2
AC Supply Voltage
(50 / 60Hz)
L1 L2 L3
Earth L N
Fuses or MCB
Supply Voltage :
- 110-115, 200-240, 400-480 +/- 10%
- 1 or 3 Phase
- Check the drive rating information on page 28
Fuses or MCB, Cable Sizes :
- Check the drive rating information on page 28
- Recommended cable sizes shown on page 28
Keypad operation can be found on page 17
Control Terminals :
Based on the default, out of box settings –
- Connect a Start / Stop switch between terminals 1 & 2
- Close the switch to start
- Open the switch to stop
- Connect a potentiometer (5kΩ minimum) terminals 5, 6 &
7 to vary the speed from minimum (0Hz) to maximum (50
/ 60Hz)
-
Motor Cable Sizes
- Check the rating information on page 28
- For EMC compliance, use a shielded type cable
Motor Connections
- Check for Star or Delta connection according to the motor
voltage rating (See page 13)
Motor Nameplate Details
- Enter the motor rated voltage in P-07
- Enter the motor rated current in P-08
- Enter the motor rated frequency in P-09
IP20 Easy Start-Up Guide
RJ45
Connector
Mechanical Mounting
- Information can be found on page 10
3
Motor Cable Sizes
- Check the rating
information on page 28
- For EMC compliance, use
a shielded type cable
Keypad operation can be
found on page 17
Fuses
or MCB
Earth L N
L1 L2 L3
AC Supply Voltage
Motor Connections
- Check for Star or Delta connection
according to the motor voltage rating
(See page 13 )
Motor Nameplate Details
- Enter the motor rated voltage in P-07
- Enter the motor rated current in P-08
- Enter the motor rated frequency in P-09
Supply Voltage :
- 110-115, 200-240, 400-
480 +/- 10%
- 1 or 3 Phase
- Check the drive rating
information on page 28
Fuses or MCB, Cable Sizes :
- Check the drive rating
information on page 28
- Recommended cable
sizes shown on page 28
national codes of practice
Local Speed Potentiometer
The local speed potentiometer will adjust
the output frequency from minimum
(Parameter P-02, default setting = 0Hz) to
maximum (Parameter P-01, default
setting = 50 / 60Hz)
Run Reverse / Off / Run Forward Switch
With the factory parameter settings, this
switch allows the drive to be started in
the forward and reverse operating
directions. Alternative switch functions
can be programmed, such as Local /
Remote, Hand / Off / Auto, see page 15
Local Power Isolator
with lock off
provision
Mechanical Mounting
- Information can be found
on page 10
IP66 Easy Start-Up Guide
(Main switch and Hand-control Variant)
RJ45
Connector
4
Mechanical Mounting
- Information can be found
on page 10
Keypad operation can be
found on page 17
Motor Cable Sizes
- Check the rating
information on page 28
- For EMC compliance, use
a shielded type cable
Motor Connections
- Check for Star or Delta connection
according to the motor voltage rating
(See page 13)
Motor Nameplate Details
- Enter the motor rated voltage in P-07
- Enter the motor rated current in P-08
- Enter the motor rated frequency in P-09
Fuses
or MCB
Earth L N
L1 L2 L3
AC Supply Voltage
Supply Voltage :
- 110-115, 200-240, 400-
480 +/- 10%
- 1 or 3 Phase
- Check the drive rating
information on page 28
Fuses or MCB, Cable Sizes :
- Fuse Ratings given on page
28
- Recommended cable sizes
shown on page 28
Always follow local and national
IP66 Easy Start-Up Guide
(Un-switched Variant)
RJ45
Connector
Control Terminals
Based on the factory default (out of box)
settings
- Connect a Start / Stop switch
between terminals 1 & 2
- Close the switch to Start (Enable)
the drive
- Open the switch to Stop (Disable)
the drive
- Connect a potentiometer (5kΩ
minimum) between terminals 5, 6
and 7 as shown below to vary the
speed from minimum (0Hz) to
maximum (50 / 60 Hz)
5
Declaration of Conformity
EN 61800-5-1: 2003
Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3 2nd Ed: 2004
Adjustable speed electrical power drive systems. EMC requirements and specific test methods
EN 55011: 2007
Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and
medical (ISM) radio-frequency equipment (EMC)
EN60529 : 1992
Specifications for degrees of protection provided by enclosures
Drive Type / Rating
EMC Category
Cat C1
Cat C2
Cat C3
1 Phase, 230 Volt Input
BFI-E2-x2-xxxx-1Fxx
No additional filtering required
Use shielded motor cable
3 Phase, 400 Volt Input
BFI-E2-x4-xxxx-3Fxx
Use External Filter OPT-2—
E3xxxx
No additional filtering required
Use shielded motor cable
Note
Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed,
motor switching frequency, motor, cable lengths and installation methods adopted.
