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EPC LX nautic
User Manual
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Beijer Electronics EPC LX nautic User Manual

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User manual
EPC LX
EPC LX nautic
CiS-Nr.: 360.610.0370 Reg 10530/0408 Version 1.1/06.10 © Elektronik-Systeme LAUER GmbH & Co. KG
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Elektronik Systeme LAUER GmbH & Co. KG
P.O Box 1465 D-72604 Nürtingen
Operating instructions: EPC LX & EPC LX nautic Issue: 06.2010 Editor: Mutter
Operating instructions, manuals and software are copyrighted. All rights are reserved. Copying, duplicating, translating, transcribing en bloc or
partially is prohibited. An exception is the making of a software back up
copy for private use.
• We reserve the right to make amendments to the manual without
prior notice.
• We can not guarantee the accuracy and correctness of the pro­grammes and data stored on the CD-ROM.
• Helpful suggestions, improvements as well as references to errors
are welcome at any time.
• The stipulations are also valid for any special annexes to this
manual.
Microsoft, Windows CE, Windows XP and the Windows Logo are either
registered trademarks or trademarks of the Microsoft Corporation in the USA and/or other countries.
The above terms in this documentation can be brands, whose use by
third parties can breach the rights of the proprietor.
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User tips
Please read the manual prior to using for the first time and keep it in a safe place for future use.
Target group The documented information in this manual refers to the appliance, place
of use, transport, storage, assembly, use and maintenance.
This manual is directed to the following target groups:
• User
• Service technicians/maintenance technicians
Especially observe the chapter „safety instructions and general instructions“.
Knowledge of PC and Microsoft-operating systems are assumed. General knowledge in the area of automation technology is recommended.
Diagram convention [Key] Key entries by the user are shown in squared brackets,
for example [CTRL] or [DEL]
italic Names of push buttons to be used, menus or other
screen elements as well as brand names are shown in italic letters.
Necessary basic knowledge A solid Knowledge of the personal computer and Microsoft-operating
systems is assumed and a general knowledge in the area of automation technology is recommended.
Approbation’s & standards You will nd information in the annex, chapter „certicate and guide
lines“.
Safety instructions Anywhere in the automation equipment, where dangerous errors may
occur, i.e. that an occurring error may cause major material or personal
damage, additional external precautions or facilities have to be made (for example by means of independent limit switches, mechanical interlocks etc.), which in case of an error guarantee or enforce a secure operating
condition.
The test and aptitude of the intended usage by the user res. the usage under operational conditions is the responsibility of the user. Therefore
Elektronik-Systeme LAUER does not assume liability.
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User tips
Icons The following icons are used in the manual to mark certain para-
graphs:
Danger Means that death or severe injury will occur when the relevant precau­tionary measures are not taken
Caution Means that death or severe injury may occur when the relevant precau­tionary measures are not taken.
Warning With warning triangle means that a light injury may occur when the rel-
evant precautionary measures are not taken
Precaution
Without warning triangle means that material damage may occur when
the relevant precautionary measures are not taken
Attention Means that an undesirable effect or situation may occur if the respective advise is ignored.
The warning advise for the highest level is used if various danger levels occur. When a warning advise with a warning triangle warns about
personal damage then an additional warning for material damage can be added.
Qualied personnel The described appliance may only be installed and operated in accor-
dance with this documentation. Only qualified personnel may put it into operation and operate this appliance. Qualified personnel are persons, who in accordance with the safety regulations contained in this documen­tation, are authorised to put into operation, earth and stamp appliances, systems and circuits.
Intended use
The appliance can only be used for the designated purposes as described
in the catalogue and the technical write up and only in conjunction
with external devises i.e. components recommended and authorised by Elektronik-Systeme LAUER GmbH & Co. KG. The efcient and
safe operation of the appliance presupposes appropriate transport, storage, assembly and installation as well as accurate handling and maintenance.
