Beijer Electronics E2 User Manual

AC Supply Voltage

(50 / 60Hz)

L1 L2 L3 Earth L N

Fuses or MCB

Supply Voltage :

- 110-115, 200-240, 400-480 +/- 10%

- 1 or 3 Phase

- Check the drive rating information on page 28

Fuses or MCB, Cable Sizes :

- Check the drive rating information on page 28

- Recommended cable sizes shown on page 28

Keypad operation can be found on page 17

Control Terminals : Based on the default, out of box settings –

- Connect a Start / Stop switch between terminals 1 & 2

- Close the switch to start

- Open the switch to stop

- Connect a potentiometer (5kΩ minimum) terminals 5, 6 &

7 to vary the speed from minimum (0Hz) to maximum (50 / 60Hz)

Motor Cable Sizes

- Check the rating information on page 28

- For EMC compliance, use a shielded type cable

Motor Connections

- Check for Star or Delta connection according to the motor

voltage rating (See page 13)

Motor Nameplate Details

- Enter the motor rated voltage in P-07

- Enter the motor rated current in P-08

- Enter the motor rated frequency in P-09

IP20 Easy Start-Up Guide

RJ45

Connector

Mechanical Mounting

- Information can be found on page 10

Motor Cable Sizes

- Check the rating

information on page 28

- For EMC compliance, use

a shielded type cable

Keypad operation can be found on page 17

Fuses

or MCB

Earth L N L1 L2 L3

AC Supply Voltage

Motor Connections

- Check for Star or Delta connection

according to the motor voltage rating (See page 13 )

Motor Nameplate Details

- Enter the motor rated voltage in P-07

- Enter the motor rated current in P-08

- Enter the motor rated frequency in P-09

Supply Voltage :

- 110-115, 200-240, 400-

480 +/- 10%

- 1 or 3 Phase

- Check the drive rating

information on page 28

Fuses or MCB, Cable Sizes :

- Check the drive rating

information on page 28

- Recommended cable

sizes shown on page 28

national codes of practice

Local Speed Potentiometer

The local speed potentiometer will adjust the output frequency from minimum (Parameter P-02, default setting = 0Hz) to maximum (Parameter P-01, default setting = 50 / 60Hz)

Run Reverse / Off / Run Forward Switch

With the factory parameter settings, this switch allows the drive to be started in the forward and reverse operating directions. Alternative switch functions can be programmed, such as Local / Remote, Hand / Off / Auto, see page 15

Local Power Isolator with lock off provision

Mechanical Mounting

- Information can be found

on page 10

IP66 Easy Start-Up Guide

(Main switch and Hand-control Variant)

RJ45 Connector

Mechanical Mounting

- Information can be found

on page 10

Keypad operation can be found on page 17

Motor Cable Sizes

- Check the rating

information on page 28

- For EMC compliance, use

a shielded type cable

Motor Connections

- Check for Star or Delta connection

according to the motor voltage rating (See page 13)

Motor Nameplate Details

- Enter the motor rated voltage in P-07

- Enter the motor rated current in P-08

- Enter the motor rated frequency in P-09

Fuses

or MCB

Earth L N L1 L2 L3

AC Supply Voltage

Supply Voltage :

- 110-115, 200-240, 400-

480 +/- 10%

- 1 or 3 Phase

- Check the drive rating

information on page 28

Fuses or MCB, Cable Sizes :

- Fuse Ratings given on page

- Recommended cable sizes

shown on page 28

Always follow local and national

IP66 Easy Start-Up Guide

(Un-switched Variant)

RJ45 Connector

Control Terminals Based on the factory default (out of box) settings

- Connect a Start / Stop switch

between terminals 1 & 2

- Close the switch to Start (Enable)

the drive

- Open the switch to Stop (Disable)

the drive

- Connect a potentiometer (5kΩ

minimum) between terminals 5, 6 and 7 as shown below to vary the speed from minimum (0Hz) to maximum (50 / 60 Hz)

Declaration of Conformity

EN 61800-5-1: 2003

Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.

EN 61800-3 2nd Ed: 2004

Adjustable speed electrical power drive systems. EMC requirements and specific test methods

EN 55011: 2007

Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM) radio-frequency equipment (EMC)

EN60529 : 1992

Specifications for degrees of protection provided by enclosures

Drive Type / Rating

EMC Category

Cat C1

Cat C2

Cat C3

1 Phase, 230 Volt Input BFI-E2-x2-xxxx-1Fxx

No additional filtering required Use shielded motor cable

3 Phase, 400 Volt Input BFI-E2-x4-xxxx-3Fxx

Use External Filter OPT-2— E3xxxx

No additional filtering required Use shielded motor cable

Note

Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed, motor switching frequency, motor, cable lengths and installation methods adopted.

