Page 1
ASSEMBLY INSTRUCTIONS
Hardware Pkg.
Extreme Weather Poly Electric Drinker
Model EWPSD (54150178)
THANK YOU FOR PURCHASING THIS PRODUCT
For questions about this product, or for parts inquiries, please contact our Customer Service Center listed below.
24900168
Before beginning, please read the instructions
thoroughly to make sure you have all of the
necessary components for your installation.
Location of the Drinker
If you are installing your drinker in a new
location some things can be done to enhance
the performance of your drinker and lower your
operating costs. If the drinker can be located
in a sheltered area, especially shielded from
the north wind, then the heater will need to
operate less and livestock will be more likely to
drink more.
However, we realize that it is not always
possible to locate the drinker in a sheltered
area, but even if the drinker is exposed and out
in the open, it would still be advantageous by
locating the drinker with the access door to the
south.
Water Supply Line
When installing your drinker please comply
with all local plumbing codes. The horizontal
underground water supply line should be ¾”
with a ¾” supply riser pipe. A ¾" I.D. pressure
hose is supplied with your drinker. We
suggest connecting the flex hose with 3/4" NPT
x 3/4" hose barb connectors and hose clamps
(these can be purchased locally) to the riser
pipe.
If desired, a shut-off valve can be installed
under the drinker to allow for easier servicing.
Note:
the winter, a means must be provided to drain
the supply line down below the frost line to
prevent freezing of the riser pipe. Tip:
Country has a shut-off valve kit (54130168) that
can be used to shut off the water supply and
drain the riser pipe.
If the heat is going to be shut off during
Behlen
Before hooking up your drinker, the supply line
MUST BE
contaminates will foul the valve upon start up of
your drinker. NOTE:
with a Franklin BL valve that is easy to clean
and adjust. If low water pressure conditions
exist and a higher flow rate is desired, a larger
inlet is available (54300968).
Preparing the Mounting Platform
Install the drinker on a 4" (minimum) thick
concrete base, slightly raised above the
ground level for better drainage. (Note: The
pad should be a minimum of 4” larger than the
drinker.) For the EWPSD Drinker, a 24” x 34”
minimum pad is required. If you are replacing
a drinker and going to use an existing platform
made for a different drinker, it must have a 24”
x 34” flat mounting area. If it doesn’t have a
large enough area, you can pour a cap over
the existing platform to enlarge it or replace the
platform.
Extending the platform provides animals with a
secure place to stand while drinking. If you
extend the platform beyond the minimum it is
advisable to slope the platform outside of the
mounting area to promote better drainage. A
smooth surface is recommended for the
mounting area of the drinker and rough surface
on the area where the animals will stand to
drink. If you are pouring a new platform you
have the option of using anchor bolts set into
the concrete when wet or drilling and using
expandable anchor bolts after the concrete has
cured to mount your drinker. Refer to
illustration # 1 for detailed measurements of
the hole pattern.
flushed to ensure that no
Your drinker is equipped
CUSTOMER SERVICE CENTER
PO Box 569
Columbus, NE
68602-0569
F-20650 TECHNICAL INFORMATION 70139 2-24-09
Ph: 1-800-447-2751
Fax: (402) 563-7447
www.behlencountry.com
Page 2
ASSEMBLY INSTRUCTIONS
Illustration #1 - Anchor Bolt Placement
Before pouring the concrete, have the water
line routed up through a 4" or larger tile in the
center of the pad for final connections to the
drinker. Tip
(54130038) are an excellent way to route
water to your drinker. Also, if electrical power
is going to be routed underground to your
drinker, an appropriate conduit for the
electrical service must be installed at this time
also. Please follow local electrical codes and
use the recommended materials to route
power to your drinker. Note:
an existing platform and the water supply line
is not in the center of the platform, you can
enlarge the existing opening as required with
: Behlen Country poly earth tubes
If you are using
Make sure the tile or earth tube extends below
the frost line for your area. The tile or earth
tube must be left open to give access to
warmer air from below the frost line, thus
preventing the riser pipe from freezing. If the
soil in your area does not drain well it is
recommend that a gravel bed be used under
the earth tube to promote drainage if water
happens to get in the earth tube. The top of
the earth tube should be flush with the
platform to allow flush mounting of the
drinker.
