Belshaw Adamatic TG50 User Manual

Thermoglaze

Model TG 50

Operator’s Manual

Belshaw Bros., Inc.

814 44th Street NW, Suite 103

Auburn, WA 98001 USA

Phone: [phone] • Fax: [phone]

Toll Free: 1-800-578-2547

Email: [e-mail] • http://www.belshaw.com

Congratulations on buying a new
Thermoglaze from Belshaw Adamatic Bakery
Group. Please inspect the unit carefully for
damage or missing pieces immediately after
receiving your system. Belshaw cannot pay for

shipping damage, because the freight company
has accepted the machine from Belshaw in good
condition, and is responsible for its safe delivery.

For your protection, each crate should be
inspected before signing the Bill of Lading to
report any visible damage caused by the
trucker in transit, and account for the number
of crates.

EQUIPMENT RECORD

Please provide the information below when you correspond with us about your machine.

Purchased by _____________________________________________________________________

Installed by ______________________________________________________________________

Date of Installation ________________________________________________________________

Model number ___________________________________________________________________

Serial number

010810

MN-1720WM

Belshaw Bros., Inc.

814 44th Street NW, Suite 103

Auburn, WA 98001 USA

Phone: [phone] • Fax: [phone]

Toll Free: 1-800-578-2547

Email: [e-mail] • http://www.belshaw.com

Contents

1 Unloading and Uncrating 1

2 Installation 2

3 Assembly 3

4 Operation 6

SB-0345 R1 8

5 Cleaning 14

Disassembly 14
Cleaning 18
Assembly 19

6 Maintenance 23

7 Troubleshooting 24

8 Appendix 27

SB-0361 30
Parts List Drawing Insert Page Insert

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Thermoglaze MN-1720 iii

Preface

The operator of the Thermoglaze is expected to
behave safely, read this manual before operation,
and follow its instructions and warnings.

Study the instructions and warnings in this
manual carefully before operating the equipment.
A thorough understanding of how to install,
maintain, and safely operate the Thermoglaze
will prevent production delays and injuries. Prior
operation of the equipment before reading and
understanding the instructions in the manual will
void the warranties of the equipment.

To use the Thermoglaze safely, heed the
following warnings and all other warnings that
appear in this manual:

• To avoid damaging the Thermoglaze,

never use force to assemble,
disassemble, operate, clean, or maintain
it.

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iv MN-1720 Thermoglaze 50

1 Unloading and Uncrating

DO NOT LIFT EXCESSIVE

WEIGHT

Once the crate has been delivered,
immediately take the covers off the crate and
inspect for hidden damage. If damage is
found, make a damage claim to the shipping
company. After inspection, cut the banding
and remove any other restrains from the
Thermoglaze unit. Remove the banding and
other packing material from the Thermolizer
unit. Roll the Thermolizer, carefully, off the
skid first and move it near the area where it
will be assembled. Roll the Thermoglaze
unit, carefully, off the skid and move it near
the area where it will be assembled.

Do not connect the Thermoglaze or the
Thermolizer to electrical power before
completing the assembly and placement of
the products.

Figure 1-1 shows the system in the crate ready to
be unpacked. The cartons under the Thermoglaze
contain the glaze trough. See Section 4 to
assemble the unit. The carton in the Thermolizer
contains the doors and other interior parts. See
Thermolizer manual for assembly instructions.

The Thermoglaze system has been designed for
quick assembly and installation. Within a short
time of receiving the system, the installer can
have the Thermoglaze ready to make donuts if
the electrical connections are properly installed
and inspected by the prevailing local authorities.

Figure 1-1 Packed Thermoglaze System

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Thermoglaze 50 MN-1720WM 1

Installation 2

Venting:

WARNING

To avoid electrocuting yourself or damaging

the Thermoglaze, never allow water, steam,

cleaning solution, or other liquid to enter the

electrical panels or connections

Local codes prevail. The authorities having
jurisdiction are stated in NFPA 96-1994
regarding requirements for the Thermoglaze.

