Beckhoff EL2124, EL2002, EL2004, EL2014, EL2024 Documentation

...
Documentation
EL20xx, EL2124
Digital Output Terminals
Version: Date:
5.2 2019-06-06

Table of contents

Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Product overview, digital output terminals .........................................................................................5
1.2 Notes on the documentation..............................................................................................................5
1.3 Safety instructions .............................................................................................................................7
1.4 Documentation issue status ..............................................................................................................8
1.5 Version identification of EtherCAT devices .......................................................................................9
1.6 Non-reactive Bus Terminals ............................................................................................................13
2 Product overview, digital output terminals...........................................................................................17
2.1 EL2002, EL2004, EL2008 - Introduction .........................................................................................17
2.1.1 EL2002, EL2004, EL2008 - Technical data ..................................................................... 19
2.1.2 EL2002 - LEDs and connection ....................................................................................... 20
2.1.3 EL2004 - LEDs and connection ....................................................................................... 21
2.1.4 EL2008 - LEDs and connection ....................................................................................... 22
2.2 EL2014 ............................................................................................................................................23
2.2.1 EL2014 - Introduction ...................................................................................................... 23
2.2.2 EL2014 - Technical data.................................................................................................. 24
2.2.3 EL2014 - LEDs and pin assignment ................................................................................ 25
2.2.4 Overload protection ......................................................................................................... 26
2.2.5 Operating modes and settings......................................................................................... 28
2.2.6 Object description and parameterization ......................................................................... 34
2.3 EL2022, EL2024, EL2024-0010 - Introduction ................................................................................43
2.3.1 EL2022, EL2024, EL2024-0010 - Technical data............................................................ 44
2.3.2 EL2022 - LEDs and connection ....................................................................................... 45
2.3.3 EL2024, EL2024-0010 - LEDs and connection ............................................................... 46
2.4 EL2032, EL2034 - Introduction........................................................................................................47
2.4.1 EL2032, EL2034 - Technical data ................................................................................... 48
2.4.2 EL2032 - LEDs and connection ....................................................................................... 49
2.4.3 EL2034 - LEDs and connection ....................................................................................... 50
2.5 EL2042 - Introduction ......................................................................................................................51
2.5.1 EL2042 - Technical data.................................................................................................. 52
2.5.2 EL2042 - LEDs and connection ....................................................................................... 53
2.6 EL2084, EL2088 - Introduction........................................................................................................54
2.6.1 EL2084, EL2088 - Technical data ................................................................................... 55
2.6.2 EL2084 - LEDs and connection ....................................................................................... 56
2.6.3 EL2088 - LEDs and connection ....................................................................................... 57
2.7 EL2124 - Introduction ......................................................................................................................58
2.7.1 EL2124 - Technical data.................................................................................................. 59
2.7.2 EL2124 - LEDs and connection ....................................................................................... 60
3 Basics communication ...........................................................................................................................61
3.1 EtherCAT basics..............................................................................................................................61
3.2 EtherCAT cabling – wire-bound.......................................................................................................61
3.3 General notes for setting the watchdog...........................................................................................62
3.4 EtherCAT State Machine.................................................................................................................64
3.5 CoE Interface...................................................................................................................................67
Table of contents
3.6 Distributed Clock .............................................................................................................................71
4 Mounting and wiring................................................................................................................................72
4.1 Installation on mounting rails ...........................................................................................................72
4.2 Installation instructions for enhanced mechanical load capacity .....................................................74
4.3 Connection ......................................................................................................................................75
4.3.1 Connection system .......................................................................................................... 75
4.3.2 Wiring............................................................................................................................... 77
4.3.3 Shielding .......................................................................................................................... 78
4.4 Installation positions ........................................................................................................................78
4.5 Positioning of passive Terminals .....................................................................................................80
4.6 ATEX - Special conditions (standard temperature range) ...............................................................81
4.7 ATEX - Special conditions (extended temperature range) ..............................................................82
4.8 ATEX Documentation ......................................................................................................................83
5 Commissioning........................................................................................................................................84
5.1 TwinCAT Quick Start .......................................................................................................................84
5.1.1 TwinCAT2 ....................................................................................................................... 87
5.1.2 TwinCAT 3 ....................................................................................................................... 97
5.2 TwinCAT Development Environment ............................................................................................109
5.2.1 Installation of the TwinCAT real-time driver................................................................... 109
5.2.2 Notes regarding ESI device description......................................................................... 115
5.2.3 TwinCAT ESI Updater ................................................................................................... 119
5.2.4 Distinction between Online and Offline.......................................................................... 119
5.2.5 OFFLINE configuration creation .................................................................................... 120
5.2.6 ONLINE configuration creation ...................................................................................... 125
5.2.7 EtherCAT subscriber configuration................................................................................ 133
5.3 General Notes - EtherCAT Slave Application................................................................................142
6 Appendix ................................................................................................................................................150
6.1 EtherCAT AL Status Codes...........................................................................................................150
6.2 UL notice .......................................................................................................................................150
6.3 Firmware compatibility...................................................................................................................151
6.4 Firmware Update EL/ES/EM/ELM/EPxxxx ....................................................................................151
6.4.1 Device description ESI file/XML..................................................................................... 152
6.4.2 Firmware explanation .................................................................................................... 155
6.4.3 Updating controller firmware *.efw................................................................................. 156
6.4.4 FPGA firmware *.rbf....................................................................................................... 157
6.4.5 Simultaneous updating of several EtherCAT devices.................................................... 161
6.5 Restoring the delivery state ...........................................................................................................162
6.6 Support and Service ......................................................................................................................163
EL20xx, EL21244 Version: 5.2