For shielded motor cable lengths greater than 100m and up to 200m, an output dv / dt filter must be used (please refer to the
drive supplier for further details)
Compliance with EMC directives is achieved with the factory default parameter settings
The Manufacturer hereby states that the drive product range conforms to the relevant safety provisions of the Low Voltage Directive
2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following harmonised
European standards:
Electromagnetic Compatibility
All drives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase 400
volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce the
conducted emissions back into the supply via the power cables for compliance with the above harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC
legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC
Directive 2004/108/EC. When using an drive with an internal or optional external filter, compliance with the following EMC Categories, as
defined by EN61800-3:2004 can be achieved:
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
Beijer Electronics © 2014
All drive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no liability for
any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also accepts no
liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the operating
parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive
substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor
should be contacted first.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous
improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User
Guide without notice.
This User Guide is for use with version 1.10 Software.
User Guide Revision 3.20
The manufacturer adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date
information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any
contract.
6
1. Introduction ....................................................................................................................................................................... 7
1.1. Important Safety Information 7
2. General Information and Ratings ....................................................................................................................................... 8
2.1. Identifying the Drive by Model Number 8
2.2. Drive Model Numbers 8
3. Mechanical Installation ...................................................................................................................................................... 9
3.1. General 9
3.2. Before Installation 9
3.3. UL Compliant Installation 9
3.4. Mechanical Dimensions and Mounting – IP20 Open Units 9
3.5. Guidelines for Enclosure Mounting – IP20 Units 9
3.6. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units 10
3.7. Guidelines for Mounting Enclosed Units 10
3.8. Gland Plate and Lock Off 11
3.9. Removing the Terminal Cover 11
3.10. Routine Maintenance 11
4. Power Wiring ................................................................................................................................................................... 12
4.1. Grounding the Drive 12
4.2. Wiring Precautions 12
4.3. Incoming Power Connection 13
4.4. Drive and Motor Connection 13
4.5. Motor Terminal Box Connections 13
4.6. Motor Thermal overload Protection. 14
4.7. Control Terminal Wiring 14
4.8. Connection Diagram 14
4.9. IP20 & IP66 (Nema 4X) Non- Switched UnitsDrive & Motor Connections 15
4.10. Using the REV/0/FWD Selector Switch (Switched Version Only) 15
4.11. Control Terminal Connections 16
5. Operation......................................................................................................................................................................... 17
5.1. Managing the Keypad 17
5.2. Terminal Control 17
5.3. Keypad Control 18
6. Parameters ...................................................................................................................................................................... 19
6.1. Standard Parameters 19
6.2. Extended Parameters 20
6.3. Adjusting the Voltage / Frequency (V/f) characteristics 22
6.4. P-00 Read Only Status Parameters 23
7. Analog and Digital Input Configurations ........................................................................................................................... 24
7.1. Terminal Mode (P-12 = 0) 24
7.2. Keypad Mode (P-12 = 1 or 2) 25
7.3. Modbus Control Mode (P-12 = 4) 25
7.4. User PI Control Mode 26
7.5. Motor Thermistor Connection 26
8. Modbus RTU Communications ......................................................................................................................................... 27
8.1. Introduction 27
8.2. Modbus RTU Specification 27
8.3. RJ45 Connector Configuration 27
8.4. Modbus Telegram Structure 27
8.5. Modbus Register Map 27
9. Technical Data.................................................................................................................................................................. 28
9.1. Environmental 28
9.2. Rating Tables 28
9.3. Additional Information for UL Compliance 29
10. Trouble Shooting ........................................................................................................................................................ 30
10.1. Fault Code Messages 30
7
1. Introduction
Danger : Indicates a risk of electric shock, which, if not
avoided, could result in damage to the equipment and
possible injury or death.
