Behlen 80110710ORG User Manual

Page 1
OPERATION & MAINTENANCE INSTRUCTIONS
Hardware Kit
THANK YOU FOR PURCHASING THIS PRODUCT
Congratulations on your purchase.
equipment to landowners for more than 70 years. Our 3-Point Equipment will provide many years
of service when maintained by the operator and used in accordance with the capabilities of the
product. For questions about this product, or for parts inquiries, please contact our Customer
Behlen Country has been in the business of providing quality
Service Center listed below
.
80900210
Fixed
Adjustable
STATEMENT OF POLICY
It is the policy of Behlen Country to improve its products where it is possible and practical to do so. Behlen Country reserves the right to make changes or improvements in design and construction at any time, without incurring the obligation to make these changes on previously manufactured units.
CUSTOMER SERVICE CENTER
PO Box 569 Columbus, NE 68602-0569
F-20828 TECHNICAL INFORMATION 70157 1-10-11
Ph: 1-800-447-2751 Fax: (402) 563-7447 www.behlencountry.com
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OPERATION & MAINTENANCE INSTRUCTIONS
CAUTION
For safe operation, read rules and
instructions carefully
The following safety precautions should be thoroughly understood before attempting to begin the assembly of this machine.
1. Select an area for assembly that is clean and free of debris which might cause persons working on the
2. Do NOT lift heavy parts or assemblies. Use a crane, jack, tackle, fork trucks or other mechanical devices.
3. Preview the assembly instructions in your operator’s manual before proceeding further.
4. If the assembly instructions call for parts or assemblies to be blocked up, use only blocking material that is in good condition and is capable of handling the weight of the assembly to be blocked. Also insure that the blocking material is on a clean, dry surface.
5. NEVER under blocked up assemblies if at all possible.
6. After completing assembly, thoroughly inspect the machine to be sure that all nuts, bolts, hydraulic fittings or any other fastened assemblies have been thoroughly tightened.
7. Before operating the machine, thoroughly READ and UNDERSTAND the operation section of your operator’s manual.
assembly to trip.
put hands, or any part of the body,
.
IMPORTANT SAFETY
INFORMATION
Please stay alert for these signs.
THIS SAFETY ALERT SYMBOL identifies important safety warning messages. Carefully read each warning message that follows. Failure to understand and
obey safety warnings or recognize a safety hazard, could result in an injury or death to you or others around you. The operator is ultimately responsible for the safety of himself, as well as others, in the operating area of the Grader Blade.
WARNING
This safety sign denotes a POTENTIAL hazard. If the situation is not avoided it MAY result in INJURY.
CAUTION
This safety sign denotes a hazard exists that, if not avoided, CAN lead to SERIOUS INJURY or DEATH if proper precautions are not taken.
DANGER
This safety sign denotes an IMMINENTLY hazardous situation. If situation is not avoided, it WILL result in SERIOUS INJURY or DEATH.
8. Before operating, READ the maintenance section of your operator’s manual to be sure that any parts requiring lubrication are serviced to avoid any possible damage.
9. Before operating equipment - If you have any questions regarding the proper assembly or operation, contact your Behlen Country dealer or representative.
F-20829 1-10-11
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitution for a cautious, safety-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer had designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
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OPERATION & MAINTENANCE INSTRUCTIONS
BEFORE YOU START!!
Read the safety messages on the implement and as shown in the manual. Observe the rules of safety and common sense!
Important Safety Information
Working with unfamiliar equipment can lead to careless injuries. Read this manual and the manual for your tractor before assembly or operating, to acquaint yourself with both machines. It is the Owner/Operator’s responsibility, if this machine is used by any person other than yourself, or is loaned or rented, to make certain prior to operating:
1. The operator’s manual is read and understood.
2. Safety issues are understood and followed, and proper usage is understood.
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design. All operators of this equipment must read and understand this entire manual, paying particular attention to safety and operating instructions, prior to use. If there is something in this manual you do not understand, ask your dealer or manufacturer, to explain it to you. Improper use can occur on machines that are loaned out or rented to someone who has not read the owner’s manual and is not familiar with a Grader Blade.
