4 Mounting and wiring................................................................................................................................63
4.1Instructions for ESD protection........................................................................................................63
4.2Installation on mounting rails ...........................................................................................................63
4.3Installation instructions for enhanced mechanical load capacity .....................................................67
6.5Restoring the delivery state ...........................................................................................................155
6.6Support and Service ......................................................................................................................156
EL28xx-xxxx4Version: 2.2
1Foreword
1.1Product overview: EtherCAT digital HD output
terminals
Foreword
EL2808 [}17]
EL2828 [}20]
EL2809 [}23]
EL2889 [}23]
EL2872 [}26]
EL2872-0010 [}26]
EL2819 [}29]
8 digital outputs; 24VDC, 0.5A
8 digital outputs; 24VDC, 2A
16 digital outputs; 24VDC, 0.5A
16 digital outputs; 24VDC, 0.5A, switching to negative potential
16 digital outputs; 24VDC, 0.5A; ribbon cable connection
16 digital outputs; 24VDC, 0.5A; ribbon cable connection, negative switching
16 digital outputs; 24VDC, 0.5A, with diagnostics
1.2Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATP®, SafetyoverEtherCAT®, TwinSAFE®, XFC® and XTS® are
registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
EL28xx-xxxx7Version: 2.2
Foreword
1.4Documentation issue status
VersionComment
2.2• Update chapter "Notes on the documentation"
• Amendments in chapter "Non-reactive Bus Terminals"
• Addenda chapter "Instructions for ESD protection"
• Chapter "ATEX - Special conditions" replaced with chapter "ATEX - Special conditions
(extended temperature range)"
• Addenda chapter "ATEX - Special conditions (extended temperature range)"
• Addenda chapter "TwinCAT Quickstart"
• Update chapter "TwinCAT 2.1x" -> "TwinCAT Development Environment"
• Update structure
• Update revision status
2.1• Chapter “Non-reactive Bus Terminals” added
• Update structure
2.0• EL2819 added
• First publication in PDF format
1.8• “Technical data” chapter updated
• chapter “Assembly instructions with increased mechanical load capacity” supplemented
• Structural update
1.7• Structural update
• “Technical data” chapter updated: notes on ET
1.6• “Technical data” chapter updated
1.5• EL2872-0010 added
• “Technical data” chapter updated
1.4• EL2828 added
1.3• Additions to technical data
1.2• Additions to technical notes
1.1• EL2872, EL2889 added
• Additions to technical notes
1.0• First publication
0.1• Provisional documentation for EL28xx
1.5Version identification of EtherCAT devices
Designation
A Beckhoff EtherCAT device has a 14-digit designation, made up of
• family key
• type
• version
• revision
EL28xx-xxxx8Version: 2.2
Foreword
ExampleFamilyTypeVersionRevision
EL3314-0000-0016EL terminal
(12 mm, nonpluggable connection
level)
ES3602-0010-0017 ES terminal
(12 mm, pluggable
connection level)
CU2008-0000-0000 CU device2008 (8-port fast ethernet switch) 0000 (basic type) 0000
Notes
• The elements mentioned above result in the technical designation. EL3314-0000-0016 is used in the
example below.
• EL3314-0000 is the order identifier, in the case of “-0000” usually abbreviated to EL3314. “-0016” is the
EtherCAT revision.
• The order identifier is made up of
- family key (EL, EP, CU, ES, KL, CX, etc.)
- type (3314)
- version (-0000)
• The revision -0016 shows the technical progress, such as the extension of features with regard to the
EtherCAT communication, and is managed by Beckhoff.
In principle, a device with a higher revision can replace a device with a lower revision, unless specified
otherwise, e.g. in the documentation.
Associated and synonymous with each revision there is usually a description (ESI, EtherCAT Slave
Information) in the form of an XML file, which is available for download from the Beckhoff web site.
From 2014/01 the revision is shown on the outside of the IP20 terminals, see Fig. “EL5021 EL terminal,standard IP20 IO device with batch number and revision ID (since 2014/01)”.
• The type, version and revision are read as decimal numbers, even if they are technically saved in
hexadecimal.
