Beckhoff KL3444, KL3448, KL3454, KL3458 Documentation

Documentation

KL3444, KL3448, KL3454 und KL3458

four and eight channel analog input terminals

Version:
Date:

3.2.0
2019-10-16

Table of contents

Table of contents

1 Foreword ....................................................................................................................................................5

1.1 Notes on the documentation..............................................................................................................5

1.2 Safety instructions .............................................................................................................................6

1.3 Documentation Issue Status..............................................................................................................7

1.4 Beckhoff Identification Code (BIC) ....................................................................................................8

2 KL3444, KL3454 - Product Overview .....................................................................................................10

2.1 Introduction......................................................................................................................................10

2.2 Technical Data.................................................................................................................................12

2.3 Diagnostic LEDs ..............................................................................................................................13

3 KL3448, KL3458 - Product Overview .....................................................................................................14

3.1 Introduction......................................................................................................................................14

3.2 Technical Data.................................................................................................................................16

3.3 KL3448 - Diagnostic LEDs ..............................................................................................................17

3.4 KL3458 - Diagnostic LEDs ..............................................................................................................18

4 Basic Function Principles.......................................................................................................................19

5 Mounting and wiring................................................................................................................................21

5.1 Instructions for ESD protection........................................................................................................21

5.2 Installation on mounting rails ...........................................................................................................21

5.3 Installation instructions for enhanced mechanical load capacity .....................................................24

5.4 Connection ......................................................................................................................................25

5.4.1 Connection system .......................................................................................................... 25

5.4.2 Wiring............................................................................................................................... 27

5.4.3 Shielding .......................................................................................................................... 28

5.4.4 KL3444 - Connection ....................................................................................................... 28

5.4.5 KL3454 - Connection ....................................................................................................... 29

5.4.6 KL3448, KL3458 - Connection......................................................................................... 30

5.5 ATEX - Special conditions (standard temperature range) ...............................................................31

5.6 ATEX - Special conditions (extended temperature range) ..............................................................32

5.7 ATEX Documentation ......................................................................................................................33

6 KS2000 Configuration Software.............................................................................................................34

6.1 KS2000 - Introduction......................................................................................................................34

6.2 Parameterization with KS2000 ........................................................................................................36

6.3 Settings............................................................................................................................................37

6.4 Register ...........................................................................................................................................39

6.5 Sample program for KL register communication via EtherCAT on KL3314 exemplary...................40

7 Access from the User Program..............................................................................................................43

7.1 Process image.................................................................................................................................43

7.2 Mapping...........................................................................................................................................44

7.3 Control and Status Bytes.................................................................................................................47

7.3.1 Process data mode.......................................................................................................... 47

7.3.2 Register communication .................................................................................................. 48

7.4 Register Overview ...........................................................................................................................49

7.5 Register description.........................................................................................................................50

KL3444, KL3448, KL3454 und KL3458 3Version: 3.2.0

Table of contents

7.6 Examples of Register Communication ............................................................................................53

7.6.1 Example 1: reading the firmware version from Register 9............................................... 53

7.6.2 Example 2: Writing to an user register............................................................................. 54

8 Appendix ..................................................................................................................................................57

8.1 Support and Service ........................................................................................................................57

KL3444, KL3448, KL3454 und KL34584 Version: 3.2.0

Foreword

1 Foreword

1.1 Notes on the documentation

Intended audience

This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.

The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Disclaimer

The documentation has been prepared with care. The products described are, however, constantly under
development.

We reserve the right to revise and change the documentation at any time and without prior announcement.

No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®,
TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation
GmbH. Other designations used in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding
applications or registrations in various other countries.

EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.

Copyright

© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.

KL3444, KL3448, KL3454 und KL3458 5Version: 3.2.0

Foreword

1.2 Safety instructions

Safety regulations

Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.

Exclusion of liability

All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

Personnel qualification

This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.

Description of instructions

In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!

DANGER

Serious risk of injury!

Failure to follow this safety instruction directly endangers the life and health of persons.

WARNING

Risk of injury!

Failure to follow this safety instruction endangers the life and health of persons.

CAUTION

Personal injuries!

Failure to follow this safety instruction can lead to injuries to persons.

NOTE

Damage to environment/equipment or data loss

Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.

Tip or pointer

This symbol indicates information that contributes to better understanding.

KL3444, KL3448, KL3454 und KL34586 Version: 3.2.0

1.3 Documentation Issue Status

Version Comment

3.2.0 • Update chapter “Instructions for ESD protection”

• Chapter “Beckhoff Identification Code (BIC)” added

3.1.0 • Design of the safety instructions adapted to IEC 82079-1

• Update Technical data

• Chapter Instructions for ESD protection added

• Example program added to chapter KS2000 Configuration software

• Update structure

3.0.0 • Migration

2.2.0 • Mounting and wiring updated

• Technical Data updated

• ATEX notes added

• Extended temperature range for KL3454-0000

2.1.2 • Connection corrected

2.1.1 • Introduction updated

• Technical Data updated

• Register description updated

• Description of the KS2000 settings updated

• Firmware and hardware versions updated

2.1.0 • Infinite Impulse Response filter (IIR) added

• Register description updated

• Description of the KS2000 configuration software updated

2.0.0 • Eight channel bus terminals added: KL3448 and KL3458

1.1 • Connection of reference ground corrected

1.0 • First release

0.1 • Internal proof copy

Foreword

Firmware and hardware versions

Documentation
Version

3.1.0 1E 07 1D 06 1F 07 1D 06

3.0.0 1E 07 1D 06 1F 07 1D 06

2.2.0 1E 01 1C 01 1E 01 1C 01

2.1.2 1E 01 1C 01 1E 01 1C 01

2.1.1 1E 01 1C 01 1E 01 1C 01

2.1.0 1E 00 1C 00 1E 00 1C 00

2.0.0 1D 00 1B 00 1D 00 1B 00

KL3444-0000 KL3448-0000 KL3454-0000 KL3458-0000

Firmware Hardware Firmware Hardware Firmware Hardware Firmware Hardware

The firmware and hardware versions (delivery state) can be found in the serial number printed on the side of
the terminal.

Syntax of the serial number

Structure of the serial number: WWYYFFHH

WW - week of production (calendar week)
YY - year of production
FF - firmware version
HH - hardware version

Example with ser. no.: 35 04 1B 01:

KL3444, KL3448, KL3454 und KL3458 7Version: 3.2.0

Foreword

35 - week of production 35
04 - year of production 2004
1B - firmware version 1B
01 - hardware version 01

1.4 Beckhoff Identification Code (BIC)

The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify
the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is
based on the ANSI standard MH10.8.2-2016.

Fig.1: BIC as data matrix code (DMC, code scheme ECC200)

The BIC will be introduced step by step across all product groups.

Depending on the product, it can be found in the following places:

• on the packaging unit

• directly on the product (if space suffices)

• on the packaging unit and the product

The BIC is machine-readable and contains information that can also be used by the customer for handling
and product management.

Each piece of information can be uniquely identified using the so-called data identifier
(ANSIMH10.8.2-2016). The data identifier is followed by a character string. Both together have a maximum
length according to the table below. If the information is shorter, spaces are added to it. The data under
positions 1 to 4 are always available.

The following information is contained:

KL3444, KL3448, KL3454 und KL34588 Version: 3.2.0

Item

Type of

no.

information

1 Beckhoff order

number

2 Beckhoff Traceability

Number (BTN)

3 Article description Beckhoff article

4 Quantity Quantity in packaging

5 Batch number Optional: Year and week

6 ID/serial number Optional: Present-day

7 Variant number Optional: Product variant

...

Explanation Data

Beckhoff order number 1P 8 1P072222

Unique serial number,
see note below

description, e.g.
EL1008

unit, e.g. 1, 10, etc.

of production

serial number system,
e.g. with safety products

number on the basis of
standard products

Foreword

Number of digits

identifier

S 12 SBTNk4p562d7

1K 32 1KEL1809

Q 6 Q1

2P 14 2P401503180016

51S 12 51S678294104

30P 32 30PF971, 2*K183

incl. data identifier

Example

Further types of information and data identifiers are used by Beckhoff and serve internal processes.

Structure of the BIC

Example of composite information from item 1 to 4 and 6. The data identifiers are marked in red for better
display:

BTN

An important component of the BIC is the Beckhoff Traceability Number (BTN, item no.2). The BTN is a
unique serial number consisting of eight characters that will replace all other serial number systems at
Beckhoff in the long term (e.g. batch designations on IO components, previous serial number range for
safety products, etc.). The BTN will also be introduced step by step, so it may happen that the BTN is not yet
coded in the BIC.

NOTE

This information has been carefully prepared. However, the procedure described is constantly being further
developed. We reserve the right to revise and change procedures and documentation at any time and with­out prior notice. No claims for changes can be made from the information, illustrations and descriptions in
this information.

KL3444, KL3448, KL3454 und KL3458 9Version: 3.2.0

KL3444, KL3454 - Product Overview

2 KL3444, KL3454 - Product Overview

2.1 Introduction

KL3444: 4-channel analog input terminal 0 ... 20mA

Fig.2: KL3444

The EL3444 analog input terminal process signals in the range between 0 and 20mA. The current is
digitized to a resolution of 12bits, and is transmitted, in an electrically isolated form, to the higher-level
automation device.

