Behringer Clamp Pair User Manual

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Introduction
Thank you for choosing Behringer, the world’s leading manufacturer of Pipe and Tube supports. Behringer has been manufacturing pipe clamps and support systems for over 30 years and has developed a reputation in the industrial and sanitary markets that is second to none. We have made developments and product improvements over the years both strengthening and broadening our product offering. This is evident in the breadth of our line and ability to accommodate new applications and designs. Behringer can be counted on for all clamping requirements.
Product
Behringer Industrial Pipe and Tube Supports have natural vibration­dampening characteristics. This is important in pressure piping in order to reduce vibration, noise, and shock. This will effectively protect the system and its sensitive components from the damaging effects of these adverse system byproducts typically found in pressure piping systems.
Behringer offers many different series and within each series there are many different configurations available. We offer options for mounting such as welding, bolting, rail and strut mounting, double and group mounting, etc. Behringer always welcomes a challenge and would be happy to work with you to design a product that is custom-tailored to any application. This is where many of our developments are first generated and helps to further progress the complexity of our product. Challenge us with your requirements.
Applications
Behringer clamps are used in may different types of applications ranging from low pressure lubrication and water systems to high pressure hydraulic and process systems. Anywhere that there are pipes, tubes, or hoses is a viable application for Behringer clamps. Behringer clamps are most frequently used in the following markets and applications:
Mobile Equipment Power Generation Mining Equipment Pulp and Paper Offshore and Marine Applications Industrial Hydraulics Shipbuilding Power Units Instrumentation Agricultural Equipment Nuclear OEM Machinery General Construction Electrical / Mechanical Contracting Process Piping Pharmaceutical / Biotechnology Food and Dairy Beverage
Assistance
Behringer Corporation has a competent and highly skilled staff of inside sales and customer service personnel available to assist you with any of your needs. Behringer can be reached in the following ways:
Guarantee
Behringer Corporation, hereinafter called the “MANUFACTURER”, guarantees that the product shall be free from defects in workmanship and materials. THIS GUARANTEE IS IN LIEU OF ALL OTHER GUARANTEES EITHER EXPRESSED OR IMPLIED, INCLUDING GUARANTEES FOR FITNESS FOR PURPOSE INTENDED. The MANUFACTURER'S liability is limited to the replacement of any materials which, after inspection by the MANUFACTURER at its sole option are found to be defective. The MANUFACTURER will honor only those claims that are presented to it within one hundred eighty (180) days of the delivery of the materials to the purchaser. The MANUFACTURER SPECIFICALLY DISCLAIMS ANY AND ALL LIABILITY FOR CONSEQUENTIAL DAMAGES. The MANUFACTURER shall not be liable for any damages which arise
out of the misuse or abuse of the products.
Post Mail: Behringer Corporation
17 Ridge Road
Branchville, NJ 07826 Telephone: +1 (973) 948-0226 Fax: +1 (973) 948-2562 Email: cserv@behringersystems.com
Our regular business hours are Monday through Friday, 8AM - 5 PM Eastern Time. For after hours service, please contact your regional sales manager.
Please Read
The information contained in this document is provided as an aid in properly selecting products and/or options. It is intended to be used by technically experienced users for general reference only. The supplier assumes no responsibility or liability for the accuracy or completeness of this document, as well as results obtained by the use of this information. Due to the variety of possible operating conditions, it is highly recommended that the user make their own tests to determine the safety and suitability of all products and combinations thereof. The user is solely responsible for final determination of such conditions.
Table of Contents
Table of Contents
Pipe Clamp Selection 2 - 3 Pipe Clamp Series Specifications 4 - 5 Standard Series Pipe Clamps
Clamp Pair Selection and Part Numbers 6 Clamp Pair Dimensional Information 7 Securing Plate Selection and Dimensions 8 Rail and Strut Mounting Options 9 Cover and Stacking Component Selection and Dimensions 10 Complete Assembly Ordering Code 11 Ordering Examples 12
Heavy Series Pipe Clamps
Clamp Pair Selection and Part Numbers 13 Clamp Pair Dimensional Information 14 Securing Plate Selection and Dimensions 15 Fastening Hardware Selection and Dimensions 16 Rail and Strut Mounting Options 17 Complete Assembly Ordering Code 18 Ordering Examples 19
Twin Series Pipe Clamps
Clamp Pair Selection, Part Numbers and Dimensions 20 Hardware Selection and Dimensions 21 Rail and Strut Mounting Options 22 Complete Assembly Ordering Code 23 Ordering Examples 24
Heavy-4 Series Pipe Clamps
Clamp Pair Selection, Part Numbers and Dimensions 25 Hardware Selection and Dimensions 26 Complete Assembly Ordering Code & Ordering Examples 27
Saddle Series Pipe Clamps
Long Saddle U-Bolt Clamp 28 Short Saddle U-Bolt Clamp 29
Cushioned Clamping System
Cushioned Clamping System 30
Technical Appendix
Material Properties Technical Data 31 Tightening Torques and Maximum Loads 32 Recommended Spacing 33
Page
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
1
Pipe Clamp Selection
Pipe Clamp Selection
Behringer’s pipe clamps are available with many different mounting configurations and arrangements. In choosing a pipe clamp, there are five required pieces of information: series, size, clamp pair material, hardware material and mounting/hardware configuration.
