Bendix Commercial Vehicle Systems Bendix BlindSpotter SD User Manual

BENDIX™ BLINDSPOTTER® SIDE OBJECT DETECTION SYSTEM
DESCRIPTION
The Bendix™ BlindSpotter® side object detection system is an aid to help professional drivers with vehicle blind-spots, by alerting them to large metallic objects within the range of the radar sensor(s) mounted on the side(s) of the vehicle.
SD-61-4933
opeRatoR
display
Unit
(odU)
RadaR sensoR
FIGURE 1 - BENDIX™ BLINDSPOTTER® RADAR SENSOR AND IN-CAB OPERATOR DISPLAY UNIT (ODU)
Used in conjunction with rear view mirrors and other instrumentation to maintain safe operation of the vehicle, the radar sensor(s) provide an approximate ten foot by fteen foot detection zone. See Figure 2.
The Bendix BlindSpotter side object detection system can be installed on one or both sides of the vehicle. The system is comprised of up to four radar sensor(s) — located on one side of a vehicle along with a driver display unit, located on the windshield pillar on that side — to warn the driver when an object is detected.
Sensor
Approximate
15 ft. (5 m.)
10 ft.
Detection Zone
Examples of Sensor Locations
FIGURE 2 - BENDIX™ BLINDSPOTTER® RADAR SENSOR DETECTION ZONE AND EXAMPLE LOCATIONS
Key Section Index
1.0 Operation Section . . . . . . . . . . . . . . . . 4
1.5 What To Expect When Using The Bendix
BlindSpotter® System. . . . . . . . . . . . . 6
1.6 Alerts And Warnings . . . . . . . . . . . . . 7
1.11 Radar Clearance . . . . . . . . . . . . . . . 7
2.0 Maintenance Section. . . . . . . . . . . . . . . 8
3.0 Troubleshooting Section . . . . . . . . . . . . 9
3.1 Troubleshooting Overview . . . . . . . . . . 9
1
WARNING
The driver is always responsible for the control and safe operation of the vehicle at all times. The Bendix™ BlindSpotter® Radar system does not replace the need for a skilled, alert professional driver, reacting appropriately and in a timely manner, and using safe driving practices.
WARNING
Any audible and/or visual alert by the system means that a vehicle has been detected by the Bendix BlindSpotter system and the driver must immediately act to potentially avoid, or lessen the severity of, a collision.
Improper use of the Bendix BlindSpotter system could lead to a serious accident. Read this entire Service Data Sheet before operating the Bendix BlindSpotter system. Pay particular attention to the safety messages below. This guide should be used in conjunction with proper training.
Limitations of Collision Warning Systems
The Bendix BlindSpotter side collision warning system is intended solely as an aid for an alert and conscientious professional driver. It is not to be used or relied upon to operate a vehicle. The system should be used in conjunction with rear view mirrors and other instrumentation to maintain safe operation of the vehicle, ground personnel, and adjacent property. A vehicle equipped with the Bendix BlindSpotter system should be operated in the same safe manner as if the system were not installed. The system is not a substitute for normal safe driving procedures. It will not compensate for any driver impairment, such as drugs, alcohol, or fatigue. Should the system become inoperative, it could
jeopardize the safety or lives of those who depend on
the system for safety.
WARNING
The system will not sense objects if the sensor view is obstructed. Therefore, do not place objects in front of the system sensor. Remove heavy buildups of mud, dirt, ice, and other materials.
Proper installation and placement is critical to correct operation of the system.
Testing and inspection of the system in accordance with these instructions and record of the results should be listed on the daily maintenance report. The units on operating vehicles must be tested each day (see the “Testing System Operation” section) prior to the vehicle’s operation. Results of this test must be recorded in the maintenance log. People operating this equipment MUST
check for proper operation at the beginning of every shift or safety inspection period.
People’s lives depend on the proper installation of this product in conformance with these instructions. It is necessary to read, understand, and follow all instructions shipped with the product.
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
The Bendix BlindSpotter system is intended for commercial use. Proper installation of this system requires a good understanding of truck electrical systems and procedures,
along with prociency in the installation.
Store these instructions in a safe place and refer to them when maintaining and/or reinstalling the product.
Some of the tests in this manual require the technician to use a test meter to measure the voltage and resistance of the vehicle’s electrical circuits. If it becomes necessary to temporarily connect the test meter leads to wire harness terminals, be sure to:
Never insert anything, including test lead probes, into the vehicle harness connector terminals, as this can distort or damage the wire terminals.
Never pierce the wire insulation to test circuits, as this can result in damaged wires and wire corrosion.