In the KL3444 Bus Terminal, the four inputs are 2-wire versions and have a common ground potential. This
reference ground of the inputs is electrically isolated from the 0V power contact. The power contacts are
connected through.

Overload is detected and the terminal status is forwarded to the controller via the K-bus. The Run LEDs
indicate the data exchange with the Bus Coupler, while the Error LEDs indicate overload.

KL3444, KL3448, KL3454 und KL345810 Version: 3.2.0

KL3454: 4-channel analog input terminal 4 ... 20mA

KL3444, KL3454 - Product Overview

Fig.3: KL3454

The EL3454 analog input terminal process signals in the range between 4 and 20mA. The current is
digitized to a resolution of 12bits, and is transmitted, in an electrically isolated form, to the higher-level
automation device.

In the KL3454 Bus Terminal, the four inputs are 2-wire versions and have a common ground potential. This
reference ground of the inputs is connected to the 0V power contact. The 24V power contact is connected
to the terminals, in order to enable the connection of 2-wire sensors without external supply. The power
contacts are connected through.

Overload is detected and the terminal status is forwarded to the controller via the K-bus. The Run LEDs
indicate the data exchange with the Bus Coupler, while the Error LEDs indicate overload.

KL3444, KL3448, KL3454 und KL3458 11Version: 3.2.0

KL3444, KL3454 - Product Overview

2.2 Technical Data

Technical Data KL3444-0000, KS3444-0000 KL3454-0000, KS3454-0000

Number of inputs 4 4

Signal voltage 0 ... 20mA 4 ... 20mA

Internal resistance <85Ω

Common-mode voltage U

CM

Resolution 12Bit

Conversion time approx. 2ms

Measuring error (total measuring range) < ±0.3% of the full scale value < ± 0.3% (at 0 °C ... +55 °C,

Surge voltage resistance 30V

Electrical isolation 500V (K-bus/signal voltage)

Power supply for the electronics via the K-bus

Current consumption from the K-bus typically 85mA

Bit width in process image Input: 4 x 16bit user data, 4 x 8bit control/status (optional)

Weight approx. 55g

Dimensions (W x H x D) approx. 15mmx100mmx70mm

Assembly on 35mm mounting rail conforms to EN60715

Pluggable wiring for all KSxxxx terminals

Permissible ambient temperature range
during operation

Permissible ambient temperature range
during storage

Permissible relative air humidity 95%, no condensation

Vibration/shock resistance

EMC immunity/emission conforms to EN61000-6-2/ EN61000-6-4

Protection class IP20

Installation position variable

Approval

max. 30V max. 30V

relative to the full scale value)

< ± 0.75% (when the extended
temperature range is used)

DC

0°C ... + 55°C -25°C ... +60°C (extended

temperature range)

-25°C ... + 85°C -40°C ... + 85°C

conforms to EN60068-2-6/EN60068-2-27, see also Installation

instructions for enhanced mechanical load capacity [}24]

CE, cULus, ATEX [}31], GL CE, cULus, ATEX [}32], GL

KL3444, KL3448, KL3454 und KL345812 Version: 3.2.0

KL3444, KL3454 - Product Overview

2.3 Diagnostic LEDs

The four green RUN LEDs and the four red Error LEDs indicate the operating states of the terminal
channels.

Fig.4: KL3444, KL3454 - Diagnostic LEDs

Meaning of the LED displays

LED Color Channel State

on off

Run1 green 1 normal operation A watchdog timer overflow has occurred. The

Run2 2

Run3 3

Run4 4

Error1 red 1 Channel current

Error2 2

Error3 3

Error4 4

greater than 20.8mA

green LEDs go out if no process data are
transferred between the controller and the Bus
Coupler for more than 100ms.

normal operation

KL3444, KL3448, KL3454 und KL3458 13Version: 3.2.0

KL3448, KL3458 - Product Overview

3 KL3448, KL3458 - Product Overview

3.1 Introduction

KL3448: 8-channel analog input terminal 0 ... 20mA

Fig.5: KL3448

The EL3448 analog input terminal process signals in the range between 0 and 20mA. The current is
digitized to a resolution of 12bits, and is transmitted, in an electrically isolated form, to the higher-level
automation device.

The KL3448 variant combines 8 channels in one housing and is particularly suitable for space-saving
installation in control cabinets. The use of single conductor connection technology enables the connection of
multi-channel sensor technology with minimum space requirements. In the KL3448, the power contacts of
are connected through. The reference ground for all inputs is the 0V power contact.

Overload is detected and the terminal status is forwarded to the controller via the K-bus. The Run LEDs give
an indication of the data exchange with the Bus Coupler.

KL3444, KL3448, KL3454 und KL345814 Version: 3.2.0

KL3458: 8-channel analog input terminal 4 ... 20mA

KL3448, KL3458 - Product Overview

Fig.6: KL3458

The EL3458 analog input terminal process signals in the range between 4 and 20mA. The current is
digitized to a resolution of 12bits, and is transmitted, in an electrically isolated form, to the higher-level
automation device.

The KL3458 variant combines 8 channels in one housing and is particularly suitable for space-saving
installation in control cabinets. The use of single conductor connection technology enables the connection of
multi-channel sensor technology with minimum space requirements. In the KL3458, the power contacts of
are connected through. The reference ground for all inputs is the 0V power contact.

Overload is detected and the terminal status is forwarded to the controller via the K-bus. The Error LEDs
indicate overload and wire breakage.

KL3444, KL3448, KL3454 und KL3458 15Version: 3.2.0

KL3448, KL3458 - Product Overview

3.2 Technical Data

Technical Data KL3448-0000, KS3448-0000 KL3458-0000, KS3458-0000

Number of inputs 8 8

Signal voltage 0 ... 20mA 4 ... 20mA

Internal resistance <85Ω

Common-mode voltage U

CM

Resolution 12Bit

Conversion time approx. 4ms

Measuring error (total measuring range) < ±0.3% of the full scale value

Surge voltage resistance 30V

Electrical isolation 500V (K-Bus/signal voltage)

Power supply for the electronics via the K-bus

Current consumption from the K-bus typically 105mA

Bit width in process image Input: 8 x 16bit user data, 8 x 8bit control/status (optional)

Weight approx. 55g

Dimensions (W x H x D) approx. 15mmx100mmx70mm

Assembly on 35mm mounting rail conforms to EN60715

Pluggable wiring for all KSxxxx terminals

Permissible ambient temperature range
during operation

Permissible ambient temperature range
during storage

Permissible relative air humidity 95%, no condensation

Vibration/shock resistance conforms to EN60068-2-6/EN60068-2-27, see also

EMC immunity/emission conforms to EN61000-6-2/ EN61000-6-4

Protection class IP20

Installation position variable

Approval

max. 30V max. 30V

DC

0°C ... + 55°C

-25°C ... + 85°C

Installation instructions for enhanced mechanical load capacity
[}24]

CE, cULus, ATEX [}31], GL

KL3444, KL3448, KL3454 und KL345816 Version: 3.2.0

KL3448, KL3458 - Product Overview

3.3 KL3448 - Diagnostic LEDs

The eight green Run LEDs indicate the operating states of the terminal channels.

Fig.7: KL3448 - Diagnostic LEDs

Meaning of the LED displays

LED Color Channel State

on off

Run1 green 1 normal operation A watchdog timer overflow has

Run2 2

Run3 3

Run4 4

Run5 5

Run6 6

Run7 7

Run8 8

occurred. The green LEDs go out if
no process data are transferred
between the controller and the Bus
Coupler for more than 100ms.

KL3444, KL3448, KL3454 und KL3458 17Version: 3.2.0

KL3448, KL3458 - Product Overview

3.4 KL3458 - Diagnostic LEDs

The eight red Error LEDs indicate the operating states of the terminal channels.

Fig.8: KL3458 - Diagnostic LEDs

Meaning of the LED displays

LED Color Channel State

on off

Error1 red 1 Channel current greater than

Error2 2

Error3 3

Error4 4

Error5 1

Error6 2

Error7 3

Error8 4

20.8mA

normal operation

KL3444, KL3448, KL3454 und KL345818 Version: 3.2.0

Basic Function Principles

4 Basic Function Principles

The analog input terminals

• KL3444 and KL3448 process signals in the range between 0 and 20mA

• KL3454 and KL3458 process signals in the range between 4 and 20mA

with a resolution of 12bits (4095 steps). They can supply the sensors from voltage fed in via the power
contacts. The power contacts can optionally be supplied via the standard supply or via a power feed terminal
with electrical isolation.

Process data output format

In the delivery state the process data are shown in two's complement form (integer -1 corresponds to
0xFFFF). Other presentation types can be selected via the feature register R32 (e.g. signed amount
representation, Siemens output format).