Series Selection
In order to select the proper clamp, the first thing that must be determined is the series of clamp to be used. Refer to pages 4-5 on Series Specifications to see what clamp series are available, as well as the technical characteristics of those series. The most important factors to be considered are the operating pressure of the line to be secured, the weight being supported, and the dynamic load. Other considerations include size, environment, and application. For example, a 1 in. pipe for a hydraulic system operating at 2,000 psi would typically require the use of the standard series, but the heavy series may be selected if it will be required to support the weight of a large filter or other system component. Maximum weight loads and shearing forces can be found in the Technical Appendix (pg 32). Also, the heavy series might be selected rather than the standard series if the line is on a piece of mining or mobile equipment that may see a very high amount of impact with other equipment or materials such as stones and metals. In Fig. 1 below, you can see the suggested operating pressures by series. These suggested values take into consideration the shock and vibration that a typical hydraulic system operating at these pressures can deliver.
Fig. 1: General Pressure Guidelines by Series
Series Suggested Operating Pressure
Standard up to 2000 psi Heavy 5000 psi for single heavy/10,000 psi for double Twin up to 1500 psi Heavy 4 5000 psi for single heavy/10,000 psi for double
Size
The next important factor in the selection of the pipe clamp is the size of the line to be secured. Behringer clamps use a modular group size that consists of multiple OD sizes being available within the same group. Clamps are listed as pipe or tube sizes. The difference is in the standard measurements used to rate pipe and tubing sizes. Pipe is rated by the inside diameter, and will have a larger outside diameter because of the wall thickness. For example, a 1 in. pipe has an OD of
1.315. This is a standard pipe OD size and is consistent of all hydraulic pipe, regardless of schedule. Tubing, on the other hand, is rated by the outside diameter. Therefore, a 1 in. tube will have an OD of 1.00 in. This is important in determining the size of the pipe clamp that will be selected. Also, the size may determine the series of clamp selected. For example, in a 6 in. pipe size with a low pressure line operating at 1,500 psi the Heavy Series must be used as it’s not available in the Standard Series.
Clamp Pair Material
The clamp pair material is the next thing that should be selected. Behringer’s clamp pairs are offered in different materials: Polypropylene (PP), Santoprene (SP), Aluminum (AL), HDPE (NN) and High Temperature Cast Nylon (HT). The single most important determining factor of clamp pair material is operating temperature. The temperature ratings and other important specifications can be found in the Technical Appendix (pg 31). Some materials are not available in all sizes or all series. Refer to the specific clamp pair selection charts from each series to see what is available in the required size. Other considerations for materials are compatibility with the environment and for aesthetic reasons.
Hardware Material
Once you have determined the series of pipe clamp and the size that is required, the next step is to determine the hardware materials that you will require. In the series specification pages (pg 4 - 5), you will see that each series has a standard hardware material type. See Fig. 2 for standard hardware choices. The standard hardware is either plain carbon steel or zinc plated steel. All Behringer clamps that are zinc plated use a trivalent blue zinc plating, which is more environmentally friendly than typical hexavalent zinc plating, and is RoHS compliant. In addition to the standard hardware choices, Behringer offers stainless steel in 2 grades from stock. AISI 304 Stainless Steel (A2 - 1.4301/1.4305) is used in applications where stainless steel is required. This may be in an outside environment, because of chemical compatibility reasons, or because of requirements from the FDA or other regulatory committee. AISI 316 Ti Stainless Steel (A4 - 1.4401/1.4571) is a high grade stainless steel. The 316 Stainless is used in applications where it will come in contact with salt water or air with a high salt concentration such as offshore or marine applications.
Fig. 2: Standard Hardware Material by Series
Series Code Material
Standard Z Zinc Plated Steel Heavy C Plain Carbon Steel Twin Z Zinc Plated Steel Heavy 4 C Plain Carbon Steel
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
2
Pipe Clamp Selection
Pipe Clamp Selection
Mounting / Hardware Configuration
Behringer offers a multitude of mounting configurations and arrangement styles. Clamps can be mounted to the support structure by either welding, bolting, rail-mounting, strut mounting, or stanchion and special securing plates. In addition, clamps can be stacked on top of each other, suspended from threaded rods, or any number of double and group positions can be made on multiple clamp weld plates, called Group Weld Plates (GRW). These options are not available for every series. Please check the ordering code for available mounting and hardware configurations. Here are some examples of these mounting types.