(When making resistance checks on circuits...) Make sure the vehicle ignition is off to prevent damage to test equipment and vehicle components.
Consult the vehicle operator’s manual for any applicable details regarding the use and operation of this system.
Federal Communications Commission
This device complies with Part 15 of the FCC (Federal Communications Commission) rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must be able to accept any interference received, including interference that may cause undesired operation. Any interference that may be caused should be reported to the
local FCC eld ofce or to the Federal Communications
Commission; Enforcement Bureau; 445 12th Street S.W.; Room 7-C485; Washington, DC 20054.
Any changes or modications made by the user to this
equipment that are not expressly approved by Bendix Commercial Vehicle Systems LLC could void the user’s authority to operate the equipment.
Every effort has been made to ensure the accuracy of all information in this SD Sheet. However, Bendix Commercial Vehicle Systems LLC makes no expressed or implied warranty or representation based on the enclosed information. Errors or omissions should be reported to:
Bendix Commercial Vehicle Systems LLC, 901 Cleveland Street, Elyria, OH 44035 or 1-800-AIR-BRAKE (1-800-247-2725).
2
GENERAL SAFETY GUIDELINES
WARNING! PLEASE READ AND FOLLOW THESE INSTRUCTIONS
TO AVOID PERSONAL INJURY OR DEATH:
When working on or around a vehicle, the following guidelines should be observed AT ALL TIMES:
▲ Park the vehicle on a level surface, apply the
parking brakes and always block the wheels. Always wear personal protection equipment.
▲ Stop the engine and remove the ignition key
when working under or around the vehicle. When working in the engine compartment, the engine should be shut off and the ignition key should be removed. Where circumstances require that the engine be in operation, EXTREME CAUTION should be used to prevent personal injury resulting from contact with moving, rotating, leaking, heated or electrically-charged components.
▲ Do not attempt to install, remove, disassemble
or assemble a component until you have read, and thoroughly understand, the recommended procedures. Use only the proper tools and observe all precautions pertaining to use of those tools.
▲ If the work is being performed on the vehicle’s
air brake system, or any auxiliary pressurized air systems, make certain to drain the air pressure from all reservoirs before beginning ANY work on the vehicle. If the vehicle is equipped with a Bendix
®
AD-IS® air dryer system, a Bendix® DRM™ dryer reservoir module, or a Bendix® AD-9si™ air dryer, be sure to drain the purge reservoir.
▲ Following the vehicle manufacturer’s
recommended procedures, deactivate the electrical system in a manner that safely removes all electrical power from the vehicle.
▲ Never exceed manufacturer’s recommended
pressures.
▲ Never connect or disconnect a hose or line
containing pressure; it may whip. Never remove a component or plug unless you are certain all system pressure has been depleted.
▲ Use only genuine Bendix
®
brand replacement
parts, components and kits. Replacement
hardware, tubing, hose,  ttings, etc. must be of
equivalent size, type and strength as original
equipment and be designed speci cally for such
applications and systems.
▲ Components with stripped threads or damaged
parts should be replaced rather than repaired. Do not attempt repairs requiring machining or
welding unless speci cally stated and approved
by the vehicle and component manufacturer.
▲ Prior to returning the vehicle to service, make
certain all components and systems are restored to their proper operating condition.
▲ For vehicles with Automatic Traction Control
(ATC), the ATC function must be disabled (ATC indicator lamp should be ON) prior to performing any vehicle maintenance where one or more wheels on a drive axle are lifted off the ground and moving.
▲ The power MUST be temporarily disconnected
from the radar sensor whenever any tests USING A DYNAMOMETER are conducted on a Bendix
®
Wingman® Advanced™-equipped vehicle.
▲ You should consult the vehicle manufacturer's operating and service manuals, and any related literature,
in conjunction with the Guidelines above.
3
1.0 OPERATION
OPERATOR DISPLAY UNIT See Figure 3.
The Bendix™ BlindSpotter® Radar system assists the driver by giving audible and visual alerts.
A visual warning: The side object display unit uses
two (2) LED indicators to display the status of the side radar sensor. The yellow LED indicates the system is active, but no objects are detected. The red LED indicates the system is detecting an object.