3314 (4-channel thermocouple
terminal)
3602 (2-channel voltage
measurement)
0000 (basic type) 0016
0010 (highprecision version)
0017
Identification number
Beckhoff EtherCAT devices from the different lines have different kinds of identification numbers:
Production lot/batch number/serial number/date code/D number
The serial number for Beckhoff IO devices is usually the 8-digit number printed on the device or on a sticker.
The serial number indicates the configuration in delivery state and therefore refers to a whole production
batch, without distinguishing the individual modules of a batch.
Structure of the serial number: KKYYFFHH
KK - week of production (CW, calendar week)
YY - year of production
FF - firmware version
HH - hardware version
Example with
Ser. no.: 12063A02: 12 - production week 12 06 - production year 2006 3A - firmware version 3A 02 hardware version 02
Exceptions can occur in the IP67 area, where the following syntax can be used (see respective device
documentation):
Syntax: D ww yy x y z u
D - prefix designation
ww - calendar week
yy - year
x - firmware version of the bus PCB
EL28xx-xxxx9Version: 2.2
Foreword
y - hardware version of the bus PCB
z - firmware version of the I/O PCB
u - hardware version of the I/O PCB
Example: D.22081501 calendar week 22 of the year 2008 firmware version of bus PCB: 1 hardware version
of bus PCB: 5 firmware version of I/O PCB: 0 (no firmware necessary for this PCB) hardware version of I/O
PCB: 1
Unique serial number/ID, ID number
In addition, in some series each individual module has its own unique serial number.
See also the further documentation in the area
• IP67: EtherCAT Box
• Safety: TwinSafe
• Terminals with factory calibration certificate and other measuring terminals
Examples of markings
Fig.1: EL5021 EL terminal, standard IP20 IO device with serial/ batch number and revision ID (since
2014/01)
Fig.2: EK1100 EtherCAT coupler, standard IP20 IO device with serial/ batch number
EL28xx-xxxx10Version: 2.2
Fig.3: CU2016 switch with serial/ batch number
Foreword
Fig.4: EL3202-0020 with serial/ batch number 26131006 and unique ID-number 204418
Fig.5: EP1258-00001 IP67 EtherCAT Box with batch number/ date code 22090101 and unique serial
number 158102
Fig.6: EP1908-0002 IP67 EtherCAT Safety Box with batch number/ date code 071201FF and unique serial
number 00346070
EL28xx-xxxx11Version: 2.2
Foreword
Fig.7: EL2904 IP20 safety terminal with batch number/ date code 50110302 and unique serial number
00331701
Fig.8: ELM3604-0002 terminal with unique ID number (QR code) 100001051 and serial/ batch number
44160201
EL28xx-xxxx12Version: 2.2
Foreword
1.6Non-reactive Bus Terminals
Use of non-reactive Bus or EtherCAT Terminals in safety applications
If a Bus or EtherCAT Terminal is described as non-reactive, this means that the consecutive terminal behaves passively in a safety application (e.g. in the case of the all-pole switch-off of a potential
group).
In this case the terminals do not represent an active part of the safety controller and do not affect
the Safety Integrity Level (SIL) or Performance Level (PL) attained in the safety application.
For details, please refer to chapter 2.17f in the TwinSAFE application manual.
NOTE
Pay attention to the hardware version
Please pay attention to the information about the hardware version and non-reactivity of the respective Bus
Terminal in the chapters "Technical Data" or "Firmware Compatibility"!
Only terminals with the appropriate hardware version may be used without the attained SIL/PL being affected!
The Bus or EtherCAT Terminals regarded as non-reactive at the time of preparing this document are listed in
the following tables together with their respective hardware versions.
Terminal name
Bus Terminal
KL240805 - 07
KL280902
KL213409
KL242405
KL911007 -
Terminal name
EtherCAT terminal
EL200415 - 21
EL200807 - 13
EL202406 - 11
EL203406 - 07
EL280901 - 07
EL287201 - 07
EL2878-000500 -
EL703102 - 11
EL703702 -
EL911013 -
EL941016 -
Hardware versions
Hardware versions
External wiring
The following requirements are to be ensured by the system manufacturer and must be incorporated into the
user documentation.
