Belshaw Adamatic INSIDER Ventless Donut System User Manual

Belshaw Bros., Inc • 814 44th Street NW, Suite 103 • Auburn, WA 98001 • USA

Tel: [phone] • Fax: [phone] • www.belshaw.com

INFORMATION FOR CUSTOMERS

AND APPROVAL AUTHORITIES

INSIDER

DONUT FRYING SYSTEM

COMMERCIAL ELECTRIC COOKING APPLIANCE

WITH INTEGRAL RECIRCULATING SYSTEM

INSTALLATION REQUIREMENTS

• INSIDER FLYER

• SPECIFICATION SHEET

• FIRE SUPPRESSION DESCRIPTION

• INSTALLATION INFORMATION

• STANDARDS & LISTINGS – ETL/UL/NFPA

• ETL/UL LABELS

• PYRO-CHEM DATA SHEET

COMPLETE INSTALLATION PROCEDURES ARE LISTED IN THE
INSIDER INSTALLATION, OPERATORS AND MAINTENANCE MANUAL

Belshaw Bros., Inc • 814 44th Street NW, Suite 103 • Auburn, WA 98001 • USA

Tel: [phone] • Fax: [phone] • www.belshaw.com

Insider™

The Belshaw’s Insider™ (Donut Frying System) comprehensively addresses all fire
prevention, clean air, sanitation and electrical requirements and the self-contained unit
meets or exceeds local standards. The Insider houses one of the following Donut Robot
Fryers; MKII, MKV or MKIX and is UL197 Listed under ETL #68183.

• Tested to UL197 standards for Commercial Electric Cooking Appliances with
Recirculating Systems and Listed under ETL #68183.

• Intended for installation and use to NFPA-96 Standard For Ventilation Control
and Fire Protection of Commercial Cooking Operations.

Fire Prevention/ Suppression System

The Insider™ uses the Pyro-Chem Restaurant Fire Suppression System. It is a pre­engineered type as defined by NFPA-17A Standard for Wet Chemical Extinguishing
Systems and is designed to provide fire protection for restaurant cooking appliances,
hoods, and ducts.

The Pyro-Chem System (PLC-240/300 KITCHEN KNIGHT II) utilizes a wet chemical
agent specifically designed to suppress restaurant-cooking fires. The system
provides automatic actuation and can be manually actuated through a remote
mechanical pull station. Upon actuation, the system discharges a pre-determined
amount of agent to the duct, plenum, and cooking appliances. The agent acts to
suppress fires in 3 ways:

• Both the agent itself and the resulting steam formation interrupt the chemical

chain reaction causing combustion.

• The agent cools the fire bringing it below auto-ignition temperature.

• The agent reacts with hot grease forming a soap-like layer (saponification)

that helps prevent the escape of combustible vapors, thus preventing re­ignition.

The Pyro-Chem Restaurant Fire Suppression System has been tested to the UL
Standard for Fire Extinguishing Systems For Protection of Restaurant Cooking
Areas, UL300 and Pyro-Chem listed by Underwriters Laboratories, Inc. under
ULC/ORD-C1254.6-1995 listing meets Underwriters Laboratories of Canada’s
standards.

Clean Air- Ozone and Emissions

The Insider™ meets the emission requirements of 5.0mg/m3 as measured at the
exhaust outlet of the system per the requirements of the U.S. Environmental Protection
Agency (EPA) Test Method 202, Determination of Condensable Particulate Emissions
from Stationary Sources, which is referenced in NFPA-96 (Test results 1.81 mg/m3) UL
File E213302.

Underwriters Laboratories also tested it at well below the maximum ozone levels
permitted of 0.1ppm time-weighted average with a maximum peak concentration of

0.3ppm (Test results less than 0.015 ppm).

Sanitation

The Insider™ is built in accordance with NSF International Standard No. 4, for
commercial cooking and hot food storage equipment and conforms to ANSI/NSF STD 4
(ETL Listing #68183).

The fryer portion, Donut Robot Mark II, Mark V, or the Mark IX, is separately ETL
Classified in accordance with NSF International Standard No. 4. One of the above
models is used in each Insider™:

Materials employed have been found to be able to withstand normal wear, penetration of
vermin, corrosive action of foods, cleaning products, and other elements in the end use
environment. The materials do not impart an odor, color, taste, or toxic material to food
products.

Electrical

The Insider™ and the Mark Donut Robots are also listed as Commercial Cooking
Appliances, in accordance with UL 197, and they are in compliance with electrical code
ANSI/NFPA 70 the Standard for Commercial Electric Cooking Appliances and conforms
to ANSI/UL STD 197 Certified to CAN/CSA C22.2 STD No. 109 (ETL Listing #68183).