Volume Control Button
Red LED: Alert
Ambient Light Sensor (Automatically Dims LEDs)
Operation Section Index
1.0 Operation . . . . . . . . . . . . . . . . . . . . . 4
1.1 Range . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Sensor Location . . . . . . . . . . . . . . . . . . 5
1.3 Sensor Orientation. . . . . . . . . . . . . . . . . 5
1.4 Operator Display Unit Mounting . . . . . . . . . . 4
1.5 What To Expect When Using The
Bendix BlindSpotter System. . . . . . . . . . . . 6
1.6 Alerts And Warnings . . . . . . . . . . . . . . . . 7
1.7 Bendix BlindSpotter System Diagnostic
Trouble Codes. . . . . . . . . . . . . . . . . . . 7
1.8 Radar Sensor Replacement . . . . . . . . . . . . 6
1.9 Alert Volume. . . . . . . . . . . . . . . . . . . . 6
1.10 Potential False Alerts . . . . . . . . . . . . . . . 6
1.11 Radar Clearance . . . . . . . . . . . . . . . . . 6
Yellow LED: Standby; No Object Detected
LED Indication
Red Indicator Object Detected
Yellow Indicator No Object Detected
Red and Yellow (at power-up) Self-Test
Red and Yellow (constant)
FIGURE 3 - BENDIX BLINDSPOTTER DRIVER DISPLAY UNIT LED INDICATORS
Sensor Diagnostic Trouble Code (DTC)
An audible warning: When the vehicle’s turn signal
is active and the sensor detects a large metallic object alongside the vehicle, the side sensor display emits an audible warning tone.
Volume Control: Steps the volume level of the alerts
between low, medium and high (and back through the sequence). The most recent selection is stored in the memory.
An Ambient Light Detector: Automatically adjusts
the brightness of the LEDs.
If the system detects a failure and becomes inoperative, the display unit will warn the driver by continuously illuminating both the red and yellow LEDs at the same time.
FIGURE 4 - RECOMMENDED
INSTALLATION LOCATION
(SINGLE SENSOR SYSTEMS)
4
14"
(355.6mm)
22"
(558.8mm)
48"
(1219.2mm)
18"
(457.2mm)
1.1 R AN GE
See Figure 2. The effective range is approximately ten (10)
feet out from the vehicle and the detection zone extends
seven and a half feet forward and backward from the sensor.
1.2 SENSOR LOCATION
The Bendix™ BlindSpotter® Side Object Detection Sensor must be mounted on the side of the vehicle, between 22 and 36 inches from the ground and at least 18 inches rear of the side view mirror (See Figure 4).
Note: To reduce the possibility of the sensor detecting objects mounted to the vehicle — like the steps or fuel tanks — make sure the face of the sensor extends out a minimum of 5/16 of an inch further than any other object within six (6) inches of the sensor’s body.
1.3 SENSOR ORIENTATION
The Bendix BlindSpotter Sensor should be mounted on a vertical surface and oriented so that the embossed logo is parallel to the ground — you may use the lower two mounting holes as a guide - see Figure 5. Orientation is
crucial for proper operation due to the radar’s polarized beam prole.
Parallel with
the Ground
FIGURE 5 - INSTALLATION OF SENSOR
1.4 OPERATOR DISPLAY UNIT MOUNTING
The Bendix BlindSpotter Operator Display Unit (ODU) should be mounted on a windshield pillar for the side of the vehicle being monitored - see Figure 6.
Mount on
Windshield
Pillar
FIGURE 6 - INSTALLATION OF ODU
The Bendix BlindSpotter Operator Display Unit has a
bracket that is designed to be bent up to fteen (15) degrees in order to optimize the angle for the driver’s view.
5
1.5 WHAT TO EXPECT WHEN USING THE BENDIX™ BLINDSPOTTER® SYSTEM
Tables 1 and 2 illustrate what to expect from the Bendix™ BlindSpotter® system in various driving situations.
POWER-UP TEST
What to Expect at Vehicle Power-Up
Situation Typical System Indication/Alerts
At vehicle power-up (with no metal object within
the sensor’s detection zone).
TABLE 1 - POWER-UP TEST SEQUENCE
Both the red and yellow LEDs illuminate for a half-second as a system self-test, followed by;
The red LED remains on for a further 5 (ve) seconds as a sensor self-test, followed by;
The yellow LED illuminates and stays ON.
(Note: if, instead, a metal object is within the sensor’s detection zone, the yellow LED will extinguish, and the red LED will illuminate.)
What to Expect During Vehicle Use
Typical System Indication/Alerts
Situation
Normal driving (no other vehicle present alongside).
The driver passes a vehicle, or a vehicle enters
the sensor detection zone alongside the vehicle.
A guard-rail, or similar large metallic object, is detected by the sensor.
The driver passes by any non-metallic object or person (e.g. pedestrian, wooden structure, etc).
