Belshaw Adamatic Harmony Deck Oven User Manual

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MANUAL No. Y-DX-09E

Enter Serial Nos. here

FAN (IF FITTED)

DECK 1

DECK 2

DECK 3

DECK 4

DECK 5

In the event of an enquiry please quote these serial numbers.

Store this document safely and ensure it is available at all times.

Non-availability may affect the service / repair of your machine.

OPERATION AND MAINTENANCE MANUAL

MODULAR DECK OVEN

FG257 MODULAR DECK 02/07 RAC

WARNING LABEL, TO REDUCE RISK OF FIRE

OR ELECTRIC SHOCK

DO NOT REMOVE COVER (OR BACK)

NO USER SERVICEABLE PARTS INSIDE

REPAIR SHOULD BE DONE BY AUTHORISED PERSONNEL ONLY

Failure to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine.

The oven should only be used for baking bread, pastries and cakes (for other products please contact your oven supplier)

DISPOSAL

Care should be taken when the machine comes to the end of its working life. All parts should be disposed of in the appropriate place, eithe recycling or other means as the law permits at the time.

ENGINEERS NOTE

IF THESE NUMBERS APPEAR IN THE TEMPERATURE WINDOW PLEASE CHECK THE FOLLOWING:

888 – Indicates that the control board is above 80 degrees Check that the cooling fan entry is not blocked

(oven glove etc)

999 – Indicates a problem with the thermocouple.

Check for connection problems or faulty thermocouple.

MONO FG257 HARMONY MODULAR DECK 01/07 RAC

CONTENTS

Section - 1.0 Introduction

Section - 2.0 Overall Dimensions

Section - 3.0 Specifications

Section - 4.0 Safety

Section - 5.0 Installation

Section - 6.0 Isolation

Section - 7.0 Cleaning

Section - 8.0 Operating Conditions

Section - 9.0 Principles Of Operation

(and baking advice)

Section - 10.0 Operating Instructions

Section - 11.0 Troubleshooting

Section - 12.0 Service Information Replacing light bulbs

Section - 13.0 Spares Information

THIS SECTION IS FOR ENGINEERS ONLY AND THE CUSTOMER

SHOULD NOT ATTEMPT TO MAKE ALTERATIONS.

Section - 14.0 Electrical Information

Section - 15.0 WARNING and INFORMATION LABELS

FG257 MODULAR DECK 02/07 RAC

1.0 INTRODUCTION

The electric modular Deck Oven is an easy to use practical, good-looking oven, giving an excellent heat recovery rate and an even bake across a wide range of bread and confectionery products.

x Good looking and totally reliable

Conceived with the no nonsense requirements of both the independent and in-store baker in mind, and designed to visually please as well as give reliable service for many years. This oven will more than satisfy the most discerning customer.

x Top quality specification

The external and internal contact surfaces are stainless steel.

Each modular deck is fitted with durable reinforced one-piece tiles, and an increase in high-grade insulation and high temperature ceramic sealant, makes the oven more efficient.

The oven comes with a patented integral steaming system, which reduces energy consumption and the overall size of the oven (no drain required). The system produces real steam with the advantages of spray steam. Pre-steam is also available to reduce the affects of long loading times. No drainage is required.

Supplied with an LED screen. All programmable parameters have separate indicators for easy programming and extra bake time, if required. An energy saving 7-day timer is also standard. The simplified electrical circuits aid reliability with overheat protection (on controllers and oven) to ensure long life of controllers, all housed in splash-proof electrical enclosures. The lights are low voltage, sealed from the chamber and easily accessed from outside the oven. An “i” button can be used to upgrade firmware without the need of dismantling the panels.

Fitted with a choice of hinged easy to clean double glazed doors (using low energyloss reflective glass for high visibility) or metal doors, means low energy consumption and the high kW rating gives good recovery. (0-100% heating available both top and bottom)

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2.0 OVERALL DIMENSIONS

ALL DIMENSIONS ARE APPROXIMATE

All ovens……………….H = 80” (2040mm)

Ovens available with 1,2,3, 4, and 5 modules

32” deep modules …... D = 51 ¾” (1300mm)

3 Tray wide oven ……. W = 74 ½” (1890mm)

2 Tray wide oven ……. W = 55 ¾” (1416mm)

1 Tray wide oven ……. W = 37” (940mm)

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3.0 SPECIFICATIONS

Dimensions in millimetres

25.4mm = 1”

5 DECK OVEN

DECK PLATE HEIGHTS

4 DECK OVEN

DECK PLATE HEIGHTS

3 DECK OVEN

DECK PLATE HEIGHTS

FG257 MODULAR DECK 02/07 RAC

ELECTRICAL LOADINGS:

