BERG METO Technical Handbook

Technical Handbook

METO

Berg Hortimotive
Burg. Crezeelaan 42a

2678 KZ De Lier
The Netherlands

Tel: [phone]
Fax: [phone]

E- mail: [email protected]
Internet: www.berghortimotive.com

Translated user manual V6_EN METO 1500XXXTS  1 / 47

Machine type plate

The METO is fitted with a machine type plate which contains the following information:
address details for Berg Hortimotive, CE mark, serial and type reference, serial number
and year of construction.

If you would like to contact Berg Hortimotive, or one of their dealers with respect to this
METO, please ensure that this information is always readily available.

Version 6, March 2019
The machine is manufactured by:

Berg Hortimotive
Burg. Crezeelaan 42a

2678 KZ De Lier
The Netherlands

Tel: [phone]
Fax: [phone]

Email: [email protected]
Internet: www.berghortimotive.com

Translated user manual V6_EN METO 1500XXXTS  2 / 47

1. Declaration

1.1 Copyright

Berg Hortimotive
De Lier, 2019

No part of this publication may be reproduced and/or published by way of print,
photocopy, film or by any other means without the prior written consent of Berg
Hortimotive, registered at De Lier, the Netherlands.
Exceptions to this include parts of the documentation which are intended for reproduction,
such as abridged instructions and specifications on the machine itself.

1.2 Liability

Berg Hortimotive does not accept liability for dangerous situations, accidents and damage
that occur as a result of ignoring warnings or instructions, such as those shown on the
METO, or contained in this documentation - for example:

- inexperienced or incorrect usage or maintenance

- being used for applications other than those for which it was designed, or in
circumstances other than those given in this documentation

- the use of components or spare parts which are not prescribed

- repairs carried without the consent of Berg Hortimotive and/or a certified dealer

- changes to the METO include the following:

- alterations to the controls

- welding, mechanical works, etc

- extensions to the METO or its controls

Berg Hortimotive does not accept liability when:

- customers do not meet their obligations with respect to Berg Hortimotive (financial or
otherwise)

- consequential damage is caused by defects on the METO - e.g. interruption of
business, delays, etc.

1.3 Guarantee

For a period of 6 months after delivery, Berg Hortimotive gives the client a warranty on
material and manufacturing defects that occur during normal use. This warranty does not
apply if the defects are caused by improper use or causes other than by material and
manufacture, if Berg Hortimotive - following consultation with the client - delivers used
material or used goods or if the cause of the defects cannot be demonstrated clearly.
The warranty provisions are set out in the METAALUNIE CONDITIONS as they read
according to the most recent relevant text. The terms and conditions of delivery are
available on request.
The warranty given by Berg Hortimotive for all goods and materials not manufactured by
Berg Hortimotive will never be more than that given by its supplier. The warranty is ex
works. Faulty machines and/or parts must be sent postage paid.
When it is not possible to send out machines or systems, any travel and subsistence
expenses will be payable by the client.
Sold and delivered goods with manufacturer's, importer's or wholesaler's warranties are
subject only to the warranty provisions set by the suppliers.
Hydraulic pumps are subject only to the manufacturer's warranty, provided the pump
comes with an undamaged safety seal from the supplier.

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Berg Hortimotive accepts responsibility for the availability of replacement parts, provided
they are available from its suppliers at reasonable conditions.

1.4 Approval Spraying Installation

Your national or local authorities can oblige you to check and examine your spray
installation to minimize the environmental impacts from pesticides or chemicals.
The METO Automatic Spray Trolley will be approved but must be checked in combination
with your liquid supply system such as; airlock, pump and liquid tank. The checks are (for
example in England) part of the NSTS (National Sprayer Testing Scheme).

More information about this testing scheme can be found at the Agricultural Engineers
Association (England) or the Plant Health and Seed Inspection Service (Poland)

Netherlands:

Stichting Kwaliteitseisen
Landbouwtechniek (SKL)
Agro Business Park 24
6709 PW Wageningen
Postbus 407
Tel: [phone]
Fax: [phone]
www.sklkeuring.nl

[email protected]

Belgium:

Secretariaat Keuring Spuitmachines Vlaanderen
Technologie & Voeding, Agrotechniek. Instituut
voor Landbouwkundig en Visserijonderzoek
(ILVO, T&V-Agrotechniek)
Burgemeester van Gansberghelaan 115
9820 Merelbeke
Tel: [phone]
Fax: [phone]

www.ilvo.vlaanderen.be

[email protected]

England:

Agricultural Engineers Association
Samuelson House - Forder Way
Hampton
Peterborough
PE7 8JB
Tel: [phone]
Fax:[phone]

www.aea.uk.com

[email protected]

Poland:

Plant Health and Seed Inspection Service
Ul. Wspólna 30
00-930 Warsaw
Tel: [phone]
Fax: [phone]

www.piorin.go.pl

[email protected]
or: Research Institute of Pomology and

Floriculture in Skjerniewice (www.insad.pl)

France:

Cemagref Antony
Parc de Tourvoie,
BP 44F
92163 Antony Cedex
T: [phone]
F: [phone]

www.cemagref.fr

[email protected]

Germany:

Julius Kühn-Institut, Bundesforschungs-institut
für Kulturpflanzen
Messeweg 11-12
38104 Braunschweig
T: [phone]
F: [phone]

www.jki.bund.de

[email protected]

Translated user manual V6_EN METO 1500XXXTS  4 / 47

2. Foreword

This handbook describes the METO.
This handbook provides you with information including the safety aspects, a description of
the METO together with the working principles, as well as the operating instructions and
maintenance of the machine.
Potentially dangerous situations are indicated together with recommendations for avoiding
them.

It is important that this handbook is carefully read in order to learn how the METO should
be operated and maintained. By reading this handbook and then using the METO, you, or
anyone else, will be assisted in using the METO in the correct manner thereby helping to
avoid personal injury as well as damage to the machine.
Berg Hortimotive produces safe machines. The machines are designed to meet the latest
standards and are manufactured in accordance with the latest CE approval markings. The
user remains responsible for the proper operation and for carrying out maintenance on the
machine.

Translated user manual V6_EN METO 1500XXXTS  5 / 47

Index

1. DECLARATION ......................................................................................................................... 2

1.1 COPYRIGHT .......................................................................................................................... 2

1.2 LIABILITY .............................................................................................................................. 2

1.3 GUARANTEE ......................................................................................................................... 2

1.4 APPROVAL SPRAYING INSTALLATION ...................................................................................... 3

2. FOREWORD .............................................................................................................................. 4

3. INTRODUCTION ........................................................................................................................ 6

3.1 GENERAL ............................................................................................................................. 6

3.2 SUPPLIER INFORMATION ........................................................................................................ 6

4. SAFETY ..................................................................................................................................... 7

4.1 EXPLANATION OF SAFETY TERMS USED .................................................................................. 7

4.2 SAFETY REGULATIONS .......................................................................................................... 7

4.3 SAFETY SYMBOLS ................................................................................................................. 9

4.4 RESIDUAL RISKS ................................................................................................................. 10

5. INTENDED APPLICATION ...................................................................................................... 10

5.1 AREA OF APPLICATION ......................................................................................................... 10

5.2 POSITION AND NAMES OF THE PARTS ................................................................................... 11

6. TRANSPORT ........................................................................................................................... 12

6.1 EXTERNAL TRANSPORT ....................................................................................................... 12

6.2 INTERNAL TRANSPORT......................................................................................................... 12

7. COMMISSIONING.................................................................................................................... 13

7.1 INSPECTION BEFORE STARTING OPERATIONS ........................................................................ 13

7.2 HORTICULTURE SECTOR GUIDELINES FOR PIPE RAIL SYSTEMS ............................................... 13

7.3 MINIMUM REQUIREMENTS FOR THE PIPE RAIL SYSTEM ........................................................... 14

7.4 MOUNTING THE SPRAY BOOM .............................................................................................. 15

7.5 MOUNTING THE HOSE .......................................................................................................... 15

8. OPERATION ............................................................................................................................ 17

8.1 DISPLAY ............................................................................................................................. 18

8.2 CONTROLS ......................................................................................................................... 20