The driver activates the left turn signal, and the sensor on the left side of the vehicle detects a large metallic object.
Note: The sensor is wired to the turn signal on the same side of the vehicle as the sensor is mounted (e.g. A right-hand turn signal causes a right-hand mounted display to illuminate the red LED and sound a tone if a vehicle is detected).
The driver activates the turn signal (towards a side of the vehicle with the Bendix BlindSpotter system installed) with no vehicle in the detection
zone on that side.
Both red and yellow LEDs remain illuminated. ON
Power supply disconnected from Bendix BlindSpotter
TABLE 2 - OPERATIONAL SCENARIOS WITH THE BLINDSPOTTER SYSTEM
NOTE: These are typical situations and responses that may occur when using the Bendix BlindSpotter system. All possible situations and responses may not be covered in this table.
6
Yellow
LED
ON None.
OFF The red LED will illuminate.
OFF The red LED will illuminate.
ON None; radar technology only detects metallic objects.
The red LED will illuminate AND the alert tone will sound on a left-mounted display unit.
OFF
Note: An alert tone will sound only once each time a turn signal is activated.
Any audible and/or visual alert by the system means that a
sizable, metallic (radar-reective) object has been detected
by the Bendix BlindSpotter system and the driver must immediately act to potentially avoid, or lessen the severity of, a collision.
ON None.
A Diagnostic Trouble Code has been set. See the
Troubleshooting Section.
OFF None.
Other Indicators
WARNING
Due to inherent limitations of radar technology, the
Bendix™ BlindSpotter® technology — on rare occasions
— may not detect sizable, metallic (radar-reective)
objects in the detection zone. Alerts, or warnings may not occur.
1.6 ALERTS AND WARNINGS
The Bendix BlindSpotter system operates differently compared to other collision warning systems. It is
important for YOU to fully understand the system’s features, especially the driver alerts and warnings.
WARNING
Any audible and/or visual alert by the system means
that a sizable, metallic (radar-reective) object has
been detected by the Bendix BlindSpotter system and the driver must immediately act to potentially avoid, or lessen the severity of, a collision.
1.7 BENDIX BLINDSPOTTER SYSTEM DIAGNOSTIC TROUBLE CODES
The Bendix BlindSpotter system monitors itself and if any malfunction is detected, a Diagnostic Trouble Code (DTC) will be set and the driver will be alerted by the illumination of both the red and yellow LEDs.
1.8 RADAR SENSOR REPLACEMENT
Sensors should only be replaced using like-for-like part numbers, or their direct replacements, as provided by the OEM or Bendix. Contact the Bendix Tech Team at 1-800-AIR-BRAKE (1-800-247-2725), option 2, to request part number assistance.
WARNING
Do not interchange radar sensors without contacting
Bendix rst!
1.9 ALERT VOLUME
Bendix BlindSpotter systems permit the audible alert level to be adjusted by pressing the top button on the Operator Display Unit. To adjust the volume, press the button and the unit will cycle between low, medium and high, and back through the sequence.
1.10 POTENTIAL FALSE ALERTS
In certain unusual trafc or roadway conditions, the Bendix
BlindSpotter systems may issue a false alert.
Drivers should take into account the road conditions, and any other factors they are encountering, as they choose how to react to any alerts they receive from the Bendix BlindSpotter system.
1.11 RADAR CLEARANCE
CAUTION
Vehicle equipment, including trim, etc. must not infringe upon the zone used by the radar sensor to emit and receive radar waves. Failure to comply with this requirement will impair the function of the radar. Only vehicle OEM-approved covers, trim and/or cover panels may be installed around, or directly in front of, the radar.
6 in.
The only exceptions are vehicle OEM-approved covers or trim
FIGURE 7 - CLEARANCE ZONE AROUND THE SENSOR
For proper operation of your Bendix BlindSpotter system, adhere to the following guidelines:
• The radar sensor assembly should be OEM-installed
on the vehicle following all OEM specications.
• The radar’s eld of view must NOT have interference
from any other vehicle components such as hand rails, aftermarket lights, seasonal decorations, or any other
commonly mounted vehicle components. The radar signal is emitted from the front of the sensor with a spreading beam. In order to ensure that no adverse interference is experienced from other nearby vehicle equipment, a suitable clearance must be maintained around the radar. This clearance must be maintained regardless if the vehicle is stationary or in motion. See
Figure 7 for a general guide to the zone required.
• To reduce the possibility of the sensor detecting objects mounted to the vehicle — like the steps or fuel tanks — make sure the face of the sensor extends out a minimum of 5/16 of an inch further than any other object within six (6) inches of the sensor’s body. See
Figure 7.