Belshaw Bros., Inc • 814 44th Street NW, Suite 103 • Auburn, WA 98001 • USA

Tel: [phone] • Fax: [phone] • www.belshaw.com

Insider Installation Requirements

INSTALLATION must be done by certified personnel acceptable to the authority
having jurisdiction and they shall inspect and test the Insider. A test of the safety
interlocks, control head and manual pull station may be performed and a trip test and
dry pressure test may also be required at installation.

The charging and setup of the Pyro-Chem PLC-240/300 Fire Suppression System must
be done by certified personnel and the use and maintenance of the Insider is to be in
accordance with NFPA-96.

The manufacturer’s instructions for “System Checkout after Installation” is on page 17
of the Insider Installation, Operators and Maintenance Manual.

After testing, the Fire Suppression System will need to be activated by screwing the
carbon dioxide pilot cartridge into the actuator, removing the control head safety pull pin,
replacing the control head cover and removing the Fire Damper Safety Pin.

A signed and dated log of installation and maintenance must be kept on premises for use
by authority having jurisdiction.

ETL/UL/NFPA - STANDARDS AND LISTINGS

• UL197SB/UL710B (KNKG7) - Standard for Commercial Electrical Cooking
Appliances with Integral Recirculating Systems and Listed under ETL #68183,
Conforms to ANSI/UL STD 197, certified to CAN/CSA C22.2 STD No. 109

• NSF 4 –Commercial Cooking, Rethermalization and Powered Hot Food Holding
and Transport Equipment and Listed under ETL #68183, conforms to
ANSI/NSF4-2002e.

• NFPA-96 - used in accordance with Standard For Ventilation Control and Fire
Protection of Commercial Cooking Operations.

• NFPA-17A - the Insider uses the pre-engineered Pyro-Chem Restaurant Fire
Suppression System (PLC-240/300 Kitchen Knight II).

ETL/UL/NFPA cont.

• UL300 - Standard For Fire Extinguishing Systems For Protection of Restaurant
Cooking Areas and Pyro-Chem Listed under ULC/ORD-C1254.6-1995.

• ANSI/NFPA 70 - Electrical Code – used in accordance with Standard for
Commercial Electric Cooking Appliances.

LOCAL PERMITS and approval by the Fire Marshal may be required. The Insider is a
UL Listed portable plug in appliance (single) and is not a fixture. It is a portable

appliance for use in noncombustible surroundings.

MODIFICATIONS AND CHANGES will invalidate the ETL Listing of this appliance.

The Insider has been fire tested by UL/ETL, as a stand-alone appliance, and is not subject
to change. The ETL Listing does not allow it to be hardwired or permanently attached to
the building structure. The Remote Manual Pull Station must remain on the Insider as
UL/ETL Listed and Tested. The Fire Suppression System shuts down all electrical
circuits during a fire. An auxiliary circuit or permanent connection to the building alarm
system is not a part of this ETL Listing.

Belshaw Bros., Inc • 814 44th Street NW, Suite 103 • Auburn, WA 98001 • USA

Tel: [phone] • Fax: [phone] • www.belshaw.com

Insider Certification Labels

Insider

With Air Filtration Hood and Fire

Extinguishing System

Operator's Manual

Belshaw Bros., Inc.

814 44th Street NW, Suite 103

Auburn, WA 98001 USA

Phone: [phone] • Fax: [phone]

E-mail: [e-mail] • http://www.belshaw.com

If you accept the machine from the shipping
company, you are, in effect, saying that the
machine is in good condition, and you must
pay for the machine. Belshaw cannot pay for

shipping damage, because the freight company
has accepted the machine from Belshaw in good
condition, and is responsible for its safe delivery.
For your protection, inspect the machine to see
that no parts are bent, scratched, or otherwise
damaged. If any damage has occurred in
shipping, file a freight claim with the shipping
company immediately.

EQUIPMENT RECORD

Please provide the information below when you correspond with us about your machine.

Purchased by _____________________________________________________________________
Installed by ______________________________________________________________________
Date of Installation ________________________________________________________________
Model number ___________________________________________________________________
Serial number

021208

MN-1852EN

Belshaw Bros., Inc.

814 44th Street NW, Suite 103

Auburn, WA 98001 USA

Phone: [phone] • Fax: [phone]

E-mail: [e-mail] • http://www.belshaw.com

Contents

1 Operation 1

Startup/Run 1
Shutdown 1
In Case of Fire 2

2 Cleaning 3

Cleaning 3
Hand Washing Instructions 4
Automatic Dishwasher Instructions 4
Cleaning Windows & Sliding Doors 5

Belshaw Bros., Inc. • www.belshaw.com • Phone [phone] • Fax [phone]

Insider OM MN-1852EN iii

Preface

The Insider is designed to hold and power the
Belshaw Mark II, V, or IX Fryer and is provided
with an air filtration and fire extinguishing
system. It is not designed for any other purpose.

