Belshaw Adamatic Mark IV User Manual

DONUT PRODUCTION SYSTEMS
BAKERY AND RETAIL EQUIPMENT GUIDE
®
Mark II, V and IX Donut Robot
Systems
Donut Robot® Automatic Systems – Mark II, Mark V, & Mark IX
are the most highly requested systems produced by Belshaw. Designed for retail bakeries and concessions, these systems’ popularity arises from the labor savings and convenience of allowing the operator to perform multiple tasks while the machine fries, turns and dispenses completely on its own. Additionally, the Donut Robot® has proven very popular for exhibition-style baking.
Mark II, V and IX systems fry 2 full-size (or 4 miniature) donuts across each conveyor row. The Mark II system will produce up to 43 dozen donuts per hour, while the Mark V and Mark IX systems produce up to 63 dozen per hour using a longer fryer. Mark II, V and IX Donut Robot® Systems include the accessory equipment required to prepare, fry and fi nish donuts. They include:
Automatic Fryer
Shortening Filter or Reserve Tank
Roto-Cooler / Finishing Tree
(rotates as it collects donuts from fryer)
Icer
Feed Table
yeast-raised donuts into fryer)
(automatically inserts
Below: Belshaw Donut Robot® Mark II Cake & Yeast System (Typical)
Donut Robot® Mark II, with Feed Table Roto-Cooler EZMelt Melter-Filter HG18-E Z Glazer H&I -2 Icing Table EP18-24 Proofer (Cake Donut Cutter not shown)
Proofer for yeast-raised products
Glazer
Mixer (7 qt / 6.6 L)
Jelly Filler
PART OF AGA FOODSERVICE GROUP
Above:Belshaw Donut Robot® Mark II Cake Donut System (Typical)
Donut Robot® Mark II, with Filter-Flo® Siphon & Filter Shortening Reserve Tank Roto-Cooler
These systems are also compatible with Belshaw’s Insider ventless hood cabinet.
The guide over the page will help to select the components that make up a Mark II, Mark V or Mark IX donut system. For specifi cations of Mark II, Mark V, and Mark IX fryers, as well as equipment for building a complete system, see the Automatic Fryers section of the
Retail Products Guide
4
Belshaw Bros., Inc., 1750 22nd Avenue South, Seattle WA 98144-4590 USA
W http://www.belshaw.com 800-578-2547 (USA/Canada) 206-322-5474 (International)
Belshaw Bakery and
.
©2002 Belshaw Bros, Inc. Rev.4/ 02
FAX
206-322-5425
DONUT PRODUCTION SYSTEMS
Donut Robot® Mark II, V & IX Systems
Building a system
Typ e N automatic Cake Donut Depositor
Gas Mark II
Mark II
Mark V
Donut Robot Cake Donut Depositor
The Donut Robot® depositor is standard on Mark II and Mark V. Type N is standard on Mark IX. Both are automatic.
Fryer
Donut Robot® Mark II, V or IX. Choose ‘GP’ models for mini-donuts
Mark IX
®
Donut
Depositor
Glazer
Glaze a full screen of donuts at a time. Reduce lifting with ‘Easylift’
FOR BELSHAW DONUT ROBOT® MARK II, V OR IX
Shortening Reserve Tank
EZ Melt
Filter-Flo® Siphon
SF fi lter cleans and recycles shortening; EZMelt melts, pumps and fi lters
Sugaring Tra y
Shortening
Filter
Collect, cool and display donuts after frying. Load yeast-raised donuts into the fryer.
Fryer
Accessories
Feed Table
Proofer
Take the guess work out of proofi ng any
Icer
Make a full variety of donuts with this choice of icing methods
yeast-raised product
EP18-24
Finishing Tre e
FT-2
Manufactured by
HG Standard
H&I-2
HG Easylift
PART OF AGA FO ODSERV ICE GRO UP
H&I-4
Donut Finishing Center
H&I-6 Icing and Finishing Table
800-578-2547 (USA/Canada)
206-322-5474 (International)
FAX
206-322-5425
5
AUTOMATIC FRYERS
BAKERY AND RETAIL EQUIPMENT GUIDE
Donut Robot® Mark II - Mark IX
PART OF AGA FOODSERVICE GROUP
Donut Robot® Series Automatic Fryers deposit, fry, turn, and dispense cake and yeast-raised donuts
- automatically - improving donut quality and reducing costs. Training and labor requirements are substantially reduced while quality, repeatable donuts are produced time after time. Additionally, Donut Robot
®
fryers have been shown to reduce
shortening use by up to 50%.
®
Donut Robot
Series Automatic Fryers are built with exhibition style production in mind – improving foot traffi c and customer loyalty. For locations where exterior ventilation is impractical, the “Insider” custom kiosk, without exterior ducting, is the solution.
Donut Robot
®
Mark II
Belshaw offers several machines with capacity from 200 to 1500 donuts per hour. Production is even higher for miniature donuts. If less production is needed at any time, a simple switch cuts cake donut production instantly by half.