NOTE: Bendix does not certify, nor offer warranty on, Bendix BlindSpotter systems where system performance is affected by beam obstructions of any kind or unapproved post-production covers. This document gives general guidelines that will work for most vehicles; exceptions may exist.
6 in.
6 in.
7
2.0 MAINTENANCE SECTION
Maintenance Section Index
2.1 Equipment Maintenance. . . . . . . . . . . . . . 8
2.2 Preventive Maintenance. . . . . . . . . . . . . . 8
2.3 General Safety Guidelines. . . . . . . . . . . . . 8
2.1 EQUIPMENT MAINTENANCE
WARNING
The driver is always responsible for the control and safe operation of the vehicle at all times. The Bendix™ BlindSpotter® system does not replace the need for a skilled, alert professional driver, reacting appropriately and in a timely manner, and using safe driving practices.
Importance of Maintenance – Optimal Bendix
BlindSpotter® system performance requires a properly maintained system, without any active Diagnostic Trouble Codes (DTCs). Have problems indicated by active DTCs
repaired by a qualied technician.
System Problems – If a problem with the Bendix
BlindSpotter system is detected, either both the red and yellow LEDs will be illuminated, or — in the case of power supply problems — there will be no LEDs illuminated. The system should be serviced as soon as possible to restore full functionality.
2.2 PREVENTIVE MAINTENANCE
The Bendix BlindSpotter system is relatively maintenance free. The key items to keep the system functioning properly include:
1. Keep the radar sensor clean and free of obstructions, mud, snow, bugs, etc... using OEM-approved cleaning products.
2. Inspect for any damage to the unit or the Bendix BlindSpotter mounting surface or bracket. Never use
the radar unit as a step.
NOTE: If the radar sensor was originally installed on a
vehicle panel, check the panel for damage, etc... that may affect the radar’s performance before reinstalling. Replace the panel, if necessary, with an original
OEM-supplied panel. Do not paint over the radar.
Radar Inspection – The driver should inspect the
radar and mounting bracket regularly and remove any mud, snow, ice build-up, or other obstructions. The installation of aftermarket vehicle guards — or similar potential obstructions — is not recommended, and could impair the operation of the radar.
Radar Damage/Tampering – In cases where the
vehicle body and/or radar have sustained any damage, or if you suspect that the radar has been tampered with, consider disabling the Bendix BlindSpotter until repairs can be made. In addition, an indicator on the dash typically will illuminate if the system detects any of these conditions. Consult your vehicle’s operator’s manual or contact Bendix for more information.
2.3 GENERAL SAFETY GUIDELINES
Follow the General Safety Guidelines on Page 3 of this document.
ADDITIONAL SUPPORT AT WWW.BENDIX.COM/1-800-AIR-BRAKE (1-800-247-2725, OPTION 2)
For direct telephone technical support, the Bendix Tech Team is available at 1-800-AIR-BRAKE (1-800-247-2725, option 2) Monday through Friday, 8:00 A.M. to 6:00 P.M. ET. Follow the instructions in the recorded message.
Email the Bendix Tech Team at: techteam@bendix.com for assistance.
8
3.0 INTRODUCTION TO TROUBLESHOOTING SECTION
This section introduces initial steps to accurately troubleshoot the Bendix™ BlindSpotter® system.
Bendix recommends reading the entire document before performing any troubleshooting.
3.1 TROUBLESHOOTING OVERVIEW
Physical inspection: Repair or replace damaged components, brackets, etc.
Note: Bendix BlindSpotter radar and display units are factory sealed, are not
eld serviceable and so, should never be taken apart.
Troubleshooting Section Index
3.0 Introduction To Troubleshooting Section . . . . . 9
3.1 Troubleshooting Overview . . . . . . . . . . . . 9
3.2 Troubleshooting Wiring Harnesses . . . . . . . .10
3.3 Electrical Supply Troubleshooting Pre-Tests . . .11
3.4 Electrical Supply Troubleshooting:
Power-Up Sequence . . . . . . . . . . . . . . .12
3.5 Troubleshooting When Both LEDs Remain On . .13
3.6 Troubleshooting When The Alert Tone Is
Not Functioning . . . . . . . . . . . . . . . . . .14
3.7 Troubleshooting The Detection Zone . . . . . . .15
3.8 Troubleshooting When No Objects Are
Being Detected . . . . . . . . . . . . . . . . . .16
3.9 Troubleshooting When Objects Are
Continuously Being Detected . . . . . . . . . . .17
Electrical system inspection:
Ignition Power ON
Do
any
LEDs illuminate at
power-up?
