Belshaw Adamatic FT2DW User Manual

Feed Table
FT2DW
Operator’s Manual
Belshaw Bros., Inc.
814 44
Phone: +-1-206-322-5474 Fax: +-1-206-322-5425
th
Auburn, WA 98001 USA
E-mail: service@belshaw.com http://www.belshaw.com
If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for
To unpack the FT2DW Feed Table and transport it to the workstation:
1. Remove the Feed Table from the shipping crate.
shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise
2. Coil the power cord so you do not trip over it.
3. With the help of another person, carry the Feed Table to the workstation.
damaged. If any damage has occurred in shipping, file a freight claim with the shipping company immediately.
IMPORANT
Keep this manual for future reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine. Purchased by _____________________________________________________________________ Installed by ______________________________________________________________________ Date of Installation ________________________________________________________________ Model number ___________________________________________________________________ Serial number
051608
MN-1662EN
Belshaw Bros., Inc.
th
814 44
Auburn, WA 98001 USA
Phone: +-1-206-322-5474 Fax: +-1-206-322-5425
E-mail: service@belshaw.com http://www.belshaw.com
Contents
1 Operation 1 2 Cleaning 2
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Feed Table FT2DW OM MN-1662EN iii
Preface
SPECIFICATIONS
Dimensions Shipping
Weight
L = 49”/124.5 cm
W = 19-1/8”/48.6 cm
H = 11”/28 cm
The FT2-DW Feed Table is designed to supply proofed yeast-raised donuts to the Mark VI.
The Feed Table produces less than 70 dB(A) of equivalent continuous A-weighted sound pressure at work stations. This has been determined while the machine has been running, using a Bruel & Kjaer Sound level meter, type
2236.
55 lb./
24.8 kg
Electrical Data
115 V
1 Phase
50 Hz
Construction Standard Equipment
Stainless steel, nickel-plated mild steel, and aluminum alloys.
The Feed Table is meant to be used on a flat, stationary table or countertop, positioned end-to­end with the Donut Robot. The operator is expected to read and follow these instructions and warnings.
Complete conveyor assembly, including drive system and controls. Does not include proofing cloths or proofing boards.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
iv MN-1662EN Feed Table FT2DW OM
1 Operation
5. Release the prime switch and turn on the
CAUTION
main power. Remove the proofing board.
To avoid damaging the machine, never use
force to assemble or operate the Feed
Table.
1. Test to make sure that the automatic timing for the Feed Table is working. To do this:
a. Turn on the Donut Robot’s conveyor
drive.
b. Turn on the Feed Table’s conveyor
drive.
The Feed Table should receive a signal
from the Donut Robot, move forward the distance needed to supply one pocket of donuts, and then stop until it receives the next signal.
2. Proof your donuts on the proofing cloths from the Feed Table.
3. Put a proofing board, with a proofing cloth on it, on the Feed Table.
When the Feed Table is on, the Feed Table
automatically advances donuts when the Donut Robot is ready to accept them. After the donuts go into the fryer, the proofing cloths are carried underneath the Feed Table and fall onto the work surface.
6. Continue putting proofing cloths on the Feed Table.
4. Press the prime switch on the power head assembly. The hooks on the Feed Table will grab the proofing cloth off of the proofing board. Allow the cloth to advance to the front of the Feed Table.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Feed Table FT2DW OM MN-1662EN 1
2 Cleaning
After each use, clean the Feed Table with a soft, damp cloth.
WARNING
To avoid electrocuting yourself or
damaging the machine, never allow any
liquid to enter the power head.
Proofing cloths may be hand washed or laundered in warm (not hot) water with a mild detergent on a gentle cycle. Hang dry. Do not use electric dryer.
Wash proofing rods and trays with a mild soap and warm water. Rinse and dry completely.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
2 MN-1662EN Feed Table FT2DW OM
Feed Table
FT2DW
Technical Supplement
Belshaw Bros., Inc.
814 44
Phone: +-1-206-322-5474 Fax: +-1-206-322-5425
th
Auburn, WA 98001 USA
E-mail: service@belshaw.com http://www.belshaw.com
If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for
To unpack the FT2DW Feed Table and transport it to the workstation:
1. Remove the Feed Table from the shipping crate.
shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise
2. Coil the power cord so you do not trip over it.
3. With the help of another person, carry the Feed Table to the workstation.
damaged. If any damage has occurred in shipping, file a freight claim with the shipping company immediately.
IMPORANT
Keep this manual for future reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine.
Purchased by _____________________________________________________________________
Installed by ______________________________________________________________________
Date of Installation ________________________________________________________________
Model number ___________________________________________________________________
Serial number
051608
MN-1663EN
Belshaw Bros., Inc.
th
814 44
Auburn, WA 98001 USA
Phone: +-1-206-322-5474 Fax: +-1-206-322-5425
E-mail: service@belshaw.com http://www.belshaw.com
Contents
1 Installation 1
2 Maintenance 2
3 Troubleshooting 3
4 Appendix 7
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Feed Table FT2DW TS MN-1663EN iii
Preface
SPECIFICATIONS
Dimensions Shipping
Weight
L = 49”/124.5 cm
W = 19-1/8”/48.6 cm
H = 11”/28 cm
The FT2-DW Feed Table is designed to supply proofed yeast-raised donuts to the Mark VI.
The Feed Table produces less than 70 dB(A) of equivalent continuous A-weighted sound pressure at work stations. This has been determined while the machine has been running, using a Bruel & Kjaer Sound level meter, type
2236.