Measured value Input data

KL3444, KL3448 KL3454, KL3458 decimal hexadecimal

0mA 4mA 0 0x0000

10mA 12mA 16383 0x3FFF

20mA 20mA 32767 0x7FFF

Process data equations

The process data that are transferred to the Bus Coupler are calculated using the following equations:

Neither user nor manufacturer scaling is active

Ya = (Ba + X
Y

= Y

out

a

ADC

) x A

a

(1.0)

Manufacturer scaling active (default setting)

Y1 = Bh + Ah x Y
Y

= Y

out

1

a

(1.1)

User scaling active

Y2 = Bw + Aw x Y
Y

= Y

out

2

a

(1.2)

Manufacturer and user scaling active

Y1 = Bh + Ah x Y
Y2 = Bw + Aw x Y
Y

= Y

out

2

a

1

(1.3)
(1.4)

Key

X

: Output values of the A/D converter

ADC

Y

: Process data to PLC

out

Ba,Aa: Manufacturer gain and offset

compensation

Bh,Ah: Manufacturer scaling

Bw, Aw: User scaling

KL3444, KL3448, KL3454 und KL3458 19Version: 3.2.0

(R17 [}51], R18 [}51])

(R19 [}51], R20 [}51])

(R33 [}53], R34 [}53])

Basic Function Principles

The equations of the straight line are enabled via register R32.

Fig.9: Signal processing

KL3444, KL3448, KL3454 und KL345820 Version: 3.2.0

Mounting and wiring

5 Mounting and wiring

5.1 Instructions for ESD protection

NOTE

Destruction of the devices by electrostatic discharge possible!

The devices contain components at risk from electrostatic discharge caused by improper handling.

• Please ensure you are electrostatically discharged and avoid touching the contacts of the device directly.

• Avoid contact with highly insulating materials (synthetic fibers, plastic film etc.).

• Surroundings (working place, packaging and personnel) should by grounded probably, when handling
with the devices.

• Each assembly must be terminated at the right hand end with a KL9010 bus end terminal, to ensure the
protection class and ESD protection.

Fig.10: Spring contacts of the Beckhoff I/O components

5.2 Installation on mounting rails

WARNING

Risk of electric shock and damage of device!

Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or
wiring of the bus terminals!

KL3444, KL3448, KL3454 und KL3458 21Version: 3.2.0

Mounting and wiring

Assembly

Fig.11: Attaching on mounting rail

The bus coupler and bus terminals are attached to commercially available 35mm mounting rails (DIN rails
according to EN60715) by applying slight pressure:

1. First attach the fieldbus coupler to the mounting rail.

2. The bus terminals are now attached on the right-hand side of the fieldbus coupler. Join the compo­nents with tongue and groove and push the terminals against the mounting rail, until the lock clicks
onto the mounting rail.
If the terminals are clipped onto the mounting rail first and then pushed together without tongue and
groove, the connection will not be operational! When correctly assembled, no significant gap should
be visible between the housings.

Fixing of mounting rails

The locking mechanism of the terminals and couplers extends to the profile of the mounting rail. At
the installation, the locking mechanism of the components must not come into conflict with the fixing
bolts of the mounting rail. To mount the mounting rails with a height of 7.5mm under the terminals
and couplers, you should use flat mounting connections (e.g. countersunk screws or blind rivets).

KL3444, KL3448, KL3454 und KL345822 Version: 3.2.0

Mounting and wiring

Disassembly

Fig.12: Disassembling of terminal

Each terminal is secured by a lock on the mounting rail, which must be released for disassembly:

1. Pull the terminal by its orange-colored lugs approximately 1cm away from the mounting rail. In doing
so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of
the bus terminal block easily without excessive force.

2. Grasp the released terminal with thumb and index finger simultaneous at the upper and lower grooved
housing surfaces and pull the terminal out of the bus terminal block.

Connections within a bus terminal block

The electric connections between the Bus Coupler and the Bus Terminals are automatically realized by
joining the components:

• The six spring contacts of the K-Bus/E-Bus deal with the transfer of the data and the supply of the Bus
Terminal electronics.

• The power contacts deal with the supply for the field electronics and thus represent a supply rail within
the bus terminal block. The power contacts are supplied via terminals on the Bus Coupler (up to 24V)
or for higher voltages via power feed terminals.

Power Contacts

During the design of a bus terminal block, the pin assignment of the individual Bus Terminals must
be taken account of, since some types (e.g. analog Bus Terminals or digital 4-channel Bus Termi­nals) do not or not fully loop through the power contacts. Power Feed Terminals (KL91xx, KL92xx
or EL91xx, EL92xx) interrupt the power contacts and thus represent the start of a new supply rail.

PE power contact

The power contact labeled PE can be used as a protective earth. For safety reasons this contact mates first
when plugging together, and can ground short-circuit currents of up to 125A.

KL3444, KL3448, KL3454 und KL3458 23Version: 3.2.0

Mounting and wiring

Fig.13: Power contact on left side

NOTE

Possible damage of the device

Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the
mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g.
disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230V).
For insulation testing, disconnect the PE supply line at the Bus Coupler or the Power Feed Terminal! In or­der to decouple further feed points for testing, these Power Feed Terminals can be released and pulled at
least 10mm from the group of terminals.

WARNING

Risk of electric shock!

The PE power contact must not be used for other potentials!

5.3 Installation instructions for enhanced mechanical load capacity

WARNING

Risk of injury through electric shock and damage to the device!

Bring the Bus Terminal system into a safe, de-energized state before starting mounting, disassembly or
wiring of the Bus Terminals!

Additional checks

The terminals have undergone the following additional tests:

Verification Explanation

Vibration 10 frequency runs in 3 axes

6 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude

60.1Hz<f<500Hz acceleration 5g, constant amplitude

Shocks 1000 shocks in each direction, in 3 axes

25 g, 6 ms

KL3444, KL3448, KL3454 und KL345824 Version: 3.2.0

Mounting and wiring

Additional installation instructions

For terminals with enhanced mechanical load capacity, the following additional installation instructions apply:

• The enhanced mechanical load capacity is valid for all permissible installation positions

• Use a mounting rail according to EN 60715 TH35-15

• Fix the terminal segment on both sides of the mounting rail with a mechanical fixture, e.g. an earth
terminal or reinforced end clamp

• The maximum total extension of the terminal segment (without coupler) is:
64 terminals (12 mm mounting with) or 32 terminals (24 mm mounting with)

• Avoid deformation, twisting, crushing and bending of the mounting rail during edging and installation of
the rail

• The mounting points of the mounting rail must be set at 5 cm intervals

• Use countersunk head screws to fasten the mounting rail

• The free length between the strain relief and the wire connection should be kept as short as possible. A
distance of approx. 10 cm should be maintained to the cable duct.

5.4 Connection

5.4.1 Connection system

WARNING

Risk of electric shock and damage of device!

Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or
wiring of the bus terminals!

Overview

The Bus Terminal system offers different connection options for optimum adaptation to the respective
application:

• The terminals of ELxxxx and KLxxxx series with standard wiring include electronics and connection
level in a single enclosure.

• The terminals of ESxxxx and KSxxxx series feature a pluggable connection level and enable steady
wiring while replacing.

• The High Density Terminals (HD Terminals) include electronics and connection level in a single
enclosure and have advanced packaging density.

Standard wiring (ELxxxx / KLxxxx)

Fig.14: Standard wiring

The terminals of ELxxxx and KLxxxx series have been tried and tested for years.
They feature integrated screwless spring force technology for fast and simple assembly.

KL3444, KL3448, KL3454 und KL3458 25Version: 3.2.0

Mounting and wiring

Pluggable wiring (ESxxxx / KSxxxx)

Fig.15: Pluggable wiring

The terminals of ESxxxx and KSxxxx series feature a pluggable connection level.
The assembly and wiring procedure is the same as for the ELxxxx and KLxxxx series.
The pluggable connection level enables the complete wiring to be removed as a plug connector from the top
of the housing for servicing.
The lower section can be removed from the terminal block by pulling the unlocking tab.
Insert the new component and plug in the connector with the wiring. This reduces the installation time and
eliminates the risk of wires being mixed up.

The familiar dimensions of the terminal only had to be changed slightly. The new connector adds about 3
mm. The maximum height of the terminal remains unchanged.

A tab for strain relief of the cable simplifies assembly in many applications and prevents tangling of individual
connection wires when the connector is removed.

Conductor cross sections between 0.08mm2 and 2.5mm2 can continue to be used with the proven spring
force technology.

The overview and nomenclature of the product names for ESxxxx and KSxxxx series has been retained as
known from ELxxxx and KLxxxx series.

High Density Terminals (HD Terminals)

Fig.16: High Density Terminals

The Bus Terminals from these series with 16 terminal points are distinguished by a particularly compact
design, as the packaging density is twice as large as that of the standard 12mm Bus Terminals. Massive
conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal
point without tools.

Wiring HD Terminals

The High Density (HD) Terminals of the ELx8xx and KLx8xx series doesn't support pluggable
wiring.

Ultrasonically "bonded" (ultrasonically welded) conductors

Ultrasonically “bonded" conductors

It is also possible to connect the Standard and High Density Terminals with ultrasonically
"bonded" (ultrasonically welded) conductors. In this case, please note the tables concerning the
wire-size width below!

KL3444, KL3448, KL3454 und KL345826 Version: 3.2.0

Mounting and wiring

5.4.2 Wiring

WARNING

Risk of electric shock and damage of device!

Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or
wiring of the Bus Terminals!

Terminals for standard wiring ELxxxx/KLxxxx and for pluggable wiring ESxxxx/KSxxxx

Fig.17: Connecting a cable on a terminal point

Up to eight terminal points enable the connection of solid or finely stranded cables to the Bus Terminal. The
terminal points are implemented in spring force technology. Connect the cables as follows:

1. Open a terminal point by pushing a screwdriver straight against the stop into the square opening
above the terminal point. Do not turn the screwdriver or move it alternately (don't toggle).