YES
Do
both
LEDs illuminate
and remain ON?
NO
Is
the
operator
experiencing system
problems?
NO
YES
YES
Go to Section 3.3
Go to Section 3.5
• Power-up test (see Table 1, in Section 1.5) completes OK, but the alert tone is not functioning? Go to Section 3.6
Power-up test OK, but the driver believes that detection
zone is not correct? Go to Section 3.7
Power-up test OK, but the system is not detecting
objects? Go to Sections 3.6 and 3.8
NO
Test Complete
Power-up test OK, but the sensor is continuously
detecting objects? Go to Section 3.9
For harness troubleshooting, go to Section 3.2
For all other symptoms, go to Sections 3.3 and 3.4
9
3.2 TROUBLESHOOTING WIRING HARNESSES
FIGURE 8 - HARNESS ELECTRICAL DIAGRAM.
All wire harness connectors must be properly seated to maintain environmental seals. Push the mating connector until it seals with a click. When replacing a Bendix™ BlindSpotter® radar sensor or Operator Display Unit, check that the wire harness connector is free of corrosion before plugging into the new device. Check for corroded or damaged wiring that may cause connector problems such as opens or shorts to voltage or ground.
10
If the connector terminals are corroded, this may be an indication of water intrusion into the wiring system and possibly into the radar sensor. Replacement of the entire harness is recommended. If any terminals are corroded, replacement is recommended.
3.3 ELECTRICAL SUPPLY TROUBLESHOOTING PRE-TESTS
Ignition Power ON, but no LEDs
illuminate.
Consult the vehicle manufacturer’s service manual and use the
recommended procedures to check the battery and charging system.
Is
the
supplied
voltage in the permitted
range?
(12 volt systems: range is 11-13 volts.
For 24 volt systems:
the range is 22-26
volts.)
YES
NO, the voltage
is out-of-range
Use the vehicle
manufacturer’s recommended
procedures to make repairs
as needed.
Re-run the power-up test.
(See Table 1)
Harness
Power OFF. Disconnect the negative (-)
battery cable.
Disconnect the harness at the sensor (J2).
Measure the resistance between Pin 2 of the
harness connector J2, and chassis ground.
Is
the
resistance in
the range 0 to
0.5 Ohms?
YES
Power OFF. Connect the negative (-)
battery cable. Power ON.
Measure the voltage between Pin 1 of the
harness connector J2, and chassis ground.
Is
the
voltage within
0.5 volts of battery voltage?
NO, the resistance
is out-of-range
NO, the voltage
is out-of-range
Repair the ground path
to the system.
Re-run the power-up test.
Repair the power path to the
system. The fuse may be blown.
Reconnect all connectors.
Re-run the power-up test.
YES
Pre-tests completed, go to Section 3.3.
11
3.4 ELECTRICAL SUPPLY TROUBLESHOOTING: POWER-UP SEQUENCE
The system must pass the electrical
pre-test before following these steps.
Clear the zone around the sensor of objects.
Ignition Power ON.
Observe the power-up
sequence. (See Table 1.)
* Do both the red and yellow LEDs illuminate for a half-second, followed by the red LED remaining on for a further 5 (five) seconds, followed by the yellow LED illuminating and staying ON?
sequence complete?*
Does
the power-up
NO
Do
both
LEDs illuminate
and remain ON?
YES
YES
Test complete.
Both LEDs illuminate and remain ON.
Continue owchart on next page at
.
Harness
Harness
NO
Power OFF. Disconnect harness at the
radar sensor (J2). Power ON.
Measure the voltage between Pins 1 and 2
of the harness connector J2.
Is
the
voltage between
10 and 14 volts?
YES
Power OFF. Re-connect the harness at the radar sensor (J2).
Disconnect the harness at the Operator Display Unit (J1).
Measure the voltage between Pins 1 and 2 of the harness connector J1.
Is
the
voltage in the range 10
to 14 volts?
NO,
the voltage is
out-of-range
NO,
the voltage is
out-of-range
Repair/replace the harness.
Reconnect all connectors.
Re-run the power-up test.
Repair/replace the harness.
Reconnect all connectors.
Re-run the power-up test.
12
YES
Power OFF.
Replace the Operator Display Unit.
Re-run the power-up test.
Test complete.
3.5 TROUBLESHOOTING WHEN BOTH LEDs REMAIN ON
Both LEDs illuminate
and remain ON.
Power OFF.