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Contents
User tips 3
Contents 5
Preamble 6
1 Product description 7
1.1 Operating panel 8
1.2 Slot panel 8
1.3 Ports 9
1.3.1 Compact FLASH Slot 9
1.3.2 VGA-/COM1-/PS/2 port 9
1.3.3 Ethernet, USB 10
1.4 Back side 10
2 Start-up 11
2.1 Power supply 11
2.2 Grounding diagram 12
2.3 Installation 12
2.4 Switch on the PC 12
3 Service 13
3.1 Replacing the external CFC 14
3.2 Replacing the internal CFC 15
3.3 Replacing the fuse 16
3.4 Changing the battery 17
T Technical data 19 T1 Mechanical dimensions 19 T1.1 EPC LX 640 Exterior/installation dimensions 19 T1.2 EPC LX 640 Unit dimensions 20 T1.3 EPC LX 840 Exterior/installation dimensions 21 T1.4.1 EPC LX 840 Unit dimensions 22 T1.4.2EPC LX 840 nautic Unit dimensions with Dual CAN IXKAT 23 T1.4.3EPC LX 840 nautic Unit dimensions with inttegrated Buzzer 24 T1.5 EPC LX 1000 Exterior/installation dimensions 25 T1.6.1 EPC LX 1000 Unit dimensions 26 T1.6.2 EPC LX 1000 nautic Unit dimensions 27 T1.7 EPC LX 1200 Exterior/installation dimensions 28 T1.8 EPC LX 1200 Unit dimensions 29 T1.9 EPC LX 1500 Exterior/installation dimensions 30 T1.10 EPC LX 1500 Unit dimensions 31 T2 Electrical data 32 T3 Environmental conditions 33
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Preamble
Elektronik-Systeme LAUER GmbH & Co. KG
Kelterstraße 59 D-72669 Unterensingen Tel. +49 (0) 7022 / 9660-0 Fax +49 (0) 7022 / 9660-103
www.lauer-hmi.de
Our philosophy Elektronik-Systeme Lauer is one of the leading suppliers in the area
of industrial automation. For more than 30 years, Lauer has developed
and marketed innovative HMI solutions for operating and monitoring
machinery and equipment. The portfolio stretches from text displays
through modern operating terminals all the way to powerful panel PCs.
These innovative products nd thousands of applications in many various industry sectors such as Packaging, Automotive, Pharma & Food and
Marine.
Since May 2007 Lauer belongs to the Beijer Electronics Group which
is listed on the Stockholm stock exchange, and has its headquarter in
Malmoe, Sweden. Beijer Electronics has other subsidiaries in Europe, Asia and North America. Beijer Electronics enjoys close relationships with OEMs, brand-label-partners and distribution partners worldwide.
Support contact Telephone: +49 (0) 7022 / 9660 -209
eMail: Support@lauer-hmi.de
For support inquiries always have the serial number of your appliance at hand!
Up to date driver units, software, driver units, manuals ...and innovations can be found in our download-area: www.lauer-hmi.de
Sales contact Telephone: +49 (0) 7022 / 9660 -0
eMail: sales@lauer-hmi.de
Additionally on offer ... ... courses and technical training in our modern equipped training cen-
tre or alternatively at your place of business. Please ask your distribution
agent for the latest training course schedule. ... not only demo-appliances but also specialists who will personally as­sist you when you first take your appliance into operation.
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1 Product description
The EPC LX line is a compact, mechanically robust, fanless industrial panel PC. This embedded PC system comes in two variants, either as just a CPU box or together with a high-contrast industrial color TFT display. It is available in the following display sizes: 6.4" 8.4", 10.4", 12" and 15". The analog resistive touch screen is the basis of communication between human and machine. The combination of a standardized CPU unit and
the different front units allows customers to best meet their requirements. Another advantage is its compact installation dimensions. By using special processors and cooling elements, tempermental fan systems are no longer necessary.
Also, compact ash cards have replaced hard drives. This means that the
failure quota is very low despite the often harsh industrial environment.
The LAUER EPC series comes with the Windows®XP operating system embedded, Windows® CE and VxWorks. This allows you to visualize and
control your systems reliably in a harsh environment.
CPU Unit CPU: On Board AMD Geode LX 800/700
(533MHz) CPU System Memory: 200-pin DDR SDRAM 1GB for DDR333 and 512MB for DDR400 Chipset: AMD LX series + CS5536 I/O chipset: IT8712/FKX + IT8888G BIOS: Award 512KB FLASH ROM Battery: CR 2032 lithium battery SSD: internal Type II Compact Flash™ Display chipset: AMD LX series + TI SN75LVDS83
Ports Serial: 1x RS232
Ethernet: 2x Realtek RTL8139DL, 10/100Base-TX RJ45 connector USB 2x USB2.0 External memory card: Type II Compact Flash Mouse and keyboard: via Mini DIN PS/2 Y cable
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1.1 Operating panel
1
Color TFT resistive touch display
6.4", 8.4", 10.4",12" or 15"
1.2 Slot panel
1
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1.3 Ports
1.3.1 Compact FLASH Slot
Position of the Compact FLASH slot
1 Captive screw
1.3.2 VGA-/COM1-/PS/2 port
The EPC industrial PC is standardly equipped with a Compact FLASH slot according to CFA standards (Type 1).
1
Warning! In connection with the EPC, only Compact FLASH cards from the
company SANDISK may be used.
Do not replace the Compact FLASH card unless the PC is switched off!
1
VGA port
2 COM 1
3 PS/2 mouse/keyboard
PS2 adapter cable for mouse and keyboard
2
The debug port is designed as a serial port for all standard embedded
PCs.