8.2.1 Adjusting ................................................................................................................... 20

8.2.2 Standard Automatic Function ................................................................................... 24

8.2.3 Block shape Automatic Function .................................................................................. 24

8.2.4 Tapered shape Automatic Function .............................................................................. 25

8.2.5 Manual Function ....................................................................................................... 25

8.2.6 Battery status ............................................................................................................ 26

8.2.7 I/O screen (input & output) ....................................................................................... 26

8.2.8 Alarm messages ....................................................................................................... 26

8.2.9 Alarms....................................................................................................................... 28

8.2.10 EMERGENCY STOP ................................................................................................ 29

8.2.11 START ...................................................................................................................... 29

8.3 HYDRAULIC LIFTER (OPTION) ............................................................................................... 29

8.4 OUT OF USE ....................................................................................................................... 29

8.5 CLEANING .......................................................................................................................... 30

8.6 DISMANTLING ..................................................................................................................... 30

9. MAINTENANCE AND REPAIR ............................................................................................... 31

9.1 SPECIALIST MAINTENANCE ................................................................................................... 31

9.2 MAINTENANCE AND INSPECTION BY THE OPERATOR .............................................................. 31

9.3 BERG SERVICE ALERT ........................................................................................................ 32

9.4 MAINTENANCE OF THE DRIVE (SEE BSA ON OUR SITE) ........................................................... 32

9.5 TENSIONING THE V-BELT OF THE HOSE REEL ........................................................................ 32

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9.6 MAINTENANCE THE LIFT LEVER (SEE BSA ON OUR SITE) ........................................................ 33

9.7 INSPECTING THE CARBON BRUSHES ..................................................................................... 33

9.8 THE CLEANING .................................................................................................................... 35

9.9 CHARGING THE BATTERIES .................................................................................................. 35

9.10 BATTERY EXCHANGE SET* (OPTIONAL) ................................................................................. 36

9.11 PIPE RAIL SYSTEM MAINTENANCE ......................................................................................... 37

10. TECHNICAL SPECIFICATIONS ......................................................................................... 37

11. EC-DECLARATION OF CONFORMITY .............................................................................. 38

APPENDIX 1: MAINTENANCE LOGBOOK .............................................................................. 39

APPENDIX 2: TECHNICAL DRAWINGS ................................................................................... 40

APPENDIX 3: BATTERY SAFETY SHEET ............................................................................... 41

APPENDIX 4: SPRAY NOZZLE SPECIFICATIONS ................................................................. 45

APPENDIX 5: CLEANING THE POWDER COATING ............................................................... 47

3. Introduction

3.1 General

You have made a good choice by purchasing the Berg Hortimotive METO. You are the
owner of an first class piece of equipment that has been manufactured with great care.
You will gain the most advantage from the equipment provided that you carefully follow
the instructions given in this handbook with regard to safety, operating and maintenance.

Please study this user's handbook carefully before starting to use the METO. Always
follow the safety instructions and recommendations given in this handbook.

Berg Hortimotive does not accept liability for damage or indirect damage resulting from
not following the operating and safety instructions contained in this handbook.

Neither does Berg Hortimotive accept liability whenever you or a third party make
modifications to the pipe rail wagon or its accessories, without receiving prior written
permission from the manufacturer.

The METO is supplied in accordance with the conditions of sale of the Dutch
METAALUNIE, as determined by the registrar of the law court of Rotterdam and in
accordance with the most recent text contained therein. A copy of the terms and
conditions of supply can be provided on request. You can also contact the Koninklijke
Metaalunie, PO Box 2600, 3430 GA Nieuwegein, the Netherlands.

3.2 Supplier Information

In the event of breakdowns or defects occurring on the METO please contact your Berg
Hortimotive dealer.

Translated user manual V6_EN METO 1500XXXTS  7 / 47

4. Safety

4.1 Explanation of safety terms used

Safety terminology
Danger : Indicates serious or even fatal injury may occur if the instructions

in the handbook are ignored.
Warning : Indicates injury if the instructions described in this handbook
are ignored.
Caution : : Indicates damage may occur to the equipment if the instructions
described in this handbook are ignored.
Warning : Indicates possible problems if the instructions described in this
handbook are ignored.

4.2 Safety regulations

Read the following safety instructions carefully.
After reading the safety instructions they should be strictly observed at all times.
If the METO safety instructions are not observed while it is being operated, it will become
substantially more dangerous and may lead to serious physical injury.

DANGER!

- Read the manual carefully. Observe instructions, safety regulations, etc., at all times.

- De METO is only suitable for operating on pipe rail systems that comply with the
horticulture sector guidelines, the health and safety catalog in force in the
Netherlands (see 7.2).

- The METO should only be used on the correct type of pipe rail system. Check that the

centre-to-centre measurement of the rails and the pipe rail wagon correspond, check
the pictogram on the trolley.

- It is prohibited to drive on/along the Trolley.

- Only use the Spray Trolley to spray plants and crops in the greenhouse with water

(and additives). It is prohibited to use the Reel as a winch for pulling objects!

- Keep at a safe distance from power cables and parts of the greenhouse construction.

- The Spray Trolley should not be used, for drawing steel cables or screens.

- All protective screens and covers should be in place and closed during use.

- When working with the spraying Trolley, wear protective clothing and take the

appropriate protective measures, as stipulated in the instructions of the additive
(chemicals/pesticides) used.

- It is mandatory to wear shoes with protective toe caps (S1).

- After using the Spray Trolley the pipes and hoses should be cleared of chemicals and

liquids. This is done to prevent the occurrence of Legionella bacteria in the still water.
Always clean the hose and the supply-pipe with clear water and empty the hoses

- Never exceed the maximum (valve)pressure of 40 bar!

- The operator must be certified to use toxic chemicals when used as additive.

Translated user manual V6_EN METO 1500XXXTS  8 / 47

- The Spray Trolley should only be operated by persons who have received adequate

training with regard to the Spray Trolley and who have studied and understand the
contents of this manual.

- Never use the Spray Trolley outside!

- It is prohibited to enter a path where spraying activities are carried out!

- It is prohibited to use more than one pipe rail trolleys or machines in one path.

- Only use legally allowed pesticide!

WARNING!

- Operating the METO may only take place when there are no other persons in the

vicinity (apart from the operator) of the machine.

- The METO may only be operated by persons of 18 years or older who have received

thorough instruction about the METO, who are fully familiar with this instruction
handbook and are completely aware of the dangers associated with operating the
machine.

- The METO should only be operated if positioned correctly on the pipe rail system or

used with a METO TRANS manufactured by Berg Hortimotive.

- All personnel working in the vicinity of the Spray Trolley should be fully familiarized
with the safety provisions and regulations - Employer’s instruction

- The Spray Trolley should only be repaired by specially trained personnel by Berg
Hortimotive

- Never carry out maintenance activities to the METO when it is being operated.

- Check the METO before use for faults, see chapter 9; maintenance.

- Keep operating equipment and safety symbols visible and clean at all times.

- Always turn the Spray Trolley off during maintenance

Press the emergency button and disconnect the charger

- Do not carry out any modifications to the Spray Trolley without written consent from
Berg Hortimotive

- Only use accessories and parts supplied by Berg Hortimotive.

- Remove obstacles, such as plant refuse, from the tracks before entering a path.

- Never clean the Spray Trolley with a water hose or a steam cleaner.

- Observe the safety regulations for the batteries, see Appendix .)

- Always stand beside the lift bar if the Trolley is raised by using the manual lift system

for sideways movements. Hold the lever with one hand while pushing the trolley with
the other.

- Connect the Spray Trolley to the trickle charger after use!

- Disconnect the charger before using the Spray Trolley.

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CAUTION!

- Always keep the workplace tidy.

- An untidy working area can lead to dangerous situations.

- Always concentrate on the task in hand.

- Always keep your wits about you when operating the METO. Never operate the METO
when you are unable to concentrate properly or when taking medicine whereby it is not
advisable to operate machines or drive in traffic.