Weld Mounting [STW, SWP, TWP]
Clamps are supplied with a weld plate for welding directly to the support structure. This is the most common form of clamp mounting and it is available in all series of pipe clamps. It is typically used with a cover plate and bolts and it is a commonly stocked item.
Standard Series: STW Heavy Series: SWP / DWP Twin Series: TWP Heavy 4 Series: SWP / DWP
Bolt Mounting with Base Plates [BAP]
Clamps are supplied with a base plate for applications where the clamp cannot be welded into position. This is commonly used to mount the clamps to non-metallic surfaces such as wood or drywall. However, base plates can be welded into position if required. Base plates are only available in the standard series and are available from stock.
Rail Mounting [RCN, RAL]
Rail mounting makes installation of multiple lines of different group sizes an easy task. All clamps within one series can be mounted directly to a single channel using rail nuts that are designed for that rail. Behringer also makes proprietary rails that can accept the weld plates rather than the rail nuts [RCN]. The rail uses are as follows.
RAL-0 Standard and Twin Series Clamps with
RCN-0 (standard) / RCN-T0 (twin)
RAL-1 Standard and Twin Series with STW or
RCN-1 (standard) / RCN-4 (twin) RAL-2 Heavy Series Clamps with SWP (H3-H5) RAL-3 Heavy Series Clamps with SWP (H6) RAL-4 Heavy Series Clamps with RCN
Strut Mounting [UCN]
Behringer clamps can also be supplied with strut nuts [UCN] for mounting to standard strut channel. The new spring-loaded nuts are adaptable to any strut channel that is 1-5/8” wide. The depth of the channel is not important as the UCN clips attach with spring loaded tension on the top of the channel. Strut adaptation is available for all series of pipe clamps.
Multiple Clamp Weld Plates [DOW, GRW]
For multiple lines, Behringer offers double weld plates or group weld plates. The double weld plates create a double clamp that allows the convenience of welding only one plate, but the strength and durability of using standard series hardware with individual clamp halves and four hex bolts. Group weld plates can accommodate between 3-10 positions, depending on the application. This is beneficial for keeping a tightly regimented center distance on the piping or tubing where multiple lines are run along the same plane. For both the double and group weld plates, all clamps to be fitted to the same plate must be within the same hardware group size.
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
3
Stacking Kits
Stacking kits consist of a set of clamp halves, stacking bolts, and a safety plate. A stacking kit is everything that is needed to take an existing clamp and make it one level taller. You use the hardware from the existing clamp; remove the cover plate, clamp halves, and hex bolts from the existing clamp, insert the stacking kit onto the bottom fixture (weld plate, rail nuts, etc...), and then replace the existing clamp hardware on top. Multiple stacking kits can be added to increase the number of clamps stacked on top of each other. Stacking kits are available in all series.
Pipe Clamp Series Specifications
Pipe Clamp Series Specifications
Vibration-Dampening Pipe Clamps
Behringer’s vibration-dampening pipe clamps are manufactured in different series for use in many different applications. The core range of pipe clamps encompasses Standard Series, Heavy Series, and Twin Series. They meet ASTM, Shipbuilding, Nuclear, Coast Guard, and other specifications.
In addition to these main types of pipe clamps, Behringer also manufactures other clamping components and hardware. For large diameter pipes, Behringer’s patented Heavy Four Series offers unparalleled performance in securing and vibration dampening, as well as electrical isolation of piping from support structure. We offer plastic saddle clamps and U-bolts as well. Behringer has its roots in the metal fabrication business and we can easily manufacture customer-specific fabricated metal or injection molded products. We currently manufacture many other items for OEMs that are specially designed for that specific customer. We work closely with key personnel in the research and design stages and can make prototypes in a very short time. Let us know what we can do for you.
Heavy Series Pipe Clamps Range: 0.25 in. (6.4 mm) through
8.625 in. (219 mm)
Pressure: 5,000 to 10,000 psi Material: Plain Carbon Steel,
304SS, 316SS, Zinc Plated Clamp Halves: Polypropylene, Santoprene, Aluminum
Heavy series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 5,000 psi can deliver. With the use of our Double Heavy design, lines with operating pressure of up to 10,000 psi can be accommodated. Standard hardware material is plain carbon steel. Also available from stock are 304SS and 316SS hardware. The heavy series can be mounted using a weld plate, rails, and stacking kits. Many other options are possible with existing hardware and custom arrangements are always a possibility.