For shielded motor cable lengths greater than 100m and up to 200m, an output dv / dt filter must be used (please refer to the drive supplier for further details) Compliance with EMC directives is achieved with the factory default parameter settings

The Manufacturer hereby states that the drive product range conforms to the relevant safety provisions of the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following harmonised European standards:

Electromagnetic Compatibility

All drives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with the above harmonised European standards. It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC Directive 2004/108/EC. When using an drive with an internal or optional external filter, compliance with the following EMC Categories, as defined by EN61800-3:2004 can be achieved:

All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

All drive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.

The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor should be contacted first.

The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice.

This User Guide is for use with version 1.10 Software. User Guide Revision 3.20

The manufacturer adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.

1. Introduction ....................................................................................................................................................................... 7

1.1. Important Safety Information 7

2. General Information and Ratings ....................................................................................................................................... 8

2.1. Identifying the Drive by Model Number 8

2.2. Drive Model Numbers 8

3. Mechanical Installation ...................................................................................................................................................... 9

3.1. General 9

3.2. Before Installation 9

3.3. UL Compliant Installation 9

3.4. Mechanical Dimensions and Mounting – IP20 Open Units 9

3.5. Guidelines for Enclosure Mounting – IP20 Units 9

3.6. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units 10

3.7. Guidelines for Mounting Enclosed Units 10

3.8. Gland Plate and Lock Off 11

3.9. Removing the Terminal Cover 11

3.10. Routine Maintenance 11

4. Power Wiring ................................................................................................................................................................... 12

4.1. Grounding the Drive 12

4.2. Wiring Precautions 12

4.3. Incoming Power Connection 13

4.4. Drive and Motor Connection 13

4.5. Motor Terminal Box Connections 13

4.6. Motor Thermal overload Protection. 14

4.7. Control Terminal Wiring 14

4.8. Connection Diagram 14

4.9. IP20 & IP66 (Nema 4X) Non- Switched UnitsDrive & Motor Connections 15

4.10. Using the REV/0/FWD Selector Switch (Switched Version Only) 15

4.11. Control Terminal Connections 16

5. Operation......................................................................................................................................................................... 17

5.1. Managing the Keypad 17

5.2. Terminal Control 17

5.3. Keypad Control 18

6. Parameters ...................................................................................................................................................................... 19

6.1. Standard Parameters 19

6.2. Extended Parameters 20

6.3. Adjusting the Voltage / Frequency (V/f) characteristics 22

6.4. P-00 Read Only Status Parameters 23

7. Analog and Digital Input Configurations ........................................................................................................................... 24

7.1. Terminal Mode (P-12 = 0) 24

7.2. Keypad Mode (P-12 = 1 or 2) 25

7.3. Modbus Control Mode (P-12 = 4) 25

7.4. User PI Control Mode 26

7.5. Motor Thermistor Connection 26

8. Modbus RTU Communications ......................................................................................................................................... 27

8.1. Introduction 27

8.2. Modbus RTU Specification 27

8.3. RJ45 Connector Configuration 27

8.4. Modbus Telegram Structure 27

8.5. Modbus Register Map 27

9. Technical Data.................................................................................................................................................................. 28

9.1. Environmental 28

9.2. Rating Tables 28

9.3. Additional Information for UL Compliance 29

10. Trouble Shooting ........................................................................................................................................................ 30

10.1. Fault Code Messages 30

1. Introduction

Danger : Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death.

Danger : Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property.

This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed incorrectly it may present a safety hazard. The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the drive, including the specified environmental limitations.

Do not perform any flash test or voltage withstand test on the drive. Any electrical measurements required should be carried out with the drive disconnected.

Electric shock hazard! Disconnect and ISOLATE the drive before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.

Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.

Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.

The level of integrity offered by the drive control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The drive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2 environment, mounted in a cabinet with IP54 or better.

Drives are intended for indoor use only.

When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf from drilling may lead to damage.

The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive

Relative humidity must be less than 95% (non-condensing).

Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the drive as delivered.

Never connect the mains power supply to the Output terminals U, V, W.

Do not install any type of automatic switchgear between the drive and the motor

Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting

Do not attempt to carry out any repair of the drive. In the case of suspected fault or malfunction, contact your local Drives Sales Partner for further assistance.

1.1. Important Safety Information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

2. General Information and Ratings

BFI

2 - 0023

- 1 F

Product Family

Generation IP Rating

2 = IP20 X = IP66 Non Switched Y = IP66 Main switch, Hand

control and potentiometer

Frame Size

1-3

Dynamic Brake Transistor

1 = Not Fitted 4 = Internal Transistor

Input Voltage

1 = 110 – 115 V 2 = 200 – 240 V 4 = 380 – 480 V

EMC-filter Type

0 = No internal filter F = Internal filter

Current Rating e.g. 0023 = 2.3A

No. Of Input Phases

1 = Single Phase Input 3 = 3 Phase Input

110-115V ±10% - 1 Phase Input - 3 Phase 230V Output (Voltage Doubler), Built-in-EMC-filter

Model Number

Output Current (A)

