe sizing must be in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 in the US and CAN/CGA B149.1 and B149.2 Installation Codes in Canada.
- Electrical Codes
All heaters must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code, ANSI/NFPA 70, or the Canadian Electric Code, CSA C22.1.
WARNING! This heater is NOT approved for any indoor Residential application. If in doubt of your application consult with your local fire marshal or gas authority having jurisdiction. Indoor spaces include but are not limited to attached garages, solariums, living quarters etc.
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Specifications
- Dimensional Details:
Note: All dimensions are in inches.
12.34
10.64
11.41
Model:
BPL-HAB20
32.52
11.25
12.34
10.64
11.41
11.25
- Gas and Electrical Connections:
Gas
Connection
5.41"
32.91
Model:
BPL-HAB40 BPL-HAB50
47.06
47.45
Electrical Connection
6.56” BPL-HAB20
6.09” BPL-HAB40 & BPL-HAB50
Connection
Gas
Optional Electrical Connection
Note: Connections shown for all Models
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High and Low
Operation Lights
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Installation or repair should only be done by a qualified service person. The heater should be inspected before use and at least annually by a qualified service person.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.5 kPa)
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa)
- Power & Gas Specifications
Gas Supply (Natural Gas ONLY)
Specifications
Important
HAB-M20 HAB-M40 HAB-M50
Rated Input
High Fire Rate 20,000 40,000 50,000
Low Fire Rate 15,000 32,000 42,000
Inlet Pressure
Maximum 14.0” W.C. 14.0” W.C. 14.0” W.C.
Minimum 7.0” W.C 7.0” W.C 7.0” W.C
Manifold Pressure
Maximum 6.2” W.C. 6.3” W.C. 6.3” W.C.
Minimum 3.0” W.C. 4.5” W.C. 4.5” W.C.
Inlet Connection
Electrical Supply
Alternating current AC, voltage; 24 V, 60 Hz with L, N and Ground (GND).
½” Male NPT
Note: 24V transformer not supplied.
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Equipment
- Standard Equipment Included:
BPL-HAB20
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BPL-HAB40 BPL-HAB50
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Equipment
- Optional Equipment:
The following bolts are approved for installing this heater with the hanging brackets.
- 3/8” X 3” long Lag Bolts (minimum 4 per heater) with minimum 16.0” mounting spacing on centres.
- 3/8” X 3” Anchor Bolts (minimum 4 per heater) with minimum 16.0” mounting spacing on centres.
Optional Standard Ceiling / Wall Mounting Kits
16.0 Min.
Unistrut
18.0" Long (QTY: 2)
BPL-HAB20
Hanging Bracket
Assembly
(QTY: 1)
Extension Arm Hanging Bracket (QTY: 2)
BPL-HAB40 BPL-HAB50
16.0 Min.
Unistrut
18.0" Long (QTY: 2)
Hanging Bracket
Assembly
(QTY: 1)
Extension Arm Hanging Bracket (QTY: 2)
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