Standard Series Pipe Clamps Range: 0.25 in. (6.4 mm) through
4 in. (102 mm) OD
Pressure: 2,000 psi maximum Material: Zinc Plated, 304SS,
316SS, Plain Carbon Steel Clamp Halves: Polypropylene, Santoprene, Aluminum
Standard series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 2,000 psi can deliver. Standard hardware material is zinc plated steel, unless otherwise noted. Also available from stock are 304SS and 316SS hardware. The standard series is offered in a multitude of configurations, such as weld­mounting, bolt-mounting, rail mounting, stacking, double weld­mounting, and group weld-mounting. Many other options are possible with existing hardware and custom arrangements are always a possibility.
Twin Series Pipe Clamps Range: 0.25 in. (6.4 mm) through
1.66 in. (42 mm)
Pressure: 1,500 psi maximum Material: Zinc Plated, 304SS,
316SS, Plain Carbon Steel Clamp Halves: Polypropylene, Santoprene
The twin series is an excellent choice where multiple lines are required, while keeping a close center distance between the lines. Twin series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 1,500 psi can deliver. Twin series hardware material is zinc plated steel. Also available from stock are 304SS and 316SS hardware. The twin series can be mounted using a weld plate, rails and stacking kits. Many other options are possible with existing hardware and custom arrangements are always a possibility.
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
4
Pipe Clamp Series Specifications
Pipe Clamp Series Specifications
Pipe Clamps
Heavy 4 Series Pipe Clamps Range: 8.625 in. (219 mm)
through 30 in. (762 mm) OD
Pressure: 5,000 psi to 10,000 psi Material: Plain Carbon Steel,
304SS, 316SS, Zinc Plated Clamp Halves: Polypropylene Others on request
Behringer’s patented Heavy 4 Series pipe clamps are unrivaled in design and performance. Our clamps feature a unique 4-segmented plastic design which retains dimensional accuracy, resists stress and impact, absorbs vibration, and accomplishes a strong plastic-to-metal contact interface. This segmented plastic design is complemented by substantial steel support hardware.
Heavy 4 Series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 5,000 psi can deliver and with the use of our double heavy design they can accommodate lines with pressures up to 10,000 psi. Standard hardware material is a low carbon steel. Also available are 304SS and 316SS as well as zinc plated hardware. The Heavy 4 Series is only offered as a weld mounted clamp.
Cushioned Pipe Clamps Range: 0.25 in. (6.4 mm) through
6.625 in. (168 mm) OD
Pressure: Low pressure Material: Zinc Plated, 304SS,
316SS Clamp Insert: Thermoplastic Elastomer
Behringer’s new line of cushioned clamps are designed for low pressure applications such as conduit, water, waste and other non or low pressure lines. They easily mount to standard strut channels that are available in many industrial and mobile applications. The standard hardware material is zinc plated steel. Also available are 304SS and 316SS. The cushion is manufactured from a thermoplastic elastomer material that is designed to reduce vibration and noise, while providing constant reliability in operating temperatures to 275º F.
Saddle Series Pipe Clamps Range: 0.84 in. (21 mm) through 30
in. (762 mm) U-Bolt Material: Zinc Plated, 304SS, 316SS, Plain Carbon Steel Saddle Material: Polypropylene, UHMW
The Saddle Series pipe clamps consist of a heavy duty plastic saddle, and a U-bolt with 4 hex nuts. The saddle series allows for movement due to vibrations and thermal expansion and contraction. The plastic saddle eliminates the metal-to-metal contact of the piping from the support structure, preventing costly damage to pipe installations. Behringer’s Saddle Series clamps are typically used in shipbuilding, offshore and marine vessels, chemical plants, or where ever large diameter, low pressure piping is installed. Behringer’s saddle clamps are available in 2 different designs; Long Saddle and Short Saddle. The Long Saddle (shown above) extends past the u-bolt legs and has holes for the legs to be inserted into. The Short Saddle does not extend to the u-bolts and sits on the support structure or is held in place with location nipples.
Custom Pipe Clamps Range: Any Pressure: Any Material: Any Clamp Insert: Any
Customization is an easy task for Behringer’s vast experience in custom metal fabrication and injection molding. If you have ideas about a custom-made product, we can easily and quickly take concepts and turn them into prototypes and ultimately production items. Behringer currently manufactures custom products for major OEM manufacturers in the mobile, offshore, industrial and construction markets. Some custom items are a variation of a standard item and others are completely different from our cataloged items. Let Behringer work for you to help resolve any of your fastening or clamping requirements.
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
5
Standard Series Pipe Clamps
Clamp Pair Selection
Industrial Pipe Clamps
Behringer’s clamp pairs are available in different materials and incorporate a modular insert by group size. Standard series pipe clamps are available in sizes from ¼ in. (6.35mm)
Group 0
Group 1-7A
through 4-1/4 in. (114.3mm) OD Sizes.
