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KL3362
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Beckhoff KL3361, KL3362 Documentation

Documentation
KL3361 and KL3362
Oscilloscope Terminal
Version: Date:
2.2.0 2019-10-17

Table of contents

Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation..............................................................................................................5
1.2 Safety instructions .............................................................................................................................6
1.3 Documentation issue status ..............................................................................................................7
1.4 Beckhoff Identification Code (BIC) ....................................................................................................8
2 Product overview.....................................................................................................................................10
2.1 General............................................................................................................................................10
2.2 KL3361 - Single-channel oscilloscope terminal...............................................................................11
2.3 Technical Data of the KL3361 .........................................................................................................12
2.4 KL3362 - two-channel oscilloscope terminal ...................................................................................13
2.5 Technical Data of the KL3362 .........................................................................................................14
2.6 Trigger units.....................................................................................................................................15
3 Mounting and wiring................................................................................................................................16
3.1 Instructions for ESD protection........................................................................................................16
3.2 Installation on mounting rails ...........................................................................................................16
3.3 Installation instructions for enhanced mechanical load capacity .....................................................19
3.4 Connection ......................................................................................................................................20
3.4.1 Connection system .......................................................................................................... 20
3.4.2 Wiring............................................................................................................................... 22
3.4.3 Shielding .......................................................................................................................... 23
3.5 Connecting the KL3361 ...................................................................................................................24
3.6 Connecting the KL3362 ...................................................................................................................26
3.7 ATEX - Special conditions (standard temperature range) ...............................................................27
3.8 ATEX Documentation ......................................................................................................................28
4 Configuration software KS2000 .............................................................................................................29
4.1 KS2000 - Introduction......................................................................................................................29
4.2 Parameterization with KS2000 ........................................................................................................31
4.3 Masks for KL3361............................................................................................................................33
4.3.1 Trigger logic for KL3361 .................................................................................................. 33
4.3.2 Trigger values for KL3361 ............................................................................................... 33
4.3.3 Process data for KL3361 ................................................................................................. 35
4.4 Masks for KL3362............................................................................................................................35
4.4.1 Trigger logic for KL3362 .................................................................................................. 35
4.4.2 General settings for KL3362 ............................................................................................ 37
4.4.3 Trigger values for KL3362 ............................................................................................... 38
4.4.4 Process data for KL3362 ................................................................................................. 39
4.5 Settings in detail ..............................................................................................................................40
4.5.1 Trigger logic ..................................................................................................................... 40
4.5.2 General settings............................................................................................................... 42
4.5.3 Trigger values .................................................................................................................. 43
4.5.4 Output process data ........................................................................................................ 44
4.5.5 Input process data ........................................................................................................... 46
4.6 Sample program for KL register communication via EtherCAT on KL3314 exemplary...................47
Table of contents
5 Access from the user program ..............................................................................................................50
5.1 Process image.................................................................................................................................51
5.1.1 Process image of the KL3361.......................................................................................... 51
5.1.2 Process image of the KL3362.......................................................................................... 51
5.1.3 Control and status bytes .................................................................................................. 52
5.2 RAM and ROM register ...................................................................................................................56
5.2.1 Register overview ............................................................................................................ 56
5.2.2 Register description ......................................................................................................... 57
5.2.3 Examples of Register Communication............................................................................. 65
6 Appendix ..................................................................................................................................................69
6.1 Support and Service ........................................................................................................................69
KL3361 and KL33624 Version: 2.2.0
Foreword

1 Foreword

1.1 Notes on the documentation

Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the documentation and the following notes and explanations are followed when installing and commissioning these components. It is the duty of the technical personnel to use the documentation published at the respective time of each installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Foreword

1.2 Safety instructions

Safety regulations
Please note the following safety instructions and explanations! Product-specific safety instructions can be found on following pages or in the areas mounting, wiring, commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used. These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
KL3361 and KL33626 Version: 2.2.0
Foreword