Safety
Information
This Grader Blade was designed for one-man operation from the tractor seat. Most accidents occur because of neglect or
carelessness. It is the responsibility of the operator to see that no one is within twenty-five feet (25’) of the blade when it is in operation. Do not operate the implement with another person near, or in contact with, any part of the Grader Blade. Serious personal injury or death may result if any attempt is made to assist operation by hand.
Only properly trained people should operate this machine. It is always recommended the tractor be equipped with a Rollover Protection System (ROPS) and a seat belt that is used. Always stop the PTO, set break, shut off the tractor engine, remove the tractor key, and allow implement to come to a complete stop before dismounting tractor. Never leave equipment unattended with tractor running.
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or production design. All
operators of this equipment must read and understand this entire manual, paying particular attention to safety and operating instructions, prior to using. If there is something in this manual you do not understand, ask your supervisor, or your dealer, to explain it to you.
Please remember it is important that you read and heed the safety signs on the Grader Blade, and the safety rules set forth herein. Clean or replace all safety stickers if they can not be clearly read and understood. They are there for your safety as well as the safety of others. The safe use of this machine is strictly up to you, the operator.
All things with moving parts are potentially hazardous. There is no substitute for a cautious, safety-minded operator who recognizes potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached, to minimize the chance of accidents. Study this manual to make sure you have all the safety equipment attached.
When maneuvering close to buildings or passing through narrow areas, be sure to allow sufficient clearance for the implement and tractor. NEVER tractor and implement under trees with low hanging limbs. Operators can be knocked off tractor and run over by implement.
This Grader Blade is only designed for speeds less than 5 mph. Reduce speed on rough surfaces.
operate
F-20830 1-10-11
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OPERATION & MAINTENANCE INSTRUCTIONS
When the use of hand tools is required to perform any part of assembly, installation, adjustment, maintenance, repairing, removal or moving the blade, be sure the tools used are designed and recommended by the tool manufacturer for that specific task.
Personal protection equipment including hard hats, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustments, maintenance, repairing, removal, or moving the Grader Blade, DO NOT ALLOW long hair, loose fitting clothing or jewelry to be around moving parts.
Always use two people to handle heavy, unwieldy components during assembly, installation, removal, or moving the Grader Blade.
Never place any part of your body where it would be in danger, if movement should occur during assembly, installation, operation, maintenance, repairing, removal or moving the Grader Blade.
Never place yourself between the tractor and Grader Blade while implement is in operation. When removing, or adjusting equipment, be sure your body is never under the blade.
A heavy load can cause instability of the tractor. Use extreme care during travel. Slow down on turns and watch out for bumps. The tractor may need front counter-weights to counter-balance the weight of the Grader Blade.
Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment. Consult your doctor about operating this machine while taking prescription and some over-the-counter medications.
DO NOT
ALLOW RIDERS on the Grader Blade or tractor at any time. There is NO safe place for any riders. NEVER ALLOW CHILDREN TO OPERATE OR BE AROUND BLADE.
Before you operate the Grader Blade, check over all pins, bolts and connections to be sure all are securely in place. Replace any damaged or worn parts immediately.
Consult local utility companies to make certain there are no buried gas lines, electrical cables, etc., in the work area before beginning operation.
Do NOT
allow anyone who is not familiar with the safety rules and operation instructions to use this Grader Blade.
Never replace any bolt with any length other than what is specified in this manual. A longer, or protruding fastener is more likely to grab loose clothing or gloves which can result in serious injury or death.
Watch for hidden hazards on the terrain during operation.
Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor's weight is on the front wheels to maintain safe steering. Slow down on rough or uneven surfaces, and loose gravel.
Check that all hardware is properly installed. Always tighten all bolts to proper torque. Make sure attachment is properly secured, adjusted and in good operating condition.
Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. The manufacturer will not be responsible for the use of unapproved parts and/or accessories and the damages that can result in their use.