1 Foreword

1.1 Product overview, digital output terminals

Foreword
EL2002 [}17]
EL2004 [}17]
EL2008 [}17]
EL2014 [}23]
EL2022, EL2024 [}43]
EL2024-0010 [}43]
EL2032, EL2034 [}47]
EL2042 [}51]
EL2084, EL2088 [}54]
EL2124 [}58]
2 channels, 24VDC, 0.5A
4 channels, 24VDC, 0.5A
8 channels, 24VDC, 0.5A
4 channels, 24VDC, 0.5A, diagnostics
2 and 4 channels, 24VDC, 2A
4 channels, 12VDC, 2A
2 and 4 channels, 24VDC, 2A, diagnostics
2 channels, 24VDC; 2 x 4A/1 x 8A
4 and 8 channels, 24VDC, 0.5A
4 channels, 5VDC, CMOS-outputs

1.2 Notes on the documentation

Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the documentation and the following notes and explanations are followed when installing and commissioning these components. It is the duty of the technical personnel to use the documentation published at the respective time of each installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATP®, SafetyoverEtherCAT®, TwinSAFE®, XFC® and XTS® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
Foreword
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
EL20xx, EL21246 Version: 5.2
Foreword

1.3 Safety instructions

Safety regulations
Please note the following safety instructions and explanations! Product-specific safety instructions can be found on following pages or in the areas mounting, wiring, commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used. These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
Foreword

1.4 Documentation issue status

Version Comment
5.2 - Update structure
- Chapter “Non-reactive Bus Terminals” updated
5.1 - Update structure
- Chapter “Non-reactive Bus Terminals” updated
5.0 - Update structure
- Chapter “Technical data” updated
4.9 - Chapter “Non-reactive Bus Terminals” updated
4.8 - Chapter “Introduction” updated
- Chapter “LEDs and connection” updated
- Update structure
4.7 - Chapter “Non-reactive Bus Terminals” updated
- Update structure
4.6 - Chapter “Non-reactive Bus Terminals” updated
- Chapter “Technical data” updated
4.5 - Chapter “Introduction” Notes updated
- Chapter “Technical data” updated
4.4 - Chapter “Foreword” – “Notes on the documentation“ updated
- Technical data corrected
- Chapter “TwinCAT Quickstart” added
- Chapter “EtherCAT slave process data settings” removed
4.3 - Chapter “Technical data” updated
- Chapter “Connection” updated
4.2 - Chapter “Non-reactive Bus Terminals” added
4.1 - Terminal EL2014 added
4.0 - First publication in PDF format
- Structural update
- Correction: EL2032 pin assignment, EL2042 pin assignment, EL2088 pin assignment
3.5 - “Technical data” section updated
- “Assembly instructions with increased mechanical load capacity” section supplemented
- Structural update
3.4 - *“Technical data” section updated
3.3 - Sections "EtherCAT state machine" and "Watchdog" updated
3.2 - Connection diagrams updated
3.1 - Firmware compatibility note amended
3.0 - UL note added
2.9 - EL2084, EL2088 added
2.8 - "Device description update" amended
2.7 - Trademark notes added
2.6 - Technical description amended, EL2042 amended
2.5 - Technical description amended, EL2024-0010 amended
2.4 - Technical description amended, EL2124 amended
2.3 - Technical description amended
2.2 - Technical data amended, watchdog documentation amended
2.1 - Terminals EL2022, EL2024, EL2034 added
2.0 - Terminals EL2002, EL2008 added, technical data amended
1.0 - Technical data amended
0.1 - Provisional documentation for EL20xx
EL20xx, EL21248 Version: 5.2
Foreword