2. The wire can now be inserted into the round terminal opening without any force.

3. The terminal point closes automatically when the pressure is released, holding the wire securely and
permanently.

See the following table for the suitable wire size width.

Terminal housing ELxxxx, KLxxxx ESxxxx, KSxxxx

Wire size width (single core wires) 0.08 ... 2.5mm

Wire size width (fine-wire conductors) 0.08 ... 2.5mm

Wire size width (conductors with a wire end sleeve) 0.14 ... 1.5mm

2

2

2

0.08 ... 2.5mm

0,08 ... 2.5mm

0.14 ... 1.5mm

2

2

2

Wire stripping length 8 ... 9mm 9 ... 10mm

High Density Terminals (HD Terminals [}26]) with 16 terminal points

The conductors of the HD Terminals are connected without tools for single-wire conductors using the direct
plug-in technique, i.e. after stripping the wire is simply plugged into the terminal point. The cables are
released, as usual, using the contact release with the aid of a screwdriver. See the following table for the
suitable wire size width.

KL3444, KL3448, KL3454 und KL3458 27Version: 3.2.0

Mounting and wiring

Terminal housing High Density Housing

Wire size width (single core wires) 0.08 ... 1.5mm

Wire size width (fine-wire conductors) 0.25 ... 1.5mm

Wire size width (conductors with a wire end sleeve) 0.14 ... 0.75mm

Wire size width (ultrasonically “bonded" conductors) only 1.5mm

2

2

2

2

Wire stripping length 8 ... 9mm

5.4.3 Shielding

Shielding

Encoder, analog sensors and actors should always be connected with shielded, twisted paired
wires.

5.4.4 KL3444 - Connection

Fig.18: KL3444 - Connection

Terminal point no. Channel Name Connection for

1 1 Input 1 Input 1, signal

2 GND Input 1, ground

3 3 Input 3 Input 3, signal

4 GND Input 3, ground

5 2 Input 2 Input 2, signal

6 GND Input 2, ground

7 4 Input 4 Input 4, signal

8 GND Input 4, ground

KL3444, KL3448, KL3454 und KL345828 Version: 3.2.0

5.4.5 KL3454 - Connection

Mounting and wiring

Fig.19: KL3454 - Connection

Terminal point no. Channel Name Connection for

1 1 Input 1 Input 1, signal

2 + 24V Input 1, 24V

3 3 Input 3 Input 3, signal

4 + 24V Input 3, 24V

5 2 Input 2 Input 2, signal

6 + 24V Input 2, 24V

7 4 Input 4 Input 4, signal

8 + 24V Input 4, 24V

KL3444, KL3448, KL3454 und KL3458 29Version: 3.2.0

Mounting and wiring

5.4.6 KL3448, KL3458 - Connection

Fig.20: KL3448, KL3458 - Connection

Terminal point no. Channel Name Connection for

1 1 Input 1 Input 1, signal

2 3 Input 3 Input 3, signal

3 5 Input 5 Input 5, signal

4 7 Input 7 Input 7, signal

5 2 Input 2 Input 2, signal

6 4 Input 4 Input 4, signal

7 6 Input 6 Input 6, signal

8 8 Input 8 Input 8, signal

KL3444, KL3448, KL3454 und KL345830 Version: 3.2.0

Mounting and wiring

5.5 ATEX - Special conditions (standard temperature range)

WARNING

Observe the special conditions for the intended use of Beckhoff fieldbus components with
standard temperature range in potentially explosive areas (directive 2014/34/EU)!

• The certified components are to be installed in a suitable housing that guarantees a protection class of at
least IP54 in accordance with EN60079-15! The environmental conditions during use are thereby to be
taken into account!

• If the temperatures during rated operation are higher than 70°C at the feed-in points of cables, lines or
pipes, or higher than 80°C at the wire branching points, then cables must be selected whose tempera­ture data correspond to the actual measured temperature values!

• Observe the permissible ambient temperature range of 0 to 55°C for the use of Beckhoff fieldbus compo­nents standard temperature range in potentially explosive areas!

• Measures must be taken to protect against the rated operating voltage being exceeded by more than
40% due to short-term interference voltages!

• The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply
voltage has been switched off or if a non-explosive atmosphere is ensured!

• The connections of the certified components may only be connected or disconnected if the supply volt­age has been switched off or if a non-explosive atmosphere is ensured!

• The fuses of the KL92xx/EL92xx power feed terminals may only be exchanged if the supply voltage has
been switched off or if a non-explosive atmosphere is ensured!

• Address selectors and ID switches may only be adjusted if the supply voltage has been switched off or if
a non-explosive atmosphere is ensured!

Standards

The fundamental health and safety requirements are fulfilled by compliance with the following standards:

• EN 60079-0:2012+A11:2013

• EN 60079-15:2010

Marking

The Beckhoff fieldbus components with standard temperature range certified according to the ATEX directive
for potentially explosive areas bear one of the following markings:

II 3GKEMA 10ATEX0075 X Ex nA IIC T4 GcTa: 0…+55°C

or

II 3GKEMA 10ATEX0075 X Ex nC IIC T4 GcTa: 0…+55°C

KL3444, KL3448, KL3454 und KL3458 31Version: 3.2.0

Mounting and wiring

5.6 ATEX - Special conditions (extended temperature range)

WARNING

Observe the special conditions for the intended use of Beckhoff fieldbus components with
extended temperature range (ET) in potentially explosive areas (directive 2014/34/EU)!

• The certified components are to be installed in a suitable housing that guarantees a protection class of at
least IP54 in accordance with EN60079-15! The environmental conditions during use are thereby to be
taken into account!

• If the temperatures during rated operation are higher than 70°C at the feed-in points of cables, lines or
pipes, or higher than 80°C at the wire branching points, then cables must be selected whose tempera­ture data correspond to the actual measured temperature values!

• Observe the permissible ambient temperature range of -25 to 60°C for the use of Beckhoff fieldbus com­ponents with extended temperature range (ET) in potentially explosive areas!

• Measures must be taken to protect against the rated operating voltage being exceeded by more than
40% due to short-term interference voltages!

• The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply
voltage has been switched off or if a non-explosive atmosphere is ensured!

• The connections of the certified components may only be connected or disconnected if the supply volt­age has been switched off or if a non-explosive atmosphere is ensured!

• The fuses of the KL92xx/EL92xx power feed terminals may only be exchanged if the supply voltage has
been switched off or if a non-explosive atmosphere is ensured!

• Address selectors and ID switches may only be adjusted if the supply voltage has been switched off or if
a non-explosive atmosphere is ensured!

Standards

The fundamental health and safety requirements are fulfilled by compliance with the following standards:

• EN 60079-0:2012+A11:2013

• EN 60079-15:2010

Marking

The Beckhoff fieldbus components with extended temperature range (ET) certified according to the ATEX
directive for potentially explosive areas bear the following marking:

II 3GKEMA 10ATEX0075 X Ex nA IIC T4 GcTa: -25…+60°C

or

II 3GKEMA 10ATEX0075 X Ex nC IIC T4 GcTa: -25…+60°C

KL3444, KL3448, KL3454 und KL345832 Version: 3.2.0

5.7 ATEX Documentation

Notes about operation of the Beckhoff terminal systems in potentially explosive ar­eas (ATEX)

Pay also attention to the continuative documentation

Notes about operation of the Beckhoff terminal systems in potentially explosive areas (ATEX)

that is available in the download area of the Beckhoff homepage http:\\www.beckhoff.com!

Mounting and wiring

KL3444, KL3448, KL3454 und KL3458 33Version: 3.2.0

KS2000 Configuration Software

6 KS2000 Configuration Software

6.1 KS2000 - Introduction

The KS2000 configuration software permits configuration, commissioning and parameterization of bus
couplers, of the affiliated bus terminals and of Fieldbus Box Modules. The connection between bus coupler/
Fieldbus Box Module and the PC is established by means of the serial configuration cable or the fieldbus.

Fig.21: KS2000 configuration software

Configuration

You can configure the Fieldbus stations with the Configuration Software KS2000 offline. That means, setting
up a terminal station with all settings on the couplers and terminals resp. the Fieldbus Box Modules can be
prepared before the commissioning phase. Later on, this configuration can be transferred to the terminal
station in the commissioning phase by means of a download. For documentation purposes, you are provided
with the breakdown of the terminal station, a parts list of modules used and a list of the parameters you have
modified. After an upload, existing fieldbus stations are at your disposal for further editing.

Parameterization

KS2000 offers simple access to the parameters of a fieldbus station: specific high-level dialogs are available
for all bus couplers, all intelligent bus terminals and Fieldbus Box modules with the aid of which settings can
be modified easily. Alternatively, you have full access to all internal registers of the bus couplers and
intelligent terminals. Refer to the register description for the meanings of the registers.

KL3444, KL3448, KL3454 und KL345834 Version: 3.2.0

KS2000 Configuration Software

Commissioning

The KS2000 software facilitates commissioning of machine components or their fieldbus stations: Configured
settings can be transferred to the fieldbus modules by means of a download. After a login to the terminal
station, it is possible to define settings in couplers, terminals and Fieldbus Box modules directly online. The
same high-level dialogs and register access are available for this purpose as in the configuration phase.