55 lb./
24.8 kg
Electrical Data
115 V
1 Phase
50 Hz
Construction Standard
Equipment
Stainless steel, nickel-plated mild steel, and aluminum alloys.
The Feed Table is meant to be used on a flat, stationary table or countertop, positioned end-to­end with the Donut Robot. The operator is expected to read and follow these instructions and warnings.
Complete conveyor assembly, including drive system and controls. Does not include proofing cloths or proofing boards.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
iv MN-1663EN Feed Table FT2DW TS
1 Installation
Figure 1. FT2-DW Feed Table.
1. Unplug the cutter head power cord of your Donut Robot.
2. Release the plunger from the cutter head.
3. Unscrew and lift off the hopper assembly.
4. Lift off the cutter head and swing column.
5. Lift the outfeed end of the Feed Table and set the brace under the trip shelf over the edge of the kettle.
WARNING
To avoid injury, make sure that the Feed
Table is turned off before proceeding.
6. Plug the Feed Table power cord into the outlet on the end of the heater head.
7. Set the Donut Robot to cut one cut per pocket.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Feed Table FT2DW TS MN-1663EN 1
2 Maintenance
If you ever need to adjust the tension of the conveyor chains, follow these steps:
1. Loosen the hex head bolts that hold the roller shaft at the outfeed end of the conveyor.
2. Pull the shaft until the chains reach the correct tension. The tension is correct when you can lift the chains about 1”/2.5 cm above the surface of the Feed Table. Each chain should have the same tension.
3. Tighten the hex head bolts that hold the roller shaft.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
2 MN-1663EN Feed Table FT2DW TS
3 Troubleshooting
If you have a problem with your FT42-E Feed Table that you cannot solve, call your dealer or another qualified technician.
If your dealer cannot help you, please call Belshaw. To do so, first dial the appropriate international access code, then 1-206-322-5474 (United States). When you call, please specify the following:
The model name of the machine.
The serial number of the machine.
The voltage, phase, and cycle of the
machine.
CAUTION
If you perform repairs yourself or have
them performed by anyone other than a
service technician authorized by Belshaw
Bros., you do so at your own risk.
To avoid down time, call us to see whether we have a machine we can loan to you while your machine is being serviced.
Ship machines in need of servicing to:
Belshaw Bros., Inc. 814 44th Street NW, Suite 103 Auburn, WA 98001 USA
Following is a troubleshooting chart to help you identify and solve some basic problems.
WARNING
Disconnect the machine from the power
source before disassembling, repairing, or
wiring.
If your dealer or another local, qualified technician cannot provide service for your machine, Belshaw can provide factory service. First call us for a return goods authorization. Then send your machine to us, freight prepaid, with your instructions for service, your phone number, and the name of the person for us to contact when we have made a cost estimate. In most cases, the machine can be shipped back, freight collect, within five days.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Feed Table FT2DW TS MN-1663EN 3
THE CONVEYOR CHAINS DO NOT ADVANCE WHEN THE MAIN POWER IS ON OR WHEN THE PRIME SWITCH IS PRESSED, AND THE PILOT LIGHT DOES NOT COME ON.
Possible Causes What To Do
The power cord is not connected. Plug in the power cord.
The circuit breaker for the gear box outlet on the Donut Robot’s heater head is tripped.
The black or white wire in the power cord is broken or poorly connected.
The fuse on the Feed Table is blown. Replace the fuse.
The fuse for the Donut Robot’s conveyor is blown.
Push the white reset button near the outlet.
To avoid electric shock or other injury, before doing any of the following, unplug the machine.
Repair the cord and/or make the proper connection.
Replace the fuse.
WARNING
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
4 MN-1663EN Feed Table FT2DW TS
THE CONVEYOR CHAINS DO NOT ADVANCE WHEN THE MAIN POWER IS ON, BUT THEY DO ADVANCE WHEN THE PRIME SWITCH IS PRESSED.
Possible Causes What To Do
The red wire in the power cord is broken or poorly connected.
The microswitch in the power head is defective. Replace the microswitch.
The microswitch in the Donut Robot’s signal circuit is defective.
To avoid electric shock or other injury, before doing any of the following, unplug the machine.
Repair the cord and/or make the proper connection.
Replace the microswitch.
WARNING
THE CONVEYOR CHAINS DO NOT ADVANCE AT ALL, DO NOT ADVANCE FAR ENOUGH, OR DO NOT ADVANCE THE SAME DISTANCE DURING EACH CYCLE, BUT THE PILOT LIGHT DOES COME ON.
Possible Cause What To Do
WARNING
The cam in the power head is loose. Tighten the cam set screw.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Feed Table FT2DW TS MN-1663EN 5
To avoid electric shock or other injury, before doing the following, unplug the machine.
THE CONVEYOR CHAINS ADVANCE CONTINUOUSLY WHEN THE MAIN POWER IS ON.
Possible Causes What To Do
The brake is defective. Repair or replace the brake.
The cam in the power head is loose. Tighten the cam set screw.
The microswitch in the power head is defective. Replace the microswitch.
The microswitch in the Donut Robot’s signal circuit is defective.
To avoid electric shock or other injury, before doing any of the following, unplug the machine.
Replace the microswitch.
WARNING
TWO ROWS OF DONUTS ARE ADVANCED DURING EACH CYCLE.
Possible Causes What To Do
To avoid electric shock or other injury, before doing either of the following, unplug the machine.
WARNING
The brake is defective. Repair or replace the brake.
The cam in the power head is loose. Tighten the cam set screw.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
6 MN-1663EN Feed Table FT2DW TS
4 Appendix
See Parts List Drawing Insert Page.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Feed Table FT2DW TS MN-1663EN 7
Loading...