1.3 Documentation issue status

Version Comment
2.2.0 • Update chapter “Instructions for ESD protection”
• Chapter “Beckhoff Identification Code (BIC)” added
2.1.0 • Design of the safety instructions adapted to IEC 82079-1
• Update Technical data
• Chapter Instructions for ESD protection added
• Update chapter Connection system -> Connection
• Chapter Installation instructions for enhanced mechanical load capacity added
• Example program added to chapter KS2000 Configuration software
• Correction in chapter Register overview
• Update structure
2.0.0 • Migration
1.1.0 • Technical data updated
• Installation and wiring revised
1.0 • Description of the KL336x parameterization with the KS2000 software corrected (trigger logic details)
0.6 • Description of the KL336x parameterization with the KS2000 software updated (trigger logic details)
0.5 • Description of the process image revised
0.4 • Description of control and status byte extended
• Register description updated
• English version available
0.3 • Connection instructions extended
• Description of the KL336x parameterization with the KS2000 software updated
• Register description updated
• Description of control and status byte revised
0.2 • Connection instructions added
• Description of the KL336x parameterization with the KS2000 software extended
• Register description revised
0.1 • First provisional preliminary version
Firmware and hardware versions
Documentation version
2.1.0 1D 05 1J 05
2.0.0 1D 04 1J 04
1.1.0 1D 01 1I 01
1.0 1D 01 1F 01
0.6 09.05.2003 1D 01 1D 01
0.5 11.11.2002 1D 01 1D 01
0.4 18.10.2002 1D 01 1D 01
0.3 23.09.2002 1D 01 1D 01
0.2 09.09.2002 1D 01 1D 01
0.1 23.08.2002 1B 00 1D 01
The firmware and hardware versions (delivery state) can be taken from the serial number printed on the side of the terminal.
KL3361 KL3362
Firmware Hardware Firmware Hardware
Foreword
Syntax of the serial number
Structure of the serial number: KK YY FF HH Sample with ser. no.: 35 04 1F 01:
KK - week of production (calendar week) 35 - week of production 35
YY - year of production 04 - year of production 2004
FF - firmware version 1F - firmware version 1F
HH - hardware version 01 - hardware version 01

1.4 Beckhoff Identification Code (BIC)

The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is based on the ANSI standard MH10.8.2-2016.
Fig.1: BIC as data matrix code (DMC, code scheme ECC200)
The BIC will be introduced step by step across all product groups.
Depending on the product, it can be found in the following places:
• on the packaging unit
• directly on the product (if space suffices)
• on the packaging unit and the product
The BIC is machine-readable and contains information that can also be used by the customer for handling and product management.
Each piece of information can be uniquely identified using the so-called data identifier (ANSIMH10.8.2-2016). The data identifier is followed by a character string. Both together have a maximum length according to the table below. If the information is shorter, spaces are added to it. The data under positions 1 to 4 are always available.
The following information is contained:
KL3361 and KL33628 Version: 2.2.0
Item
Type of
no.
information
1 Beckhoff order
number
2 Beckhoff Traceability
Number (BTN)
3 Article description Beckhoff article
4 Quantity Quantity in packaging
5 Batch number Optional: Year and week
6 ID/serial number Optional: Present-day
7 Variant number Optional: Product variant
...
Explanation Data
Beckhoff order number 1P 8 1P072222
Unique serial number, see note below
description, e.g. EL1008
unit, e.g. 1, 10, etc.
of production
serial number system, e.g. with safety products
number on the basis of standard products
Foreword
Number of digits
identifier
S 12 SBTNk4p562d7
1K 32 1KEL1809
Q 6 Q1
2P 14 2P401503180016
51S 12 51S678294104
30P 32 30PF971, 2*K183
incl. data identifier
Example
Further types of information and data identifiers are used by Beckhoff and serve internal processes.
Structure of the BIC
Example of composite information from item 1 to 4 and 6. The data identifiers are marked in red for better display:
BTN
An important component of the BIC is the Beckhoff Traceability Number (BTN, item no.2). The BTN is a unique serial number consisting of eight characters that will replace all other serial number systems at Beckhoff in the long term (e.g. batch designations on IO components, previous serial number range for safety products, etc.). The BTN will also be introduced step by step, so it may happen that the BTN is not yet coded in the BIC.
NOTE
This information has been carefully prepared. However, the procedure described is constantly being further developed. We reserve the right to revise and change procedures and documentation at any time and with­out prior notice. No claims for changes can be made from the information, illustrations and descriptions in this information.
Product overview

2 Product overview

2.1 General

The KL3361 and KL3362 oscilloscope terminals enable decentralized pre-processing of analog input data. The input values are digitized with a 14-bit resolution and written into an internal memory. A powerful pre­processing processor can determine or monitor the following values, among others:
• Maximum value of a recording
• Minimum value of a recording
• RMS value of a recording
• Arithmetic mean of a recording
• Peak-peak value of a recording
• Envelope monitoring
• Cycle duration
• Most frequent value of a recording
• etc.
The result or all the measured values are transported to the higher-level automation unit.
Supported Bus Couplers
Not all bus couplers support the KL3361 and KL3362 oscilloscope terminals. These include BK2000, BK3000, BK3100, BK4000, BK4500, BK5000, BK7500.
KL3361 [}11]
Single-channel oscilloscope terminal for an input voltage range of -16mV to +16mV.
Typical application: Logging and pre-processing of the differential signal from strain gauges in a bridge circuit [}24].
KL3362 [}13]
Two-channel oscilloscope terminal for an input voltage range of -10V to +10V.
Typical application: Logging and pre-processing of standard analog signals.
KL3361 and KL336210 Version: 2.2.0