4.3 Safety symbols

On the METO a number of safety pictograms have been applied. These pictograms warn the
operator about possible dangers or dangerous situations. Always observe the warnings and
contact your suppliers whenever the actual danger illustrated by the pictogram is not clear.
Always make sure that the pictograms are visible and undamaged!
The METO operator must have read and fully understood this handbook. When the operator does
not understand the warnings given in either this handbook or on the machine (e.g. they speak
another language), all the instructions, potential dangers, warnings and functions must be fully
explained to them by a responsible person so that they can fully understand them.

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4.4 Residual risks

Despite the best possible design and the use of risk-reducing devices and the warnings
about the dangers given in the handbook and applied to the machine itself, it is still
possible that dangerous situations can arise. Beware of the following:

- Danger of hands, fingers, arms becoming trapped in rotating parts of the hose reel!

- The danger of becoming trapped while standing under the wagon when depositing

or picking up items with lifting system!

- Risk of impact by movement of the METO while driving onto the walkway!

- Risk of working with chemicals, take precautions as recommended by the

manufacturer of the chemicals.

5. Intended application

5.1 Area of application

The METO has been designed for use in the greenhouse horticulture sector.
The machine may only be operated by one person with a minimum age of 18 years who
has received thorough instruction in the operation of the METO and who is already
familiar with the safety instructions and this handbook, both of which they have fully
understood.
The METO runs on pipe rails which have been installed according to the horticultural
sector guidelines.
The METO Spray Trolley should be installed properly and the correct parameters must be
set in the software of the machine (see 8.1) and its sole purpose is to spray water with
additives over crops and/or plants. Do not use the Spray Trolley for applications other
than those described.
The METO is not designed to carry persons and other goods neither to tow things.
Preferably use the Spray Trolley in combination with a Berg Hortimotive METO TRANS to
spray paths automatically. For more information about complete automation of your
spraying equipment please contact your Berg Hortimotive dealer.

It is forbidden to use the METO Spray Trolley outside or on a inadequate pipe rail system!

No.

Explanation symbols:

Position symbols:

1

Be careful! Read manual before use!

Front side near operation

1

Be careful! Read instruction manual before maintenance!

Front side near operation

1

Be careful! Dangerous chemical battery; battery acid and
explosive gases!

Front side near operation
1

Be careful! Risk of impact by movement.

Front side near operation

1

Be careful! Danger for falling; do not ride along!

Front side near operation

1

Pay attention! Correct user conditions!

Front side near operation

2

Be careful! Collision danger by lift lever, take care lifting
METO.

Front side near operation

3

Be careful! In-running danger! Keep hands and fingers
away from moving parts!

On hose reel cover

4

Safety signals on batteries: Ventilate sufficient!, Read
manual!, Fire and smoking prohibited!, Corrosive acid!,
Wear safety glasses!, Explosive gas!, Recycle, do not
throw away! Contains lead.

On batteries behind battery
cover

Translated user manual V6_EN METO 1500XXXTS  11 / 47

5.2 Position and names of the parts

1

Spray boom

11

Glass wall (end) spray nozzle

2

Control panel

12

Pressure meter

3

Charge plug

13

Manual valve for venting

4

Lift system (lever)

14

Manual valve for rinsing

5

Hose reel

15

Press filter

6

Hose guide

16

Spray boom protection

7

Rear flange roll (counting roll)

17

Stop bumper (front)

8

Pipe rail detection

18

Hose

9

Drive roll (front side METO)

19

Stop bumper (rear)

10

Side spray nozzle

20

Pipe rail guidance

1 2 3 4 5

6

7

8

9

11

10
14

15

17

17

18

20

19

13

Translated user manual V6_EN METO 1500XXXTS  12 / 47

6. Transport

The METO Spray Trolley will be send to you in combination with a METO TRANS Trolley
or as a single product. When delivered in a combination, the METO will be positioned in
the METO TRANS to save space during transportation. Either way the METO will be put
in the same condition.

6.1 External transport

When transporting the METO be sure the Trolley is conditioned as followed:

- Emergency button is activated (pressed)

- The METO must stand on its flange wheels on a hard, level surface

- The METO must be kept dry and frost-free at all times during transportation!

- While transporting the METO inside the METO TRANS, the METO must be

secured properly to the METO TRANS to prevent movement of the METO

- Make sure the METO (with METO TRANS) cannot slide or roll within the

transportation space. Secure properly with for example transport straps

- Before use undo all described items above and check the machine as described in

7.1

6.2 Internal transport

It is also possible to transport the METO internally (in the greenhouse). It is preferred that
the wagon is moved on the flange rollers and lift wheels, but it can also be moved by
forklift truck for example. Moving with a forklift truck is done as follows:

- Place the forks underneath the lifting wheels (white) of the METO.

- Check before lifting if the forklift forks are positioned in the right place in order to

prevent damage to the METO.

- Secure the METO (before lifting) to the truck to prevent the METO from falling
while transporting with the truck.

- Never lift higher than necessary and put the METO down carefully.

Please note!

- Never lift higher than necessary!

- Ensure that the forklift truck can lift at least 500 kg weight!

- Remove anything lying loosely on the platform before lifting!

- Drive slowly and carefully!

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7. Commissioning

The METO Spray Trolley is specifically designed for driving over a pipe rail system. When
leaving the Berg Hortimotive factory, the METO is checked for proper functioning and
safety. The Spray Trolley should be inspected on all points outlined in section 7.1 before
being put into operation.

The pipe rail system must comply with the requirements as laid down in the horticulture
sector guidelines. The minimum specifications are give at Article 7.3 for the track width,
pipe diameter and supports. The pipe rail specifications have been taken from the
horticulture sector guidelines for pipe rail systems. For the full contents of this policy
regulation, we refer you to the Ministry of Social Affairs & Employment.

7.1 Inspection before starting operations

The METO must be inspected on the following aspects before putting into operation:

- Correct adjustment of the guide bearings (adjust the bearings so the flanges just

cannot reach the pipe rail)

- No mechanical damage to METO, reel and optional spray boom

- Drive roll (front), count roll (back) and lifting wheels spin supple

- Batteries charged

- No damage to and good visibility of operating controls and safety symbols

- No damage or leakage of hoses, pipes and couplings

- All protective covers are in place and secured

- Lifting system works properly; relatively easy to lift the METO with the lever. The METO

must remain on the lifting wheels if the lever is released!

- Correct connection of spray boom, reel, hoses and electric valves

7.2 Horticulture sector guidelines for pipe rail systems

The METO has been designed to run on a pipe rail system. This means that there are
rails on the paths between the plants which consists of two pipes of the same diameter
and having a fixed width between them (centre-to-centre measurement). The pipes are
often used as heating pipes and are supported along fixed distances. The pipe rail system
must satisfy the most recent requirements of the horticultural sector guidelines for pipe rail
systems. In Article 7.3, the minimum requirements are also given for the pipe rail systems
which are taken from the sector guidelines for pipe rail systems. The pipe rail system on
which the METO is intended to be used, must also comply with these requirements. All
the above-mentioned items should also be checked periodically in accordance with the
Working Equipment Guidelines. It is absolutely prohibited to use a pipe rail system that
does not comply with the sector guidelines or policy regulations. A number of tests are
described in the policy regulations for determining whether it is possible to operate safely
with the wagons on the pipe rail system. These tests should be implemented prior to
working with the combination of the pipe rail wagon and the available pipe rail system.

Translated user manual V6_EN METO 1500XXXTS  14 / 47

7.3 Minimum requirements for the pipe rail system

The rails (normally heating pipes) must have an external diameter of either 51 mm or 45
mm and a wall thickness of at least 2 mm. The minimum material specifications for the
pipes is as follows: Steel 37 (S235JR). The distance between the pipe rail system
supports may not exceed 1.25 metres (centre-to-centre). When combining pipes with a
diameter of 45 mm to a track width of 42 cm, the distance between the rail supports
should not exceed 1 metre. The pipe rail supports used should be in accordance with, or
equivalent to the following specifications: 1.5 mm thick steel base plate with reinforcing
profile - base plate width of at least 115 mm - the length should be such that the base
plate protrudes at least 70 mm from the two vertical supports which carry the load of the
pipes. The centre-to-centre distance between the pipes should be at least 42 cm. The
pipes must be properly secured, precisely installed and with a maximum tilt of no more
than 2 in both length or in width. The pipes must also be properly attached to the
supports and the concrete track. Loose fitting pipes must not be used! A soil test bore
should be carried out using probing equipment (see policy regulation). It should have a so­called cone value on the top layer of more than 0.4 Mpa (62 psi).

