Belshaw Adamatic Donut Robot Mark I User Manual

belshaw-adamatic.com
CAKE DONUT DEPOSITORS
Serving the donut and bakery industry for over 85 years
1-800-578-2547 ▪ info@belshaw-adamatic.com ▪ www.belshaw-adamatic.com
Type ‘B’ • Type ‘F’ • Type ‘N’ • Donut Robot
Belshaw’s Donut Depositors, the industry standard for over 75 years, are legendary for their precision and smoothness of operation ­even after years of use in harsh conditions.
Each Donut Depositor is engineered of durable gears, cams and trip arms that ensure identical volume and shape are produced with each and every deposit. Large swing arms enable precise positioning above the fryer with almost no effort. All units are mountable on a circular column or directly onto a wall.
Belshaw Type ‘B’ Donut Depositor is a mechanically assisted, hand crank machine designed for open kettle fryers of any make/ model. The Type ‘B’ holds 15 lbs (7 kg) batter weight, and accepts all 10 Belshaw donut plungers and attachments, each forming one or more cake donut varieties. The Type B typically deposits 60 to 100 donuts per minute.
Belshaw Type ‘F’ Donut Depositor is equivalent in size to the Type ‘B’, but utilizes a motor and touch-sensitive handle to deposit at a rate up to 115 strokes per minute. The faster stroke rate and easier operation of the Type ‘F’ reduces frying time variability between the rst and last donuts dropped into the fryer, particularly for larger fryers, and is physically easier on the operator. The “Deluxe” option features a highly polished aluminum body.
Belshaw Type ‘N’ Donut Depositor holds 12 lbs (5 kg) batter weight and is used with smaller fryers such as Belshaw’s 616 tabletop fryer. The Automatic Type ‘N’ is designated for use with Belshaw Mark IX Donut Robot® fryers only. Type ‘N’ accepts the same plunger varieties as Types ‘B’ and ‘F’, but with shorter shaft length.
All Donut Robots® employ an automatic cake donut depositing system that only requires lling with batter. The Donut Robot® Automatic Depositor operates with its own set of plungers and attachments for forming plain, star, french cake, mini, ball, nugget, dunkerette,and crescent donuts.
1
Belshaw Type ‘B’
®
Belshaw Type ‘F’
Belshaw Type ‘N’
Donut Robot® Automatic Depositors
Left: Donut Robot® Standard depositor
Right: Automatic Type ‘N’ depositor (for Mark IX only)
Type ‘F’ Deluxe
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com
814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
TYPE B
Cake Donut Depositors: Type ‘B’ • ‘F’ • ‘N’ • Donut Robot
TYPE F
TYPE N
T
Y
PE N
Donut Robot
Auto
Matic
Product Information
● ● ● Aluminum alloy frame and arm assembly, hardened steel cams,
bronze trip arms and bushings, aluminum hopper
● ● Stainless steel and aluminum cutter unit, aluminum hopper
● ● 15 lb/7 kg capacity hopper
12 lb/5 kg capacity hopper
10 lb/4.5 kg capacity hopper
● ● Hand crank operation
Motorized crank, controlled by hand trigger
● ● Motorized, synchronized with fryer
● ● ● Wall mounting or column mounting available
● ● Compatible with Type B/F plungers and cylinders only (see Plunger section)
Compatible with Type N plungers and cylinders only (see Plunger section)
Compatible with Donut Robot® plungers, no separate cylinder required
®
Notes 1 Type B and F plunger s and
cylinder are ordered separately from depositor (see plungers section of pr oduc t guide)
2 Type N comes with plain plunger
and cylinder as s tandard.