Danger : Indicates a potentially hazardous situation
other than electrical, which if not avoided, could result
in damage to property.
This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed
installation. If installed incorrectly it may present a safety hazard. The drive uses high voltages and currents, carries a high level of
stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design
and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified
electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of the drive, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the drive. Any electrical measurements required should be carried out
with the drive disconnected.
Electric shock hazard! Disconnect and ISOLATE the drive before attempting any work on it. High voltages are present at the
terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable
multimeter that no voltage is present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off
the supply.
Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally
will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any
local legislation or codes.
Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage
current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive,
according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery.
In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies
with EN60204-1.
The level of integrity offered by the drive control input functions – for example stop/start, forward/reverse and maximum speed is
not sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction
could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The drive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the
motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2 environment,
mounted in a cabinet with IP54 or better.
Drives are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place,
dust and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the
drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the drive as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees
Ensure that all terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the drive. In the case of suspected fault or malfunction, contact your local Drives Sales
Partner for further assistance.
1.1. Important Safety Information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
8
2. General Information and Ratings
BFI
-
E2
-
1
2 - 0023
- 1 F
1
X
Product Family
Generation
IP Rating
2 = IP20
X = IP66 Non Switched
Y = IP66 Main switch, Hand
control and potentiometer
Frame Size
1-3
Dynamic Brake
Transistor
1 = Not Fitted
4 = Internal Transistor
Input Voltage
1 = 110 – 115 V
2 = 200 – 240 V
4 = 380 – 480 V
EMC-filter Type
0 = No internal filter
F = Internal filter
Current Rating
e.g. 0023 = 2.3A
No. Of Input Phases
1 = Single Phase Input
3 = 3 Phase Input
110-115V ±10% - 1 Phase Input - 3 Phase 230V Output (Voltage Doubler), Built-in-EMC-filter
Model Number
kW
Output Current (A)
Frame Size
BFI-E2-11-0023-101#
0.37
2.3
1
BFI-E2-11-0043-101#
0.75
4.3
1
BFI-E2-21-0058-104#
1.1
5.8
2
200-240V ±10% - 1 Phase Input - IP20/IP66, Built-in-EMC-filter
Model Number
kW
Output Current (A)
Frame Size
BFI-E2-12-0023-1F1#
0.37
2.3
1
BFI-E2-12-0043-1F1#
0.75
4.3
1
BFI-E2-12-0070-1F1#
1.5 7 1
BFI-E2-22-0070-1F4#
1.5 7 2
BFI-E2-22-0105-1F4#
2.2
10.5
2
200-240V ±10% - 3 Phase Input - IP20/IP66, Built-in-EMC-filter
Model Number
kW
Output Current (A)
Frame Size
BFI-E2-22-0070-3F4#
1.5 7 2
BFI-E2-22-0105-3F4#
2.2
10.5
2
BFI-E2-32-0180-3F4#
4.0
18
3
380-480V ±10% - 3 Phase Input - IP20/IP66, Built-in-EMC-filter
Model Number
kW
Output Current (A)
Frame Size
BFI-E2-14-0022-3F1#
0.75
2.2
1
BFI-E2-14-0041-3F1#
1.5
4.1
1
BFI-E2-24-0041-3F4#
1.5
4.1
2
BFI-E2-24-0058-3F4#
2.2
5.8
2
BFI-E2-24-0095-3F4# 4 9.5
2
BFI-E2-34-0140-3F4#
5.5
14
3
BFI-E2-34-0180-3F4#
7.5
18
3
BFI-E2-34-0240-3F421)
11
24
3
Note
Replace the # on the end of the part number with the relevant IP code designation shown in figure 1
1) 11kW drives are available in IP20 enclosures only
This chapter contains information about the drive and includes how to identify the drive
2.1. Identifying the Drive by Model Number
Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the drive
nameplate. The model number includes the drive and any options.