The KS2000 offers access to the process images of the bus couplers and Fieldbus Box modules.

• Thus, the coupler's input and output images can be observed by monitoring.

• Process values can be specified in the output image for commissioning of the output modules.

All possibilities in the online mode can be used in parallel with the actual fieldbus mode of the terminal
station. The fieldbus protocol always has the higher priority in this case.

KL3444, KL3448, KL3454 und KL3458 35Version: 3.2.0

KS2000 Configuration Software

6.2 Parameterization with KS2000

Connect the configuration interface of your Fieldbus Coupler with the serial interface of your PC via the
configuration cable and start the KS2000 Configuration Software.

Click on the Login button. The configuration software will now load the information for
the connected fieldbus station.
In the example shown, this is

• a BK9000 Bus Coupler for Ethernet

• a KL1xx2 Digital Input Terminal

• a KL3444 Analog Input Terminal

• a KL9010 Bus End Terminal

Fig.22: Display of the fieldbus station in KS2000

The left-hand KS2000 window displays the terminals of the fieldbus station in a tree structure.
The right-hand KS2000window contains a graphic display of the fieldbus station terminals.

In the tree structure of the left-hand window, click on the plus-sign next to the terminal whose parameters
you wish to change (item 2 in the example).

KL3444, KL3448, KL3454 und KL345836 Version: 3.2.0

KS2000 Configuration Software

Fig.23: KS2000 tree branch for channel 1 of the KL3444

For the KL3404, the branches Register, Settings and ProcData are displayed:

• Register [}39] enables direct access to the KL3444 registers.

• Dialog masks for the parameterization of the KL3444 can be found under Settings [}37].

• ProcData displays the KL3444 process data (in preparation).

6.3 Settings

The dialog mask for the parameterization of the KL3444, KL3448, KL3454 or KL3458 can be found under
Settings.

Fig.24: Settings via KS2000

Operation mode

• User scaling active (R32.0 [}52])

You can activate user scaling here (default: disabled).

• Manufacturer scaling active (R32.1 [}52])

You can deactivate manufacturer scaling here (default: enabled).

KL3444, KL3448, KL3454 und KL3458 37Version: 3.2.0

KS2000 Configuration Software

• Watchdog timer active (R32.2 [}52])

You can deactivate the watchdog timer here (default: enabled).

• Signed amount representation (R32.3 [}52])

Here you can enable the signed amount representation (default: disabled).

• Siemens output format (R32.4 [}52])

You can activate Siemens output format here (default: disabled).

• Overrange protection active (R32.8 [}52])

You can deactivate the overrange protection here (default: enabled).

• Threshold 1 active (R32.9 [}52])

You can activate the threshold 1 here (default: disabled).

• Threshold 2 active (R32.10 [}52])

You can activate the threshold 2 here (default: disabled).

• IIR filter active (R32.11 [}52])

You can deactivate the digital IIR filter (first order) here (default: enabled).

Register values

• User offset (R33 [}53])

You can specify the user offset here.

• User gain (R34 [}53])

You can specify the user gain here.

• Threshold 1 (R35 [}53])

You can specify threshold 1 here.

• Threshold 2 (R36 [}53])

You can specify threshold 2 here.

• IIR filter cut-off frequency (R37 [}53])

You can specify the cut-off frequency for the digital IIR filter here.

◦ KL3444, KL3454: default 200Hz

◦ KL3448, KL3458: default 100Hz

KL3444, KL3448, KL3454 und KL345838 Version: 3.2.0

KS2000 Configuration Software

6.4 Register

Under Register you can directly access the Registers of the KL3444 or KL3454. The meaning of the register
is explained in the Register Overview [}49].

Fig.25: Register view in KS2000

KL3444, KL3448, KL3454 und KL3458 39Version: 3.2.0

KS2000 Configuration Software

6.5 Sample program for KL register communication via EtherCAT on KL3314 exemplary

Using the sample programs

This document contains sample applications of our products for certain areas of application. The
application notes provided here are based on typical features of our products and only serve as ex­amples. The notes contained in this document explicitly do not refer to specific applications. The
customer is therefore responsible for assessing and deciding whether the product is suitable for a
particular application. We accept no responsibility for the completeness and correctness of the
source code contained in this document. We reserve the right to modify the content of this docu­ment at any time and accept no responsibility for errors and missing information.

Program description / function

This example program (TwinCAT 3) provides change of single register values of the KL3314 as selection of
the element type, characteristical settings of the feature register R32 and user scaling offset and gain (R33/
R34) similar as per KS2000.

Fig.26: Settings of KL3314 via visualisation of TwinCAT 3

At least following configuration setup shall be present:

[coupler (e.g. BK1120) or embedded PC] + KL3314 + KL9010.

KL3444, KL3448, KL3454 und KL345840 Version: 3.2.0

KS2000 Configuration Software

Download:

https://infosys.beckhoff.com/content/1033/kl344x_kl345x/Resources/zip/5996114571.zip

Preparations for starting the sample programs (tnzip file / TwinCAT 3)

• Click on the download button to save the Zip archive locally on your hard disk, then unzip the *.tnzip
archive file in a temporary folder.

Fig.27: Opening the *. tnzip archive

• Select the .tnzip file (sample program).

• A further selection window opens. Select the destination directory for storing the project.

• For a description of the general PLC commissioning procedure and starting the program please refer to
the terminal documentation or the EtherCAT system documentation.

• The EtherCAT device of the example should usually be declared your present system. After selection
of the EtherCAT device in the “Solutionexplorer” select the “Adapter” tab and click on “Search...”:

Fig.28: Search of the existing HW configuration for the EtherCAT configuration of the example

• Checking NetId: the "EtherCAT" tab of the EtherCAT device shows the configured NetId:

.
The first 4 numbers have to be identical with the project NetId of the target system. The project NetId
can be viewed within the TwinCAT environment above, where a pull down menu can be opened to
choose a target system (by clicking right in the text field). The number blocks are placed in brackets
there next to each computer name of a target system.

KL3444, KL3448, KL3454 und KL3458 41Version: 3.2.0

KS2000 Configuration Software

• Modify the NetId: By right clicking on "EtherCAT device" within the solution explorer a context menu
opens where "Change NetId..." have to be selected. The first 4 numbers of the NetId of the target
computer have to be entered; the both last values are 4.1 usually.
Example:

◦ NetId of project:myComputer (123.45.67.89.1.1)

◦ Entry via „Change NetId...“:123.45.67.89.4.1

KL3444, KL3448, KL3454 und KL345842 Version: 3.2.0

Access from the User Program

7 Access from the User Program

7.1 Process image

KL3404 and KL3464 as well as KL3444 and KL3454

KL3404 and KL3464 as well as KL3444 and KL3454 represent themselves in the process image with up to
12 bytes of input data and 12 bytes of output data.

Format Input data Output data

Byte SB1: CB1

Word DataIN1 DataOUT1

Byte SB2 CB2

Word DataIN2 DataOUT2

Byte SB3 CB3

Word DataIN3 DataOUT3

Byte SB4 CB4

Word DataIN4 DataOUT4

Key

SBn: Status byte for channel n
CBn: Control byte for channel n

DataIN n: Input data word channel n
DataOUT n: Output data word channel n

• Please refer to the Mapping [}44] page for the assignment of the bytes and words to the addresses
of the controller.

• The meaning of the control and status bytes is explained in Control and status bytes.

• In process data mode the analog values are transferred in input data words DataIN1 to DataIN4.
Output data words DataOUT1 to DataOUT4 are not used.

KL3408 and KL3468 as well as KL3448 and KL3458

KL3408 and KL3468 as well as KL3448 and KL3458 represent a special case with regard to the process
image:
Essentially, two four-channel terminals are accommodated in one terminal housing, which behave like two
terminals for the K-bus.

Each of these eight channel analog terminals has the same process image like two four channel terminals of
same signal type, plugged next to each other. The KS2000 configuration software and the TwinCAT System
Manager display them like two separate four channel analog terminals.

Special treatment for 8-channel analog terminals

Regarding K-bus diagnosis for your Bus Coupler (e.g. for flashing codes, error code and error argu­ment), note that these eight channel analog terminals are represented as two four channel terminals
from a Bus Coupler perspective. If the Bus Coupler is the fault location in the event of an error, you
must count each eight channel analog terminal as two terminals!

KL3444, KL3448, KL3454 und KL3458 43Version: 3.2.0

Access from the User Program

7.2 Mapping

The Bus Terminals occupy addresses within the process image of the controller. The assignment of process
data (input and output data) and parameterization data (control and status bytes) to the control addresses is
called mapping. The type of mapping depends on:

• the fieldbus system used

• the terminal type

• the parameterization of the Bus Coupler (conditions) such as

◦ compact or full evaluation

◦ Intel or Motorola format

◦ word alignment switched on or off

The Bus Couplers (BKxxxx, LCxxxx) and Bus TerminalControllers (BCxxxx, BXxxxx) are supplied with
certain default settings. The default setting can be changed with the KS2000 configuration software or with a
master configuration software (e.g.TwinCAT System Manager or ComProfibus).

The following tables show the mapping depending on different conditions. For information about the contents
of the individual bytes please refer to the pages Process image and Control and status byte.

Compact evaluation

For compact evaluation, the analog input terminals only occupy addresses in the input process image.
Control and status bytes cannot be accessed.