Keep alert and watch the front as well as the rear when working with equipment. DO NOT operate close to ditches or creeks. Be careful to avoid catching implement on stumps or other immovable objects.
Make adjustments to implement only when it is attached to a tractor and blocked up. Always keep all persons and children away from area when performing adjustments, service or maintenance. Worn edges can seriously affect the Grader Blade's operation. Check for wear before each use and replace as necessary.
F-20831 1-10-11
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OPERATION & MAINTENANCE INSTRUCTIONS
Know your controls and how to stop your tractor, engine, and implement quickly in an emergency.
Do not operate the Grader Blade without checking that all movable parts are in good working order. always use care when operating Grader Blade.
Mounting
1. Back tractor up to the Grader Blade making sure that the lift arms of tractor are on the outside of the lift points on the Grader Blade.
2. Slide lifting arms of tractor over lift pins on the Grader Blade.
Instructions
Tractor Requirements and Preparation
The Grader Blade is designed to fit Category 1 tractors equipped with a standard 3-Point hitch. Behlen Country carries sub-compact, standard, medium and heavy duty adjustable Grader Blades. Note: very short lift arms or 5/8” diameter (Cat 0) lift arm ball ends. The Sub-compact Grader Blade will fit these tractors if equipped with the Cat 0 pull pins. The pins need to be installed on the inside of the 3-Point frame.
Check the tractor’s 3-Point hydraulic lift system. It should operate up and down smoothly and have enough power to lift the Grader Blade. Refer to your tractor’s operators manual or dealer for any adjustments necessary to put the 3-Point hydraulic lift system in good working order. (I & T shop manuals will list most specifications and adjustment instructions — available from most farm equipment dealers).
Check the shield over the PTO stub shaft. Make sure it is in good condition and bolted securely to the tractor. Purchase a new shield if the old shield is damaged or missing.
Some Category 0 tractors have
3. Use lynch pins (customer supplied) to secure implement to the tractor.
4. Connect top link (customer supplied) from the tractor to the top center lifting point of the Grader Blade and insert hitch pin (customer supplied).
5. Make any adjustments necessary to level the blade from side to side. On Adjustable models change the blade angle as desired.
CAUTION
When using blade in reverse position, extra care should be taken not dirt or debris. Tractor lift arms and the Grader Blade are not in this position. Ramming backwards can also dislodge operator from seat and/or tractor controls, resulting in serious injury or death.
built to take high impact loads
to ram into piles of
Preparation
Procedure
•
Thoroughly read and understand your Operator's Manuals.
Smaller size tractors may need front counter weights to counter-balance the weight of the Grader Blade. It is recommended that the tractor be equipped with a Rollover Protection System (ROPS) and a seat belt that is used.
•
Before beginning operation, contact your local Utility Company to make certain there are no gas lines, electrical cables, etc., in the work area.
•
Check for ditches, stumps, holes, or other obstacles that could cause the tractor to roll.
CAUTION
•
Be sure tractor tires and rims are in good
A heavy load can cause instability in driving a tractor. Make sure the front of the tractor is properly counter-balanced with weights. Always drive slowly, especially around turns. An unstable tractor could steer badly and possibly tip over, causing injury or death.
F-20832 1-10-11
condition. Inflate tires to proper air pressure.
•
All persons should be at least twenty-five feet (25') away during operation. Clear the area of helpers, bystanders, and especially children.
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OPERATION & MAINTENANCE INSTRUCTIONS
Do NOT allow anyone to stand between the
•
hitch and blade.
It is only recommended that tractors with wide
•
front axles use the Grader Blade. Tricycle front wheel arrangements are inherently unstable and can cause rollover accidents.
Check the tractor master shield over the PTO
•
stub shaft. Make sure it is in good condition and fastened securely to the tractor.
Make sure all safety stickers are installed and
•
in good condition. Replace if damaged.
Do NOT allow riders. There is no safe place
•
for anyone to ride or sit on tractor or implement.
Check that all equipment is properly installed
•
and securely attached to the tractor.
Operation
If you have any questions regarding the proper operation of this Grader Blade, contact your dealer or the manufacturer.