SUPPLY REQUIRED PER MODULAR DECK: x

3 TRAY WIDE 2 TRAY WIDE 1 TRAY WIDE

3 Phase (3 wire + ground), 220V. 60Hz 8.85kW, 24Amp 5.93kW,18Amp 3.0kW, 9Amp

3 Phase (3 wire + ground), 208V. 60Hz 7.90kW, 22Amp 5.31kW,17Amp 2.7kW, 8.7Amp

OVERLOAD PROTECTION 30AMPS 30AMPS

3 Phase (3 wire + ground), 480V. 60Hz 8.78kW, 12.4Amp 5.86kW,8.2Amp 4.9kW, 7Amp

OVERLOAD PROTECTION 20AMPS 20AMPS

SUPPLY REQUIRED FOR CANOPY: x

1 Phase (2 wire + ground), 220V. 60Hz Fused at 6Amps

1 Phase (2 wire + ground), 208V. 60Hz Fused at 6Amps

NOISE LEVEL: Less than 80 Db

WEIGHT:

(ALL WEIGHTS ARE APPROXIMATE)

Total oven weight – 2 tray wide, 3 deck = 1569lbs (711kg) (Including base frame) – 3 tray wide, 3 deck = 2345lbs (1064kg) – 1 tray wide, 3 deck = TBA Weight per oven chamber module – 2 tray wide = 421lbs (191.5kg) – 3 tray wide = 575lbs (261kg)

– 1 tray wide = TBA

Weight per oven canopy module – 2 tray wide = 31lbs (14kg)

– 3 tray wide = 38lbs (17kg)

– 1 tray wide = TBA

Weight per fan module – 2 tray wide = 62lbs (28kg)

– 3 tray wide = 62lbs (28kg)

– 1 tray wide = TBA

Weight of product (max) per deck – 2 tray wide = 86lbs (39kg)

– 3 tray wide = 131lbs (60kg)

– 1 tray wide = TBA

FG257 MODULAR DECK 02/07 RAC

4.0 SAFETY

All maintenance must be made with the oven disconnected from the

power supply and then only by fully trained authorized persons.

Check all cover panels, and any pipefittings are securely positioned.

Check oven door handles are not damaged.

Do not operate a deck's steaming system with oven door open.

Always use oven gloves when loading the oven.

When products are removed from the oven, ensure:

(a) Tins are knocked out and stored directly onto tin storage trolley or rack (Do not leave hot tins on the floor or on tables). (b)Trays are put into a rack and the rack is wheeled to a safe cooling area.

Do not store items on top of the oven.

Do not store items behind the oven.

Beware of hot surfaces. Do not touch oven front or door with bare skin.

All operatives must be fully trained

People undergoing training must be under direct supervision

The oven should only be used for baking bread, pastries and cakes (for other

products please contact your oven supplier)

No unauthorized modifications should be made to the oven.

Do not walk on the roof of the oven

DISPOSAL

Care should be taken when the oven comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or other means as the law permits at the time.

NOTE: BAKERY STAFF MUST NOT UNDER ANY CIRCUMSTANCES REMOVE

PANELS TO ACCESS ANY PART OF THE DECK OVEN.

Panels should only be removed by an Adamatic maintenance engineer (or other

fully trained maintenance contractor) for repairs or maintenance, after isolating

oven from power supply.

The Bakery Manager or the Bakery Supervisor must carry out the above daily safety checks

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5.0 INSTALLATION

GENERAL

A hard smooth level floor is recommended on which to position the oven and

access for maintenance should be considered.

The oven is not designed to be ” built in” so sufficient clearance must be left in front of the access panels (right hand side) to allow for servicing.

If not chosen as an oven option, it is recommended that an extraction hood be

placed above the oven to disperse excess steam and heat, which could have an adverse effect on the bakery ceiling and ambient temperature.

A wall isolator rated at 30Amps must be available in order to completely

x

isolate the oven.

THIS ISOLATOR MUST BE CLEARLY ACCESSIBLE TO THE OVEN OPERATOR

A chain retainer should be fitted, that is shorter than the power cables, to

x

protect them from strain if the oven is moved. (Fit to the wall or floor and the base, using hole provided in castor fixing corner plates).

x Installation must be made by a trained authorized engineer and all utilities

must be installed by licensed contractors and must conform to all local and state building codes.

The oven must be “run in” as stated in the initial start up instructions.

ELECTRICAL CONNECTIONS

Each modular deck requires its own power supply.

SUPPLY REQUIRED PER MODULAR DECK:

3 TRAY WIDE 2 TRAY WIDE 1 TRAY WIDE

3 Phase (3 wire + ground), 220v. 60Hz 8.85kW, 24Amp 5.93kW,18Amp 3.0kW, 9Amp

3 Phase (3 wire + ground), 208v. 60Hz 7.90kW, 22Amp 5.31kW,17Amp 2.7kW, 8.7Amp OVERLOAD PROTECTION 30AMPS 30AMPS

3 Phase (3 wire + ground), 480v. 60Hz 8.78kW, 12.4Amp 5.86kW,8.2Amp 4.9kW, 7Amp

OVERLOAD PROTECTION 20AMPS 20AMPS

SUPPLY REQUIRED FOR CANOPY: x

1 Phase (2 wire + ground), 220v. 60Hz Fused at 6Amps

1 Phase (2 wire + ground), 208v. 60Hz Fused at 6Amps

MONO FG257 HARMONY MODULAR DECK 01/07 RAC

IMPORTANT OPERATION

EARTH (GROUND) STRAPS MUST BE

CONNECTED

BETWEEN EACH

SECTION.