Compact evaluation in Intel format

Default mapping for CANopen, CANCAL, DeviceNet, ControlNet, Modbus, RS232 and RS485 coupler

Address Input data Output data

Conditions Word offset High byte Low byte High byte Low byte

Complete evaluation: no

Motorola format: no

Word alignment: any

Compact evaluation in Motorola format

Default mapping forProfibus and Interbus coupler

Conditions Word offset High byte Low byte High byte Low byte

Complete evaluation: no

Motorola format: yes

Word alignment: any

0 Ch1 D1 Ch1 D0 - -

1 Ch2 D1 Ch2 D0 - -

2 Ch3 D1 Ch3 D0 - -

3 Ch4 D1 Ch4 D0 - -

Address Input data Output data

0 Ch1 D0 Ch1 D1 - -

1 Ch2 D0 Ch2 D1 - -

2 Ch3 D0 Ch3 D1 - -

3 Ch4 D0 Ch4 D1 - -

Complete evaluation:

For complete evaluation, the analog input terminals occupy addresses in the input and output process
image. Control and status bytes can be accessed.

KL3444, KL3448, KL3454 und KL345844 Version: 3.2.0

Access from the User Program

Complete evaluation in Intel format

Address Input data Output data

Conditions Word offset High byte Low byte High byte Low byte

Complete evaluation: yes

Motorola format: no

Word alignment: no

Complete evaluation in Motorola format

Conditions Word offset High byte Low byte High byte Low byte

Complete evaluation: yes

Motorola format: yes

Word alignment: no

0 Ch1 D0 SB1 Ch1 D0 CB1

1 SB2 Ch1 D1 CB2 Ch1 D1

2 Ch2 D1 Ch2 D0 Ch2 D1 Ch2 D0

3 Ch3 D0 SB3 Ch3 D0 CB3

4 SB4 Ch3 D1 CB4 Ch3 D1

5 Ch4 D1 Ch4 D0 Ch4 D1 Ch4 D0

Address Input data Output data

0 Ch1 D1 SB1 Ch1 D1 CB1

1 SB2 Ch1 D0 CB2 Ch1 D0

2 Ch2 D0 Ch2 D1 Ch2 D0 Ch2 D1

3 Ch3 D1 SB3 Ch3 D1 CB3

4 SB4 Ch3 D0 CB4 Ch3 D0

5 Ch4 D0 Ch4 D1 Ch4 D0 Ch4 D1

Complete evaluation in Intel format with word alignment

Default mapping for Lightbus and Ethernet coupler and Bus Terminal Controller (BCxxxx, BXxxxx)

Address Input data Output data

Conditions Word offset High byte Low byte High byte Low byte

Complete evaluation: yes

Motorola format: no

Word alignment: yes

Complete evaluation in Motorola format with word alignment

Conditions Word offset High byte Low byte High byte Low byte

Complete evaluation: yes

Motorola format: yes

Word alignment: yes

0 reserved SB1 reserved CB1

1 Ch1 D1 Ch1 D0 Ch1 D1 Ch1 D0

2 reserved SB2 reserved CB2

3 Ch2 D1 Ch2 D0 Ch2 D1 Ch2 D0

4 reserved SB3 reserved CB3

5 Ch3 D1 Ch3 D0 Ch3 D1 Ch3 D0

6 reserved SB4 reserved CB4

7 Ch4 D1 Ch4 D0 Ch4 D1 Ch4 D0

Address Input data Output data

0 reserved SB1 reserved CB1

1 Ch1 D0 Ch1 D1 Ch1 D0 Ch1 D1

2 reserved SB2 reserved CB2

3 Ch2 D0 Ch2 D1 Ch2 D0 Ch2 D1

4 reserved SB3 reserved CB3

5 Ch3 D0 Ch3 D1 Ch3 D0 Ch3 D1

6 reserved SB4 reserved CB4

7 Ch4 D0 Ch4 D1 Ch4 D0 Ch4 D1

KL3444, KL3448, KL3454 und KL3458 45Version: 3.2.0

Access from the User Program

Key

Complete evaluation: In addition to the process data, the control and status bytes are also mapped into the
address space.
Motorola format: Motorola or Intel format can be set.
Word alignment: In order for the channel address range to commence at a word boundary, empty bytes are
inserted into the process image as appropriate.

SB n: Status byte for channel n (appears in the input process image).
CB n: Control byte for channel n (appears in the output process image).

Ch n D0: channel n, lower-order data byte
Ch n D1: channel n, higher-order data byte

reserved: This byte is assigned to the process data memory, although it has no function.
"-": This byte is not used or occupied by the terminal/module.

KL3444, KL3448, KL3454 und KL345846 Version: 3.2.0

Access from the User Program

7.3 Control and Status Bytes

Channel 1

The control and status bytes (CB1 and SB1) for channel 1 in the process data mode [}47] and for register
communication [}48] are described below.

Channel 2, channel 3 and channel 4

The control and status bytes of channels 2, 3 and 4 are structured like the control and status byte of channel

1.

7.3.1 Process data mode

Control byte1 in process data mode

Control byte1(CB1) is located in the output image [}43], and is transmitted from the controller to the
terminal. In process data mode it has no function.

Bit CB1.7 CB1.6 CB1.5 CB1.4 CB1.3 CB1.2 CB1.1 CB1.0

Name RegAccess - - - - - - -

Key

Bit Name Description

CB1.7 RegAccess 0

CB1.6 …

- 0

bin

bin

Register communication off (process data mode)

reserved

CB1.0

Status byte1 in process data mode

The status byte 1(SB1) is located in the input image [}43] and is transmitted from terminal to the controller.

Bit SB1.7 SB1.6 SB1.5 SB1.4 SB1.3 SB1.2 SB1.1 SB1.0

Name RegAccess Error LimitValue 2 State LimitValue 1 State Overrange Underrange

Key

Bit Name Description

SB1.7 RegAccess 0

SB1.6 Error 1

SB1.5 …
SB1.4

SB1.3 …
SB1.2

LimitValue 2
State

LimitValue 1
State

SB1.1 Overrange 1

SB1.0 Underrange 1

00

01

10

11

00

01

10

11

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

Acknowledgment for process data mode

General error bit

Limit value 2 not enabled

Process data less than limit value 2

Process data greater than limit value 2

Process data equal limit value 2

Limit value 1 not enabled

Process data less than limit value 1

Process data greater than limit value 1

Process data equal limit value 1

Permissible measuring range exceeded

Lower measuring range limit violated

KL3444, KL3448, KL3454 und KL3458 47Version: 3.2.0

Access from the User Program

7.3.2 Register communication

Control byte 1 in register communication

Control byte1(CB1) is located in the output image [}43], and is transmitted from the controller to the
terminal.

Bit CB1.7 CB1.6 CB1.5 CB1.4 CB1.3 CB1.2 CB1.1 CB1.0

Name RegAccess R/W Reg. no.

Key

Bit Name Description

CB1.7 RegAccess 1

CB1.6 R/W 0

CB1.5 …

Reg. no. Register number:

CB1.0

bin

bin

1

bin

Enter here the number of the register that you wish

- to read with input data word DataIN1 [}43], or

- to write with output data word DataOUT1 [}43].

Register communication switched on

Read access

Write access

Status byte 1 in register communication

The status byte 1(SB1) is located in the input image [}43] and is transmitted from terminal to the controller.

Bit SB1.7 SB1.6 SB1.5 SB1.4 SB1.3 SB1.2 SB1.1 SB1.0

Name RegAccess R/W Reg. no.

Key

Bit Name Description

SB1.7 RegAccess 1

SB1.6 R 0

SB1.5 …

Reg. no. Number of the register that was read or written.

bin

bin

Acknowledgment for register access

Read access

SB1.0

KL3444, KL3448, KL3454 und KL345848 Version: 3.2.0

Access from the User Program

7.4 Register Overview

The following registers are used to parameterize the KL3444, KL3448, KL3454 and KL3458. Each signal
channel of the analog terminal has one register that can be read or written to with the aid of control, status

and data bytes [}43] via register communication.

Register no. Comment Default value R/W Memory

R0 [}50]

R1 reserved - - -

... ... ... ... ... ...

R5 reserved - - - -

R6 [}50]

R7 [}50]

R8 [}50]

R9 [}50]

R10 [}50]

R11 [}50]

R12 [}50]

R13 [}50]

R14 reserved - - - -

R15 [}50]

R16 [}50]

R17 [}51]

R18 [}51]

R19 [}51]

R20 [}51]

R21 [}51]

R22 [}51]

R23 reserved - - - -

... ... ... ... ... ...

R30 reserved - - - -

R31 [}51]

R32 [}52]

R33 [}53]

R34 [}53]

R35 [}53]

R36 [}53]

R37 [}53]

R38 reserved - - - -

... reserved ... ... ... ...

R63 reserved - - - -

Raw value of the A/D converter (XR) - - R RAM

Diagnostic register - - R RAM

Command register 0x0000 0

Terminal type KL3444: 0x0D74 3444

KL3448: 0x0D78 3448

KL3454: 0x0D7E 3454

KL3458: 0x0D82 3458

Firmware version e.g.0x3141 e.g. 1A

Data length (multiplex shift register) 0x0230 560

Signal channels 0x0418 1048

Minimum data length 0x0098 152

Data structure (data type register) 0x0004 4

dec

dec

dec

dec

dec

ASCII

dec

dec

dec

dec

Alignment register e.g. 0x7F80 e.g.32640

Hardware version number e.g.0x0000 e.g.0

Hardware compensation: Offset (Ba) 0x0000 0

Hardware compensation: Gain (Aa) approx.