Clamp Pair Material Codes (*)
Behringer
Group
Clamp Pair Selection and Part Numbers
Pipe Size Tube Size
Metric
ØD (mm)
Imperial
ØD (Inch)
Clamp Pair P/N
(See material
code for *)
P [PP] Polypropylene
Black Color
S [SP] Santoprene
Beige Color
A [AL] Aluminum
Aluminum Color
1/4 6.4 0.250 ST-CLH-00-*-025
3/8 9.5 0.375 ST-CLH-00-*-038
0
1
2
3
4
5
6
7
7A
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
1/8 10.0 0.405 ST-CLH-00-*-041
1/2 12.7 0.500 ST-CLH-00-*-050 5/8 16.0 0.620 ST-CLH-00-*-062
1/4 6.4 0.250 ST-CLH-01-*-025
8.0 0.315 ST-CLH-01-*-032
/8 9.5 0.375 ST-CLH-01-*-038
3
1/8 10.0 0.405 ST-CLH-01-*-041
12.0 0.472 ST-CLH-01-*-047 3/8 9.5 0.375 ST-CLH-02-*-038 1/2 12.7 0.500 ST-CLH-02-*-050
1/4 14.0 0.540 ST-CLH-02-*-054
15.0 0.591 ST-CLH-02-*-
059
5/8 16.0 0.620 ST-CLH-02-*-062
3/8 17.1 0.675 ST-CLH-02-*-068
18.0 0.709 ST-CLH-03-*-070 3/4 19.0 0.750 ST-CLH-03-*-075
1/2 21.3 0.840 ST-CLH-03-*-084
7/8 22.2 0.870 ST-CLH-03-*-087
1 25.4 1.000
ST-CLH-03-*-100
3/4 26.7 1.050 ST-CLH-04-*-105
1 1/8 28.6 1.125 ST-CLH-04-*-112 1 1/8 28.6 1.125 ST-CLH-05-*-113 1 1/4 32.0 1.250 ST-CLH-05-*-125
1 33.4 1.315 ST-CLH-05-*-132
1 1/2 38.1 1.500 ST-CLH-05-*-150
1 1/4 42.2 1.660 ST-CLH-05-*
-166
1 3/4 44.5 1.750 ST-CLH-06-*-175
1 1/2 48.3 1.900 ST-CLH-06-*-190
2 50.8 2.000 ST-CLH-06-*-200
2 1/4 57.2 2.250 ST-CLH-07-*-225
2 60.3 2.375 ST-CLH-07-*-238
2 1/2 73.0 2.875 ST-CLH-07-*-288
376.2 3.000 ST-CLH-07-*-300
33 1/2
88.9 3.500 ST-CLH-07-*-350
4 102.0 4.000 ST-CLH-7A-*-400
4 4 1/2 114.3 4.500 ST-CLH-7A-*-450
6
Custom sizescanbemade by specially
boring the clamppair to any desiredsize.
To order a special size, first find the
group that this will fall under. All groups
areavailable starting with 1/4 in.ODand
canbe useduptothe maximumODsize
in the chart below. This is expressedin
th
e part number as a two-digit number
(G#). Once thegroup size hasbeen
determined, simply add the desired OD
of theline to be securedinthe3digit end
numberofthe clamppair (XXX) by
rounding the number to two decimals and
dropping
numberwill looklike this:
ST-CLH-G#-*-XXX
Example: For aline wih OD of 1.08 in.,
this wouldfall within thegroup 4. The
Part numberwill beasfollows:
ST-CLH-04-*-108
Special Bore Range by Group
Group (G#) Range
00
01
02
03
04
05
06
07
7A
Custom Sizes
the decimal point. The part
0.25 in through 0.620 in.
0.25 in through 0.405 in.
0.25 in through 0.675 in.
0.25 in through 1.000 in.
0.25 in through 1.125 in.
0.25 in through 1.660 in.
0.25 in through 2.000 in.
0.25 in through 3.240 in.
0.25 in through 4.500 in.
Standard Series Pipe Clamps
Clamp Pair Dimensions
Dimensions for the clamp pairs can be found at the right and in the chart below. As a general rule of thumb, the outside diameter of the line to be secured should not vary over or under the ØD dimension in the chart by more than ½ of the tension clearance dimension, or no more than 0.015 in. If an acceptable size is not available, custom sizes can be made to order.