REAR VIEW OF OVEN

PART NUMBER

M158-25-11200

SUPPLIED

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WATER SUPPLY REQUIREMENTS

The set up procedure on the next page must be followed to

allow the steaming system to function correctly

THIS EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE

APPLICABLE FEDERAL, STATE, OR LOCAL PLUMBING CODES

All ovens with steam require a ½” NPT hot or cold water supply at a pressure

of 2 - 3 bar (29 – 44 psi). Located approximately 10” from the right and 4” from the top of the stand when facing the front of the oven.

Only one water supply is required per oven. A manifold supplies all decks from

one connection point.

For proper operation of the steam system it is recommended that the water

supply follows the following specifications:

Hardness 2-4 grains per gallon

PH range 7.0 to 8.0

Chloride concentration 0 –30 ppm

Consult your water treatment company for proper water filtration system information.

No drain is required for this oven.

A non-return check-valve is supplied fitted to the water inlet manifold.

MONO FG257 HARMONY MODULAR DECK 01/07 RAC

WATER SYSTEM SETUP PROCEDURE

It is imperative that the water delivery to the deck oven is checked for the

steam system to operate correctly

1. Flush out the main feed pipe to be used, until water runs clear and free from debris.

2. Connect main feed to oven.

3. Connect flexible hoses to each deck.

4. Place a container under the test valve.

5. Slowly open test valve fully and with the water flowing check the regulator is set to

0.75 bar. If not adjust using the screw above the valve.

x Never use the oven above this setting

6. When the pressure has stabilised shut the test valve.

REPEAT 4,5 AND 6 AT THE END OF INSTALLATION.

NOTE. DYNAMIC PRESSURE, NOT STATIC, IS BEING MEASURED.

ADJUSTING SCREW

SET TO 0.75 bar

TO OVENS

TEST VALVE

WATER REGULATOR SET UP

LOCATED ON REAR OF OVEN

RESTRICTOR

REGULATOR

FROM SUPPLY CHECK VALVE

STOP TAP

FILTER

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Exhaust Connections (IF CANOPY FITTED)

x Ideally an exhaust duct should rise 78” (2 metres) above the bakery roof

protected from wind and birds by a duct protector.

x It should be of a suitable material to take the high temperatures and humidity

expected.

x It should be flexible and easily removable at the oven connection point.

This allows the oven to be moved for cleaning when required.

10” Dia.SPIGOT

CONNECTION POINT

23”

CANOPY

WITH EXTRACTION FAN FITTED

9 ½”

ROOF

13”

10” Dia.SPIGOT

CONNECTION POINT

WITHOUT EXTRACTION FAN FITTED

FG257 MODULAR DECK 02/07 RAC

INITIAL START UP

THIS PROCEDURE MUST BE ADHERED TO FOR THE OVEN

WARRANTY TO BE VALID.

In order for the oven to give good reliable service the deck tiles must be initially brought up to temperature as stated below. After this running in period the oven can be used as required.

Running in procedure

1. Turn the oven on and note the temperature shown. (This will be the temperature inside the cooking chamber)

2. The temperature needs to rise to 195deg F over a period of 3 hours.

It must not be allowed to rise by more than 77deg F in an hour or be allowed to rise above 200deg F.

3. Leave for 3 hours at 195deg F.

4. Take the temperature up to 300deg F for 1 hour.

5. Take the temperature up to 390deg F for 1 hour.

After this procedure the oven can be used as required.

482f

392f

302f

212f

122f

60f

77-104 MAX

77-150 MAX

77-195 MAX

77-195 77-195 77-195

302

77-1392 04 392

302

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6.0 ISOLATION

WARNING

THE “POWER OFF” BUTTON ON THE FRONT OF THE OVEN DOES NOT

ISOLATE THE POWER SUPPLY.

A WALL ISOLATOR RATED AT 30AMPS MUST BE

AVAILABLE IN ORDER TO COMPLETELY ISOLATE THE

OVEN.

THIS ISOLATOR MUST BE CLEARLY ACCESSIBLE

AND KNOWN TO THE OVEN OPERATOR

TO STOP THE OVEN IN AN

EMERGENCY SWITCH OFF AT THE

MAIN WALL ISOLATOR

MONO FG257 HARMONY MODULAR DECK 01/07 RAC

7.0 CLEANING

DAILY CLEANING INSTRUCTIONS

ISOLATE OVEN FROM MAINS SUPPLY BEFORE CLEANING.

After the oven has been allowed to cool, (this could take several hours),

sweep any debris out. Use a vacuum cleaner with metal attachments (able to take heat) if available.