The use of rail systems not covered by the policy regulations is permitted on the condition
that a stabilisation test is carried out in accordance with the policy regulations from which
it appears that the pipe rail wagon / pipe rail system combination would be stable.
Furthermore, the supports for these other pipe rail systems must be installed no more that
1 metre apart, and the tilt must not exceed 2 degrees in both length and width.

 The tubes are similar or at least equal to the specifications given in the table below.
The conditions for the axle load stand in the table below.

Cat.

Track­width

Tube­diameter /
thickness

Support­distance

Permissible axle load at
center to center size

Cat.

[mm]

[mm]

[mm]

420mm
[kg]

500mm
[kg]

550mm
[kg]

600mm
[kg]

1

420 t/m
600

51 / 2,25

max. 1000

507

548

573

593

2

420 t/m
600

51 / 2,25
max. 1250

406

438

458

475

3

420 t/m
600

45 / 2

max. 1000

345

372

372

403

4

420 t/m
600

45 / 2

max. 1250

276

298

276

323

 Quality steel 37 (St37)
 Wheelbase between 62.5% and 125% of the support distance.
 All values for other pipe and tube rail supports should be calculated separately.

Source: The Dutch health and safety catalog in force in the Netherlands

https://agroarbo.nl/catalogus/buisrailsysteem/

Translated user manual V6_EN METO 1500XXXTS  15 / 47

7.4 Mounting the spray boom

Connect the optional spray boom as described below:

- Remove stainless steel cover at the front side of the METO (see figure 7.1)

- Connect the boom to the fixation point (A) and the other fixation point positioned higher

on the pole

- Connect the front and side spray hoses to the correct supply connections of the spray

boom (see labels (B); lower valve is the side spray valve and upper valve the front
spray valve)

- The loose hose is meant for clearing the system with water (C)

7.5 Mounting the hose

1

3

Figure 7.1; Electric valves and

hose connections

Figure 7.2; Order in which the hose should

be mounted to the reel

A

B C 1 3 2

Translated user manual V6_EN METO 1500XXXTS  16 / 47

Connect the supply hose to the reel in the following manner:

- Turn the reel by hand till the hose guide is positioned as far as possible to the side
of the reel where the connection point is positioned. The connection point must be in
its highest position (as shown in figure 7.2)

- Put the hose through the hose guide (1)

- Direct the hose underneath the reel (2)

- Connect the hose to the reels coupling (3)

- Rewind the hose; Put the METO on the lifting wheels (drive wheels in the air) and

choose ‘drive backward’ in the manual menu and press the START button. Stop
until the hose is almost winded completely!

BE CAREFUL!
If the hose is already mounted be sure the hose guide will not be routed in position
to the hose connection on the reel. Never turn the reel if the hose is not directed
through the hose guide!

Translated user manual V6_EN METO 1500XXXTS  17 / 47

8. Operation

Make sure you are familiar with your METO Spray Trolley and control functions. Ensure
that operators have received instructions regarding the Spray Trolley and the safety
regulations and have studied and understand this manual.

- The METO should only be operated if it has been verified that no other people are
present in the near vicinity of the Trolley.

- Remove crop refuse and other obstacles from the pipe rail system before use.

- Clean the METO on a regular basis. Prior to cleaning, switch the METO off and

press the emergency button. Never clean using excessive water or a pressure
cleaner.

- The METO should only be operated if the previous pages have been extensively
studied and there are no questions for you.

- Provide an approved spray system according to national legislation, performed by a
certified inspection agency for inspection of sprayers (see 1.4).

- After use switch-off the METO and connect to the supplied trickle charger.

- Keep the METO in a dry, frost-free storage area if it is expected to be idle for an

extended period of time.

Charge the batteries at least every 4 weeks! Less frequent charging will reduce the
capacity of the batteries and the lifetime of the batteries, the motor and the drive
control!

CAUTION! DANGER! HANDLING BATTERIES CAN CAUSE INJURY!

Avoid skin contact with battery fluid. Wear safety glasses and gloves. Battery fluid is a
strong corrosive acid. Upon contact, immediately wash skin with water and soap. In the
event of eye contact rinse with running water for at least 10 minutes and seek medical
assistance. When working with or near batteries, ensure that adequate supplies of water
and soap are nearby and that assistance is available within earshot. Avoid short-circuiting
(spark formation) and ensure that no (electric) connection is made between the battery
poles.

Extremely explosive gas is released during battery recharge. Ensure that no fire or sparks
are near the batteries during the recharge. NO SMOKING!

Make certain the area is well ventilated during battery recharge or battery storage (more
about charging; see chapter maintenance).

Make sure that no metal objects can fall on the battery as this can cause short-circuiting
or sparks and, consequently, a fire or explosion. Remove personal items such as
bracelets, rings, necklaces and watches when working near the battery. A short-circuit
current is capable of melting a ring and causing severe burns.

Translated user manual V6_EN METO 1500XXXTS  18 / 47

8.1 Display

The display provides information about the METO settings. When switching on, the
display always requests the password, enter 2678, followed by Enter - the main menu
now appears.

Please note, control the screen only with the fingers and NOT with hard sharp
objects!
Attention, the screen has a screen protection function and after a certain period it
darkens, THE METO HAS NOT BEEN TURNED OFF!

The main menu offers the following functions:

Touch screen

Various program adjustments and function activations can be carried out via the touch
screen. The language selection is made by pressing the flag.

The touch screen can also generate alphanumeric input screens in order to enter
variables which apply to your specific greenhouse or plants.

- Alpha keys [a, b, c etc]

- Numeric keys [0-9]

Translated user manual V6_EN METO 1500XXXTS  19 / 47

- [Clr] key for cancelling entry

- [  ] key to cancel last entry

- [Ent] key to confirm entry (put into the memory)

- [ESC] key to leave the input screen or go back to previous screen

- [ABC] key for changing from Numeric to Alfa input screen
step screen up or down
back the main screen

selector key, function now active

selector key, function now inactive

this function is currently not possible

touch sensitive input field, opens numeric input screen

shows last alarm

restart counting period

start button or start photocell active

automatic cycle is ready

Program for gardens with all the same paths is active.

Program for block shaped gardens is active.

Program for tapered gardens is active.

Translated user manual V6_EN METO 1500XXXTS  20 / 47

8.2 Controls

Before using the METO spraying machine you must enter a number of settings so that the
desired spraying pattern can be set. If you have a METO Trans (automatic transfer wagon
for the METO) please consult the handbook that goes with it!

Switch ON the METO spraying machine, the screen now asks for the password – enter

2678, the main menu will now appear on the screen.

8.2.1 Adjusting

[LENGTH PATH]
Enter the length of the path.

[SPRAYINGSPEED FORWARDS]
Enter forward speed for driving to the rear outside wall, this is often 100% because
spraying is preferably done only on the return.

[SPRAYINGSPEED BACKWARDS]
Enter reverse driving speed for driving back to the main path, this is usually the speed that
is set for the correct level of emission of the spraying fluid.

[SPEED WITHOUT SPRAYING]
Enter the speed for driving when the spraying valves are shut off, this can be 100% if it
gives no harm to the crop.

[PRE-SPRAY TIME AFTER START METO]
If it is preferred that the METO unit sprays while driving forwards to the gable, this setting
can be selected so that spraying comes on before moving.
(standard 0.5 sec)

Translated user manual V6_EN METO 1500XXXTS  21 / 47

[SIDESPRAY 1 (2) FORWARDS]
Choice whether spraying should occur when driving the METO forwards to the gable.
(spraying 1 means spraying boom 1, which is often the only boom available)

[SIDESPRAY 1 (2) FORWARDS WHOLE
PATH]
This setting is active as standard so that the
entire path is sprayed.
If this setting is non-active the METO will only
spray the section at the end of the path
according to the settings of the next command.