Clamp Pair Dimensional Information
Group 0
Industrial Pipe Clamps
Group 1-7A
Behringer
Group
0
1
2
3
4
5
6
7
7A
Metric
ØD (mm)
6.40 0.250 ST-CLH-00-*-025
9.50 0.375ST-CLH-00-*-038
10.00 0.405 ST-CLH-00-*-041
12.70 0.500 ST-CLH-00-*-050
16.00 0.620 ST-CLH-00-*-062
6.40 0.250 ST-CLH-01-*-025
8.00 0.315 ST-CLH-01-*-032
9.50 0.375ST-CLH-01-*-038
10.00 0.405 ST-CLH-01-*-041
12.00 0.472ST-CLH-01
9.50 0.375ST-CLH-02-*-038
12.70 0.500 ST-CLH-02-*-050
14.00 0.540 ST-CLH-02-*-054
15.00 0.591 ST-CLH-02-*-059
16.00 0.620 ST-CLH-02-*-062
17.10 0.675ST-CLH-02-*-068
18.00 0.709 ST-CLH-03-*-070
19.00 0.750 ST-CLH-03-*-075
21.300.8
22.20 0.870ST-CLH-03-*-087
25.40 1.000 ST-CLH-03-*-100
26.70 1.050 ST-CLH-04-*-105
28.60 1.125 ST-CLH-04-*-112
28.60 1.125 ST-CLH-05-*-113
32.00 1.250 ST-CLH-05-*-125
33.4 1.315 ST-CLH-05-*-132
38.1 1.500 ST-CLH-05-*-150
42.2 1.660 ST
44.5 1.750 ST-CLH-06-*-175
48.3 1.900 ST-CLH-06-*-190
50.8 2.000 ST-CLH-06-*-200
57.2 2.250 ST-CLH-07-*-225
60.3 2.375ST-CLH-07-*-238
73 2.875ST-CLH-07-*-288
76.2 3.000 ST-CLH-07-*-300
88.9 3.500 ST-CLH
102 4.000 ST-CLH-7A-*-400
114.3
Imperial
ØD (Inch)
40 ST-CLH-03-*-084
4.500 ST-CLH-7A-*-450
Clamp Pair P/N
(See page 6 for complete
order numbers)
-*-047
-CLH-05-*-166
-07-*-350
L W H O C Weight Ea.
1.125 in.
(28.6 mm)
1.375 in. (35 mm)
1.625 in. (42 mm)
1.875 in. (48 mm)
2.250 in. (57 mm)
2.750 in.
(70 mm)
3.375 in. (86 mm)
5.000 in.
(127 mm)
5.750 in.
(146 mm)
1.219 in. (31 mm)
1.219 in. (31 mm)
1.219 in. (31 mm)
1.219 in. (31 mm)
1.219 in. (31 mm)
1.219 in. (31 mm)
1.219 in. (31 mm)
1.219 in. (31 mm)
1.219 in. (31mm)
1.125 in.
(28.6 mm)
1.375 in. (35 mm)
1.375 in. (35 mm)
1.375 in. (35 mm)
1.625 in. (42 mm)
2.375 in. (60 mm)
2.625 in. (67 mm)
4.375 in.
(111 mm)
4.82
8 in.
(123 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.031 in.
(0.8 mm)
0.375 in.
(9.5 mm)
0.790 in. (20 mm)
1.020 in
(26 mm)
1.300 in. (33 mm)
1.580 in. (40 mm)
2.050 in. (52 mm)
2.600 in. (66 mm)
4.250 in.
(108 mm)
4.948 in.
(126 mm)
0.02 lbs
0.03 lbs
0.04 lbs
0.05 lbs
0.06 lbs
0.11 lbs
0.12 lbs
0.41 lbs
0.39 lbs
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
7
Standard Series Pipe Clamps
s
Securing Plate Selection and Dimensions
Weld Plate [STW]
The typical mounting configuration is one where the clamp is welded to the support structure. Weld plates can also be used in the RAL-1 mounting rail as an alternative to using the RCN-1 rail nuts.
Group 0
Group 1-7A
Industrial Pipe Clamps
Base Plate [BAP]
The versatile base plate can be either welded or bolted to the structure. This is typically used where welding is not an option such as on drywall or wood support structures.
Group Order Number L1 L2 W Weight
0
ST-STW-00-*
1
ST-STW-01-*
2
ST-STW-02-*
3
ST-STW-03-*
4
ST-STW-04-*
5
ST-STW-05-*
6
ST-STW-06-*
7
ST-STW-07-*
7A
ST-STW-7A-*
*Materials: Z Zinc Plated Steel (Standard Material)
Threads: omit A
T AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305) X AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)
C Plain Carbon Steel (Special Order)
-MET
1.188 in. (30 mm) 0.420 in. (11 mm) 0.06 lbs.
1.510 in. (38 mm) 0.790 in. (20 mm) 0.07 lbs.
1.740in. (44 mm) 1.020 in. (26 mm) 0.08 lbs.
2.020 in. (51 mm) 1.300 in. (33 mm) 0.10 lbs.
2.
300 in. (58 mm) 1.580 in. (40 mm) 0.11 lbs.
2.770 in. (70 mm) 2.050 in. (52 mm) 0.13 lbs.
3.320 in. (84 mm) 2.600 in. (66 mm) 0.15 lbs.
4.970 in. (126 mm) 4.250 in (108 mm) 0.21 lbs.