The operator must work safely at all times, read
included manuals, and follow all instructions and
warnings. A thorough understanding of how to
install, maintain, and safely operate the Insider
will prevent production delays and injuries.

To use the Insider safely, heed the following
warnings and all other warnings that appear in
this manual:

WARNING

THE CHARGING & SETUP OF THE PYRO-

CHEM PLC-240/300 FIRE SUPPRESSION
SYSTEM MUST BE DONE BY CERTIFIED

PERSONNEL ON A REGULAR BASIS

AND THE USE AND MAINTAINENCE OF

THE INSIDER IS TO BE IN ACCORDANCE

WITH NFPA-96.

• Be careful never to get shortening, water,

or other materials on the floor. If
anything does get spilled on the floor,
mop it up immediately. Materials on the
floor can cause people to slip or fall,
resulting in serious injury or loss of life.

• To prevent unintentional startup and

possible fire, unplug the machine if there
is a local power outage. When the
power is restored, it is safe to plug the
machine in again.

• To avoid electrocution, make sure that

all electrical cords are not frayed or
cracked and that they do not pass
through any water or shortening.

• Make sure that all electrical cords are

routed so that no one will trip over them.

• The Insider is “Intended for use in

noncombustible surroundings only.”

• To avoid damaging the machine, never

use force to assemble, disassemble,
operate, clean, or maintain it.

Belshaw Bros., Inc. • www.belshaw.com • Phone [phone] • Fax [phone]

iv MN-1852EN Insider OM

1 Operation

Startup/Run

1. Make sure all filters are properly installed

and all doors are closed.

2. Check the fire suppression cylinder gauge

for the proper range of pressure and the red
control box indicator for the set mode.

CAUTION

Do not operate the Insider if gauge

pressure is low or set mode is not

displayed. The fire suppression system

will not operate.

3. Plug the Mark II, V, or IX Fryer power cord

into the receptacle labeled “Fryer” on the
electrical box. The large hole in the counter
top is for the power cord of the fryer.

CAUTION

Do not operate the Insider with

polycarbonate windows or doors
removed or open. Fire suppression
system will cause hot shortening to

splatter causing serious injury and

burns.

4. Turn on the fryer, Insider and auxiliary

circuit breakers.

II, V, or IX Fryer manual for information on
fryer and cutter operation).

8. After charging and setup by certified
personnel, the fire suppression system is
always operational.

9. Note: If manual operation of the fire
suppression system is required, the system
can be actuated by pulling the handle
straight out. The manual actuator is located
to the right of the red fire suppression
cylinder.

Shutdown

1. Pushing the "Stop" button shuts off all
power to the unit, including fryer.

2. Opening the hood doors, removing a filter or
operation of the fire suppression system will
shutdown the Insider.

3. The unit will not restart if the fire
suppression system has been operated.
Recharging and setup by certified personnel
will be required.

4. After shutdown disconnect power and let
shortening cool to 100° F/38° C before

disassembling or cleaning fryer. Refer to
Mark II, V, or IX manual for instructions.

WARNING

5. Plug the Insider main power plug into the

customer supplied power receptacle.

6. Push the green "Start" button to energize the
unit. Hold the “Start” button in for a few
seconds while the proper airflow is attained.

7. The system must be on to provide power to
the air filtration system, overhead lights,
auxiliary outlet, fryer and cutter. (See Mark

Belshaw Bros., Inc. • www.belshaw.com • Phone [phone] • Fax [phone]

Insider OM MN-1852EN 1

Electrical Shock Hazard. Have power off

and disconnected at source before doing

any cleaning or maintenance.

In Case of Fire

Fires can potentially start in the fryer, the hood,
or the duct. In case of fire, it is important that
you fully understand the operation of your fire
suppression system.

1. Evacuate all personnel and customers from

the fire area.

2. If your fire suppression system has not

already automatically activated, you may
activate it manually by pulling the handle on
the silver manual pull station, located at the
back of the Insider to the right of the red fire
suppression cylinder.

3. Call the Fire Department.

4. Personnel trained in the proper operation of

hand portable extinguishers may stand by if
means of easy exit are available.

When the fire has been extinguished, call your
local authorized Pyro-Chem distributor to
recharge the system, after determining the cause
of fire. Under no circumstances should cooking
operations be attempted before qualified
personnel re-instate the integrity of your fire
suppression system.

Belshaw Bros., Inc. • www.belshaw.com • Phone [phone] • Fax [phone]

2 MN-1852EN Insider OM