Disconnect the harness at the Operator Display Unit (J1).
Measure the resistance between Pin 3 of the display harness
connector J1 and chassis ground
Harness
Harness
Is
the resistance greater than 100K Ohms?
YES
Measure
the resistance
between Pin 2 and 3
of the harness connector J1.
Is the resistance outside
the range 0 to
0.3 Ohms?
NO
(With power OFF.) Disconnect the harness at the Operator Display Unit (J1).
Power ON. Measure the voltage between Pins 1 and 2 of the harness connector J1.
Is
the
voltage in the range 10
to 14 volts?
NO, the resistance
is out-of-range
YES, the
resistance is
out-of-range
NO, the voltage
is out-of-range
Repair/replace the harness.
Re-connect all connectors.
Re-run the power-up test.
Replace the Operator
Display Unit.
Re-connect all connectors.
Re-run the power-up test.
Replace the radar sensor.
Re-connect all connectors.
Re-run the power-up test.
YES
Replace the Operator Display Unit.
Re-connect all connectors.
Re-run the power-up test.
13
3.6 TROUBLESHOOTING WHEN THE ALERT TONE IS NOT FUNCTIONING
Troubleshooting Section 3.3 indicates that the alert
tone is not functioning (Red LED only during alerts)
Power OFF.
Disconnect the harness at the Operator Display Unit (J1).
Measure the voltage between Pin 4 of the harness connector J1,
and the turn signal source (for the side being inspected).
Is
the
resistance in
the range 0 to
0.3 Ohms?
YES
Is
the
resistance between
Pins 2 and 4 of the J1 harness
connector in the range 0
to 0.5 Ohms?
YES
Power ON. Activate turn signal
(for the side being inspected.)
Is
the
voltage between
Pins 2 and 4 of the J1 harness
connector, in the range
10 to 14 volts?
NO, the resistance
is out-of-range
NO, the resistance
is out-of-range
NO, the voltage
is out-of-range
Repair the wiring harness.
Re-test the detection zone
(Section 3.7)
Re-run the power-up test.
Repair the wiring harness.
Re-test the detection zone
(Section 3.7)
Re-run the power-up test.
Repair the wiring harness.
Re-test the detection zone
(Section 3.7)
Re-run the power-up test.
14
YES
Power OFF. Re-connect all
connectors. Re-test the detection
zone (Section 3.7)
Is
the alert
tone now functioning?
YES
Test Complete
NO
Repeat this test to double-check
the results of the test. If a second
test does not nd any abnormalities,
replace the Operator Display Unit.
3.7 TROUBLESHOOTING THE DETECTION ZONE
Park the vehicle in an area with no metallic objects within 15 feet of the sensor being inspected.
Turn the ignition ON and wait for the self-check (See Table 1) to complete.
Activate the turn signal towards the side being examined. Using a sizeable metallic object [at least
one (1) foot by one (1) foot], test the effective Detection Zone for the Bendix™ BlindSpotter®. Note
that the alert tone will sound once for each operation of the turn signal. The technician may nd it
helpful to have an assistant be ready to cancel and re-apply the turn signal as the metallic object
is moved into the detection zone from the side, the front and back.
The red LED should remain illuminated while the object is within the detection zone. The zone should be approximately ten (10) feet from the vehicle directly in line with the sensor, and ve-and-a-half
(5.5) feet towards the front (and back) of the vehicle. See Figure 9.
If the zone is not as expected, inspect the mounting location for any obstructions, vehicle trim
damage, loose brackets, etc. and repair or relocate the sensor as needed.
See Section 1.2 in cases where the sensor needs to be relocated.
See Section 1.13 for information about the required clearance zone around the sensor.
See the Sections that follow for cases where no detection or continuous detection is experienced.
15 ft. (5 m.)
Approximate
Detection Zone
Sensor
à à à à à à à à à à à à à à à à
Use a metallic object at least 1 ft. x 1 ft.
to test the detection zone
FIGURE 9 - RADAR SENSOR DETECTION ZONE (TYPICAL INSTALLATION ON PASSENGER SIDE SHOWN).
10 ft.
15
3.8 TROUBLESHOOTING WHEN NO OBJECTS ARE BEING DETECTED
Operator reports that no
objects are being detected.
Observe the power-up sequence (See Table 1) with no
metallic objects within 15 feet of the sensor being inspected.
Is
the
power-up
sequence
completing?
(Do both the red and yellow
LEDs illuminate for a half-second,
followed by the red LED remaining
on for a further 5 (ve) seconds,
followed by the yellow
LED illuminating and
staying ON?)