2.2 KL3361 - Single-channel oscilloscope terminal

Product overview
Fig.2: KL3361
The KL3361 analog input terminal makes it possible to perform non-central preliminary processing of analog values. The input values are digitized with a 14-bit resolution and written into an internal memory. An efficient processor can pre-process the values. Limit values, maximum and minimum values will be determined or monitored. The KL3361 can also carry out envelope monitoring. A trigger starts cyclical processes. The result or all the measured values are transported to the higher-level automation unit.
The supply voltage Uv can be drawn from the terminal or can be supplied from an external source. The terminal supplies 5 V. The maximum input voltage U is limited to 10 V.
LED indicators - meanings
LED No. Display
No wire (rot) A This LED is on if the wire breaks at the trigger input.
Output (green) B This LED is on if the digital output is set.
Error (red) C In preparation.
Trigger (green) D This LED is on if a signal is present at the trigger input.
For pin assignment see Connecting the KL3361 [}24].
Product overview

2.3 Technical Data of the KL3361

Single-channel oscilloscope terminal, -20mV to +20mV
Technical data KL3361
Number of inputs 1 analog, 1 trigger
Signal voltage U
IN
Input resistance > 1MOhm (UIN)
Power supply for the measuring bridge U
V
Resolution 14bit (plus 1 sign bit)
Sampling rate (configurable)
Measuring error (full measuring range) ±1% of the full scale value
Internal memory 32kbyte
Bit width in the input process image 2 data words, 1 control byte
Bit width in the output process image 2 data words, 1 status byte
Power supply for the electronics via the K-bus
Current input from the K-Bus with external supply of the measuring bridge
Current consumption from the K-Bus with supply of the measuring bridge (4x350 Ohm) via KL3361
Dielectric strength 500V (shielding, base plate / K-Bus)
Permissible ambient temperature range during operation 0°C ... + 55°C
Permissible ambient temperature range during storage -25°C ... + 85°C
Permissible relative humidity 95%, no condensation
Vibration/shock resistance conforms to EN 60068-2-6 / EN 60068-2-27, see
EMC immunity/emission conforms to EN 61000-6-2 / EN 61000-6-4
Weight approx. 55 g
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm
Mounting [}16]
Installation position variable
Protection class IP20
Approvals
-20 mV to +20 mV
5VDC, 20 mA max.
minimum 100µs, (minimum 10µs for fast sampling [}42])
typically 120mA
typically 140mA
also Installation instructions for terminals with
increased mechanical load cpacity [}19]
on 35 mm mounting rail conforms to EN 60715
CE, ATEX [}27], cULus
KL3361 and KL336212 Version: 2.2.0

2.4 KL3362 - two-channel oscilloscope terminal

Product overview
Fig.3: KL3362
The KL3362 analog input terminal makes it possible to perform non-central preliminary processing of analog values. The input values are digitized with a 14-bit resolution and written into an internal memory. An efficient processor can pre-process the values. Limit values, maximum and minimum values will be determined or monitored. The KL3362 can also carry out envelope monitoring. A trigger starts cyclical processes. The result or all the measured values are transported to the higher-level automation unit.
LED indicators - meanings
LED No. Display
Error 1 (red) A in preparation
Output (green) B This LED is on if the digital output is set.
Error 2 (red) C in preparation
Trigger (green) D This LED is on if a signal is present at the trigger input.
For pin assignment see Connecting the KL3362 [}26].
Product overview

2.5 Technical Data of the KL3362

Two-channel oscilloscope terminal, -10 V to +10 V
Technical data KL3362
Number of inputs 2 analog, 1 trigger
Signal voltage U
Input resistance (IN1-GND, IN2-GND) > 500 kOhm
Resolution 14bit (plus 1 sign bit)
Sampling rate (configurable)
Measuring error (full measuring range) ±0,5% of the full scale value
Internal memory 32 kbyte
Bit width in the input process image Per channel: 2 data words, 1 control byte
Bit width in the output process image Per channel: 2 data words, 1 status byte
Power supply for the electronics via the K-bus
Current consumption from K-bus typically 120 mA
Dielectric strength 500 V (shielding, base plate / K-Bus)
Permissible ambient temperature range during operation
Permissible ambient temperature range during storage -25°C ... + 85°C
Permissible relative humidity 95%, no condensation
Vibration/shock resistance conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2 / EN 61000-6-4
Weight approx. 55 g
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm
Mounting [}16]
Installation position variable
Protection class IP20
Approvals
IN
-10 V to +10 V
minimum 100µs, (minimum 10µs for fast sampling [}42])
0°C ... + 55°C
on 35 mm mounting rail conforms to EN 60715
CE, ATEX [}27], cULus
KL3361 and KL336214 Version: 2.2.0
Product overview