3 Plain 1 9/16” plunger supplied
standard with Donut Robot Mark 1 to Mark 6. See Cake Do nut Plungers section for det ails of Donut Rob ot plung ers and attach­ments
1
2
3
Type B Depositor
MOUNT TO WALL OR FRYER
Type N Depositor (Standard)
USE WITH 616 FRYER (CUT-N-FRY) OR SIMILAR
17”
(43 cm)
17 1/2” (45 cm)
17 1/2” (44 cm)
7”
(18 cm)
Type N Depositor (Automatic)
USE ONLY WITH DONUT ROBOT MARK IX
24”
(61 cm)
17”
(43 cm)
Type F Depositor
[to UL-763]
17 1/2” (44 cm)
MOUNT TO WALL OR FRYER
29”
(74 cm)
17 1/2” (44 cm)
Donut Robot® Depositor
USE ONLY WITH DONUT ROBOT FRYERS
7”
(18 cm)
24”
(61 cm)
FRYER
33”
(84 cm)
18 1/4” (46 cm)
Dimensions And Power
ELECTRICAL
MODEL
Type B
Type F
Type N
Type N Automatic
Donut Robot Mark I-VI
APPROX. SHIPPING WEIGHT
Depositor only Depositor+mount lbs. kg. Pieces/min W A W A W A
HOPPER
CAPACITY
MAX OUTPUT
120V,60Hz,1ph 120V,50Hz,1ph 240V,50/60Hz,1ph
30 lbs (14 kg) 48 lbs (22 kg) 15 7 100 Mechanical operation only
50 lbs (23 kg) 67 lbs (31kg) 15 7 115 570W 4.9 495W 4.5 510W 2.3
25 lbs (11 kg) 32 lbs (15 kg) 12 5 100 Mechanical operation only
N/A 45 lbs (21 kg) 12 5 n/a 480W 4.1 480W 4.1 480W 2.1
N/A 36 lbs (16 kg) 10 4.5 n/a 250W 2.2 240W 2.1 240W 1.1
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com 814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
belshaw-adamatic.com
CAKE DONUT PLUNGERS
Serving the donut and bakery industry for over 85 years
1-800-578-2547 ▪ info@belshaw-adamatic.com ▪ www.belshaw-adamatic.com
For Type ‘B’, Type ‘F’, Type ‘N’, Type ‘K’, Donut Robot
A wide selection of specialty cake donuts is possible with an investment in these cake donut plungers. Even greater variety is made possible with the addition of small attachments to a Belshaw plain plunger.
PLAIN STAR FRENCH CRULLER/
Plungers For Type B, Type F and Type N Depositors
Type B & F plungers are identical. Type N plungers are sized for Type N only. The French Plunger will make French Crullers with French Cruller mix, or French Cake donuts with standard mix. For size and weight details, see over page.
BALL
(CUTS 2, 3 OR 4)
STICK
(CUTS 1 or 2)
®
FRENCH CAKE
DUNKERETTE
(CUTS 2)
KRINKLE ‘OLD
CRESCENT
(SMALL)
FASHION’
CRESCENT
(LARGE)
ATTACHMENTS
Plungers For Donut Robot and Type K Donut Depositors
These plungers enable Donut Robots1 and Type K depositors2 to form almost as many cake donut varieties as are possible with Type B, F & N. The French Cake plunger uses regular cake donut mix. By adjusting the height of the depositor, Ball and Nugget attachments will form separate balls and nuggets, or balls and nuggets connected to make a single donut, as shown below.
PLAIN STAR FRENCH CAKE DOUBLE
MINIATURE
(CUTS 2)
NOTES 1 Excluding Mark IX, which us es Type N plungers and cylinders. 2 Double Miniature plunger available for Donut Robots Mark I - Mar k VI only. A single 1” mini plunge r is available for Type K Donut Dep osito r. 3 Double Miniature plunger r equir es mini donut hopper, supplied standard on Donut Robot GP models. A mini donut conversion kit (consisting of Double
Miniature Hopp er and Plunger) is available for other Donut Rob ots.
3
DUNKERETTE
(CUTS 2)
BALL
(CUTS 4)
ATTACHMENTS
NUGGET
(CUTS 3)
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com
814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
Plunger Selection Guide
Selection Tips
B, F & N plungers are sized in 1/8” increments within the MIN - MAX range shown in the table at right (metric equivalents are shown in the table below).
CYLINDERS: For Type B, F, and N depositors, each plunger must match a cylinder of the same size. Several variety plungers may be used with just one cylinder, provided all are the same size diameter.
Right: Type B/F Cylinder. Cylinder inserts into bottom of hopper.
Consult your Belshaw dealer before ordering replacement cylinders.
For Donut Robot® fryers and for Type K depositors, plungers are available in 4 xed sizes. Each size is compatible only with the equivalent size hopper. A separate cylinder is not necessary.
The Donut Robot® Mark IX uses an automatic Type N depositor. Choose Type N plungers and cylinder for Mark IX.
Plunger Sizes And Deposit Weight
Product weights are approximate for 1 doz. donuts after frying. Min and Max denote highest and lowest dial setting on the depositor. Weights depend on mix and other conditions.