Be sure the riser pipe does not touch the
sides of the earth tube. If desired, a shut-off
valve can be installed under the drinker to
allow for easier servicing. Note:
If the heat is
going to be shut off during the winter a means
must be provided to drain the supply line
down below the frost line to prevent freezing
of the riser pipe. Tip:
Behlen Country has
shut-off valve kit (54130168) that can be used
shut off the water supply and drain the riser
pipe.
Mounting the Drinker to the Platform
To make mounting your drinker easier it is
best to disassemble it first. Remove the float
cover by pulling out on the two latches, see
illustration 3A and 3B.
Illustration # 3A - Pull on Latch Handles
Illustration #2 - Enlarge Hole As Needed
a jig saw. If this is done, it is recommended
that the exposed foam be coated with silicone
sealant. See illustration 2 for details.
F-20651 2-24-09
Page 3
ASSEMBLY INSTRUCTIONS
Illustration 5 - Transfer & Drilling Holes
Illustration # 3B - Removing Float Cover
You can now remove the basin with the heat pad
assembly by lifting up on the rim of the basin
opposite of the drain, illustration 4.
Illustration 4 - Removing Basin
You will now have three pieces, the float cover
assembly, the basin assembly and the base
assembly.
If you are using expandable anchor bolts,
proceed as follows: Center the drinker base
assembly on the pad and transfer the mounting
hole locations to the pad, illustration 5.
irregularities between the drinker and the
platform, see Illustration # 6.
Illustration 6 - Caulking Bottom
Secure the drinker base to pad using four
3/8” x 4” expandable anchor bolts with 3/8”
fender washer (purchased locally),
While the basin is off, it is good time to
install the ¾” hose barb connection to the
riser pipe. Reinstall the basin assembly to
the base and remove the side access door.
You can leave the float cover off until the
water level is adjusted.
Following these marks drill four 3/8” dia. x 2”
deep holes in the concrete platform. Turn the
drinker on its side and apply caulking around the
bottom outer edge and center opening. Make
sure to apply enough caulking to seal any
F-20652 2-24-09
Page 4
ASSEMBLY INSTRUCTIONS
Hooking Up the Electric Heater
Your drinker is supplied with
a 250 watt, 120 volt AC
submersible heater. It is
designed to be plugged
into a standard 120 volt
outlet. It is
thermostatically
controlled so it only
operates when
there is a demand
for heat. It is
recommended that
you remove the
heater from the
water during warm weather; this reduces the
amount of buildup of dirt and algae on the
heater.
We recommend that an outlet be installed inside
the base of the drinker with 120 volts of AC
power that is grounded and should have a
Ground Fault Circuit Interruption (GFCI) device.
The components for the outlet and GFCI can be
purchased locally and the installation should be
done by a qualified electrician using components
and methods that meet local codes.
The heater is placed in the basin; molded
protrusions in the basin keep the heater in
position. The cord from the heater is dropped
through the opening alongside the riser pipe.
Take care that the placement of the heater and its
power cable do not interfere with the function of
the float assembly on the valve. The heater is
then plugged into the outlet inside the base. See
illustration 7 below for details.
In most cases when an Earth Tube is
used to supply ground heat to the riser
pipe and valve, the submersible heater is
all that is needed to keep everything frost
free. However, if an Earth Tube was not
used or if the weather conditions are
severe, it maybe necessary to use heat
tape or heat cables (purchased locally) to
keep the riser pipe and valve open. Refer
to the manufacturer’s recommendation
for the heat tape or cable for proper
insulation.
Do not turn on the power until after the
water connections have been made and
tested to assure that there are no leaks.
N0TE:
The use of the riser pipe as the
grounding rod is not recommended. This
is due to the extensive use of plastic pipe
on the farmsteads and the unknown
grounding properties of the existing pipe
on the site.
WARNING:
Compliance with the national
electric code (CSA in Canada) and local
electrical codes must be made and
maintained when installing the drinker.
Failure to comply and maintain the
drinker to code could result in loss of
livestock, severe personal injury, or even
death.