This port can be configured as a debug port to support program
development.
Warning! The COM 1 port is only available if it is activated by software.
The serial port is standardly assigned according to the PC XT/AT!
Warning! Do not remove the PS/2 mouse and PS/2 keyboard unless the PC is
switched off.
Otherwise, the operating system will not detect these input devices!
3
1
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1.3.3 Ethernet, USB
1 Ethernet 1 (RJ45)
2 Ethernet 2 (RJ45)
3 USB 1/2
1.4 Back side
3
2
1
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2 Start-up
2.1 Power supply
1 24V voltage supply
Warning! Only operate the embedded PC using protective extra-low voltage according to EN60950! The transformer must meet the EN60742 standard!
Check the power supply to ensure it corresponds to the type plate. Prior to system start-up, check all cable connections. Make sure that all voltages and signals meet the relevant specifications.
The 0V supply voltage connection to the housing (earth) is a low-
impedance connection.
2 Earth screw
Power supply arrangement
1
2
The power supply is provided by means of a two-pronged plug-in connector (Phoenix MST BT 2,5/2).
230 VAC
+ 24 V
230 VAC
0 V
24 V DC
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2.2 Grounding diagram
In order to reliably prevent electrical disruptions, please note the following points:
• Connect the PC and control cabinet as close to a central grounding
point as possible.
• Make sure inductive connection between the computer and the
control cabinet is as low as possible.
• All data cables connected to the computer have to be shielded
cables.
• The shields have to be grounded on both ends. There must be a
low-impedance connection between the connected systems. Rule out high equalizing currents through the shielding resulting from potential differences.
• The grounding connection with a green-yellow cable must be de­signed with at least a 4 mm² cross-section.
2.3 Installation
Installation The industrial PC has to be installed in an HF- impermeable housing or
metal control cabinet. In order to dissipate the heat emanating from the PC, 100 mm on three sides of the PC must be kept clear so air can freely circulate.
The PC is assembled by screwing in eight hexagon nuts.
Caution! Damage to the PC possible! Front-end IP65 degree of protection is only guaranteed if the sealing sits
correctly on the front plate. Once installed, 100 mm on three sides of the PC must be kept clear so air can freely circulate
Caution! The use of Compact Flash Card’s from different manufacturers can lead
to errors.
When using an internal and external Compact Flash card, only use cards from the same manufacturer (same type and same size)
2.4 Switch on the PC
Start-up procedure The EPC boots up and loads the operating system.
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3 Service
Tools All you need to assemble the PC is a 2.0 hexagon socket as well as a
5.5 socket wrench. A small screwdriver and pliers are also helpful (see illustrations).
Preparation Disconnect the PC from the power supply!
Danger!
Make sure that your electro-static underlay is not able to damage the front of the EPC.
Open PC Only authorized personnel may perform work on the open PC. Within the
warranty period, the hardware may only be updated with memory and plug-in cards.
Caution! The PC contains electronic components that can be disrupted by electro-
static charges.
Therefore, you have to take precautionary measures when opening the
PC. You can find these in the guidelines for electro-statically discharge
sensitive devices (EDSD guidelines).
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3.1 Replacing the external CFC
To replace the external CFC, loosen the locking system using a socket
wrench.
Then turn the locking bracket upward to replace the CFC.
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3.2 Replacing the internal CFC
To replace the internal CFC, remove the cover.
Loosen the screws indicated in the illustration and remove the cover plate.
The internal CFC slot is then visible. Press on the release levers (see arrows) and replace the CFC.
Afterwards, simply screw the cover plate back on.
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3.3 Replacing the fuse
If the fuse has to be replaced, it can easily be removed using a pair of pliers.
Replacing a new fuse T2,5A (item no.: 200.140.0110).
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3.4 Changing the battery
If the battery needs to be replaced, you have to remove the back cover
plate. To do so, loosen the screws as shown.
Remove the back cover plate.
The battery can be conveniently removed by hand.
Please note that the BIOS settings may disappear when changing the battery.
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Insert the new lithium 3V battery (item no.: 200.300.0070) with lettering
facing up and screw the back plate back on firmly.
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T Technical data
T1 Mechanical dimensions
Air circulation To dissipate the heat emanating from the PC, 100 mm on three sides of
the PC must be kept clear so air can freely circulate.