The Grader Blade is designed for a wide range of applications: casting, side ditching, leveling, terracing, bulldozing and snow removal. The blade may be angled to windrow debris to the side for removal. It is the responsibility of the operator to see that no one else is within twenty-five feet (25’) of the tractor when it is started.
Speed of the tractor should not exceed 5
•
mph.
When you are turning, lift the unit from the
•
ground.
Pass diagonally through sharp dips and avoid
•
sharp drops to prevent “hanging up” the tractor and blade.
Watch for hidden hazards on the terrain
•
during operation.
DANGER
DO NOT TAKE A DITCH AT 90° (straight on)! Always go in at an angle or damage may occur.
CAUTION
Before dismounting power unit or performing any adjustments to the Grader Blade, make sure to disengage power to equipment, lower 3-Point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking break, stop engine, remove key and allow implement to come to a complete stop before dismounting tractor. Never leave equipment unattended with tractor running.
It is essential that everyone involved in the operation, transportation, maintenance, and storage of this equipment be aware, concerned, prudent and properly trained in safety.
•
Set tractor blades.
•
Take tractor out of gear. Shift to “Park” (if applicable).
•
Grader Blade should be level when operating.
•
Adjust top link so implement is flat on level surface.
•
Before operation make sure all adjustments have been made to the blade for desired operation.
•
Lower blade to ground and start moving forward. Your speed will be determined by the condition of the soil. You may need to use less or more angle depending on the job.
F-20833 1-10-11
The moldboard blade is sharp. Exercise extreme caution when working around or near the blade. Failure to stay clear of the blade can result in serious injury.
Stop power unit and equipment IMMEDIATELY upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Never leave the seat of the tractor while engine is engaged.
DANGER
CAUTION
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OPERATION & MAINTENANCE INSTRUCTIONS
Adjustable Grader
Blades
Adjustable Grader blades have tilt, angle and offset capabilities. To make adjustments, loosen bolts, make the necessary changes, and retighten all nuts securely. The lift arms on the tractor can be used for additional adjustments (see below).
Fixed Grader Blades
Casting
The blade should be angled horizontally - only enough to allow material to slide along it easily. The vertical angle (tilt) of the blade must be set to suit conditions. This is controlled by the lift arm leveling assembly (turnbuckle) on the tractor 3-Point hitch.
Side Ditching
The horizontal angle should be at its sharpest. This is obtained by removing the shift pin and turning the moldboard so that the last hole in the circle plate is in line with the shift pin hole, then replace the shift pin. It is suggested that the blade be set in an offset position and then use the shorter blade side to be the cutting side. This reduces the load movement on the end of the blade.
Terracing
Use a combination of ditching, casting, and leveling. The first cut is into the hillside in the ditching position. Continue until the terrace is at the proper depth, then switch to the casting position until the terrace width is established. It may be necessary to use the leveling position to complete the job.
Bulldozing
When bulldozing, the blade is in the reverse position. Depending on the job, the casting, side ditching, 0° leveling position may be used. Snow removal can also be done with the blade in this position (blade in reverse cutting edge away from the tractor).
WARNING
When using blade in a reverse position, use extra care - DO NOT snow piles! Tractor lift arms are not equipped to take high impact loads in this position.
RAM BLADE into dirt or
Grading
Grading is a combination of casting, side ditching, and leveling. Snow removal can also be done with the blade in this position.
CAUTION
The vertical angle of the blade (tilt) is adjusted by means of the adjustment turnbuckles on the tractors 3-Point hitch. For the sharpest angle, lengthen the center link on the tractor as far as possible. Also, lower the adjustable leveling turnbuckle as far as possible.
Watch for hidden obstructions, like buried pipes, rocks, concrete piers or uneven slabs of concrete when operating the Grader Blade as damage to the unit can occur. This is especially true with snow removal.
Maintenance
Leveling
The blade should be straight across, (i.e. 90° ) to the line of travel of the tractor, in other words 0° horizontal angle. There should be a 0° vertical angle, the lift arms on the tractor’s 3-Point hitch should be parallel to the ground.