[START SIDESPRAY 1 TO GABLE]
Enter the number of metres that have to be sprayed at the end of the path.

[SIDESPRAY 1 (2) BACKWARDS]
Select whether spraying must occur when driving the METO backwards to the main path.

[SIDESPRAY 1 (2) BACKWARDS WHOLE
PATH]
This setting is active as standard so that the
entire path is sprayed.
If this setting is non-active the METO will only
spray the section at the end of the path
according to the settings of the next command.

[STOP SIDESPRAY 1 FROM GABLE]
Enter the number of metres that have to be sprayed at the end of the path.

Translated user manual V6_EN METO 1500XXXTS  22 / 47

[START GABLE SPRAY 1 BEFORE GABLE]
Enter the number of metres that the wall sprayer starts spraying before the METO has
driven the preset number of metres. This function allows to spray extra pesticides at the
rear gable.

[TIME GABLE SPRAY 1 (2)]
Enter the period (seconds) that the wall spraying boom must spray the gable.

[GABLE SPRAY 2 OFF FROM GABLE]
Enter the number of metres over which wall sprayer 2 (if fitted) must remain spraying after
the METO has reversed in the direction of the main path.

[AFTERSPRAY DISTANCE]
Enter the distance that the METO must drive (spraying) after leaving the rails on the main
path.

Whether the METO spraying machine travels onto the main path while spraying depends on
option SIDESPRAY 1 (2) BACKWARDS WHOLE PATH being activated. If this is not
activated, then this will be the distance that the METO must travel onto the path to come out
at the centre.

Translated user manual V6_EN METO 1500XXXTS  23 / 47

The functions below only appear on the display if they have been set by the service
engineer to “block shaped greenhouse” in his own menu.
A maximum of 26 sections (blocks) can be set from A to Z.

[NUMBER OF PATHS IN BLOCK SECTION A (to Z)]
Enter the number of contiguous paths of equal length.

[PATH LENGTH: SECTION A (to Z)]
Enter the length of the paths in this section.

The following is only applicable when function "Tapered garden" (slanting rear wall) is on
(to be set by the service engineer).

[NUMBER OF PATHS WITH GEER]
Key in the number of paths where the rear wall is slanting.

[DECREASE DISTANCE A PATH]
Key in the distance reduction per path in metres.

(Do not enter anything if the paths are longer!)

[INCREASE DISTANCE A PATH]
Key in the distance increase per path in metres.

(Do not enter anything if the paths are shorter!)

Translated user manual V6_EN METO 1500XXXTS  24 / 47

8.2.2 Standard Automatic Function

Shows path length that is set.
Shows actual driving distance and status of
main path at 0 m.

Shows the battery voltage in Volts.
Gives indication of remaining capacity in %.

Drive the METO spraying machine to the front of the pipe rails. Press the black START
button. The METO spraying machine will now operate automatically in the program
selected.

Walk alongside the METO spraying machine on the path in order to check the distance that
was set.
The METO spraying machine must stop approximately 1.5 metres in front of the wall. Adjust
this if required according to the instructions given in the previous pages. Make sure you are
properly protected against the chemical agents, and keep a safe distance!
We advise that you carry out the tests using plain water!

BATTERY REMAINING CAPACITY 100% is a built-in battery capacity indicator which
shows the remaining charge in the batteries.
When there is only about 0 % remaining, the METO spraying machine will stop the
automatic spraying and the message, "Low battery voltage - Please charge battery!" will
appear on the screen. The path being sprayed at that time will be completely sprayed.
Charge the METO batteries!

8.2.3 Block shape Automatic Function

Shows path length that is set.
Shows actual driving distance.
Shows total number of paths in the Section.

SECTION PATH
Shows the actual path in the actual Section.

Only the contiguously entered Sections will be automatically sprayed in sequence!
If there is a Section at "0 paths" in the settings menu, stop the METO at that Section
and the message "READY" will flash on the screen.

Always check the green/yellow and the " LENGTH OF PATH " fields after an ALARM!

Translated user manual V6_EN METO 1500XXXTS  25 / 47

8.2.4 Tapered shape Automatic Function

Shows path length that is set.
Shows actual driving distance.
Shows the total number of paths in the taper.

PATH
Shows the actual path of the taper.

If after entering the correct data in the settings menu the automatic screen starts to flash
green/yellow fields, the aim is to recheck whether what is shown corresponds with the path
where you want to start spraying.
Changes can be made directly from the automatic screen by touching the green/yellow
fields - thereafter always check the " LENGTH OF PATH " field!

If the number of tapered paths are sprayed, the message "READY" flashes on the
screen.
If the distance decrease or increase is set at "0" in the settings menu, the METO will
drive the basic length on each path.

Always check the green/yellow and the " LENGTH OF PATH " fields after an ALARM!

8.2.5 Manual Function

Can only be activated when the METO is on
the pipe rails!

[SPEED & DRIVE FORWARDS or BACKWARDS]
Select the direction to be driven manually when the START button is operated, set also
the required speed, advice suggest no higher than 40%.

[AUTO BACKWARDS]
Selection for automatic backward when the START button is operated. After a delay
period of 5 seconds the METO moves until it drives off the pipe rails.

Translated user manual V6_EN METO 1500XXXTS  26 / 47

[SPRAYING 1(2) AND/OR GABLE SPRAY 1(2)]
Selection for manual spraying when the START button is operated. This enables the
operator to check before spraying whether any of the spray nozzles are blocked.

Combinations of functions can also be activated simultaneously in the manual
menu.

E.g. manual driving and spraying!

8.2.6 Battery status

The screen shows the battery voltage in Volts and gives an indication of the remaining
capacity in %.

Attention! The remaining capacity is not shown as a linear decline and therefore only
provides the user with an indication.

8.2.7 I/O screen (input & output)

On the inputs screen it is possible to see if inputs are active, or will be, when you operate
a switch. This is useful when there is an alarm.

On the outputs screen it is possible to see if outputs are active.

8.2.8 Alarm messages

Translated user manual V6_EN METO 1500XXXTS  27 / 47

During automatic operation, alarm messages can appear on the screen - reset these
messages by holding down the key with the green check mark on it.

ALARM "Error front bumper"

The front bumper touched something while in AUTOMATIC mode.

- Remove the obstacle and then press .

- From the main menu go to [AUTO].

- Check whether there is a value at "PATH LENGTH x.xx M" which is the same as the

distance that the METO has travelled.

- If the distance is correct, the METO spraying machine can be restarted via START,
and then after about 5 seconds it will start moving again.

- If the distance does not correspond, you must reverse the METO manually [AUTO
REVERSE]. After operating the start button, the METO will reverse off the pipe rails
automatically at half speed after 5 seconds have elapsed.

- During the 5 second delay, please step back from the METO to a safe distance.

ALARM "Error rear bumper"

The rear bumper touched something while in AUTOMATIC mode.
(See the "METO front bumper" description)

ALARM "Error rail detection forwards or rail detection backwards"

The pipe detection in AUTOMATIC mode has dropped out during driving.
Check if the pipe detector is working properly, consult the supplier if necessary.

ALARM “Error counting”

Counting in AUTOMATIC mode has dropped out.
Check for the proper operation of the measuring wheel sensor (warning lamps lit at each
bolt on the plastic disc!). Check whether "speed forwards" and "speed backwards" are both
set.

ALARM "Error METO has not reached the rail"

The METO spraying machine in AUTOMATIC mode has not reached the pipes in the preset
time (normally 4 seconds).

ALARM “Error rail remains detected”

The METO detects in the AUTOMATIC mode after the START button was pressed that the
METO-spray trolley is already on the rails or that the role is still in the highest position.

Check the correct operation of the pipe detection role.

ALARM “METO is not good at the METO TRANS”

Only applicable if the METO Trans is used.

The METO is no longer in the correct starting position in the METO TRANS, drive in manual
mode the METO fully rearward in the METO TRANS.

ALARM "low battery voltage - charge battery!”

The METO spraying machine batteries must be recharged, automatic spraying is no longer
possible. The METO always sprays the path completely if this error occurs.