Brush down and wipe oven front, back and sides with a damp cloth.

Spot clean with a damp cloth, which has been soaked in a solution of mild

detergent, and hot water, paying particular attention to ensure excess water is not applied around the area of the electrical panels.

NOTE: TAKE CARE WATER DOES NOT ENTER CONTROL PANEL

MOUNTING OR ROOF MOUNTED FAN.

WEEKLY CLEANING INSTRUCTIONS

ISOLATE OVEN FROM MAINS SUPPLY BEFORE CLEANING.

Complete daily cleaning as above.

Scrub oven wheels with a mild detergent and hot water using nylon cleaning

brush (excess water will rust metal).

Ensure the oven roof area is clear of debris and dust build up.

(DO NOT STAND ON THE OVEN ROOF)

MONO FG257 HARMONY MODULAR DECK 01/07 RAC

8.0 OPERATING CONDITIONS

It is recommended that a space of at least 6 feet be left in front of the oven for

ease of operation and safety.

Bakery utensils must not be used to operate the control panel buttons.

9.0 PRINCIPLE OF OPERATION

NOTE: REFER TO YOUR OWN COMPANY’S RECIPE MANUAL FOR OVEN

TEMPERATURE SETTINGS.

PLEASE ALSO REFER TO THE BAKING ADVICE ON THE NEXT PAGE

Products are baked in an insulated heated chamber. The temperature is regulated by a thermocouple having an LED read-out on the front control panel. Baking heat is radiant with top and bottom heat being adjusted by means of separate controls. This enables heat to be “balanced” according to product requirement.

STEAM is provided from an integral steam unit, and is introduced into the chamber on demand. This is automatically controlled by the programmed parameters. Once

steamed the oven will not steam until the steam unit has recovered heat, typically 3-8 minutes depending on the amount of steam selected.

All ovens are fitted with a steam damper that evacuates steam humidity into a vent at the side of the oven.

FG257 MODULAR DECK 02/07 RAC

Baking Advice

For the best results from deck Ovens

1. Do not place the products too close together. If the loaves are close to

each other after oven spring (expansion), the loaves sides will be soft and may collapse on cooling.

2. Place the product evenly within the oven. Product bunched together will be

paler than those widely spaced.

3. Product should not be placed too close to the edge of the tile. As it

expands towards the front one side of the loaf may enter the cooler air by the door.

4. Door opening should be kept to a minimum because cold air enters the

oven cooling the sidewalls and roof causing the finished product to be lighter locally at the front and wasting heat. If loading times are consistently long you can alter the front top heat to put more heat at the front.

5. If the loading takes a long time product can form a skin, which causes an

imbalance and a less attractive finish. By using the pre-steam function before loading this can be minimised. This function turns the elements off and injects steam to increase the humidity.

6. If whilst baking, the bake is found to be consistently dark or light at the

front the front top element can also be adjusted for local fluctuations in

voltage.

Bake settings

1. A good starting point for baking breads in deck ovens is 437F (225C) Top heat 140F-150F, bottom heat 104F.

2. For cookies etc the heat in the oven can be turned almost off, however it may still be necessary to place the trays with cookies etc onto upturned trays on the oven sole.

3. Steam should be kept to a minimum, for energy efficiency, depending on the product and finish. Times between 9 and 12 seconds should be adequate.

4. It is a good idea not to focus on the temperature recovery this can vary from oven to oven.

FG257 MODULAR DECK 02/07 RAC

Is the product baked in the time and to the quality you require?

Below are some tips for modifying the bake so you get the product that you require.

x If your product is light on top.

Either decrease the bottom heat and extend bake time or increase the top heat.

x If the product sides are pale and the top dark.

When the products are spaced well apart drop the top heat and extend the bake.

x If the bake time is too long.

First increase the top heat to speed recovery. If this does not give sufficient savings increase the bake temperature.

x To thicken the crust

Set the damper to open longer. Different ovens will require different lengths of time.

MONO FG257 HARMONY MODULAR DECK 01/07 RAC

ON/O

CLASSIC DECK OVEN CONTROLLER

TOP

HEAT

BOTTOM

HEAT

STEAM

TIME

TEMPERATURE

PROGRAM

UP/DOWN

AUTO ON SET /

ADD TIME

LIGHT

START

“iButton”

STORAGE DEVICE

CONNECTION

DAMPER

STOP

BAKE TIME

FG257 MODULAR DECK 02/07 RAC

1. ON/OFF

Turns controller on from standby mode. Also used to exit setup mode.

2. STOP

Stops bake cycle. Also used to go to function setup menu on power up (with button 3)

3. START

Starts bake cycle. Also used to go to setup menu on power up (with button 2) Also silences “2 minutes from end of bake” alarm when sounding.

4. LIGHT Interior light on/off.

Red light shows when light is on. Press to turn on and press again to turn off.

5. BAKE TIME/ADD TIME

Used to access set bake time and current time and day setup. Also used to jump to day/hours/minutes when setting time and setting auto on time.