1.5 Version identification of EtherCAT devices

Designation
A Beckhoff EtherCAT device has a 14-digit designation, made up of
• family key
• type
• version
• revision
Example Family Type Version Revision
EL3314-0000-0016 EL terminal
(12 mm, non­pluggable connection level)
ES3602-0010-0017 ES terminal
(12 mm, pluggable connection level)
CU2008-0000-0000 CU device 2008 (8-port fast ethernet switch) 0000 (basic type) 0000
3314 (4-channel thermocouple terminal)
3602 (2-channel voltage measurement)
0000 (basic type) 0016
0010 (high­precision version)
0017
Notes
• The elements mentioned above result in the technical designation. EL3314-0000-0016 is used in the example below.
• EL3314-0000 is the order identifier, in the case of “-0000” usually abbreviated to EL3314. “-0016” is the EtherCAT revision.
• The order identifier is made up of
- family key (EL, EP, CU, ES, KL, CX, etc.)
- type (3314)
- version (-0000)
• The revision -0016 shows the technical progress, such as the extension of features with regard to the EtherCAT communication, and is managed by Beckhoff. In principle, a device with a higher revision can replace a device with a lower revision, unless specified otherwise, e.g. in the documentation. Associated and synonymous with each revision there is usually a description (ESI, EtherCAT Slave Information) in the form of an XML file, which is available for download from the Beckhoff web site. From 2014/01 the revision is shown on the outside of the IP20 terminals, see Fig. “EL5021 EL terminal, standard IP20 IO device with batch number and revision ID (since 2014/01)”.
• The type, version and revision are read as decimal numbers, even if they are technically saved in hexadecimal.
Identification number
Beckhoff EtherCAT devices from the different lines have different kinds of identification numbers:
Production lot/batch number/serial number/date code/D number
The serial number for Beckhoff IO devices is usually the 8-digit number printed on the device or on a sticker. The serial number indicates the configuration in delivery state and therefore refers to a whole production batch, without distinguishing the individual modules of a batch.
Structure of the serial number: KKYYFFHH
KK - week of production (CW, calendar week) YY - year of production FF - firmware version HH - hardware version
Foreword
Example with Ser. no.: 12063A02: 12 - production week 12 06 - production year 2006 3A - firmware version 3A 02 ­hardware version 02
Exceptions can occur in the IP67 area, where the following syntax can be used (see respective device documentation):
Syntax: D ww yy x y z u
D - prefix designation ww - calendar week yy - year x - firmware version of the bus PCB y - hardware version of the bus PCB z - firmware version of the I/O PCB u - hardware version of the I/O PCB
Example: D.22081501 calendar week 22 of the year 2008 firmware version of bus PCB: 1 hardware version of bus PCB: 5 firmware version of I/O PCB: 0 (no firmware necessary for this PCB) hardware version of I/O PCB: 1
Unique serial number/ID, ID number
In addition, in some series each individual module has its own unique serial number.
See also the further documentation in the area
• IP67: EtherCAT Box
• Safety: TwinSafe
• Terminals with factory calibration certificate and other measuring terminals
Examples of markings
Fig.1: EL5021 EL terminal, standard IP20 IO device with serial/ batch number and revision ID (since 2014/01)
EL20xx, EL212410 Version: 5.2
Fig.2: EK1100 EtherCAT coupler, standard IP20 IO device with serial/ batch number
Foreword
Fig.3: CU2016 switch with serial/ batch number
Fig.4: EL3202-0020 with serial/ batch number 26131006 and unique ID-number 204418
Foreword
Fig.5: EP1258-00001 IP67 EtherCAT Box with batch number/ date code 22090101 and unique serial number 158102
Fig.6: EP1908-0002 IP67 EtherCAT Safety Box with batch number/ date code 071201FF and unique serial number 00346070
Fig.7: EL2904 IP20 safety terminal with batch number/ date code 50110302 and unique serial number 00331701
Fig.8: ELM3604-0002 terminal with unique ID number (QR code) 100001051 and serial/ batch number 44160201
EL20xx, EL212412 Version: 5.2
Foreword