ALARM “Error motor drive "

The drive motor regulator is faulty - switch the METO off and on, then check if it moves
again.

Translated user manual V6_EN METO 1500XXXTS  28 / 47

ALARM “Error lifting wheels not maximum inside”

This alarm only operates if the METO is fitted with a hydraulic hoist - put the hoist wheel
further into the frame when this alarm is given.

ALARM “Obstacle" * (Only with option Obstacle Detection Sensor)
The obstacle sensor at the front has seen something in the AUTOMATIC mode. Remove
the obstacle and restart the METO.

ALARM “Error drive speed" * (Only with option True Speed)
The desired spraying speed has to much deviation in the AUTOMATIC mode. If this
message occurs repeatedly Your supplier should be consulted.

ALARM “DOSATRON <30% or 0%" * (Only with option Dosatron)
The pesticide tank has reached a too low level in the AUTOMATIC mode, fill if necessary.

Other errors or still no result from the above solutions?

Consult your dealer

8.2.9 Alarms

The previous failures are shown on the alarms screen.

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8.2.10 EMERGENCY STOP

Via the Emergency Stop button the METO will be switched off. The button should be
pulled out to release this function.

Attention, the screen has a screen protection function and after certain period it
darkens, THE METO HAS NOT BEEN TURNED OFF!

Important! When you finish using the METO always switch off by pressing the
Emergency Stop button which avoids unnecessary consumption of energy. Also, the
batteries must be recharged immediately after use.

8.2.11 START

Both the automatic and the manual functions can be started with the START button.

8.3 Hydraulic lifter (Option)

Optionally, the METO can be equipped with a hydraulic lifting system for moving the spray
trolley.

Turn the knob to the right to activate the lifting system.
Move the METO and turn the knob to the left to let the lifting system go in completely until
a beep is heard.

8.4 Out of use

When the METO is not being used it should be stored with fully charged batteries in a dry

and frost-free environment. The batteries should be recharged at least once every 4
weeks. Ensure that the ground underneath is level. When the METO is not used for longer
periods, cover it with a protective tarpaulin. When bringing the METO back into use after a
lengthy period of storage, it is advisable to inspect it as described at 7.1 (inspection before
starting up).

Translated user manual V6_EN METO 1500XXXTS  30 / 47

8.5 Cleaning

Regularly remove any remains of plants, leaves etc, and brush off any sand and dust.
Clean the METO with a dry or slightly damp cloth, and never pour water over the METO or
clean it using a steam or high-pressure water cleaner which can lead to serious damage
being caused to the electrical circuits in the equipment! After usage, particularly after
using chemicals, thoroughly clean the hoses, couplings and other spraying equipment
with plain water (no additives).
Wash after using the filters and nozzles of the spray boom by means of flushing with clean
water or after disassembly in clean water.
Some additives will quickly calcify which can lead to blockages when inadequate attention
is for maintenance after spraying!
For other maintenance see section 9 Maintenance & Repairs.

8.6 Dismantling

When you have to dispose of your METO you should return it to your dealer or a
company that specialises in dismantling vehicles. Never take your METO to a scrap
metal dealer or a waste dump. The METO should be dismantled and the chemical
components removed (hydraulic oil and batteries).

Faulty batteries should be handed into the local authority or your supplier.
Oil should be handed in as chemical waste.

Translated user manual V6_EN METO 1500XXXTS  31 / 47

9. Maintenance and Repair

The METO pipe rail trolley is a product of extremely high quality. In order to safeguard this
quality, the maintenance guidelines below should be strictly observed. Repairs and
maintenance activities should be recorded in the maintenance logbook (see appendix III).
In addition, employers are obliged, at all times, that their means of labor should be in strict
conformity with means of labor regulations. To ensure this, means of labor should be
inspected periodically. Before doing maintenance switch OFF the METO with the
emergency stop and for models with exchangeable batteries disconnect them by
unplugging.

Maintenance - Checks

Tools

Daily

Weekly

Monthly

Yearly

Cleaning directly after using (see 8.7)

See 8.5, 9.8 and Appendix 5

X

Sufficiently charged battery directly after using

Battery condition meter on display

X Damage to control components

Visual

X Damage to/visibility of pictograms & stickers

Visual

X Cleaning control panel

Damp cloth

X

Check for leaks and damaged cables, hoses and
valves

Visual

X

Check for ingrained dirt or string wrapped around
wheels and chain (see 9.4)

Visual

X
General mechanical damage

Visual

X

Charge batteries after use or at least 1x monthly
(see 9.9)

Battery charger

X

Check battery fluid levels (1 cm fluid covering plates
(see Appendix 3 )

Distilled water, gloves & safety
goggles

X

Lubricate lift wheels, drive chain and bearings (see

9.4)

Bearing grease, chain grease or
other universal lubricants

X
Check chain tension (see 9.4)

Open-ended spanners

X Check V-belt tension (see 9.5)

Open-ended spanners

X

Lubricate lifting wheels mechanism (see 9.6)

Bearing grease, chain grease or
other universal lubricants

6 months

Replace carbon brushes on the motor if less than 1
cm long (see 9.7)

Visual

X

Check the welds on the construction for (hair)cracks
and rust.

Visual

X

If the above checks indicate that there is a fault with the METO, immediate contact should
be made with the METO dealer. Continuing to use the machine after identifying defects
could lead to dangerous situations and is therefore forbidden!

9.1 Specialist maintenance

Maintenance and repairs to the items listed below may only be carried out by qualified
specialists appointed by Berg Hortimotive:

- Work on electrical components and wiring.

- All work concerning the hydraulic system. (option!)

- All activities to the drive motor excluding: cleaning, readjusting or replacing the chain

or cleaning and inspecting the carbon brushes.

9.2 Maintenance and inspection by the operator

All the work given in the above table that is not excluded at item, 9.1 Specialist
Maintenance, must be carried out periodically. Some of the actions are described below.
You will find instruction film clips on our website that show how certain maintenance
activities should be carried out.

Translated user manual V6_EN METO 1500XXXTS  32 / 47

www.berghortimotive.com

9.3 Berg Service Alert

Berg Hortimotive takes customer satisfaction very seriously. A satisfied customer is the best
ambassador for our products and company!

No matter how well we manufacture our products, after a period of time they are going to
need servicing and maintenance carried out. Like most people, you also know that a good
maintenance schedule considerably increases the lifespan of the product. So that we can
provide you and our dealers with even better support, Berg Hortimotive has started sending
out the “Berg Service Alerts” (BSA).

BSA means that you can expect an email from us periodically that contains a link that takes
you to a page with lots of tips and recommendations for maintaining the same Berg
Hortimotive products that you own and operate. We include pictures and images as much
as possible so that the information is easy to understand and apply.

Our tip: Visit our website and subscribe to BSA!
If as a result of these tips and recommendations you come across maintenance work that

you are either unable, or do not want to carry out, please consult our extensive dealer
network to find assistance. The dealers are trained by us on a regular basis and therefore
have the necessary knowledge, experience and access to the original spare parts for
providing you with assistance quickly and efficiently.

9.4 Maintenance of the drive (see BSA on our site)

Clean chains, gears and rolls and remove run-in ropes and leaves (when necessary). If
necessary, tighten the chain by loosening the engine mounting bolts and tightening the
coupling nut. (These are located under the METO). Do not over-tighten the chain, the
minimal sideways tolerance should be approx. 1 cm. Once the correct chain tension has
been achieved, retighten the engine mounting bolts again.The chain has been coated by
Berg Hortimotive and should be oiled after the first time used (first spraying cycle) when the
factory coating is worn out (chain feels dry). Check that the carbon brush nozzles are fixed
to the engine.

9.5 Tensioning the V-belt of the hose reel

Translated user manual V6_EN METO 1500XXXTS  33 / 47

- Remove the stainless steel panel on the V-belt side.

- Check the condition and tension of the V-belt, when the engine pulley slips when the

drum is blocked the belt needs to be tightened. Put to the test the METO on the
lifting wheels and drive manual backwards and hold the reel drum by hand force.

- Loosen the four motor bolts "A" half a turn.

- Turn the lock nut "B" clockwise what so that the V-belt will be placed tighter.