TYPE B,F & N PLUNGERS
Type B, F & N Plungers and Attachments
PLUNGER OR
ATTACHMENT
Plain
Star
French Cruller / French Cake
Krinkle
PLUNGERS
Ball (2,3,4 or 5 Holes)
Stick (1 Or 2 Slots)
Super (‘Old Fashion’)
Dunkerette (Cuts 2)
Crescent (Small)
Crescent
ATTACHMENTS
(Large)
DEPOSITOR
B,F 7SS 7/8” 2-1/8”
N N-1007SS 7/8” 2-1/4”
B,F 7SC-ss 1” 2-1/8”
N N-1007SSS 1” 2-1/4”
B,F 7B-1009 1-1/8” 2-1/8”
N N-1008SS 1-1/8” 2-1/4”
B,F 7F-1004 1-1/2” 2-1/8”
N N-1012SS 1-1/2” 2-1/4”
B,F 7G-1000 1-1/2” 2-1/8”
N N-1009BSS 1-1/2” 2-1/4”
B,F
N N-1009SS 1-1/2” 2-1/4”
B,F 7-1023 1-1/2” 2”
N N-1023SS 1-1/2” 2-1/4”
B,F,N 178 1-1/2” 2”
B,F,N 164 1-1/2” 2”
B,F,N 163 1-1/2” 2”
NUMBER
7H-1000 (1) 9H-1001 (2)
PART
DIAMETER
(1/8” INCREMENTS
Min Max
1-1/2” 2-1/8”
PLUNGER SIZE PRODUCT WEIGHT
(Per dozen, after frying)
in mm MIN MAX
7/8” 22.2mm 3 oz. (85g) 5 oz. (142g)
1” 25.4mm 5 oz. (142g) 8 oz. (227g)
1-1/8” 28.6mm 6 oz. (170g) 9 oz. (255g)
1-1/4” 31.8mm 8 oz. (227g) 11 oz. (312g)
1-3/8” 34.9mm 10 oz. (284g) 13 oz. (369g)
1-1/2” 38.1mm 12 oz. (340g) 15 oz. (425g)
1-5/8” 41.3mm 14 oz. (397g) 17 oz. (482g)
1-3/4” 44.5mm 16 oz. (454g) 20 oz. (567g)
1-7/8” 47.6mm 19 oz. (539g) 24 oz. (680g)
2” 50.8mm 22 oz. (624g) 27 oz. (765g)
2-1/8” 54.0mm 25 oz. (709g) 30 oz. (851g)
2-1/4” 57.2mm 28 oz. (794g) 34 oz. (964g)
DONUT ROBOT & TYPE K PLUNGERS
PLUNGER SIZE PRODUCT WEIGHT
(Per dozen, after frying)
in mm MIN MAX
1” 25.4mm 5 oz. (142g) 6 oz. (170g)
1-7/16” 36.5mm 13oz. (369g) 17 oz. (482g)
1-9/16” 39.7mm 17oz. (482g) 20 oz. (568g)
1-13/16” 46.0mm 25 oz. (710g) 26 oz. (738g)
Type K And Donut Robot Plungers
PLUNGER OR
ATTACHMENT
Plain
Star
French
PLUNGERS
cake
Miniature (cuts two)
Dunkerette (cuts 2)
Ball (cuts 4)
ATTACHMENTS
Nugget (cuts 3)
* Pre-2002 Mark I only. Current Mark I uses the same plungers as Mark II - IX. For 2002
machines, or if in doubt, call Belshaw with serial number.
DEPOS-
ITOR
K K-1001A K-1011A
MARK I * DMM-1021 DMM-1012 DMM-1001 DMM-1015
MARK II - VI
K K-1001S K-1011S
MARK I * DMM-1012S DMM-1001S DMM-1015S
MARK II - VI U-1012S U-1001S
K K-1036 K-1015
MARK I DMM-1016 DMM-1017
MARK II - VI U-1015 U-1004
K
MARK I * DMM-1010
MARK II - VI
K DR42-1018 DR42-1018
MARK I * DR42-1018 DR42-1018
MARK II - VI DR42-1018 DR42-1018
K DR42-1017 DR42-1017
MARK I * DR42-1017 DR42-1017
MARK II - VI DR42-1017 DR42-1017
K DR42-1016 DR42-1016
MARK I * DR42-1016 DR42-1016
MARK II - VI DR42-1016 DR42-1016
PLUNGER SIZE / PART NUMBER
1” 1-7/16” 1-9/16” 1-13/16”
DR42-1152GP
DR42-1152GP
U-1012 U-1001 DR42-1136
DR42-1136S
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com 814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
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