The cutting pitch of the blade should be the opposite of that used in the side ditching and casting, with the cutting edge behind the top edge of the moldboard. This adjustment is made with the tractor center link.
F-20834 1-10-11
Before servicing the Grader Blade, engage the parking break or place the transmission in “PARK”, shut off tractor, and remove key.
1. Make certain any safety and instruction decals are attached to the Grader Blade 3-Point hitch. If they are lost, damaged, or painted over, order replacements from Behlen Country at 1-800-447-2751.
2. Telescoping parts must be kept clean and lubricated.
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OPERATION & MAINTENANCE INSTRUCTIONS
3. Clean unit of dirt and debris to minimize rusting and wear.
4. Keep all shields in place. Order new shields if damaged or missing.
Cleaning
And Storage
5. Keep cutting edges sharp. Sharp cutting edges work easier and better. Check more often if working in rocky soil conditions. Blades are reversible. If blade edge becomes dull, unbolt it, reverse cutting edge and reattach securely.
6. Replace any worn or damaged parts immediately.
7. Check all bolts and nuts to make sure they are tight.
8. NEVER place any part of the body underneath equipment or between movable parts even when the engine is turned off. Servicing this Grader Blade does not require going underneath.
go underneath equipment. Never
Transportation Guidelines
Unit should be lifted as high as the tractor will allow being sure the unit is clear of the ground when transporting.
Care should be taken that at least 20% of tractor weight should be on the front tires. A safe speed should be maintained during transportation.
Tractor weight ballast may be needed to even out weight to maintain proper steering.
Do NOT gravel road while transporting. Damage to the unit can occur.
When transporting on roadways always use a Safety Sign, and drive in a manner to allow other vehicles to pass you safely.
lower unit to pavement, blacktop or
After Each Use
Remove large debris such as clumps of dirt,
•
grass, crop residue, etc. from machine.
Inspect machine and replace worn or
•
damaged parts
Replace any safety decals that are missing or
•
not readable.
Before Extended Storage
Follow cleaning instructions from above.
•
Wash implement using low-pressure water
•
spray.
Be careful when spraying near scratched or
•
torn safety decals or near edges of decals as water spray can peel decals off surface. Spraying near chipped or scratched paint can also cause paint to peel more.
•
Inspect machine for worn or damaged parts and replace any missing safety stickers.
•
Sand down scratches and edges where paint is missing and repaint to prevent rust.
•
Store the unit in a shed or under tarpaulin to protect from the weather. The blade should be resting on boards or some other object. Keep out of soil when storing.
•
Store in clean, dry place away from human activity or livestock.
CAUTION
When traveling on public roads, whether at night or during the day, use accessory light and devices for adequate warning to operators of other vehicles. Comply with all federal, state, and local laws.
F-20835 1-10-11
Page 9
OPERATION & MAINTENANCE INSTRUCTIONS
Trouble-shooting
Guide
If you have any questions regarding the proper operation of this Grader Blade contact your dealer or the manufacturer.
PROBLEM: BLADE WILL NOT PENETRATE SOIL
Possible Solutions:
Cutting edge dull; replace cutting edge.
•
Blade too straight; increase 3-Point hitch top
•
link length.
Soil too hard; loosen soil with scarifiers or
•
disc. Wait for rain.
Tractor may be too large, use smaller tractor
•
or one that is heavy weighted and has four wheel drive. Preferably use tractor of recommended horsepower. Slow down and use extra care.
PROBLEM: UNABLE TO HOLD LEVEL GRADE
Possible Solutions:
Tractor draft control lifting blade. Set tractor
•
draft control.
Soil too hard, use scarifiers.
•
Grader Blade
models available:
PROBLEM: MOLDBOARD DIGGING IN TOO MUCH
Possible Solutions:
Blade pitch excessive; shorten top link.
•
•
Ground too soft; install skid shoes or wait for drier soil.
PROBLEM: 3-POINT FRAME BENT
Possible Solutions:
•
Avoid hitting hidden objects in backfill position or ramming backwards at high speed into hard piles of soil. Use slow speed when soil conditions are unknown.