• Protection class IP54
The terminals must be installed in IP54 control cabinets to ensure the necessary protection class IP54.
• Power supply unit
The standard terminals must be supplied with 24V by an SELV/PELV power supply unit with an output
voltage limit U
• Prevention of feedback
Feedback can be prevented through different measures. These are described below. In addition to
mandatory requirements there are also optional requirements, of which only one needs to be selected.
EL28xx-xxxx13Version: 2.2
of 60V in the event of a fault.
max
Foreword
◦ No switching of loads with a separate power supply
Loads that have their own power supply must not be switched by standard terminals, since in this
case feedback via the load cannot be ruled out.
Fig.9: Negative example – active load
◦ The control of an STO input of a frequency converter could serve here as a negative example.
Exceptions to the general requirement are allowed only if the manufacturer of the connected load
guarantees that feedback to the control input cannot occur. This can be achieved, for example,
through adherence to load-specific standards.
◦ Option 1: Ground feedback and all-pole disconnection
The ground connection of the connected load must be fed back to the safely switched ground of
the respective output terminal.
EL28xx-xxxx14Version: 2.2
Foreword
Fig.10: Ground connection of the load: correct (K1) and incorrect (K2)
◦ If either
a) the ground of the load is not fed back to the terminal or
b) the ground is not safely switched but connected permanently
then fault exclusions are necessary with regard to a short-circuit with external potential in order to
be able to achieve Cat. 4 PLe according to EN ISO 13849-1:2007 or SIL3 according to IEC
61508:2010 (refer here to the overview in the chapter "Effect of options on the safety level").
◦ Option 2: Cable short-circuit fault exclusion
If solution option 1 is not feasible, the ground feedback and all-pole disconnection can be
dispensed with if the danger of feedback due to a cable short-circuit can be excluded by other
measures. These measures, which can be implemented alternatively, are described in the
following sections.
EL28xx-xxxx15Version: 2.2
Foreword
Fig.11: Short circuit fault exclusion through protected cable laying
◦ a) Possibility 1: Load connection via separate sheathed cables
The non-safely switched potential of the standard terminal may not be conducted together with
other potential-conducting cores inside the same sheathed cable. (Fault exclusion, see EN ISO
13849-2:2013, Table D.4)
◦ b) Possibility 2: Wiring only inside the control cabinet
All loads connected to the non-safe standard terminals must be located in the same control
cabinet as the terminals. The cables are routed entirely inside the control cabinet. (Fault exclusion,
see EN ISO 13849-2:2013, Table D.4)
◦ c) Possibility 3: Dedicated earth connection per conductor
All conductors connected to the non-safe standard terminals are protected by their own earth
connection. (Fault exclusion, see EN ISO 13849-2:2013, Table D.4)
◦ d) Possibility 4: Cable permanently (fixed) installed and protected against external damage
All conductors connected to the non-safe standard terminals are permanently fixed and, e.g.
protected against external damage by a cable duct or armored pipe.
• Effect of the options on the safety level
In principle, standard terminals in safely switched potential groups are not an active part of the safety
controller. Accordingly, the safety level attained is defined only by the higher-level safetycontroller, i.e. the standard terminals are not included in the calculation! However, the wiring of the
standard terminals can lead to limitations in the maximum attainable safety level.
Depending on the solution selected for the avoidance of feedback and the safety standard considered
(see Option 1 and Option 2), different maximum attainable safety levels result, which are summarized
in the following table:
Summary of safety classifications
Feedback avoidance measures
Fault exclusion
Cable short-circuit
Ground feedback and allpole disconnection
DIN EN ISO 13849-1IEC 61508EN 62061
max.
Cat. 4
PLe
max. SIL3max. SIL2 *
max. SIL3
EL28xx-xxxx16Version: 2.2
2Product overview
2.1EL2808
2.1.1Introduction
Product overview
Fig.12: EL2808
HD EtherCAT Terminals, 8 digital output channels, 24VDC, 0.5A
The EL2808 digital output terminal connects the binary control signals from the automation device on to the
actuators at the process level with electrical isolation. The EL2808 is protected against polarity reversal and
processes load currents with outputs protected against overload and short-circuit. The EtherCAT Terminal
contains eight channels, consisting of a signal output and 0V, whose signal states are displayed by LEDs.