Belshaw can tailor a complete system to your specifi c needs. The Donut Systems section of the
Equipment Guide
shows examples of systems built with Donut Robot® fryers.
Belshaw Bakery and Retail
18
Donut Robot® GAS Mark II
Donut Robot
®
Mark IX
Belshaw Bros., Inc., 1750 22nd Avenue South, Seattle WA 98144-4590 USA
W http://www.belshaw.com 800-578-2547 (USA/Canada) 206-322-5474 (International)
Donut Robot® Mark VI
©2002 Belshaw Bros, Inc. Rev.4/ 02
Donut Robot® Mark V
FAX
206-322-5425
AUTOMATIC FRYERS
LI STE D
C US
U
L
U
L
NSF
Donut Robot® Mark II - Mark IX
PRODUCT INFORMATION
Electric heating is standard; Mark II and Mark II GP are available either
gas-heated or electric-heated.
‘GP’ models designate mini-donut specifi c machines, with hopper/plunger
and conveyor adapted for rapid production of mini donuts.
All models feature frying time and temperature adjustment. Mark II and
above feature a switch that reduces automatic cake donut deposits to one donut per conveyor row (normal is two donuts per row).
All models feature electrically powered conveyors. See table at bottom of
page for available voltages.
The Donut Robot® automatic cake donut depositor is standard on Mark
I, II and V. It accomodates Donut Robot® plain, mini, star, or french cake plungers and attachments. A 1-9/16” (40mm) star plunger is supplied on new machines, unless another plunger is requested.
Mark IV and Mark VI use either Type ‘F’ (semi-automatic) or Donut
Robot® (automatic) cake donut depositors.
Type ‘N’ (automatic) is standard on Mark IX. See Donut Depositor
section of
DONUT ROBOT
C
Bakery and Retail Product Guide
®
MARK II - IX
A B
[Drawings show Donut Robot cake donut depositor]
for depositor details.
DOZENS PER HOUR
200
175
150
125
100
75
50
25
Mark I
DONUT ROBOT® PRODUCTION
Based on fr ying times of 90 seconds for standa rd donuts and 55 seconds for mini donu ts. Production will vary depending on product size, fry ing temper ature and composition of donut.
126
63
Mark IX
®
LISTED
S
I
F
S
A
L
C
®
CLASSIFIED TO
NSF 4 - 1992
Mark IV
I
E
D
US
87
Mark VI
Mark I GP
63
43
17
Mark II
Mark V
SANITATION
100
Mark II GP
285
196
Mark V GP
MINI DONUTS ONLY
NSF
®
STANDARD
FEATURES
MODEL
MARK I
MARK II
MARK IV
MARK V
MARK VI
MARK IX
OPTIONAL
Electric
Heat
Gas Heat GP model

 


  

DIMENSIONS AND POWER
Shipping
A x B x C
in cm lbs/kg lbs/kg KW A KW A KW A KW A KW A BTU/hr kPa N.GAS PROP.
MARK I 35 x 14 x 23 89 x 34 x 57 100/45 14/6.4 1.2 10.0 1.5 7.4/6.4
MARK II 41 x 21 x 25 104 x 52 x 62 136/62 35/16 4.3/5.7 21.0/24.0 4.5/5.7 12.5/14.2 4.4/5.2 6.7/7.3 5.8/6.8 7.6/8.2
MARK II (Gas) 41 x 23 x 30 104 x 58 x 62 150/67 35/16 0.36 3.0 40,000 12.9 3.5 in 10 in
MARK IV 41 x 28 x 24 104 x 71 x 62 172/78 70/32 7.2/9.5 20.0/23.2 8.0/9.5 12.0/14.0 8.0/9.5
MARK V 52 x 20 x 24 133 x 52 x 62 200/91 50/23 7.3/9.4 35.2 7.3/9.4 20.3/23.0 7.9/9.4 11.9/13.8
MARK VI 52 x 28 x 24 133 x 71 x 62 294/133 106/48 12.1/15.2 33.6/37.1 12.0/14.2 18.0/20.9 15.3/18.7
MARK IX 53 x 21 x 35 133 x 52 x 89 250/113 50/23 7.6/9.8 36.5/40.8 7.6/9.8 21.1/24.4 8.3/9.8 12.5/14.6
weight
Fryer
capacity
Note: details about Donut Robot® Mark I can be found in the Donut Systems section of the Product Guide.
Electric
Conveyor
120 V 208/240 V 380/415 V (Export)
Donut Robot
Depositor
Type F
Depositor
Type N
Depositor
Dimensions taken with Donut Robot cake donut depositor on all models.
208/240 V
50/60Hz/3ph
Feed Table (for raised
donuts)
Multiple
Turners
440/480 V
50/60Hz/3ph
Submerger
INSIDER™
Ventless
Cabinet
GAS
OUTPUT50/60Hz/1ph 50/60Hz/1ph 50/60Hz/3ph
Automatic
proofer (TM-VI)
COLUMN
Manufactured by
PART OF AGA FO ODSERV ICE GRO UP
800-578-2547 (USA/Canada)
206-322-5474 (International)
FAX
206-322-5425
19
AUTOMATIC FRYERS
BAKERY AND RETAIL EQUIPMENT GUIDE
Accessories for Donut Robot® Mark II, Mark V, & Mark IX
COLLECTING AND COOLING DONUTS
Sugaring Tray
Roto-Cooler
Roto-Cooler
with Finishing Tree
Belshaw’s three to collect, hold and cool donuts fried on Donut Robot® Mark II, V and IX fryers. They are rotating round trays, attractively fi nished, and powered by a connection to the fryer.