0x1350

Manufacturer scaling: Offset (Bh) 0x0000 0

dec

dec

approx.
4944

dec

dec

Manufacturer scaling: Gain (Ah) typ. 0x2000 typ. 8192

Overrange limit 0x0FFF 4095

Under range limit 0x0000 0

Code word register 0x0000 0

Feature register 0x0906 2310

User scaling: Offset (Bw) 0x0000 0

User scaling: Gain (Aw) 0x0400 1024

Threshold 1 in (Y2) 0x0000 0

Threshold 2 in (Y2) 0x0000 0

Cut-off frequency of the digital IIR

0x0100 256

dec

dec

dec

dec

dec

dec

dec

dec

dec

R/W RAM

R ROM

R ROM

R ROM

R ROM

R ROM

R ROM

R/W RAM

dec

R/W SEEPROM

R/W SEEPROM

R/W SEEPROM

R/W SEEPROM

R/W SEEPROM

dec

R/W SEEPROM

R/W SEEPROM

R/W RAM

R/W SEEPROM

R/W SEEPROM

R/W SEEPROM

R/W SEEPROM

R/W SEEPROM

R/W SEEPROM

filter

KL3444, KL3448, KL3454 und KL3458 49Version: 3.2.0

Access from the User Program

7.5 Register description

The following registers are used to parameterize the KL3444, KL3448, KL3454 and KL3458. Each signal
channel of the analog terminal has one register that can be read or written to with the aid of control, status

and data bytes [}43] via register communication.

• R0: Raw value A/D-C
Raw value of the A/D converter (XR)

• R6: Diagnostic register
The status byte is mapped to the low-order byte (bit 7 to bit 0) of register R6.
The high-order byte (bit 15 to bit 8) of register R6 is reserved.

• R7: Command register
The command register of KL3444 and KL3454 is currently not used.

• R8: Terminal description
Register R8 contains the terminal identifier. e.g.:

◦ KL3444: 0x0D74 (3444

◦ KL3454: 0x0D7E (3454

• R9: Firmware version
Register R9 contains the ASCII coding of the terminal's firmware version, e.g. 0x3141 (1A)
corresponds to the ASCII character '1' and '0x41' to the ASCII character 'A'. This value cannot be
changed.

• R10: Data length (multiplex shift register)
R10 contains the number of multiplexed shift registers and their length in bits.

• R11: Signal channels
Unlike R10, this contains the number of channels that are logically present. Thus for example a shift
register that is physically present can perfectly well consist of several signal channels.

• R12: Minimum data length
The particular byte contains the minimum data length for a channel that is to be transferred. If the MSB
is set, the control and status byte is not necessarily required for the terminal function and is not
transferred to the control, if the Bus Coupler is configured accordingly.

• R13: Data structure (data type register)

dec)

dec)

) or

)

ASCII

. '0x31'

Data type register Meaning

0x00 Terminal with no valid data type

0x01 Byte array

0x02 Structure: 1 byte, n bytes

0x03 Word array

0x04 Structure: 1 byte, n words

0x05 Double word array

0x06 Structure: 1byte, n double words

0x07 Structure: 1byte, 1 double word

0x08 Structure: 1byte, 1 double word

0x11 Byte array with variable logical channel length

0x12 Structure: 1byte, n bytes with variable logical channel length (e.g. 60xx)

0x13 Word array with variable logical channel length

0x14 Structure: 1byte, n words with variable logical channel length

0x15 Double word array with variable logical channel length

0x16 Structure: 1byte, n double words with variable logical channel length

• R15: Alignment register
Via the alignment register bits, the Bus Coupler arranges the address range of an analog terminal such
that it starts at a byte boundary.

• R16: Hardware version number
Register R16 contains the hardware version of the terminal; this value cannot be changed.

KL3444, KL3448, KL3454 und KL345850 Version: 3.2.0

Access from the User Program

• R17: Hardware compensation - offset (Ba)
This register is used for the offset compensation of the terminal (see equation 1.1). Register value
(16bit signed integer) 0x0000 (0

dec

)

• R18: Hardware compensation - gain (Aa)
This register is used for the gain compensation of the terminal (see equation 1.1). Register value
(16bit signed integerx2

-12

): approx. 0x1350 (4944

dec

)

• R19: Manufacturer scaling - offset (Bh)
This register contains the offset for the manufacturer scaling (see equation 1.3). Register value (16bit
signed integer) 0x0000 (0

dec

)

Manufacturer scaling can be enabled via bit R32.1 [}52]of the feature register.

• R20: Manufacturer scaling - gain (Ah)
This register contains the gain for manufacturer scaling (see equation 1.3). Register value (16bit
signed integerx2

-10

): typically 0x2000 (8192

dec

)

Manufacturer scaling can be enabled via bit R32.1 [}52] of the feature register.

• R21 over-range limit - OvRL (Ya)
This limit value limits the maximum measuring range of the input terminal (see equation 1.0). If it is
exceeded, the associated status bit is set, and the maximum value is displayed. Register value (16bit
signed integer) 0x0FFF (4095

dec

)

• R22 Underrange limit - UnRL (Ya)
If the value falls below this limit, the associated status bit is set, and the minimum value is displayed
(see equation 1.0). Register value (16bit signed integer) 0x0000 (0

dec

)

• R31: Code word register

◦ If you write values into the user registers without first entering the user code word (0x1235) into

the code word register, the terminal will not accept the supplied data.

◦ If you write values into the user registers and have previously entered the user code word

(0x1235) in the code word register, these values are stored in the RAM registers and in the
SEEPROM registers and are therefore retained if the terminal is restarted.

The code word is reset with each restart of the terminal.

KL3444, KL3448, KL3454 und KL3458 51Version: 3.2.0

Access from the User Program

• R32: Feature register
The feature register specifies the terminal's configuration. Default: 0x0906 (2310

Bit R32.15 R32.14 R32.13 R32.12 R32.11 R32.10 R32.9 R32.8

Name - - - - enIIR enLimit2 enLimit1 enOvRP

Bit R32.7 R32.6 R32.5 R32.4 R32.3 R32.2 R32.1 R32.0

Name - - - enSiemens enSignRepr enWdTimer enManScal enUsrScal

dec

)

Key

Bit Name Description Default

R32.15 - reserved 0

... ... ... ...

R32.12 - reserved 0

R32.11 enIIR 0

R32.10 enLimit2 0

R32.9 enLimit1 0

R32.8 enOvRP 0

digital IIR filter not active 1

bin

1

digital IIR filter active

bin

Threshold 2 not active 0

bin

1

Threshold 2 active

bin

Threshold 1 not active 0

bin

1

Threshold 1 active

bin

Overrange protection is not active 1

bin

1

Overrange protection is active:

bin

If the limit values of registers OvRL (R21) and UnRL (R22) are exceeded, the associated
status bits are set and the measuring range is restricted accordingly.

R32.7 - reserved 0

R32.6 - reserved 0

R32.5 - reserved 0

R32.4 enSiemens 0

Standard output format 0

bin

1

Siemens output format

bin

The three bits with the lowest value are used for displaying status information (see be­low).

R32.3 enSignRepr 0

R32.2 enWdTimer 0

R32.1 enManScal 0

R32.0 enUsrScal 0

Two's complement representation is active 0

bin

1

Signed amount representation is active (-1

bin

Watchdog timer is not active 1

bin

1

Watchdog timer is active (the watchdog is triggered if no process data are received for

bin

100ms)

Manufacturer scaling is active 1

bin

1

Manufacturer scaling is not active

bin

User scaling is not active 0

bin

1

User scaling is active

bin

=0x8001)

dec

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

bin

Siemens output format

If the Siemens output format is selected, the lowest three bits are used for status evaluation. The process
data is represented in bits 15 to 3, with bit 15 representing the sign bit. Scaling of the measured value
according to the Siemens standard has to be done via user scaling (R33, R34).

KL3444

Measured value Bit 15 ... 3 Bit 2

X

Bit 1
Error

Bit 0
Overflow

Measured value < 20mA Process data 0 0 0

Measured value > 20mA - 0 0 1

KL3454

Measured value Bit 15 ... 3 Bit 2

X

Bit 1
wire breakage

Bit 0
under-/overflow

Measured value < 4mA - 0 1 1

4mA<measured value<20mA Process data 0 0 0

Measured value > 20mA - 0 0 1

KL3444, KL3448, KL3454 und KL345852 Version: 3.2.0

Access from the User Program

• R33: User scaling - offset (Bw)
This register contains the offset of the user scaling.

User scaling can be enabled in the feature register via bit R32.0 [}52].

• R34: User scaling - gain (Aw)
This register contains the user scaling gain; 0x0400 (1024

) corresponds to 1.

dec

User scaling can be enabled in the feature register via bit R32.0 [}52].

• R35: Threshold 1 in Y2
If the process data are outside this threshold, the appropriate bits are set in the status byte.

• R36: Threshold 2 in Y2
If the process data are outside this threshold, the appropriate bits are set in the status byte.