The power contacts are connected through.
The outputs are fed via the 24V power contact in the EL2808. The conductors can be connected without
tools in the case of single-wire conductors using a direct plug-in technique.
The HD EtherCAT Terminals (High Density) with increased packing density are equipped with 16 connection
points in the housing of a 12-mm terminal block.
NOTE
Watchdog settings
Please refer to section "Notes for setting the watchdog [}53]".
EL28xx-xxxx17Version: 2.2
Product overview
2.1.2Technical data
Technical dataEL2808
digital outputs8
Rated load voltage24VDC (-15%/ +20%)
Load typeohmic, inductive, lamp load
Max. output current0.5A (short-circuit-proof) per channel
Short circuit current0.6 ... 2.0A
Breaking energy< 150mJ/channel
Switching timesTON: 60µs typ., T
Power supply for the electronicsvia the power contacts
Current consumption from the E-
typ. 110mA
bus
Electrical isolation500V (E-bus/field voltage)
Bit width in the process image8 output bits
Configurationno address or configuration settings required
Conductor typessolid wire, stranded wire and ferrule
Conductor connectionsolid wire conductors: direct plug-in technique; stranded wire
conductors and ferrules: spring actuation by screwdriver
Dimensions (W x H x D)approx. 15mm x 100mm x 70mm (connected width: 12mm)
Installation [}63]
on 35mm mounting rail according to EN 60715
Vibration / shock resistanceconforms to EN 60068-2-6 / EN 60068-2-27,
see also installation instructions for enhanced mechanical load capacity
[}67]
EMC immunity/emissionconforms to EN 61000-6-2 / EN 61000-6-4
Protection classIP20
Installation positionvariable
ApprovalCE
cULus [}73]
ATEX [}76]
: 300µs typ.
OFF
EL28xx-xxxx18Version: 2.2
2.1.3Pin assignment and LEDs
Product overview
Fig.13: EL2808
EL2808 - LEDs
LEDColorMeaning
OUTPUT 1- 8greenoffNo output signal
on24VDC output signal at the respective output
EL2808 - pin assignment
Terminal pointDescription
NameNo.
Output 11Output 1
Output 22Output 2
Output 33Output 3
Output 44Output 4
Output 55Output 5
Output 66Output 6
Output 77Output 7
Output 88Output 8
0V90 V (internally connected to terminal point 10, 11, 12, 13, 14, 15, 16 and negative power contact)
0V100 V (internally connected to terminal point 9, 11, 12, 13, 14, 15, 16 and negative power contact)
0V110 V (internally connected to terminal point 9, 10, 12, 13, 14, 15, 16 and negative power contact)
0V120 V (internally connected to terminal point 9, 10, 11, 13, 14, 15, 16 and negative power contact)
0V130 V (internally connected to terminal point 9, 10, 11, 12, 14, 15, 16 and negative power contact)
0V140 V (internally connected to terminal point 9, 10, 11, 12, 13, 15, 16 and negative power contact)
0V150 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 16 and negative power contact)
0V160 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 15 and negative power contact)
EL28xx-xxxx19Version: 2.2
Product overview
2.2EL2828
2.2.1Introduction
Fig.14: EL2828
HD EtherCAT Terminals, 8 digital output channels, 24VDC, 2A
The EL2828 digital output terminal connects the binary control signals from the automation device on to the
actuators at the process level with electrical isolation. The EL2828 is protected against polarity reversal and
processes load currents with outputs protected against overload and short-circuit. The EtherCAT Terminal
contains eight channels, consisting of a signal output and 0V, whose signal states are displayed by LEDs.
The power contacts are connected through.
The outputs are fed via the 24V power contact in the EL2828. The conductors can be connected without
tools in the case of single-wire conductors using a direct plug-in technique. The maximum total output
current of the terminal is 10A.
The HD EtherCAT Terminals (High Density) with increased packing density are equipped with 16 connection
points in the housing of a 12-mm terminal block.
NOTE
Watchdog settings
Please refer to section "Notes for setting the watchdog [}53]".