IF 7 DAY TIMER ENABLED

During bake cycle, Used to add extra bake time (1 minute each press). At end of bake, press for two minutes and then once for each extra minute required.

6. DAMPER

Press to open damper. Press again to close damper. (only works during bake). Closes when stop pressed at end of bake and while steaming. Red light shows when in open position.

7. STEAM TIME

Press to access steam time and pre-steam mode.

If pre-steam function is enabled.

Press once (reds dots appear).Use up down keys (12) to change to required setting. P0 = no pre-steam, P1 = 1 second, P2 = 2 seconds. Press again to set steam time using up and down keys (12). Press button again to save or wait 10 seconds to auto-save.

If pre-steam function is not enabled.

Press to set steam time using up and down keys (12). Press button again to save or wait 10 seconds to auto-save.

8. BOTTOM HEAT

Press to set the bottom heat cycle percentage. Use up and down keys (12) to adjust the value. Press button again to save or wait 10 seconds to auto-save.

9. TOP HEAT

Press to set the top heat cycle percentage. Use up and down keys (12) to

FG257 MODULAR DECK 02/07 RAC

adjust the value. Press button again to save or wait 10 seconds to auto-save.

10. TEMPERATURE

11. PROGRAM

12. UP/DOWN BUTTONS

13. AUTO ON SET / ADD TIME

14. “i BUTTON” CONNECTION

NOTE

Press to set the bake temperature required. Use up and down keys (12) to adjust the value. Press button again to save or wait 10 seconds to auto-save.

Use up and down keys (12) to go to required program.

Press “p” for 5 seconds and all displays will flash.(A beep confirms settings are now saved)

Used to adjust values when required.

IF 7 DAY TIMER ENABLED

Used to access auto switch on times.

IF 7 DAY TIMER DISABLED

During bake cycle, Used to add extra bake time (1 minute each press). At end of bake, press for two minutes and then once for each extra

minute required.

Used with special “iButton” storage device to change firmware of control board.

2”

“I Button” storage device

Whenever power is connected to the board, 8 minutes

must

elapse before the oven will steam.

This allows the bottom elements to heat enough for steaming.

This will always happen if the power is disconnected and connected again,

even if the oven is hot.

FG257 MODULAR DECK 02/07 RAC

OPERATION

1. With oven in standby mode (power on) press “on” button (1).

2. Press program button (11) Using up and down keys (12) choose the set program required.

Oven will heat to the temperature required. Oven is ready for use when the display shows the temperature of the program chosen and if steam is required the display stops flashing.

Note:

If the oven is already hot and the set temperature is lower than the current temperature of the oven, the door should be opened to allow the temperature to drop.

3. Load oven as required. To preserve heat, do not leave doors open more than needed to load oven.

4. Press start (3)

Press (13) at anytime during the bake to add 1 minute to the bake time.

DAMPER (6) Press to open damper. Press again to close damper Red light shows when in open position. (Closes if left open for 90 minutes)

5. 2 minutes from the end of the bake the buzzer will sound for 10 seconds.

6. At the end of the bake the buzzer will sound again. Press stop (2).

Press start (3) to silence if required.

DAMPER

START

FG257 MODULAR DECK 02/07 RAC

STOP

PROGRAM

UP/DOWN BUTTONS

BAKE TIME

ON/OFF

DAY AND TIME SET UP

Turn the power supply on. This will put the oven in “standby mode” with only the clock showing.

Press clock button (5) and dots will flash under the hours in the time window. Change value using up and down keys (12).

Press clock button (5) again and dots will flash under the minutes in the time window. Change value using up and down keys (12).

Press clock button (5) again and day number will show. Change value using up and down keys (12). (usually day 1 is used as Monday)

To save the settings press clock button (5) within 5 seconds.

UP/DOWN BUTTONS

CLOCK

DISPLAY

CLOCK

BUTTON

FG257 MODULAR DECK 02/07 RAC

SET UP MODE

To enter set up mode press start (3) and stop (2) buttons and then turn the power supply on at the same time.

FUNCTION DISPLAY

WINDOW

Change to the function required using up and down keys (12).

(see next page for function list)

Press clock button (5). (Dots appear on display)

Change value using up and down keys (12).

Press clock button (5) to save setting.

To exit set up mode and save changes

NOTE Any changes to the functions are only saved when exiting using on/off (1)

START

F10

250

press on/off (1).