Frame Size

BFI-E2-11-0023-101#

0.37

2.3

BFI-E2-11-0043-101#

0.75

4.3

BFI-E2-21-0058-104#

1.1

5.8

200-240V ±10% - 1 Phase Input - IP20/IP66, Built-in-EMC-filter

Model Number

Output Current (A)

Frame Size

BFI-E2-12-0023-1F1#

0.37

2.3

BFI-E2-12-0043-1F1#

0.75

4.3

BFI-E2-12-0070-1F1#

1.5 7 1

BFI-E2-22-0070-1F4#

1.5 7 2

BFI-E2-22-0105-1F4#

2.2

10.5

200-240V ±10% - 3 Phase Input - IP20/IP66, Built-in-EMC-filter

Model Number

Output Current (A)

Frame Size

BFI-E2-22-0070-3F4#

1.5 7 2

BFI-E2-22-0105-3F4#

2.2

10.5

BFI-E2-32-0180-3F4#

4.0

380-480V ±10% - 3 Phase Input - IP20/IP66, Built-in-EMC-filter

Model Number

Output Current (A)

Frame Size

BFI-E2-14-0022-3F1#

0.75

2.2

BFI-E2-14-0041-3F1#

1.5

4.1

BFI-E2-24-0041-3F4#

1.5

4.1

BFI-E2-24-0058-3F4#

2.2

5.8

BFI-E2-24-0095-3F4# 4 9.5

BFI-E2-34-0140-3F4#

5.5

BFI-E2-34-0180-3F4#

7.5

BFI-E2-34-0240-3F421)

Note

Replace the # on the end of the part number with the relevant IP code designation shown in figure 1

1) 11kW drives are available in IP20 enclosures only

This chapter contains information about the drive and includes how to identify the drive

2.1. Identifying the Drive by Model Number

Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the drive nameplate. The model number includes the drive and any options.

2.2. Drive Model Numbers

3. Mechanical Installation

Drive Size

A / Height

B C D E F / Depth

G / Width

H I J

Weight

173

160

109

162 5 123

5.5

1,0

221

207

137

209

5.3

150

109

5.5

1,7 3 261

246 - 247 6 175

131

5.5

3,2

Mounting Bolts

All Frame Sizes

4 x M4

Tightening Torques

All Frame Sizes

Control Terminals

0.5 Nm

Power Terminals

1 Nm

Drive

Size

Above & Below

Either Side

Between

Recommended

airflow

CFM (m3/min)

0.31

0.31 3 100

0.74

Note:

Dimension Z assumes that the drives are mounted side-by-side with no clearance. Typical drive heat losses are 3% of operating load conditions. Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

3.1. General

 The drive should be mounted in a vertical position only on a flat, flame resistant vibration free mounting using the integral holes or

DIN Rail clip (Frame Sizes 1 and 2 only). Do not mount flammable material close to the drive

 The drive must be installed in a pollution degree 1 or 2 environment only.  Ensure that the minimum cooling air gaps are left clear  Ensure that the ambient temperature range does not exceed the permissible limits for the drive given in section 10.1  Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the drive.

3.2. Before Installation

 Carefully Unpack the BFI drive and check for any signs of damage. Notify the shipper immediately if any exist.  Check the drive rating label to ensure it is of the correct type and power requirements for the application.  To prevent accidental damage always store the drive in its original box until required. Storage should be clean and dry and within the

temperature range –40°C to +60°C

3.3. UL Compliant Installation

Refer to section 9.3 on page 27 for Additional Information for UL Compliance.

3.4. Mechanical Dimensions and Mounting – IP20 Open Units

3.5. Guidelines for Enclosure Mounting – IP20 Units

 IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher

environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree 1 environment around the drive.

 Enclosures should be made from a thermally conductive material.  Where vented enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation – see

the diagram below. Air should be drawn in below the drive and expelled above the drive.

The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink. The drive manufacturer the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-

3.6. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units

Drive

Size

A / Height

B D E

F / Depth

G / Width

H I J

Weight

232.0

207.0

189.0

25.0

179.0

161.0

148.5

4.0

8.0

257.0

220.0

200.0

28.5

186.5

188.0

176.0

4.2

8.5

4,2 3 310.0

276.5

251.5

33.4

228.7

210.5

197.5

4.2

8.5

7,7

Mounting Bolts

All Frame Sizes

4 x M4

Tightening Torques

All Frame Sizes

Control Terminals

0.5 Nm

Power Terminals

1 Nm

Drive Size

X Above & Below

Y Either Side

200

Note :

Typical drive heat losses are approximately 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

Cable Gland Sizes

Frame

Power Cable

Motor Cable

Control Cables

M25 (PG21)

M20 (PG13.5)

M25 (PG21)

M20 (PG13.5)

3.7. Guidelines for Mounting Enclosed Units

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 9.1

 The drive must be mounted vertically, on a suitable flat surface  The minimum mounting clearances as shown in the table below must be observed  The mounting site and chosen mountings should be sufficient to support the weight of the drives  Using the drive as a template, or the dimensions shown below, mark the locations required for drilling  Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-

moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required

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