•
Tractor may be too large, use smaller tractor. Always backfill at slow speed. Preferably use tractor of recommended horsepower. Slow down and use extra care.
PROBLEM: BENT MOLDBOARD
GB48SC - 4' Sub-Compact Grader -
angle & reverse
GB60SC - 5' Sub-Compact Grader -
angle & reverse
GB48SD - 4' Standard Grader - angle & reverse
GB60SD - 5' Standard Grader - angle & reverse
GB72SD - 6' Standard Grader - angle & reverse
GB84SD - 7' Standard Grader - angle & reverse
GB60 - 5' Grader - angle & reverse
GB72 - 6' Grader - angle & reverse
GB84 - 7' Grader - angle & reverse
GB60HD-ADJ - 5' Grader -
angle, offset, tilt & reverse
GB72HD-ADJ - 6' Grader -
angle, offset, tilt & reverse
GB84HD-ADJ - 7' Grader -
angle, offset, tilt & reverse
GB96HD-ADJ - 8' Grader -
angle, offset, tilt & reverse
Possible Solutions:
•
Small curve is normal from welding; can be removed but will not affect blade operation.
•
Hitting hidden objects; Know soil conditions, use caution.
F-20836 1-10-11
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OPERATION & MAINTENANCE INSTRUCTIONS
Safety
Precautions
Most accidents occur because of neglect or carelessness. Avoid needless accidents by following all of the safety precautions listed below.
Machinery should be operated only by those
•
who are responsible and are authorized to do so.
Stop the engine, lower all equipment, lock the
•
brakes, and remove the ignition key before dismounting tractor.
Never stand between tractor and implement
•
while tractor is being backed to a hitch. Loose fitting clothing should not be worn, to avoid catching on various parts.
Detach implement in an area where children
•
normally do not play.
Avoid driving too close to the edge of ditches
•
or creeks.
Do not transport implement on public roads
•
without reflectors and slow moving vehicle emblem in daylight and with approved warning lights at night and other periods of poor visibility.
Due to the width of some implements, use
•
extra caution on highways, farm roads, and when approaching gates.
Always be sure the implement is in the proper
•
position for transporting.
Keep alert and watch the front, as well as the
•
rear, when working with the implement.
WARRANTY
This unit carries a 1 year warranty, with the exception of wear parts. Dated proof of purchase required on all claims.
When performing adjustments or
•
maintenance on an implement, lower it to the ground or block it securely at a workable height.
•
Only a qualified operator should be permitted on the tractor when in operation; no riders allowed.
•
Make certain everyone is in the clear before starting tractor or raising / lowering equipment.
•
Operate the tractor and implement only while seated in the driver’s seat.
•
Reduce speed when transporting mounted implements to avoid bouncing and momentary loss of steering control.
•
A heavy load can cause instability of the tractor. Use extreme caution during road travel. Slow down on turns and watch for bumps. Tractor may need front counter-weights to counter-balance the weight of the implement.
•
Reduce speed on hillsides or curves to avoid possibility of tipping.
F-20837 1-10-11
Page 11
PARTS LISTING
2
1
Rear Blade Sub Compact
No. Description Part No. Qty
4' Cutting Edge 3018377 1
1
5' Cutting Edge 3018378 1
2 Cat. 1 Lift Pin 3018352 2
Rear Blade Standard Duty
No. Description Part No. Qty
4' Cutting Edge 80625150 not painted 1
5' Cutting Edge 80625180 not painted 1
1
6' Cutting Edge 80625290 not painted 1
7' Cutting Edge 80625400 not painted 1
2 Cat. 1 Lift Pin 3018352 2
Rear Blade Medium and Heavy Duty Adjustable
No. Description Part No. Qty
5' Cutting Edge 3018378 1
6' Cutting Edge 3018379 1
1
7' Cutting Edge 3018380 1
8' Cutting Edge 3018381 1
2 Cat. 1 Lift Pin 3018352 2
F-20838 1-10-11
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