STOP

UP/DOWN BUTTONS

ADJUST

VALUE

ON/OFF

PRESS TO

SAVE AND EXIT

FG257 MODULAR DECK 02/07 RAC

SET UP PARAMETER FUNCTION LIST (“F” SETTINGS)

F1 - MONO CONSTANT (FACTORY SET AT 210C)

F2 - TOP HEAT GAIN (FACTORY SET AT 50)

F3 - BOTTOM HEAT GAIN (FACTORY SET AT 50)

F4 - FRONT TOP ELEMENT OFFSET VALUE (0-50)

F5 - DEG “C”, DEG”F”

F6 - “2 MINUTE FROM END OF BAKE ALARM” (ENABLE=1, DISABLE=0)

F7 - PRE-STEAM - (ENABLE=1, DISABLE=0)

F8 - STEAM - (ENABLE=1, DISABLE=0)

F9 - BAKE TEMPERATURE OFF-SET (+ - 25 DEG C)

F10 - MAXIMUM SET TEMPERATURE LIMIT (250 DEG “C” DEFAULT)

MAXIMUM TEMPERATURE 290 DEG “C”

F11 - BAKE CONTROLS LOCKOUT – (ENABLE=1, DISABLE=0) (TO PREVENT OPERATOR CHANGING SET BAKE PARAMETERS)

F12 - “POWER SAVE” ENABLE/DISABLE (not in use at this time)

IF OVEN IS NOT USED FOR THIS SET TIME, THE TOP

HEATERS WILL SWITCH OFF AND OVEN WILL MAINTAIN TEMPERATURE USING BOTTOM ELEMENTS ONLY. ONCE ANY BUTTON IS PRESSED NORMAL OPERATION OF THE OVEN RETURNS.

F13 - INTERIOR LIGHT AUTO-TIMEOUT - ON/OFF. BETWEEN 1 AND 20 MINUTES (0 = disabled)

F14 - 0-9 PROGRAM

F15 - 7 DAY TIMER - (ENABLE=1, DISABLE=0) IF ENABLED, “SET BAKE” TIME ACTS AS EXTRA TIME BUTTON.

IF DISABLED, “AUTO ON SET” ACTS AS EXTRA TIME BUTTON.

F16 - 8 HOUR COUNT DOWN TIMER - (ENABLE=1, DISABLE=0)

AFTER 8 HOURS THE OVEN WILL TURN OFF (NOT DURING A BAKE CYCLE). BEFORE SWITCH OFF, DISPLAYS WILL FLASH AND ALARM WILL SOUND. IF ANY BUTTON IS PRESSED AT THIS TIME, AN HOUR WILL BE ADDED TO THE TIMER.

(FACTORY SET AT 25)

FG257 MODULAR DECK 02/07 RAC

CONTROLLER LAYOUT

OUTPUTS

PIN 1 – 24v PIN 2 – TOP HEAT OUTPUT PIN 3 -- TOP FRONT HEAT OUTPUT PIN 4 – BOTTOM HEAT OUTPUT PIN 5 – STEAM OUTPUT PIN 6 – DAMPER OUTPUT PIN 7 – LIGHT OUTPUT PIN 8 – CANOPY FAN RELAY OUTPUT PIN 9 – 24v PIN 10 – 24v

FG257 MODULAR DECK 02/07 RAC

11.0 TROUBLESHOOTING

NONE OF THE DECKS SWITCHED ON.

x Is main oven power on? x Check if bakery main power supply time clock is working (if fitted). x Is 7-day timer clock set correctly to bring oven on at required time?

ONE DECK HAS NOT SWITCHED ON.

x Check if individual deck timer is set to bring it on at required time.

UNEVEN OR PATCHY BAKE

x Door is being opened too often or too long whilst loading.

(front pale, back burnt).

x Faulty element. x Top or bottom deck elements not functioning. x Uneven loading. x No supply voltage across a phase. x Adjustment to front element control needed

TEMPERATURE GOING WELL OVER SET TEMPERATURE

When empty the temperature of a deck oven can exceed the set baking temperature. This overheat is marginal when the deck is full of product. If the elements are continuing to work after the set temperature has been reached call Adamatic service. (Please allow up to 60deg.F difference before diagnosing a fault condition),

POOR RECOVERY OF SET TEMPERATURE WHEN LOADED

x The doors may have been left open too long during loading, allowing heat to escape. x The damper may have been left open during loading or baking allowing heat to escape. x Top and/or bottom heat may not be working or set at a low value. x No supply voltage across a phase.

STEAM SYSTEM NOT OPERATING CORRECTLY

See fault-tracing guide.

FG257 MODULAR DECK 02/07 RAC

12.0 SERVICE

If a fault arises, please do not hesitate to contact the

Customer Service Department at: -

ERROR MESSAGES

IF THESE NUMBERS APPEAR IN THE TEMPERATURE WINDOW PLEASE CHECK THE FOLLOWING:

888

– Indicates that the control board is above 80 degrees

999 – Indicates a problem with the thermocouple.

Check for connection problems or faulty thermocouple.