2.6 Trigger units

The oscilloscope terminals have two trigger units per signal channel. They are configured via sets of registers. The first trigger unit is configured via registers R40 [}62] to R45, the second one via registers R46 [}63] to R51.
Optionally, the following are used as a trigger source [}62]:
• an output word of the fieldbus
• a timer
• the analog inputs
• the digital input
• the output of trigger unit 1 for trigger unit 2
The following can be selected as a trigger event [}40]:
• rising or falling edge
• a positive or negative pulse that is greater or smaller than a specified pulse width (glitch)
The trigger can be enabled [}41] as follows:
• always, i.e. each trigger event is immediately enabled
• via the signal at the analog inputs or the digital input (each with positive or negative logic and associated switching thresholds).
Enabling of the trigger evens can prompt various actions [}41]:
• start of recording
• start of a timer (chronometer)
• setting of the digital output
• saving of the current timer value
• resetting of the timer
• starting of a further timer, which is associated with the Valid Trigger Time register
The trigger units can be cascaded. This enables extremely flexible triggering depending on the cause of events. For cascaded trigger units, the Valid Trigger Time register specifies a time window, during which the subsequent trigger event must occur. If this does not happen, everything is reset and the first trigger event is once again awaited.
Mounting and wiring

3 Mounting and wiring

3.1 Instructions for ESD protection

NOTE
Destruction of the devices by electrostatic discharge possible!
The devices contain components at risk from electrostatic discharge caused by improper handling.
• Please ensure you are electrostatically discharged and avoid touching the contacts of the device directly.
• Avoid contact with highly insulating materials (synthetic fibers, plastic film etc.).
• Surroundings (working place, packaging and personnel) should by grounded probably, when handling with the devices.
• Each assembly must be terminated at the right hand end with a KL9010 bus end terminal, to ensure the protection class and ESD protection.
Fig.4: Spring contacts of the Beckhoff I/O components

3.2 Installation on mounting rails

WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals!
KL3361 and KL336216 Version: 2.2.0
Assembly
Mounting and wiring
Fig.5: Attaching on mounting rail
The bus coupler and bus terminals are attached to commercially available 35mm mounting rails (DIN rails according to EN60715) by applying slight pressure:
1. First attach the fieldbus coupler to the mounting rail.
2. The bus terminals are now attached on the right-hand side of the fieldbus coupler. Join the compo­nents with tongue and groove and push the terminals against the mounting rail, until the lock clicks onto the mounting rail. If the terminals are clipped onto the mounting rail first and then pushed together without tongue and groove, the connection will not be operational! When correctly assembled, no significant gap should be visible between the housings.
Fixing of mounting rails
The locking mechanism of the terminals and couplers extends to the profile of the mounting rail. At the installation, the locking mechanism of the components must not come into conflict with the fixing bolts of the mounting rail. To mount the mounting rails with a height of 7.5mm under the terminals and couplers, you should use flat mounting connections (e.g. countersunk screws or blind rivets).
Mounting and wiring
Disassembly
Fig.6: Disassembling of terminal
Each terminal is secured by a lock on the mounting rail, which must be released for disassembly:
1. Pull the terminal by its orange-colored lugs approximately 1cm away from the mounting rail. In doing so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of the bus terminal block easily without excessive force.
2. Grasp the released terminal with thumb and index finger simultaneous at the upper and lower grooved housing surfaces and pull the terminal out of the bus terminal block.
Connections within a bus terminal block
The electric connections between the Bus Coupler and the Bus Terminals are automatically realized by joining the components:
• The six spring contacts of the K-Bus/E-Bus deal with the transfer of the data and the supply of the Bus Terminal electronics.
• The power contacts deal with the supply for the field electronics and thus represent a supply rail within the bus terminal block. The power contacts are supplied via terminals on the Bus Coupler (up to 24V) or for higher voltages via power feed terminals.
Power Contacts
During the design of a bus terminal block, the pin assignment of the individual Bus Terminals must be taken account of, since some types (e.g. analog Bus Terminals or digital 4-channel Bus Termi­nals) do not or not fully loop through the power contacts. Power Feed Terminals (KL91xx, KL92xx or EL91xx, EL92xx) interrupt the power contacts and thus represent the start of a new supply rail.
PE power contact
The power contact labeled PE can be used as a protective earth. For safety reasons this contact mates first when plugging together, and can ground short-circuit currents of up to 125A.
KL3361 and KL336218 Version: 2.2.0
Fig.7: Power contact on left side
Mounting and wiring
NOTE
Possible damage of the device
Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g. disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230V). For insulation testing, disconnect the PE supply line at the Bus Coupler or the Power Feed Terminal! In or­der to decouple further feed points for testing, these Power Feed Terminals can be released and pulled at least 10mm from the group of terminals.
WARNING
Risk of electric shock!
The PE power contact must not be used for other potentials!