NO YES
Does
the
yellow LED —
alone — illuminate
for 0.5 seconds,
followed by ONLY
the yellow
LED?
Replace the Operator Display Unit.
Re-run the
power-up test.
YES
Place a metallic object (at least
one (1) foot by one (1) foot in size)
directly in front of the radar sensor,
three (3) to ve (5) feet away.
NO
Does
the
Operator
Display Unit change
from illuminating the yellow
LED to illuminating
the red LED?
NO
Replace the radar sensor.
Re-connect all connectors.
Re-run the power-up test.
YES
NO
Do
both
LEDs
illuminate for 0.5
seconds, followed by
continuous red and
yellow LEDs?
NO
For any other conditions,
call 1-800-AIR-BRAKE
(1-800-247-2725), option 2
and speak with the Bendix
Tech Team.
Since the test did not nd any
evidence of a sensor malfunction,
inspect the connectors and harness
for damage and/or corrosion, etc. that
could lead to an intermittent problem.
Re-connect all connectors.
Re-run the power-up test.
YES
Go to
Section 3.5.
16
3.9 TROUBLESHOOTING WHEN OBJECTS ARE CONTINUOUSLY BEING DETECTED
Operator reports that objects
are being continuously reported.
Observe the power-up sequence (See Table 1) with no
metallic objects within 15 feet of the sensor being inspected.
Is
the power-up sequence
completing?
(Do both the red and yellow
LEDs illuminate for a half-second,
followed by the red LED remaining
on for a further 5 (ve) seconds,
followed by the yellow
LED illuminating and
staying ON?)
YES
Since the test did not nd any
evidence of a sensor malfunction,
inspect the connectors and harness
for damage and/or corrosion, etc. that
could lead to an intermittent problem.
Re-connect all connectors.
Re-run the power-up test.
NO
Do
both
LEDs
illuminate for 0.5
seconds, followed by
a continuous red
LED?
NO
Does
the red
LED — alone —
illuminate?
NO
YES
YES
Inspect for potential detection interference by vehicle trim, etc. If necessary, unfasten the sensor mounting and — using the slack in the harness — move the sensor away from the vehicle and re-run the power-up test to verify if the system now operates correctly.
See Section 1.10 for information about required radar clearance.
See Section 1.2 for information about relocating the sensor as necessary.
If relocating the sensor solves the issue, end the test.
If no interference source can be located, and moving the sensor out from the vehicle did not change the LED behavior during the power-up sequence, replace the sensor.
Replace the radar sensor.
Re-connect all connectors.
Re-run the power-up test.
For any other conditions,
call 1-800-AIR-BRAKE
(1-800-247-2725), option 2
and speak with the Bendix
Tech Team.
17
PAGE INDEX
1.0 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Sensor Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Operator Display Unit Mounting . . . . . . . . . . . . . . . . . . . . 5
1.5 What To Expect When Using The Bendix
BlindSpotter® System . . .6
1.6 Alerts And Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Bendix BlindSpotter System Diagnostic Trouble Codes . . . . . . . . 7
1.8 Radar Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . 7
1.9 Alert Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.10 Potential False Alerts. . . . . . . . . . . . . . . . . . . . . . . . . .7
1.11 Radar Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 Equipment Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 General Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . 8
3.0 Introduction To Troubleshooting Section . . . . . . . . . . . . . . . .9
3.1 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . .9
3.2 Troubleshooting Wiring Harnesses . . . . . . . . . . . . . . . . . 10
3.3 Electrical Supply Troubleshooting Pre-Tests . . . . . . . . . . . . 11
3.4 Electrical Supply Troubleshooting: Power-Up Sequence . . . . . . 12
3.5 Troubleshooting When Both LEDs Remain On . . . . . . . . . . . 13
3.6 Troubleshooting When The Alert Tone Is Not Functioning . . . . . . 14
3.7 Troubleshooting The Detection Zone . . . . . . . . . . . . . . . . 15
3.8 Troubleshooting When No Objects Are Being Detected . . . . . . . 16
3.9 Troubleshooting When Objects Are Continuously Being Detected . 17
18
NOTES
WARNING
The driver is always responsible for the control and safe operation of the vehicle at all times. The Bendix™ BlindSpotter® system does not replace the need for a skilled, alert professional driver, reacting appropriately and in a timely manner, and using safe driving practices.
19
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Trademark acknowledgements:
The Bendix and BlindSpotter trademarks are licensed to or owned by Bendix Commercial Vehicle Systems LLC.
20
SD-61-4933 © 2013 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. 11/13. All Rights Reserved.
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