MONO FG257 HARMONY MODULAR DECK 01/07 RAC

LIGHT REPLACEMENT

DISCONNECT FROM POWER SUPPLY BEFORE REPLACING LIGHT BULBS

24v 20w LAMP PART NUMBER … B855-94-008

UNSCREW PLATE NEXT TO

LIGHT TO BE REPLACED

SLIDE FITTING OUT

REMOVE LIGHT FROM HOLDING SLOT

AND UNCLIP FROM CABLE

FG257 MODULAR DECK 02/07 RAC

REPLACE LIGHT AND REFIT ALL PARTS

RECONNECT POWER SUPPLY AND TEST

13.0 SPARES INFORMATION

FG257 MODULAR DECK 02/07 RAC

OVEN SPARES– 220v. (480v IN BRACKETS)

HEATERS MCB (SEE ELECTRICAL PARTS LIST ) HEATERS MCB (SEE ELECTRICAL PARTS LIST ) HEATERS MCB (SEE ELECTRICAL PARTS LIST )

CONTROL TRANSFORMER MCB B872-22-118 OVERHEAT THERMOSTAT B888-30-015

CONTROL CIRCUIT POWER SUPPLY B801-93-005 (220v)

TOP HEAT B801-08-021 BOTTOM HEAT CONTACTOR B801-08-021 WATER SOLENOID A900-34-349 INTERIOR LIGHT (BULB) B855-94-008 OVEN THERMOCOUPLE B873-95-003 MAIN LED PRINTED CIRCUIT BOARD M257-25-00000 DAMPER SOLENOID B749-83-004

CANOPY FAN RELAY B801-37-001

FROSTED GLASS M257-02-00027 PLAIN GLASS M257-02-00028 DOOR BUMPER STOP M257-03-00027

BAKING TILE 3 ACROSS M257-02-00046 2 ACROSS M257-02-00047 1 ACROSS M257-02-00048 HINGE PIN RHS M257-03-00005 HINGE PIN LHS M257-03-00009 BLACK DOOR HANDLE A900-27-192 DOOR SPRING (3 ACROSS) M257-03-00017 (2 ACROSS) M257-03-00011 WIRE ROPE M257-03-00024 SPRING RETAINING PIN M257-03-00025 PULLEY M257-03-00015 PULLEY SPINDLE M257-03-00013

DAMPER DRIVE COUPLING M257-07-00007 ELEMENT GASKET M245-02-01300 24 v 20w DICHROIC LAMP B855-94-008

B801-93-009 (480v)

FG257 MODULAR DECK 02/07 RAC

ELEMENT SPARES

3 ACROSS

220v 480v

TOP HEAT ELEMENT 1.0kW B854-04-090 (B854-04-096) TOP HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094)

BOTTOM HEAT ELEMENT 0.75kW B854-04-089 (B854-04-095)

2 ACROSS

TOP HEAT ELEMENT 0.65kW B854-04-099 (B854-04-105) TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

BOTTOM HEAT ELEMENT 0.5kW B854-04-098 (B854-04-104)

1 ACROSS 220V

TOP HEAT ELEMENT 0.325kW B854-04-108 TOP HEAT ELEMENT 0.2kW B854-04-106

BOTTOM HEAT ELEMENT 0.25kW B854-04-107

1 ACROSS 480V

TOP HEAT ELEMENT 0.525kW (B854-04-114) TOP HEAT ELEMENT 0.325kW (B854-04-112)

BOTTOM HEAT ELEMENT 0.40kW (B854-04-113)

FG257 MODULAR DECK 02/07 RAC

14.0 ELECTRICS

FG257 MODULAR DECK 02/07 RAC

PARTS LIST FOR DRAWINGS FOLLOWING – 3 TRAY WIDE – 220v. (480v IN BRACKETS)

ARTS LIST FOR DRAWINGS FOLLOWING – 2 TRAY WIDE – 220v. (480v IN BRACKETS)

F1 HEATERS MCB B872-22-115 (B872-22-113) F2 HEATERS MCB B872-22-115 (B872-22-113) F1 HEATERS MCB B872-22-114 (B872-22-112)

F3 HEATERS MCB B872-22-115 (B872-22-113) F

2 HEATERS MCB B872-22-114 (B872-22-112)

F3 HEATERS MCB B872-22-114

F4 CONTROL TRANSFORMER MCB B872-22-118 F5 OVERHEAT THERMOSTAT B888-30-015 F

4 CONTROL TRANSFORMER MCB B872-22-118

F5 OVERHEAT THERMOSTAT B888-30-015

T1 CONTROL CIRCUIT POWER SUPPLY B801-93-005 (B801-93-009) K1 TOP HEAT CONTACTOR B801-08-021 T1 CONTROL CIRCUIT POWER SUPPLY B801-93-005 (B801-

K2 BOTTOM HEAT CONTACTOR B801-08-021 K1 TOP HEAT CONTACTOR B801-08-021

Y1 WATER SOLENOID A900-34-349 K2 BOTTOM HEAT CONTACTOR B801-08-021

H1 INTERIOR LIGHT B855-94-008 Y1 WATER SOLENOID A900-34-349

B1 OVEN THERMOCOUPLE B873-95-003 H1 INTERIOR LIGHT B855-94-008

U1 MAIN LED PRINTED CIRCUIT BOARD M257-25-00000 B1 OVEN THERMOCOUPLE B873-95-003

D1 DAMPER SOLENOID B749-83-004 U

1 MAIN LED PRINTED CIRCUIT BOARD M257-25-00000

D1 DAMPER SOLENOID B749-83-004

R1 TOP HEAT ELEMENT 1.0kW B854-04-090 (B854-04-096) R2 TOP HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R1 TOP HEAT ELEMENT 0.65kW B854-04-099 (B854-04-105)