5.776 in. (147 mm) 4.948 in (126 mm) 0.2
s ordered above, the weld plates have standard 1/4 - 20 UNC thread
By adding the "-MET" designation after the material designation above, the threads are M6 metric thread
1.223 in
(31 mm)
7 lbs.
Double Weld Plate [DOW]
Double weld plates allow for runs of two lines side by side, while keeping center distances aligned and reducing installation time required.
Group Order Number L1 L2 L3 W Weight
0 N/A -- - 1
ST-BAP-01-*
2
ST-BAP-02-*
3
ST-BAP-03-*
4
ST-BAP-04-*
5
ST-BAP-05-*
6
ST-BAP-06-*
7
ST-BAP-07-*
7A
ST-BAP-7A-* 7.188 in. (183
*Materials: Z Zinc Plated Steel (Standard Material)
Threads: omit As ordered above, the weld plates have standard 1/4 - 20 UNC thread
-MET
3.000 in. (76 mm) 0.790 in. (20 mm) 1.750 in. (44 mm)
3.250 in. (83 mm) 1.020 in. (26 mm) 2.000 in. (51 mm)
3.500 in. ( 89 mm) 1.300 in. (33 mm) 2.250 in. (57 mm) (97 mm) 1.580 in. (40 mm) 2.563 in. (65 mm)
3.813 in.
4.250 in. (108 mm) 2.050 in. (52 mm) 3.000 in. (76 mm)
4.875 in. (124 mm) 2.600 in. (66 mm) 3.625 in. (92 mm)
6.500 in. (165 mm) 4.250 in. (108 mm) 5.250 in. (133 mm)
T AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)
X AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)
C Plain Carbon Steel
By adding the "-MET" designation after the material designation above, the thread
are M6 metric thread
mm) 4.948 in. (126 mm) 5.938 in. (171 mm)
(Special Order)
--
0.13 lbs.
0.14 lbs.
0.16 lbs.
0.16 lbs.
1.223 in. (31 mm)
0.19 lbs.
0.20 lbs.
0.27 lbs.
0.35 lbs.
Group Weld Plate [GRW]
Group weld plates allow for runs of multiple lines side by side, while keeping regimented center distances and reducing installation time required. GRWs can run from 3 to 27 positions, depending on the group size and are typically unplated.
Group Order Number L1 L2 L3 W Weight
0 N/A 1 ST-DOW-01-* 3.00 in. (76 mm) 0.790 in. (20 mm) 1.51 in. (38 mm) 2 ST-DOW-02-* 3.50 in. (89 mm) 1.020 in. (26 mm) 1.74 in. (44 mm) 3 ST-DOW-03-* 4.00 in. (102 mm) 1.300 in. (33 mm) 2.02 in. (51 mm) 4 ST-DOW-04-* 4.69 in. (119 mm) 1.580 in. (40 mm) 2.30 in. 5 ST-DOW-05-* 5.63 in. (143 mm) 2.050 in. (52 mm) 2.77 in. (70 mm) 6 ST-DOW-06-* 6.88 in. (175 mm) 2.600 in. (66 mm) 3.32 in. (84 mm)
7 ST-DOW-07-* 10.22 in. (260 mm) 4.250 in. (108 mm) 5.24 in. (133 mm)
7A ST-DOW-7A-* 11.69 in. (297 mm) 4.948 in. (126 mm)
*Materials: Z Zinc Plated Steel (Standard Material)
Threads: omit As ordered above, the weld plates have standard 1/4 - 20 UNC thread
T AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)
X AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)
C Plain Carbon Steel (Special Order)
By adding the "-MET" designation after the material designation above, the
-MET
threads are M6 metric thread
6.02 in. (153 mm)
(58 mm)
1.223 in. (31 mm)
0.16 lbs
0.17 lbs
0.19 lbs
0.24 lbs
0.26 lbs
0.30 lbs
0.45 lbs
0.56 lbs
Group Order Number L1 L2 L3W
0 N/A -- -- 1 ST-GRW-01-*-XXX C/F 0.790 in. (20 mm) 1.51 in. (38 mm) 2 ST-GRW-02-*-XXX C/F 1.020 in. (26 mm) 1.74 in. (44 mm) 3 ST-GRW-03-*-XXX C/F 1.300 in. (33 mm) 2.02 in. (51 mm) 4 ST-GRW-04-*-XXX C/F 1.580 in. (40 mm) 2.30 in. (58 mm) 5
ST-GRW-05-*-XXX C/F 2.050 in. (52 mm) 2.77 in. (70 mm)
6 ST-GRW-06-*-XXX C/F 2.600 in. (66 mm) 3.32 in. (84 mm)
7 ST-GRW-07-*-XXX C/F 4.250 in (108 mm) 5.24 in. (133 mm)
7A ST-GRW-7A-*-XXX C/F 4.948 in (126 mm) 6.02 in. (153 mm)
*Materials: Z Zinc Plated Steel (Specia
XXX:Number of positions expressed as a 3-digit number
Threads: omit Weld plates have standard 1/4 - 20 UNC thread
T AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305) X AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)
C Plain Carbon Steel (Standard Material)
Example #1: ST-GRW-03-C-005 = G Example #2: ST-GRW-04-Z-010 = Group 4, 10 Positions, Zinc Plated Steel
-MET
By adding the "-MET" designation after the material designation the threads are M6 metric thread
l Order)
roup 3, 5 Positions, Carbon Steel
1.223
(31 mm)
above,
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
8
Standard Series Pipe Clamps
r
W
X
r
*
X
X
r
W
X
r
W
X
r
X
q
Rail and Strut Mounting Options
Rail Nut [RCN-0 / MRN-0]
The RCN-0 is for use when mounting Behringer’s RAL-0, and competitor’s DIN standard rails. The MRN is the same rail nut but with metric thread.