1.6 Non-reactive Bus Terminals

Use of non-reactive Bus or EtherCAT Terminals in safety applications
If a Bus or EtherCAT Terminal is described as non-reactive, this means that the consecutive termi­nal behaves passively in a safety application (e.g. in the case of the all-pole switch-off of a potential group). In this case the terminals do not represent an active part of the safety controller and do not affect the Safety Integrity Level (SIL) or Performance Level (PL) attained in the safety application.
For details, please refer to chapter 2.17f in the TwinSAFE application manual.
NOTE
Pay attention to the hardware version
Please pay attention to the information about the hardware version and non-reactivity of the respective Bus Terminal in the chapters "Technical Data" or "Firmware Compatibility"! Only terminals with the appropriate hardware version may be used without the attained SIL/PL being af­fected!
The Bus or EtherCAT Terminals regarded as non-reactive at the time of preparing this document are listed in the following tables together with their respective hardware versions.
Terminal name Bus Terminal
KL2408 05
KL2809 02
KL2134 09
KL2424 05
KL9110 07
Terminal name EtherCAT terminal
EL2004 15
EL2008 07
EL2022 09
EL2024 06
EL2034 06
EL2809 01
EL2872 01
EL2878-0005 00
EL9110 13
EL9410 16
from hardware version
from hardware version
External wiring
The following requirements are to be ensured by the system manufacturer and must be incorporated into the user documentation.
Protection class IP54 The terminals must be installed in IP54 control cabinets to ensure the necessary protection class IP54.
Power supply unit The standard terminals must be supplied with 24V by an SELV/PELV power supply unit with an output voltage limit U
Prevention of feedback Feedback can be prevented through different measures. These are described below. In addition to mandatory requirements there are also optional requirements, of which only one needs to be selected.
of 60V in the event of a fault.
max
Foreword
No switching of loads with a separate power supply
Loads that have their own power supply must not be switched by standard terminals, since in this case feedback via the load cannot be ruled out.
Fig.9: Negative example – active load
◦ The control of an STO input of a frequency converter could serve here as a negative example.
Exceptions to the general requirement are allowed only if the manufacturer of the connected load guarantees that feedback to the control input cannot occur. This can be achieved, for example, through adherence to load-specific standards.
Option 1: Ground feedback and all-pole disconnection
The ground connection of the connected load must be fed back to the safely switched ground of the respective output terminal.
EL20xx, EL212414 Version: 5.2
Foreword
Fig.10: Ground connection of the load: correct (K1) and incorrect (K2)
◦ If either
a) the ground of the load is not fed back to the terminal or b) the ground is not safely switched but connected permanently
then fault exclusions are necessary with regard to a short-circuit with external potential in order to be able to achieve Cat. 4 PLe according to EN ISO 13849-1:2007 or SIL3 according to IEC 61508:2010 (refer here to the overview in the chapter "Effect of options on the safety level").
Option 2: Cable short-circuit fault exclusion
If solution option 1 is not feasible, the ground feedback and all-pole disconnection can be dispensed with if the danger of feedback due to a cable short-circuit can be excluded by other measures. These measures, which can be implemented alternatively, are described in the following sections.
Foreword
Fig.11: Short circuit fault exclusion through protected cable laying
a) Possibility 1: Load connection via separate sheathed cables
The non-safely switched potential of the standard terminal may not be conducted together with other potential-conducting cores inside the same sheathed cable. (Fault exclusion, see EN ISO
13849-2:2013, Table D.4)
b) Possibility 2: Wiring only inside the control cabinet
All loads connected to the non-safe standard terminals must be located in the same control cabinet as the terminals. The cables are routed entirely inside the control cabinet. (Fault exclusion,
see EN ISO 13849-2:2013, Table D.4)
c) Possibility 3: Dedicated earth connection per conductor
All conductors connected to the non-safe standard terminals are protected by their own earth connection. (Fault exclusion, see EN ISO 13849-2:2013, Table D.4)
d) Possibility 4: Cable permanently (fixed) installed and protected against external damage
All conductors connected to the non-safe standard terminals are permanently fixed and, e.g. protected against external damage by a cable duct or armored pipe.
Effect of the options on the safety level In principle, standard terminals in safely switched potential groups are not an active part of the safety controller. Accordingly, the safety level attained is defined only by the higher-level safety controller, i.e. the standard terminals are not included in the calculation! However, the wiring of the standard terminals can lead to limitations in the maximum attainable safety level. Depending on the solution selected for the avoidance of feedback and the safety standard considered (see Option 1 and Option 2), different maximum attainable safety levels result, which are summarized in the following table:
Summary of safety classifications
Feedback avoidance mea­sures
Fault exclusion
Cable short-circuit
Ground feedback and all­pole disconnection
DIN EN ISO 13849-1 IEC 61508 EN 62061
max.
Cat. 4
PLe
max. SIL3 max. SIL2 *
max. SIL3
EL20xx, EL212416 Version: 5.2
Product overview, digital output terminals