The standard donuts, giving the operator plenty of time to complete other jobs before transferring the contents. The tray is white polyethylene and easy to clean.
The stainless steel allows the operator to coat donuts with cinnamon sugar and other fl avors on the spot without a separate fi nishing table.
Roto- Cooler With Finishing Tree
The icing, decorating and display center. Each of the top three trays have two sections for a greater selection of icings and toppings. One person can quickly decorate donuts to create an endless variety, fi nished to order, right on the spot.
Roto-Cooler
Roto-Cooler
Sugaring Tray
versions are the most practical way
is large enough to hold in excess o f 75
is smaller and deeper, and
makes a complete donut
TRANSFER DIRECT TO ICER OR GLAZER
The RL-18 Rack
Loader is a labor
saver for operators using Belshaw’s HI18 batch icer and/or HG18 hand glazer. Donuts are collected onto glazing screens, ready for direct transfer onto the icer or glazer.
PART OF AGA FOODSERVICE GROUP
Rack Loader
Glazing Screen
INSERTING YEAST-RAISED DONUTS INTO THE FRYER
The
FT-2 Feed Table
box such as Belshaw’s EP18/24. The donuts are laid on a Proofi ng Cloth and Proofi ng Tray before proofi ng, then transferred onto the FT-2. The Feed Table advances in time with the fryer and drops the proofed donuts automatically. The process allows the donut maker to move about rather than standing in front of the fryer.
FT-2 Feed Table
20
Belshaw Bros., Inc., 1750 22nd Avenue South, Seattle WA 98144-4590 USA
W http://www.belshaw.com 800-578-2547 (USA/Canada) 206-322-5474 (International)
accepts yeast-raised donuts from a proof
Proofi ng Tray
Proofi ng Cloths
LONGER LIFE SHORTENING
Filter-Flo Siphon
Shortening Reserve Tank
The Filter-Flo is a heavy duty siphon that removes
and fi lters shortening. One squeeze of the bulb starts the fl ow which can empty a Mark II in about fi ve minutes. A reusable cloth fi lter cleans as liquid passes through. The Shortening Reserve Tank melts and holds new shortening ready for adding to the fryer as needed.
©2002 Belshaw Bros, Inc. Rev.4/ 02
FAX
206-322-5425
AUTOMATIC FRYERS
NSF
DIMENSIONS AND POWER
Accessories for Mark II, Mark V, & Mark IX Fryers
OVERALL DIMENSIONS
MODEL
FILTER-FLO SIPHON 4 x 6.5 x 23 10 x 17 x 59 3 1.5
ROTO-COOLER 24 x 24 x 7 61 x 61 x 18 16 7.5
SUGARING TRAY 17 x 17 x 7 43 x 43 x 18 14 6.5
ROTO-COOLER & FINISHING TREE 24 x 24 x 31 61 x 61 x 79 28 12.5
RACK LOADER (RL-18) 21 x 29 x 10 53 x 74 x 25 25 11.5
FT-2 FEED TABLE 52 x 19 x 12 132 x 49 x 30 41 19
Width x Depth x Height
in. cm. lbs. kg. V A W
APPROX SHIPPING
WEIGHT
CONSTRUCTION
MODEL CONSTRUCTION
Siphon tube and valve are nickel plated steel. Clamp is aluminum alloy.
FILTER-FLO SIPHON
SHORTENING RESERVE TANK All parts are stainless steel.
FT-2 FEED TABLE
ROTO-COOLER
Filters are flannel cloth, filter ring is powder coated steel, handle is high density plastic.
Stainless steel chains and hooks. Other parts stainless steel and cast aluminum alloy.
Tray is high density polyethylene. Base is spun, polished, heavy gauge aluminum
ELECTRICAL DATA
110V, 50/60Hz,1ph (connected to fryer)
110V, 50/60Hz,1ph (connected to fryer)
110V, 50/60Hz,1ph (connected to fryer)
110V, 50/60Hz,1ph (connected to fryer)
NSF
0.3 A 35 W
0.3 A 35 W
0.3 A 35 W
0.6 A 70 W
®
SUGARING TRAY Tray and base are spun polished, heavy gauge aluminum
ROTO-COOLER & FINISHING TREE
RACK LOADER (RL-18)
Manufactured by
Lower tray is high density polyethylene. Upper trays and base are spun, polished, heavy gauge aluminum
Loader is all stainless steel. Glazing screens (available separately) are nickel plated steel.
PART OF AGA FO ODSERV ICE GRO UP
800-578-2547 (USA/Canada)
206-322-5474 (International)
FAX
206-322-5425
21
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