Industrial Pipe Clamps
Rail Nut [RCN-1 / MRN-1]
The RCN-1 is used only when mounting to Behringer’s proprietary RAL-1.
Group Order Numbe
0-7A
ST-RCN-99-*-RN0
0-7A
ST-MRN-99-*-RN0
*Materials: C
Weight Ea.: Approx. 0.02 lbs ea.
T
Z
L
0.950 in. (24 mm)
0.950 in.
(24 mm)
Plain Carbon Steel (Standard Material) AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305) AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)
Zinc Plated Steel (Special Material)
0.405 in
(10.2 mm)
0.405 in
(10.2 mm)
T H Thread
0.210 in. (5.3 mm)
0.210 in. (5.3 mm)
0.570 in.
(14.5 mm)
0.570 in.
(14.5 mm)
1/4 - 20
UNC
M6
Mounting Rail [RAL-0]
Behringer’s RAL-0 can be used to mount clamps with RCN-0 rail nuts only. This rail is a DIN standard rail. (DIN 3015-1)
Group Order Numbe
0-7A
ST-RA0-99-*-XXX
Materials: C Plain Carbon Steel (Standard Material)
T AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)
Z Zinc Plated Steel (Special Order)
W1 W2 Length T H
1.125 in.
(28 mm)
AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)
0.438 in
(11 mm)
See Below 14 gauge
0.438 in
(11 mm)
Group Order Numbe
0-7A
ST-RCN-99-*-RN1
0-7A
ST-MRN-99-*-RN1
*Materials: Z
Weight Ea.:
T
C
L
1.075 in.
(27.3 mm)
1.075 in.
(27.3 mm)
Zinc Plated Steel (Standard Material) AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305) AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571) Plain Carbon Steel (Special Order)
Approx. 0.04 lbs ea.
0.783 in
(19.9 mm)
0.783 in
(19.9 mm)
T H Thread
0.175 in. (4.4 mm)
0.175 in. (4.4 mm)
0.405 in. (10 mm)
0.405 in. (10 mm)
1/4 - 20
UNC
M6
Mounting Rail [RAL-1]
Behringer’s Proprietary RAL-1 can be used to mount both clamps with RCN-1 rail nuts or STW weld plates. This allows more flexibility of inventories and simplifies installation and field modifications.
Group Order Numbe
0-7A
ST-RA1-99-*-XXX
*Materials: Z
T
C
W1 W2 Length T H
1.438 in. (28 mm)
Zinc Plated Steel (Standard Material) AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305) AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571) Plain Carbon Steel (Special Order)
0.625 in (11 mm)
See Below 14 gauge
0.438 in (11 mm)
XX Length: 6FT 3.30 lbs ea.
3FT 1.65 lbs ea.
72 in. (1829 mm) Length (Standard Length) 36 in. (914 mm ) Length (Special Length) Custom sizes available on request
XXX Length: 6FT 4.06 lbs ea.
3FT 2.03 lbs ea.
72 in. (1829 mm) Length (Standard Length) 36 in. (914 mm ) Length (Special Length)
Custom sizes available on re
uest
Strut Clip Nut [UCN]
The UCN nut is used to adapt Behringer’s pipe clamps to standard strut channels. This allows for even greater flexibility and mounting possibilities.
Group Order Numbe
0-7A
ST-UCN-99-*N
*Materials: Z
Weight Ea.: Approx. 0.10 lbs. ea.
T
C
Pipe Clamp Catalog BPCO7R1
© 2005. Behringer Corp. All Rights Reserved Industrial Pipe Clamps
L
1.660 in. (42 mm)
Zinc Plated Steel (Standard Material)
AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305) AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571) Plain Carbon Steel (Special Order)
0.635 in
(16 mm)
H1 H2 Thread
0.525 in. (13 mm)
0.813 in.
(20.5 mm)
1/4 - 20
UNC
9
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