EL28xx-xxxx20Version: 2.2
Product overview
2.2.2Technical data
Technical dataEL2828
Connection technology2 wire
digital outputs8
Rated load voltage24VDC (-15%/ +20%)
Load typeohmic, inductive, lamp load
Max. output current2A ( ∑ 10A)
Short circuit current< 40A typ.
Reverse voltage protectionyes
Breaking energy< 1.2J/channel
Current consumption of power contacts typ. 15mA + load
Current consumption from the E-bustyp. 110mA
Electrical isolation500V (E-bus/field voltage)
Bit width in process image8 output bits
Configurationno address or configuration settings required
Conductor typessolid wire, stranded wire and ferrule
Conductor connectionsolid wire conductors: direct plug-in technique; stranded wire
conductors and ferrules: spring actuation by screwdriver
Permissible ambient temperature range
during operation
Permissible ambient temperature range
during storage
Permissible relative humidity95%, no condensation
Dimensions (W x H x D)approx. 15mm x 100mm x 70mm (connected width: 12mm)
Installation [}63]
Vibration / shock resistanceconforms to EN 60068-2-6 / EN 60068-2-27,
EMC immunity/emissionconforms to EN 61000-6-2 / EN 61000-6-4
Protection classIP20
Installation positionvariable
ApprovalCE
-25 °C to +60 °C (extended temperature range)
-40 °C ... +85 °C
on 35mm mounting rail according to EN 60715
see also installation instructions for enhanced mechanical load
capacity [}67]
cULus [}73]
EL28xx-xxxx21Version: 2.2
Product overview
2.2.3Pin assignment and LEDs
Fig.15: EL2828
EL2828 - LEDs
LEDColorMeaning
OUTPUT 1- 8greenoffNo output signal
on24VDC output signal at the respective output
EL2828 - pin assignment
Terminal pointDescription
NameNo.
Output 11Output 1
Output 22Output 2
Output 33Output 3
Output 44Output 4
Output 55Output 5
Output 66Output 6
Output 77Output 7
Output 88Output 8
0V90 V (internally connected to terminal point 10, 11, 12, 13, 14, 15, 16 and negative power contact)
0V100 V (internally connected to terminal point 9, 11, 12, 13, 14, 15, 16 and negative power contact)
0V110 V (internally connected to terminal point 9, 10, 12, 13, 14, 15, 16 and negative power contact)
0V120 V (internally connected to terminal point 9, 10, 11, 13, 14, 15, 16 and negative power contact)
0V130 V (internally connected to terminal point 9, 10, 11, 12, 14, 15, 16 and negative power contact)
0V140 V (internally connected to terminal point 9, 10, 11, 12, 13, 15, 16 and negative power contact)
0V150 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 16 and negative power contact)
0V160 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 15 and negative power contact)
EL28xx-xxxx22Version: 2.2
2.3EL2809, EL2889
2.3.1Introduction
Product overview
Fig.16: EL2809, EL2889
HD EtherCAT Terminals, 16 digital output channels, 24 V
The EL2809 digital output terminal connects the binary control signals from the automation device on to the
actuators at the process level with electrical isolation. The EL2809 is protected against polarity reversal and
processes load currents with outputs protected against overload and short-circuit. The EtherCAT Terminal
contains 16 channels whose signal state is indicated by LEDs. The power contacts are connected through.
The outputs of the EL2809 are fed via the 24V power contact and the outputs of the EL2889 via the 0V
power contact. The conductors can be connected without tools in the case of single-wire conductors using a
direct plug-in technique.
The HD EtherCAT Terminals (High Density) with increased packing density are equipped with 16 connection
points in the housing of a 12-mm terminal block. They are particularly suitable for space-saving use in control
cabinets.
DC
NOTE
Watchdog settings
Please refer to section "Notes for setting the watchdog [}53]".
EL28xx-xxxx23Version: 2.2
Product overview
2.3.2Technical data
Technical dataEL2809EL2889
digital outputs16
Rated load voltage24VDC (-15%/ +20%)
Non-reactive outputs
yes (see notice [}13])
Load typeohmic, inductive, lamp load
Max. output current0.5A (short-circuit-proof) per channel
Short circuit current0.6 ... 2.0A-
Breaking energy< 150mJ/channel
Reverse voltage protectionyes-
Switching timesTON: 60µs typ., T
: 300µs typ.