- Make sure the reel motor "C" is aligned before the engine bolts "A" are tightened.

9.6 Maintenance the lift lever (see BSA on our site)

- Clean the wheels regularly

- Adjust the lifting wheel lever nuts in such a way that the lever is stiff but still easy to

operate.

- Oil the wheels and rotation points monthly.

- Replace any damaged wheel.

9.7 Inspecting the carbon brushes

Raise the METO with a forklift truck as follow:

- Place the forks underneath the lifting wheels (white)

- Secure the METO (before lifting) to the forklift to prevent the METO from

falling

- Never lift higher than necessary and put the METO down carefully

Lifting the METO without being properly secured is strictly forbidden! Provide a safe
working environment!

A B C

Translated user manual V6_EN METO 1500XXXTS  34 / 47

Remove the brush cover with 8mm wrench.

1) Blow the engine clean with (dry) air. 2) release the brush spring 3) and pull the brush at

the wire from the holder.

Carbon brushes less than 1 cm long should be replaced,
consult your dealer.

Put the METO down carefully to the ground, remove the batteries and repeat the above
operations for the two brushes at the top of the engine.

Translated user manual V6_EN METO 1500XXXTS  35 / 47

9.8 The cleaning

- Clean the above pressure filter with clean water after every spray!

- Clean the sprayer boom according to the recommendations in Appendix 4!

- Clean the METO Spray Trolley using a soft brush, dampen cloth and/or compressed

air

- Never clean the METO using a high pressure or steam cleaner (this can damage the
electrical circuit)

- Clean the spray boom and hoses with pure water after spraying with chemicals

- Remove still water to prevent the formation of Legionella bacteria

- See also Appendix 5

9.9 Charging the batteries

Charge the batteries according to the status indication of the BATTERY STATUS
screen between the 50 and 10% remaining capacity and try to approach the 10% as
closely as possible according to the following advice.

On the BATTERY STATUS screen you can check the status of the batteries. At 100%, the
batteries are full, the lower the residual capacity the batteries are more discharged.
If during automatic driving the alarm message "low battery voltage, Charge battery! "
appears on the screen the batteries should directly be charged. Turn off the METO with
the Emergency Off switch and charge the battery continuously for minimal12 hours or until
the charger indicates full. (refer to the user manual of the charger!)
Recharge "during operation!" before the BATTERY STATUS screen indicates 50%
discharge should be avoided. Always try to match the approximately 10% discharge
status. This has the following advantages:

• Less charging cycle, is favorable for the life span

• Reduces water consumption

Charge the batteries every time after using and then at least once a month
regardless of use with a suitable charger!! Prevent deep discharge batteries, this
gives severe damage and a shorter lifetime!!

See also the instructions in Appendix 3 battery safety sheet!

Translated user manual V6_EN METO 1500XXXTS  36 / 47

9.10 Battery exchange set* (optional)

When the METO is equipped with a battery exchange set, change the batteries as
described:

1. Put the METO on a level surface, lift lever upright and emergency off-switch pushed

in.

2. Remove side panel of METO by unscrewing the black knob. (photo 2)

3. Disconnect the batteries by removing the plug from the socket. (photo 6)

4. Position the battery exchange cart aside the METO.

5. Unfold the guide rails and make sure they are positioned in the cutouts. (photo 3)

6. Disengage the block pin (photo 3) and slide the batteries out of the METO on the cart.

7. Fold in the guide rails and position the cart so that the charged batteries are in front of

the opening.

8. Unfold the other guide rails in the same way as before. (photo 5)

9. Reconnect the plug to the battery’s socket. (photo 6)

10. Slide the charged battery in the METO and secure it with the block pin. (photo 7)

11. Fold in the guide rails.

12. Switch on the METO and check the BATTERY STATUS screen.

13. Reassemble side panel.

14. The METO is now ready to use again with the fully charged batteries.

15. Charge empty batteries immediately. Always use the high frequent trickle charger!

1. Switch off METO 4. Remove empty batteries 7. Lock pin

2. Removed side panel 5. Put charged batteries in 8. Remove exchange cart

3. De-block pin 6. (De)-Connect plug 9. Install side panel

9

1

2

3

5

6

8

Translated user manual V6_EN METO 1500XXXTS  37 / 47

9.11 Pipe rail system maintenance

The pipe rail system on which the METO runs should be checked on a regular basis. The
system should always satisfy the Horticulture Sector Guidelines for Pipe Rail Systems in
greenhouses (see 7.2). It is prohibited to use the Pipe rail wagon on a pipe rail system
that does not satisfy these guidelines. The employer is also responsible for periodically
checking tools and equipment according to the current Working Equipment Guidelines
that cover this.
Ensure that all the pipes have sufficient support with a maximum separation distance of

1.25 m in between and that the supports are not out of line with respect to the pipes.

Moreover, the pipes on the concrete path should be secured and must not be loose. At
the pipe ends (in front of the wall) there should be an end-stop welded on that is at least 5
cm high - at the end of each season check whether the stops are still functioning properly.
The ground under the pipe rail system should be dry, flat and hard. Soft or damp spots
should be repaired and surface indentations permanently repaired.

10. Technical specifications

Type: group 1500XXXTS
Dimensions [mm]:

Centre-to-centre

420-800

Length

1950

Breadth

h.o.h. + 160

Height of control panel

1740

Weight [kg] (c-to-c 550)

345

Motor power (Drive) [kW]

0.37

Motor power (Hose reel) [kW]

0.15

Motor power (Hydr.) [kW] *optie

0.5

Hydraulic system pressure [bar] * option

200

Hydr.fluid Visc. 46 [L] * option

1.5

Maximum speed on rails [m/min]

80

Maximum speed on concrete path [m/min]

160

Maximum fluid pressure [bar]

40

Voltage [Volt DC]

24

Battery capacity [Ah]

2x110

Noise level [dB]

<70

Physical operating conditions

Ambient temperature,
Transport & Storage : 5 to +40 degrees Celsius
Working : 5 to +40 degrees Celsius
Rel. Humidity (RH) : 0% to 90%, not condensing
Lighting : Normal ambient lighting.

The machine is not designed to be used outdoors.
The machine is not suitable for operating in explosive atmospheres.

Translated user manual V6_EN METO 1500XXXTS  38 / 47

11. EC-Declaration of Conformity

(in accordance with Appendix IIA of the Equipment Directive)

Berg Hortimotive.
Burg. Crezeelaan 42a
2678 KZ De Lier – the Netherlands
+31 (0)174 – 51 77 00

Hereby declares to take full responsibility that the following product

METO Automatic Spray Trolley, touch screen, traction batteries 24V-110Ah, PG
motor control, vulkollan wheels. Two electric valves and electric hose reel 24V with
automatic hose guide and press filter. Suitable as a tool for spraying liquids inside
the greenhouses.

Type nr.: 1500XXX
Serie nr.: …………

- Meets the requirements of the new Machine Guidelines 2006/42/EG

Satisfies the following EU Directives:

- Electromagnetic Compatibility Directive (EMC), 2004/180/EG (according to the latest
edition)

- Low Voltage Directive 2006/95/EG (according to the latest edition)

Satisfies the following harmonised standards:

[1] NEN-EN 953:1998+A1Ontw. Draft Machine Safety. General requirements for the

design and construction of safety equipment (fixed, moveable), CEN

[2] NEN-EN 60204-1:2006, Safety of machines – Electrical equipment on machines –

Part 1 : General requirements

Conforms to the Dutch health and safety catalog in force in the Netherlands.
De Lier, the Netherlands.

Date ……-……..-………

Signature of management or other authorized representative.

………………………

Translated user manual V6_EN METO 1500XXXTS  39 / 47

Appendix 1: Maintenance Logbook

Please outline repairs and/or maintenance carried out on the form below.

Type:

1500XXX

METO Automatic Spray Trolley touch screen

Serial no.:

………………..

Date: Description of repairs/maintenance

Name

company/

technician

Translated user manual V6_EN METO 1500XXXTS  40 / 47

Appendix 2: Technical drawings

Dimensions in mm.