R3 TOP HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R2 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R4 TOP HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R3 TOP HEAT ELEMENT 0.4Kw B854-04-097 (B854-04-103)

R5 TOP HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R4 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R6 TOP HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R5 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R7 TOP HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R

6 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R7 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R8 BOTTOM HEAT ELEMENT 0.75kW B854-04-089 (B854-04-095) R9 BOTTOM HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R8 BOTTOM HEAT ELEMENT 0.5kW B854-04-098 (B854-04-104)

R10 BOTTOM HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R9 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R11 BOTTOM HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R10 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R12 BOTTOM HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R11 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R13 BOTTOM HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R12 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R14 BOTTOM HEAT ELEMENT 0.6kW B854-04-088 (B854-04-094) R

13 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R14 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-

CF1 CANOPY FAN RELAY B801-37-001

(B872-22-112)

93-009)

04-103)

FG257 MODULAR DECK 02/07 RAC

PARTS LIST FOR DRAWINGS FOLLOWING – 2 TRAY WIDE – 220v. (480v IN BRACKETS)

F1 HEATERS MCB B872-22-114 (B872-22-112) F2 HEATERS MCB B872-22-114 (B872-22-112) F3 HEATERS MCB B872-22-114 (B872-22-112)

F4 CONTROL TRANSFORMER MCB B872-22-118 F5 OVERHEAT THERMOSTAT B888-30-015

T1 CONTROL CIRCUIT POWER SUPPLY B801-93-005 (B801-93-009) K1 TOP HEAT CONTACTOR B801-08-021 K2 BOTTOM HEAT CONTACTOR B801-08-021 Y1 WATER SOLENOID A900-34-349 H1 INTERIOR LIGHT B855-94-008 B1 OVEN THERMOCOUPLE B873-95-003 U1 MAIN LED PRINTED CIRCUIT BOARD M257-25-00000 D1 DAMPER SOLENOID B749-83-004

CF1 CANOPY FAN RELAY B801-37-001

R1 TOP HEAT ELEMENT 0.65kW B854-04-099 (B854-04-105) R2 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R3 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R4 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R5 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R6 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R7 TOP HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

R8 BOTTOM HEAT ELEMENT 0.5kW B854-04-098 (B854-04-104) R9 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R10 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R11 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R12 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R13 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) R14 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103)

FG257 MODULAR DECK 02/07 RAC

PARTS LIST FOR DRAWINGS FOLLOWING – 1 TRAY WIDE – 220v. (480v IN BRACKETS)

F1 HEATERS MCB B872-22-112 (B872-22-111) F2 HEATERS MCB B872-22-112 (B872-22-111) F3 HEATERS MCB B872-22-112 (B872-22-111)

F4 CONTROL TRANSFORMER MCB B872-22-118 F5 OVERHEAT THERMOSTAT B888-30-015

CF1 CANOPY FAN RELAY B801-37-001

R1 TOP HEAT ELEMENT 0.35kW (0.525kW) B854-04-108 (B854-04-114) R2 TOP HEAT ELEMENT 0.2kW (0.325kW) B854-04-106 (B854-04-112) R3 TOP HEAT ELEMENT 0.2kW (0.325kW) B854-04-106 (B854-04-112) R4 TOP HEAT ELEMENT 0.2kW (0.325kW) B854-04-106 (B854-04-112) R5 TOP HEAT ELEMENT 0.2kW (0.325kW) B854-04-106 (B854-04-112) R6 TOP HEAT ELEMENT 0.2kW (0.325kW) B854-04-106 (B854-04-112) R7 TOP HEAT ELEMENT 0.2kW (0.325kW) B854-04-106 (B854-04-112)

R8 BOTTOM HEAT ELEMENT 0.25kW (0.4kW) B854-04-098 (B854-04-113) R9 BOTTOM HEAT ELEMENT 0.2kW (0.325kW) B854-04-097 (B854-04-112) R10 BOTTOM HEAT ELEMENT 0.2kW (0.325kW) B854-04-097 (B854-04-112) R11 BOTTOM HEAT ELEMENT 0.2kW (0.325kW) B854-04-097 (B854-04-112) R12 BOTTOM HEAT ELEMENT 0.2kW (0.325kW) B854-04-097 (B854-04-112) R13 BOTTOM HEAT ELEMENT 0.2kW (0.325kW) B854-04-097 (B854-04-112) R14 BOTTOM HEAT ELEMENT 0.2kW (0.325kW) B854-04-097 (B854-04-112)

FG257 MODULAR DECK 02/07 RAC