OFF
Power supply for the electronicsvia the power contacts
Current consumption from the E-bustyp. 140mA
Current consumption of power contacts typ. 35mA + loadtyp. 15mA + load
Electrical isolation500V (E-bus/field voltage)
Bit width in process image16 output bits
Configurationno address or configuration settings required
Conductor typessolid wire, stranded wire and ferrule
Conductor connectionsolid wire conductors: direct plug-in technique; stranded wire
conductors and ferrules: spring actuation by screwdriver
Dimensions (W x H x D)approx. 15mm x 100mm x 70mm (connected width: 12mm)
Installation [}63]
on 35mm mounting rail according to EN 60715
Vibration / shock resistanceconforms to EN 60068-2-6 / EN 60068-2-27,
see also installation instructions for terminals with increased
mechanical load capacity [}67]
EMC immunity/emissionconforms to EN 61000-6-2 / EN 61000-6-4
Protection classIP20
Installation positionvariable
ApprovalCE
cULus [}73]
ATEX [}76]
IECEx
-
CE
cULus [}73]
ATEX [}76]
EL28xx-xxxx24Version: 2.2
2.3.3Pin assignment and LEDs
Product overview
Fig.17: EL2809, EL2889
EL2809, EL2889 LEDs
LEDColorMeaning
OUTPUT 1- 16greenoffNo output signal
on• Output signal 24VDC (EL2809)
• Output signal 0 V (EL2889)
EL2809, EL2889 pin assignment
Terminal pointDescription
NameNo.
Output 11Output 1
Output 22Output 2
Output 33Output 3
Output 44Output 4
Output 55Output 5
Output 66Output 6
Output 77Output 7
Output 88Output 8
Output 99Output 9
Output 1010Output 10
Output 1111Output 11
Output 1212Output 12
Output 1313Output 13
Output 1414Output 14
Output 1515Output 15
Output 1616Output 16
EL28xx-xxxx25Version: 2.2
Product overview
2.4EL2872, EL2872-0010
2.4.1Introduction
Fig.18: EL2872, EL2872-0010
HD EtherCAT Terminals, 16 digital output channels, 24VDC, 0.5A
The EL2872-00x0 digital output terminal offers a very compact design with its 16 channels. A 20-pin
connector enables the secure connection of plug connectors using insulation displacement contact, as is
usual for ribbon cables and special round cables. This significantly simplifies the wiring of many channels.
State-of-the-art output drivers guarantee minimum power dissipation. 16 LEDs display the logical signal
states of the outputs.
Supply voltage for the operation of the terminal
The 24VDC supply voltage must be connected to terminal points 1 and 2 for the operation of the terminal!
NOTE
Watchdog settings
Please refer to section "Notes for setting the watchdog [}53]".
Max. output current0.5A (short-circuit-proof) per channel
Short circuit current0.6 ... 2.0A
Breaking energy< 150mJ/channel
Current consumption from the Ebus
Electrical isolation500V (E-bus/field voltage)
Bit width in the process image16 output bits
Configurationno address or configuration settings required
Conductor connection20-pin contact strip
Weightapprox. 55g
Permissible ambient temperature
range during operation
Permissible ambient temperature
range during storage
Permissible relative humidity95%, no condensation
Dimensions (W x H x D)approx. 15mm x 100mm x 70mm (connected width: 12mm)
Installation [}63]
Vibration / shock resistanceconforms to EN 60068-2-6 / EN 60068-2-27,
EMC immunity/emissionconforms to EN 61000-6-2 / EN 61000-6-4
Protection classIP20
Installation positionvariable
ApprovalCE
yes (see notice [}13])
typ. 130mA
0 °C ... +55 °C
-25 °C ... +85 °C
on 35 mm mounting rail according to EN 60715
see also installation instructions for terminals with increased
mechanical load capacity [}67]
cULus [}73]
ATEX [}75]
-
EL28xx-xxxx27Version: 2.2
Product overview
2.4.3Pin assignment and LEDs
Fig.19: EL2872, EL2872-0010
EL2872, EL2872-0010 - LEDs
LEDColorMeaning
OUTPUT 1- 16greenoffNo output signal
on• 24VDC output signal at the respective output (EL2872-0000)
• 0V output signal at the respective output (EL2872-0010)
EL2872, EL2872-0010 - Pin assignment
Terminal pointDescription
NameNo.