Translated user manual V6_EN METO 1500XXXTS  41 / 47

Appendix 3: Battery safety sheet

Battery recommendations

The following chapter provides recommendations for, safety and maintenance.
Safe use of batteries

Below are recommendations for usage and maintenance.

BEWARE!

- Explosive gas is created while the batteries are being charged, therefore no
fires, naked flames or smoking are permitted!

- Charging should only take place in well ventilated spaces!

- The battery fluid levels must be checked at least once a month! The battery

fluid must be at least 1 cm above the level of the plates

- Top up batteries with distilled water (demineralised) only - always wear
gloves!

- Always top up the batteries AFTER charging and never fill higher than the
level marker in the cell opening. (see also the instruction sheet for traction
batteries)

Recharge "during operation!" before the BATTERY STATUS screen indicates 50%
discharge should be avoided. Always try to match the approximately 10% discharge
status. Charge a discharge battery always straight on, this will increase the life span
considerably. Therefore, check the acid gravity at least every month with a hydrometer
(Fig. A + B and table below).

The specific gravity of a fully charged battery should be 1280 g/l:

Before charging, switch off the METO with the emergency
switch. When charging batteries, always connect them to
the charger before switching it on. After the batteries have
been charged, switch off the charger first, then disconnect
the batteries.

Overcharging can cause damage to the batteries through
boiling the battery acid dry.
It is advisable to use a modern battery charger with an
automatic cut-off - these are available from Berg
Hortimotive. Only use a charger type that is suitable for
the batteries being charged! (see charger instructions)

The charging process should never be interrupted ­charging should be completed - see the charge indicator.

100% sg 1280 g/l = 12.7 volts
80% 1240 12.5
60% 1210 12.3
40% 1170 12.1
20% 1140 11.9

Discharged
battery

Charged battery

The float must be

able to float freely
in order to read the
correct value

SG scale

float

battery acid

reading

reading

Translated user manual V6_EN METO 1500XXXTS  42 / 47

When charging batteries, do not make repairs to the METO, nor carry out cleaning or any
other activities.
Turn off everything that consumes electricity before removing the batteries - this reduces
the possibility of creating sparks.
Always disconnect the earth cable (-) first when removing the batteries. When reinstalling
the batteries, connect the earth cable (black) last.

WARNING!

Always connect the positive terminal (+ = red) to the positive pole and the negative
terminal (- = black) to the negative pole on the battery.

Battery fluid is corrosive - avoid contact with clothing, skin and eyes.
Wash battery acid splashes on clothing or skin immediately with soap and water ­thereafter thoroughly rinse in running water.
Any acid splashes to the eyes must be rinsed for at least 5 minutes in clean water and a
doctor consulted immediately!

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Translated user manual V6_EN METO 1500XXXTS  44 / 47

Substance Batteries wet, filled with acid, electric storage
UN Number 27
HIN 80
ADR Label 8
ADR Class 8
Packing group -

Emergency Response Information
CORROSIVE SUBSTANCE

1. Characteristics

• Corrosive, causing damage to skin, eyes and air passages

• Not flammable

2. Hazards

• Heating of container(s) will cause pressure rise with risk of bursting and subsequent explosion (BLEVE).

• Gives off corrosive and irritant fumes, also when burning

• May attack metals and produce hydrogen gas which may form explosive mixture with air

• The vapour may be invisible and is heavier than air. It spreads along the ground and may enter sewers and basements

3. Personal protection

• Chemical protection suit.

• Respiratory mask equipped with ABEKP1 filter

4. Intervention actions

4.1 General

• Keep upwind. Put on protective equipment before entering danger area.

4.2 Spillage

• Stop leaks if possible.

• Dilute spillage with water spray as far as necessary to reduce hazard. Contain run off by any means available.

• If substance has entered a water course or sewer, inform the responsible authority.

• Ventilate sewers and basements where there is no risk to personnel or public

4.3 Fire (involving the substance)

• Keep container(s) cool with water

• Extinguish with water fog (spray)

• Do not use water jet to extinguish

• Use water spray to knock down fire fumes if possible

• Avoid unnecessary run-off of extinguishing media which may cause pollution.

5. First aid

• If substance has got into eyes, wash out with water for at least 15 minutes and seek immediate medical attention.

• Remove contaminated clothing immediately and drench affected skin with plenty of water.

• Persons who have been in contact with the substance or have inhaled fumes should get immediate medical attention.

Pass on all available product information.

• Mouth to mouth resuscitation should be avoided. Use alternative methods, preferably with oxygen or compressed air

driven apparatus

6. Essential precautions for product recovery

• Use acid resistant equipment

• Recover spilled product in vented container fitted with absorption filter

7. Precautions after intervention

7.1 Undressing

• Drench contaminated suit and breathing apparatus with water before removing facemask and suit.

• Use chemical protection suit and self contained breathing apparatus while undressing contaminated co- workers or

handling contaminated equipment.

7.2 Equipment clean up

• Drench with water before transporting from incident.

Translated user manual V6_EN METO 1500XXXTS  45 / 47

Appendix 4: Spray nozzle specifications

Avoid clogging:

Clean after each spray activity the pipes, filters
and nozzles with clean water. The flow and
flushing prevents residues accumulate
resources. Without rinsing there is a risk of
clogging in the cap and precipitate on the
outside of the nozzle. This can cause an
abnormal spray pattern.

Check before spraying the nozzles with clean
water for obstructions.

Translated user manual V6_EN METO 1500XXXTS  46 / 47

Translated user manual V6_EN METO 1500XXXTS  47 / 47

Appendix 5: Cleaning the powder coating

The importance of cleaning and maintenance:

 It retains the appearance and image of the product over a longer period.
 It extends the life-span.
 It prevents corrosion.
 It helps prevent the spread of plant diseases.
 It stimulates employees to operate the machines with care.

Removing contamination periodically prevents any chemical substances that may be present from affecting
the powder coating. The protective layers are vulnerable to acids, salts and corrosive substances which cause
premature aging. Moreover, thick layers of dirt and contamination absorb more moisture which increases the
effects of corrosion on the protective layers.

The cleaning frequency depends on the following factors:

 The level of contamination depends on what is being grown.
 Type of product, or usage between the crops or, e.g. usage only on concrete tracks.
 Exposure to chemical fluids (spraying equipment).
 Exposure to chemical vapours or mists (treating the air space in the greenhouses).
 Exposure to sunlight and UV rays.
 Humidity in the air and condensation.

The above results in a load factor that depends on the type of usage, and where applicable, the following
cleaning schedule should be followed.

When to clean:

 Plant and product residues. daily
 Earth and sand 2x weekly
 Glass, string, plastic, elastic, clips, wire hooks, etc. 2x weekly
 Exposure to chemicals immediately after use
 Dullness or contamination on the top layer periodically after detection

How to clean:

 Remove dirt or contamination on the top layer using a soft brush or cloth, or a compressed air line

(<6 bar).

 Chemical contamination should be removed using a coarse sponge or soft cloth drenched in tap

water.

 Clean a dull or contaminated top layer using a neutral cleaning agent with a pH value between 5 and

8 (check the label on the packaging) and a sponge or soft cloth.

 Tip, when a cleaning agent is used for the first time it is recommended to initially test the agent on a

small section of the top layer before continuing.

What you must not do:

 clean the powder coating using an abrasive or burnishing cleaning agent.
 Never use cleaning equipment with an abrasive surface (steel wool, pot scourer,

Never etc).

 Pressing down, polishing or scrubbing, etc, is not permitted.
 Never use organic cleaning solutions for cleaning or maintaining the powder

coating.

 Pouring over water, using a water hose or high pressure cleaner can cause

damage.

After cleaning:

 Ensure that the cleaned surfaces are properly dry and temporarily remove overlapping protective

covers and screens.

 All pivots and hinges, etc, that have been in contact with cleaning agents should be lubricated

according to the recommendations given in the maintenance schedule in the user manual.

 Treat any damaged areas on the powder coating layer with lacquer or paint.

Please note:

The above are only recommendations and therefore responsibility for the proper cleaning remains with the
person carrying it out. Please contact the manufacturer if you have any queries regarding the appropriate

cleaning products to be used.