• R37: Cut-off frequency of the digital IIR filter
This register determines the cut-off frequency of the digital IIR filter (first order). The IIR filter can be

deactivated in the feature register with bit R32.11 [}52].

Value Cut-off frequency

KL3444, KL3454 KL3448, KL3458

0x0100 (default) approx. 200Hz approx. 100Hz

0x0200 approx. 100Hz approx. 50Hz

0x0300 approx. 50Hz approx. 25Hz

0x0400 approx. 20Hz approx. 10Hz

other No filter active

7.6 Examples of Register Communication

The numbering of the bytes in the examples corresponds to the display without word alignment.

7.6.1 Example 1: reading the firmware version from Register 9

Output Data

Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte

0x89 (1000 1001

Explanation:

• Bit 0.7 set means: Register communication switched on.

• Bit 0.6 not set means: reading the register.

• Bits 0.5 to 0.0 specify the register number 9 with 00 1001

• The output data word (byte 1 and byte 2) has no meaning during read access. To change a register,
write the required value into the output word.

Input Data (answer of the bus terminal)

Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte

0x89 0x33 0x41

) 0xXX 0xXX

bin

.

bin

Explanation:

• The terminal returns the value of the control byte as a receipt in the status byte.

• The terminal returns the firmware version 0x3341 in the input data word (byte 1 and byte 2). This is to
be interpreted as an ASCII code:

◦ ASCII code 0x33 represents the digit 3

◦ ASCII code 0x41 represents the letter A

The firmware version is thus 3A.

KL3444, KL3448, KL3454 und KL3458 53Version: 3.2.0

Access from the User Program

7.6.2 Example 2: Writing to an user register

Code word

In normal mode all user registers are read-only with the exception of Register 31. In order to deacti­vate this write protection you must write the code word (0x1235) into Register 31. If a value other
than 0x1235 is written into Register 31, write protection is reactivated. Please note that changes to
a register only become effective after restarting the terminal (power-off/power-on).

I. Write the code word (0x1235) into Register 31.

Output Data

Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte

0xDF (1101 1111

Explanation:

• Bit 0.7 set means: Register communication switched on.

• Bit 0.6 set means: writing to the register.

• Bits 0.5 to 0.0 specify the register number 31 with 01 1111

• The output data word (byte 1 and byte 2) contains the code word (0x1235) for deactivating write
protection.

) 0x12 0x35

bin

.

bin

Input Data (answer of the bus terminal)

Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte

0x9F (1001 1111

) 0xXX 0xXX

bin

Explanation:

• The terminal returns a value as a receipt in the status byte that differs only in bit 0.6 from the value of
the control byte.

• The input data word (byte 1 and byte 2) is of no importance after the write access. Any values still
displayed are invalid!

II. Read Register 31 (check the set code word)

Output Data

Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte

0x9F (1001 1111

) 0xXX 0xXX

bin

Explanation:

• Bit 0.7 set means: Register communication switched on.

• Bit 0.6 not set means: reading the register.

• Bits 0.5 to 0.0 specify the register number 31 with 01 1111

.

bin

• The output data word (byte 1 and byte 2) has no meaning during read access.

Input Data (answer of the bus terminal)

Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte

0x9F (1001 1111

) 0x12 0x35

bin

Explanation:

• The terminal returns the value of the control byte as a receipt in the status byte.

KL3444, KL3448, KL3454 und KL345854 Version: 3.2.0

Access from the User Program

• The terminal returns the current value of the code word register in the input data word (byte 1 and byte

2).

III. Write to Register 32 (change contents of the feature register)

Output data

Byte 0: Control byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte

0xE0 (1110 0000

) 0x00 0x02

bin

Explanation:

• Bit 0.7 set means: Register communication switched on.

• Bit 0.6 set means: writing to the register.

• Bits 0.5 to 0.0 indicate register number 32 with 10 0000

.

bin

• The output data word (byte 1 and byte 2) contains the new value for the feature register.

CAUTION

Observe the register description!

The value of 0x0002 given here is just an example!
The bits of the feature register change the properties of the terminal and have a different meaning, depend­ing on the type of terminal. Refer to the description of the feature register of your terminal (chapter Register
description) regarding the meaning of the individual bits before changing the values.

Input data (response from the Bus Terminal)

Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte

0xA0 (1010 0000

) 0xXX 0xXX

bin

Explanation:

• The terminal returns a value as a receipt in the status byte that differs only in bit 0.6 from the value of
the control byte.

• The input data word (byte 1 and byte 2) is of no importance after the write access. Any values still
displayed are invalid!

IV. Read Register 32 (check changed feature register)

Output Data

Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte

0xA0 (1010 0000

) 0xXX 0xXX

bin

Explanation:

• Bit 0.7 set means: Register communication switched on.

• Bit 0.6 not set means: reading the register.

• Bits 0.5 to 0.0 indicate register number 32 with 10 0000

.

bin

• The output data word (byte 1 and byte 2) has no meaning during read access.

Input Data (answer of the bus terminal)

Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte

0xA0 (1010 0000

) 0x00 0x02

bin

Explanation:

• The terminal returns the value of the control byte as a receipt in the status byte.

• The terminal returns the current value of the feature register in the input data word (byte 1 and byte 2).

KL3444, KL3448, KL3454 und KL3458 55Version: 3.2.0

Access from the User Program

V. Write Register 31 (reset code word)

Output Data

Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte

0xDF (1101 1111

) 0x00 0x00

bin

Explanation:

• Bit 0.7 set means: Register communication switched on.

• Bit 0.6 set means: writing to the register.

• Bits 0.5 to 0.0 specify the register number 31 with 01 1111

.

bin

• The output data word (byte 1 and byte 2) contains 0x0000 for reactivating write protection.

Input Data (answer of the bus terminal)

Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte

0x9F (1001 1111

) 0xXX 0xXX

bin

Explanation:

• The terminal returns a value as a receipt in the status byte that differs only in bit 0.6 from the value of
the control byte.

• The input data word (byte 1 and byte 2) is of no importance after the write access. Any values still
displayed are invalid!

KL3444, KL3448, KL3454 und KL345856 Version: 3.2.0

Appendix

8 Appendix

8.1 Support and Service

Beckhoff and their partners around the world offer comprehensive support and service, making available fast
and competent assistance with all questions related to Beckhoff products and system solutions.

Beckhoff's branch offices and representatives

Please contact your Beckhoff branch office or representative for local support and service on Beckhoff
products!

The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet
pages:

http://www.beckhoff.com

You will also find further documentation for Beckhoff components there.

Beckhoff Headquarters

Beckhoff Automation GmbH & Co. KG

Huelshorstweg 20
33415 Verl
Germany

Phone: [phone]
Fax: [phone]
e-mail: [e-mail]

Beckhoff Support

Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:

• support

• design, programming and commissioning of complex automation systems

• and extensive training program for Beckhoff system components

Hotline: [phone]
Fax: [phone]
e-mail: [e-mail]

Beckhoff Service

The Beckhoff Service Center supports you in all matters of after-sales service:

• on-site service

• repair service

• spare parts service

• hotline service

Hotline: [phone]
Fax: [phone]
e-mail: [e-mail]

KL3444, KL3448, KL3454 und KL3458 57Version: 3.2.0

List of illustrations

List of illustrations

Fig. 1 BIC as data matrix code (DMC, code scheme ECC200)............................................................. 8

Fig. 2 KL3444 ........................................................................................................................................ 10

Fig. 3 KL3454 ........................................................................................................................................ 11

Fig. 4 KL3444, KL3454 - Diagnostic LEDs ............................................................................................ 13

Fig. 5 KL3448 ........................................................................................................................................ 14

Fig. 6 KL3458 ........................................................................................................................................ 15

Fig. 7 KL3448 - Diagnostic LEDs........................................................................................................... 17

Fig. 8 KL3458 - Diagnostic LEDs........................................................................................................... 18

Fig. 9 Signal processing ........................................................................................................................ 20

Fig. 10 Spring contacts of the Beckhoff I/O components......................................................................... 21

Fig. 11 Attaching on mounting rail ........................................................................................................... 22

Fig. 12 Disassembling of terminal............................................................................................................ 23

Fig. 13 Power contact on left side............................................................................................................ 24

Fig. 14 Standard wiring............................................................................................................................ 25

Fig. 15 Pluggable wiring .......................................................................................................................... 26

Fig. 16 High Density Terminals................................................................................................................ 26

Fig. 17 Connecting a cable on a terminal point ....................................................................................... 27

Fig. 18 KL3444 - Connection ................................................................................................................... 28

Fig. 19 KL3454 - Connection ................................................................................................................... 29

Fig. 20 KL3448, KL3458 - Connection..................................................................................................... 30

Fig. 21 KS2000 configuration software.................................................................................................... 34

Fig. 22 Display of the fieldbus station in KS2000 .................................................................................... 36

Fig. 23 KS2000 tree branch for channel 1 of the KL3444........................................................................ 37

Fig. 24 Settings via KS2000 .................................................................................................................... 37

Fig. 25 Register view in KS2000.............................................................................................................. 39

Fig. 26 Settings of KL3314 via visualisation of TwinCAT 3 ..................................................................... 40

Fig. 27 Opening the *. tnzip archive......................................................................................................... 41

Fig. 28 Search of the existing HW configuration for the EtherCAT configuration of the example ........... 41

KL3444, KL3448, KL3454 und KL345858 Version: 3.2.0