3.3 Installation instructions for enhanced mechanical load capacity

WARNING
Risk of injury through electric shock and damage to the device!
Bring the Bus Terminal system into a safe, de-energized state before starting mounting, disassembly or wiring of the Bus Terminals!
Additional checks
The terminals have undergone the following additional tests:
Verification Explanation
Vibration 10 frequency runs in 3 axes
6 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude
60.1Hz<f<500Hz acceleration 5g, constant amplitude
Shocks 1000 shocks in each direction, in 3 axes
25 g, 6 ms
Mounting and wiring
Additional installation instructions
For terminals with enhanced mechanical load capacity, the following additional installation instructions apply:
• The enhanced mechanical load capacity is valid for all permissible installation positions
• Use a mounting rail according to EN 60715 TH35-15
• Fix the terminal segment on both sides of the mounting rail with a mechanical fixture, e.g. an earth terminal or reinforced end clamp
• The maximum total extension of the terminal segment (without coupler) is: 64 terminals (12 mm mounting with) or 32 terminals (24 mm mounting with)
• Avoid deformation, twisting, crushing and bending of the mounting rail during edging and installation of the rail
• The mounting points of the mounting rail must be set at 5 cm intervals
• Use countersunk head screws to fasten the mounting rail
• The free length between the strain relief and the wire connection should be kept as short as possible. A distance of approx. 10 cm should be maintained to the cable duct.

3.4 Connection

3.4.1 Connection system

WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals!
Overview
The Bus Terminal system offers different connection options for optimum adaptation to the respective application:
• The terminals of ELxxxx and KLxxxx series with standard wiring include electronics and connection level in a single enclosure.
• The terminals of ESxxxx and KSxxxx series feature a pluggable connection level and enable steady wiring while replacing.
• The High Density Terminals (HD Terminals) include electronics and connection level in a single enclosure and have advanced packaging density.
Standard wiring (ELxxxx / KLxxxx)
Fig.8: Standard wiring
The terminals of ELxxxx and KLxxxx series have been tried and tested for years. They feature integrated screwless spring force technology for fast and simple assembly.
KL3361 and KL336220 Version: 2.2.0
Mounting and wiring
Pluggable wiring (ESxxxx / KSxxxx)
Fig.9: Pluggable wiring
The terminals of ESxxxx and KSxxxx series feature a pluggable connection level. The assembly and wiring procedure is the same as for the ELxxxx and KLxxxx series. The pluggable connection level enables the complete wiring to be removed as a plug connector from the top of the housing for servicing. The lower section can be removed from the terminal block by pulling the unlocking tab. Insert the new component and plug in the connector with the wiring. This reduces the installation time and eliminates the risk of wires being mixed up.
The familiar dimensions of the terminal only had to be changed slightly. The new connector adds about 3 mm. The maximum height of the terminal remains unchanged.
A tab for strain relief of the cable simplifies assembly in many applications and prevents tangling of individual connection wires when the connector is removed.
Conductor cross sections between 0.08mm2 and 2.5mm2 can continue to be used with the proven spring force technology.
The overview and nomenclature of the product names for ESxxxx and KSxxxx series has been retained as known from ELxxxx and KLxxxx series.
High Density Terminals (HD Terminals)
Fig.10: High Density Terminals
The Bus Terminals from these series with 16 terminal points are distinguished by a particularly compact design, as the packaging density is twice as large as that of the standard 12mm Bus Terminals. Massive conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal point without tools.
Wiring HD Terminals
The High Density (HD) Terminals of the ELx8xx and KLx8xx series doesn't support pluggable wiring.
Ultrasonically "bonded" (ultrasonically welded) conductors
Ultrasonically “bonded" conductors
It is also possible to connect the Standard and High Density Terminals with ultrasonically "bonded" (ultrasonically welded) conductors. In this case, please note the tables concerning the wire-size width below!
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