+24V1+ 24V
0V20V
DC
Contact pin strip
Fig.20: Dimensions of the 20-pin contact strip of the terminal and the matching spring contact strip; for
connections see Contact assignment
EL28xx-xxxx28Version: 2.2
2.5EL2819
2.5.1Introduction
Product overview
Fig.21: EL2819
HD EtherCAT terminals, 16 digital output channels, 24VDC, 0.5A, with diagnostics
The EL2819 digital output terminal connects the binary control signals from the automation device on to the
actuators at the process level with electrical isolation. The EL2819 is protected against polarity reversal and
processes load currents with outputs protected against overload and short-circuit. The integrated diagnosis
can be evaluated in the controller and is indicated by the LEDs. Overtemperature and the lack of a voltage
supply to the terminal are supplied as diagnostic information. Beyond that each channel can among other
things signal a short circuit individually. The output behavior of the channels in the case of a bus error can be
parameterized. The switching state and any error of the output are indicated by the LED. Maintenance of the
application is simplified by the diagnosis. The power contacts are connected through.
The outputs are fed via the 24 V power contact in the EL2819. The conductors can be connected without
tools in the case of single-wire conductors using a direct plug-in technique.
The HD EtherCAT Terminal (High Density) with increased packing density is equipped with 16 connection
points in the housing of a 12-mm terminal block. The terminal is particularly suitable for space-saving use in
the control cabinets.
NOTE
Watchdog settings
Please refer to section "Notes for setting the watchdog [}53]".
EL28xx-xxxx29Version: 2.2
Product overview
2.5.2Technical data
Technical dataEL2819
digital outputs16
Rated load voltage24VDC (-15%/ +20%)
Load typeohmic, inductive, lamp load
Distributed ClocksNo
Max. output current0.5A (short-circuit-proof) per channel
Short circuit current< 1A typ.
Breaking energy< 150mJ/channel
Output stagepush (high-side switch)
Reverse voltage protectionYes
Switching timesTON: 50µs typ., T
Power supply for the electronicsvia the power contacts
Current consumption from the E-
typ. 90mA
bus
Recommended cycle time≥ 500µs; with cycle times < 500µs the process data is not updated in
each cycle.
Current consumption of power
typ. 30mA + load
contacts
Electrical isolation500V (E-bus/field voltage)
Bit width in the process image16-bit output and 68-bit diagnostics
Supports NoCoeStorage [}58]
Yes
function
Configurationvia System Manager
Conductor typessolid wire, stranded wire and ferrule
Conductor connectionsolid wire conductors: direct plug-in technique;
stranded wire conductors and ferrules: spring actuation by screwdriver
Rated cross-sectionsolid wire: 0.08…1.5mm²;
fine-wire: 0.25…1.5mm²;
wire end sleeve: 0.14…0.75mm²
Special featuresdiagnostics via process data and LED: overtemperature, PowerFail,
short circuit (per channel)
Weightapprox. 70g
Permissible ambient temperature
0 °C ... +55 °C
range during operation
Permissible ambient temperature
-25 °C ... +85 °C
range during storage
Permissible relative humidity95%, no condensation
Dimensions (W x H x D)approx. 15mm x 100mm x 70mm (connected width: 12mm)
Installation [}63]
on 35 mm mounting rail according to EN 60715
Vibration / shock resistanceconforms to EN 60068-2-6 / EN 60068-2-27,
see also installation instructions for enhanced mechanical load capacity
[}67]
EMC immunity/emissionconforms to EN 61000-6-2 / EN 61000-6-4
Protection classIP20
Installation positionvariable
ApprovalCE
cULus [}73]
: 100µs typ.
OFF
EL28xx-xxxx30Version: 2.2
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