Building Layouts:

Electrical:

Model Dimensions Power Requirements

88"L x 40W x

TG50

Make sure that the power requirements of the
Thermoglaze, shown on the data plate, match
your power source.

Only plug in to power source that matches the
required voltage and current for the
Thermoglaze. (The Thermoglaze unit TG50
comes standard with a Hubbel 360P6W plug that
needs a 360C6W socket or equivalent for
electrical current.

Thermoglaze must be electrically grounded and
connected in compliance with the National
Electrical Code, ANSI-NFPA 70, and applicable
municipal building codes.

63"H See data tag

Specification sheets and AutoCAD drawings for
use in developing architectural drawings can be
provided by request. Please call your Belshaw
Bros., Inc. representative for help in defining
your requirements.

Do not apply electrical power to the system until
the assembly has been completed. See Section 4
for the assembly of the Thermoglaze.

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2 MN-1720 Thermoglaze 50

Assembly 3

Clean all parts with mild soap and water and

let dry before assembly and applying

electrical power to the equipment.

The Thermoglaze unit is design for ease of
assembly and use. The system is crated in a
manner so there are few pieces to put together
once the Thermoglaze is in place for production.

After unpacking the system per the uncrating
instructions, 1 item needs to be placed on the
Thermoglaze to finish assembly: the glaze

trough. The Glaze trough slips into the 2 holes on
either side of the drain tray with the waterfall
headed toward the oven. See figure 3-1 and 3-4
for help setting the trough in place. After the
trough is in place attach the glaze hose to the
trough by pushing it in the hose mount in the
center of the trough.

To help familiarize you with your Thermoglaze,
please study the following photographs:

Figure 3-1 Thermoglaze front view

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Thermoglaze 50 MN-1720WM 3

Figure 3-2 Right Hand View:

Figure 3-3 Control Panel View:

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4 MN-1720 Thermoglaze 50

WARNING

TURN OFF POWER SOURCE TO THE
MACHINE BEFORE REMOVING ANY

ACCESS COVER OR GUARDS

The Thermoglaze system consists of a Thermoglaze
unit and the Thermolizer. They are placed in unison
in the area located for the production of donuts. See
Figure 4-6 for Thermoglaze system.

Figure 3-5 Thermoglaze System.

WARNING

DO NOT CONNECT THE

THERMOGLAZE TO ELECTRICAL

POWER BEFORE COMPLETING THE

ASSEMBLY PLACEMENT OF

PRODUCTS

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Thermoglaze 50 MN-1720WM 5

Operation 4

• Turn on oven power switch and allow to heat

to operating temperature. (Note: conveyor

will not move until the oven is up to
operating temperature and the donut
ready light is on. See Figure 4-1.)

Figure 4-1. Oven Ready Light.

• Load glaze reservoir with 40 pounds (one

large bucket) of glaze and turn on the glaze
pump.

• When the screen of donuts is through the

glazer and stopped forward travel, place the
glazed product on a rack for cooling using
the 2 delrin tray grips provided with the unit.

WARNING

To avoid burning yourself, never touch the

Thermoglaze unit, conveyor, or interior of the

oven while the machine is in use.

WARNING

Thoroughly clean and dry the floor if water or

other materials are spilled. Materials spilled

on the floor may cause serious injury and loss

of life.

WARNING

WARNING

Do not operate glazer without glaze or water
in the pump. Doing so can cause permanent

damage to the pump.

• After the donuts have been in the

Thermolizer for at least 20 minutes (60
minutes for filled product), turn on glazer
using the on switch located on the main
control panel.

Conveyor will automatically start when

Thermoglaze reaches operating temperature.

CAUTION!

Donut screens are hot after coming out of the

glazer and will burn you if you grab them

without the handles.

CAUTION!

• After the donuts are thawed, place a screen of

donuts from Thermolizer box to the infeed
end of the Thermoglaze conveyor and allow
the screen to travel through the oven and
glazer. This takes approximately 1-1/2 to 3
minutes.

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6 MN-1720 Thermoglaze 50

To avoid burning yourself, never touch the

hot infeed oven end panel when the machine

is in operation.