Illustration 7 - Installing External Heater
F-20653 2-24-09
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ASSEMBLY INSTRUCTIONS
Water Hookup and Float Adjustment
When cutting the flex hose, leave a little extra
length to allow for movement of the platform
during cold weather. However, do not leave too
much length or the hose will kink and restrict the
water flow. Slide the hose over the barb and
secure it with the hose clamp. Make sure all
connections are tight.
Insert the foam sealing ring coneside first from
the outside of the drinker. Push the edges of the
ring with your finger so that the ring is in 1/4" past
the rim. The drain plug is installed in the end of
the drain spout from the outside of the drinker.
See illustrations #8 & 9).
The water can now be turned on and the
float level set.
Adjust the float by using the two thumb
screws. Set the float to maintain a water
level in the trough of 1" to 1½" below the
top of the rim of the trough.
See illustration 10.
Illustration 10 - Setting Water Level
Illustration 8
Installing Foam Sealing Ring
1/4"
Check all connections for leaks and, if
none are present, the power can be turned
on to the unit and the access door
installed.
Note: Your drinker is equipped with a BL
valve that is easy to clean and adjust. If
low water pressure conditions exist and a
higher flow rate is desired, a larger inlet kit
is available (54300968).
If you encounter problems after hooking
up your drinker, please refer to the trouble
shooting chart for information on possible
solutions.
Warranties
All Behlen Country Electric Drinkers carry
a 5 year limited warranty on the body and
a 1 year limited warranty on the valve and
controls.
Illustration 9 - Foam Sealing Ring Installed
F-20654 2-24-09
Page 6
ASSEMBLY INSTRUCTIONS
Instructions for Cleaning the Valve
STEP 1:
Remove the packaging tape from around the top
of the valve.
STEP 3:
Lever
STEP 2:
Slip off the cover and lift the lever to remove the
plunger.
Plunger
Clean the rubber part of the plunger and opening
to the valve of any calcium or dirt buildup that
may be obstructing the normal operation of the
valve.
STEP 5:
Replace the plunger with the nipple facing you,
and the rubber facing the valve.
Rubber
Valve Opening
STEP 4:
If the rubber seal is grooved but still pliable (not
hard and brittle) you may flip it over and use
the backside of the seal.
STEP 6:
Replace the cover to complete the cleaning of
the valve.
F-20201 8-18-04
Page 7
Ice in Trough
Water Freezing
in the Valve or
Supply Line
TROUBLE SHOOTING CHART
For Behlen Country (Model EWPSD) Electric Drinker
• Check fuses or circuit breakers.
• Check to see if there are any gaps that allow cold air to enter the base of the
drinker.
- Make sure the fountain is sealed from wind between the concrete platform and
bottom of the drinker.
- Make sure there are no air leaks around the access door.
• Check to make sure that you have a full 120 volts at the drinker and that the 120
volts are maintained when the submersible heater is on.
• Make sure the supply line is properly installed.
- Riser tube with supply line centered, and there is an air space between riser tube
and supply line.
- Horizontal supply line is at least 1' below frost line.
• Check for missing or damaged insulation.
• Check for air gaps against wind penetrations.
- Make sure the fountain is sealed from wind between the concrete platform and
bottom of the drinker.
Valve Won’t
Stop Dripping
or Shut Off
Low Water Flow
- Make sure there are no leaks around the access door.
- Make sure that the latches are holding the float cover securely to drinker. If the
latches are loose, adjust spring tension on the latch and, if necessary, bend the
latch ends in vise thus enabling the latches to hold the cover tighter.
• Check the float adjustment. Check for waterlogged float, or float rubbing on side of
the valve compartment. Ensure that the float moves freely.
• Disassemble valve and check for sand or scale in valve rubber. Also check valve
orifice outlet for wear and damage. A screen or filter may be required with sandy or
scaly water. Please refer to the valve cleaning instructions supplied with your
drinker.
• Turn valve rubber over and re-assemble.
• Check for excessive water system pressure (greater than 55 psi). If needed, install
a pressure regulator, available at most plumbing shops.
• Check that the valve inlet is not plugged or supply hose is not kinked.
• Check system pressure from supply hose by installing a tee and a pressure gauge
directly in front of the valve and then check pressure drop when valve is open. A
severe pressure drop indicates a restriction or undersized supply system.
• Check that shut off valves are fully open.
F-20655 2-24-09
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