2.2. Drive Model Numbers
9
3. Mechanical Installation
Drive Size
A / Height
B C D E F / Depth
G / Width
H I J
Weight
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
1
173
160
109
162 5 123
82
50
5.5
10
1,0
2
221
207
137
209
5.3
150
109
63
5.5
10
1,7 3 261
246 - 247 6 175
131
80
5.5
10
3,2
Mounting Bolts
All Frame Sizes
4 x M4
Tightening Torques
All Frame Sizes
Control Terminals
0.5 Nm
Power Terminals
1 Nm
Drive
Size
X
Above & Below
Y
Either Side
Z
Between
Recommended
airflow
mm
mm
mm
CFM (m3/min)
1
50
50
33
0.31
2
75
50
46
0.31 3 100
50
52
0.74
Note:
Dimension Z assumes that the drives are mounted side-by-side with
no clearance.
Typical drive heat losses are 3% of operating load conditions.
Above are guidelines only and the operating ambient temperature of
the drive MUST be maintained at all times.
3.1. General
The drive should be mounted in a vertical position only on a flat, flame resistant vibration free mounting using the integral holes or
DIN Rail clip (Frame Sizes 1 and 2 only). Do not mount flammable material close to the drive
The drive must be installed in a pollution degree 1 or 2 environment only.
Ensure that the minimum cooling air gaps are left clear
Ensure that the ambient temperature range does not exceed the permissible limits for the drive given in section 10.1
Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the drive.
3.2. Before Installation
Carefully Unpack the BFI drive and check for any signs of damage. Notify the shipper immediately if any exist.
Check the drive rating label to ensure it is of the correct type and power requirements for the application.
To prevent accidental damage always store the drive in its original box until required. Storage should be clean and dry and within the
temperature range –40°C to +60°C
3.3. UL Compliant Installation
Refer to section 9.3 on page 27 for Additional Information for UL Compliance.
3.4. Mechanical Dimensions and Mounting – IP20 Open Units
3.5. Guidelines for Enclosure Mounting – IP20 Units
IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher
environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution
degree 1 environment around the drive.
Enclosures should be made from a thermally conductive material.
Where vented enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation – see
the diagram below. Air should be drawn in below the drive and expelled above the drive.
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the
drive heatsink. The drive manufacturer the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-
10
3.6. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units
Drive
Size
A / Height
B D E
F / Depth
G / Width
H I J
Weight
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
1
232.0
207.0
189.0
25.0
179.0
161.0
148.5
4.0
8.0
3
2
257.0
220.0
200.0
28.5
186.5
188.0
176.0
4.2
8.5
4,2 3 310.0
276.5
251.5
33.4
228.7
210.5
197.5
4.2
8.5
7,7
Mounting Bolts
All Frame Sizes
4 x M4
Tightening Torques
All Frame Sizes
Control Terminals
0.5 Nm
Power Terminals
1 Nm
Drive Size
X Above & Below
Y Either Side
mm
mm
2
200
10
3
200
10
Note :
Typical drive heat losses are approximately 3% of operating load
conditions.
Above are guidelines only and the operating ambient temperature of the
drive MUST be maintained at all times.
Cable Gland Sizes
Frame
Power Cable
Motor Cable
Control Cables
2
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
3
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
3.7. Guidelines for Mounting Enclosed Units
Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 9.1
The drive must be mounted vertically, on a suitable flat surface
The minimum mounting clearances as shown in the table below must be observed
The mounting site and chosen mountings should be sufficient to support the weight of the drives
Using the drive as a template, or the dimensions shown below, mark the locations required for drilling
Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-
moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required
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