T1.1 EPC LX 640 exterior/installation dimensions
Front plate Width 211 mm
Height 156 mm
Cut out dimensions Width 197 mm Height 142 mm
Installation depth 70 mm
Weight approx. 1 kg
Front panel cut-out for installation W x H cut-out
197.0 mm x 142.0 mm
1. Type of attachment: with 6 pieces.
Holding blocks made of aluminum or plastic with threaded pins
M5x30, DIN 914, with nib and hexagon socket, galvanized
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T1.2 EPC LX 640 Unit dimensions
view of the unit underneath
lateral view unit rear view lateral view
view of the equipment top side
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T1.3 EPC LX 840 Exterior/installation dimensions
Front plate Width 252 mm Height 190 mm
Cut out dimensions Width 232 mm
Height 170 mm
Installation depth 61 mm
Weight approx. 1.9 kg
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T1.4.1 EPC LX 840 Unit dimensions
view of the unit underneath
lateral view unit rear view lateral view
view of the equipment top side
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with Dual CAN IXXAT (optional)
T1.4.2 EPC LX 840 nautic Unit dimensions with Dual CAN IXKAT
lateral view unit rear view lateral view
view of the unit underneath
view of the equipment top side
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Data sheet EPC-GX 840tc nautic
with integrated buzzer (optional)
T1.4.3 EPC LX 840 nautic Unit dimensions with integrated Buzzer
view of the unit underneath
lateral view unit rear view lateral view
view of the equipment top side
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T1.5 EPC LX 1000 Exterior/installation dimensions
Front plate Width 318 mm Height 244 mm
Cut out dimensions Width 303 mm Height 228 mm
Installation depth 77 mm
Weight approx. 2.8 kg
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T1.6.1 EPC LX 1000 Unit dimensions
view of the unit underneath
lateral view unit rear view lateral view
view of the equipment top side
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T1.6.2 EPC LX 1000 nautic Unit dimensions
view of the unit underneath
lateral view unit rear view lateral view
view of the equipment top side
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T1.7 EPC LX 1200 Exterior/installation dimensions
Front plate Width 364 mm
Height 296 mm
Cut out dimensions Width 345 mm
Height 277 mm
Installation depth 77 mm
Weight approx. 2.8 kg
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T1.8 EPC LX 1200 Unit dimensions
view of the unit underneath
lateral view unit rear view lateral view
view of the equipment top side
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T1.9 EPC LX 1500 Exterior/installation dimensions
Front plate Width 452 mm
Height 357 mm
Cut out dimensions Width 429 mm
Height 334 mm
Installation depth 77 mm
Weight approx. 5.0 kg
Front view
Front dimensions W x H
452.0 x 357.0 mm Tolerance 0,2 mm
Front panel cut-out for installation
W x H cut-out
429.0 mm x 334.0 mm
Space for holding blocks around 15 mm
Space total W x H
459.0 mm x 364.0 mm
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T1.10 EPC LX 1500 Unit dimensions
view of the unit underneath
lateral view unit rear view lateral view
view of the equipment top side
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T2 Electrical data
Power supply DC Operating voltage 24 V ± 20%, reverse polarity protected Fuse 2,5 A delay Power failure buffering time 1 ms bei 19,2 V (Ub-20%)
Display Display 640 840 1000 1200 1500
Resolution 640x480 640x480 800x600 800x600 1024x768
Charging rate EPC LX Box 0,55 A
EPC LX 640 0,75 A EPC LX 840 / nautic 0,85 A
EPC LX 1000 / nautic 0,90 A EPC LX 1200 1,10 A EPC LX 1500 1,20 A
Touch resistive
CPU unit CPU: On Board AMD Geode LX 800/700(533MHz) CPU
System Memory: 200-pin DDR SDRAM 1GB for DDR333 and 512MB for DDR400 Chipset: AMD LX series + CS5536 I/O Chipset: IT8712/FKX + IT8888G BIOS: Award 512KB FLASH ROM Battery: Lithium battery CR 2032 SSD: internal Type II Compact Flash™ Display Chipset: AMD LX series + TI SN75LVDS83
Interfaces Serial: 1x RS232
Ethernet: 2x Realtek RTL8139DL, 10/100Base-TX RJ45 connector USB: 2x USB2.0
Memory card
external: Type II Compact Flash
Mouse and
keyboard: over Mini DIN PS/2 Y- cabel
Hardware options on PC104 base RS232/TTY RS485/422 MPI
Profibus DP and Profibus-Master Can Open and Can Open-Master PC104 Codesys PLC / Can Open-Master
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T3 Environmental conditions
Surrounding temperature Operating 0 ... 50° C Operating 0 ... 55° C for nautic Versions
storage -20 ... 60° C
Humidity Operating 10 ... 75%, non-condensing storage 10 ... 95%, non-condensing
Resistance to vibration and shock Sinus 2g, 10-500 Hz
Shock 15g, 11 ms
Continuous shock 10g, 16 ms
free fall from 1m height (in packaging), 1 x each axle
Protection front IP 65
back IP 20
EMV/CE Interference
resistance EN 61000-6-2
Interference radiation EN 61000-6-4
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