2 Product overview, digital output terminals

2.1 EL2002, EL2004, EL2008 - Introduction

Fig.12: EL2002, EL2004
Fig.13: EL2008
Two-, four-, and eight-channel digital output terminals 24VDC, 0.5A
The EL200x digital output terminals relay binary control signals of the automation device in an electrically isolated manner to the actuators of the process level. They are protected against reverse polarity at the power contacts. The digital output terminals of the EL200x series indicate their signal state through an LED for each channel.
Product overview, digital output terminals
CAUTION
Watchdog settings
Please refer to section "Notes for setting the watchdog [}62]".
EL20xx, EL212418 Version: 5.2
Product overview, digital output terminals

2.1.1 EL2002, EL2004, EL2008 - Technical data

Technical data EL2002 EL2004 EL2008
Number of outputs 2 4 8
Non-reactive outputs - yes
(see notice [}13])
Load type ohmic, inductive, lamp load
Nominal output voltage 24VDC (-15%/ +20%)
Switching times TON: 60µs typ.; T
Output current per channel maximum 0.5A (short-circuit proof)
Switch-off energy (inductive) max. 150mJ/channel
Current consumption from load voltage (power contacts)
Supply voltage for electronic via the E-Bus
Current consumption via E-bus typ. 100mA typ. 100mA typ. 110mA
Electrical isolation 500V (E-bus/field voltage)
Bit width in the process image 2 output bits 4 output bits 8 output bits
Configuration no address setting, configuration via TwinCAT System Manager
Weight approx. 55g
Permissible ambient temperature range during operation
Permissible ambient temperature range during storage
Permissible relative humidity 95%, no condensation
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm (width aligned: 12 mm)
Mounting [}72]
Vibration/shock resistance according to EN 60068-2-6/EN 60068-2-27,
EMC resistance burst/ESD conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP20
Installation position variable variable
Approval CE
typ. 15mA
-25°C ... +60°C (extended temperature range)
-40°C ... +85°C
on 35 mm mounting rail conforms to EN 60715
see also Installation instructions for terminals with increased mechanical load capacity [}74]
cULus [}150] ATEX [}82]
: 300µs typ.
OFF
yes (see notice [}13])
Aligned in horizontal installation position:
-25°C ... +60°C (extended temperature range)
All other installation positions, see note [}78]:-25°C... +45°C
see note [}78]
Product overview, digital output terminals

2.1.2 EL2002 - LEDs and connection

Fig.14: EL2002
EL2002 - LEDs
LED Color Meaning
OUTPUT 1 OUTPUT 2
green off No output signal
on 24VDC output signal at the respective output
EL2002 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1
+24V 2 +24V (internally connected to terminal point6 and positive power contact)
0V 3 Ground for output1 (internally connected to terminal point7 and negative power contact)
PE 4 PE (internally connected to terminal point8)
Output 2 5 Output 2
+24V 6 +24V (internally connected to terminal point2 and positive power contact)
0V 7 Ground for output2 (internally connected to terminal point3 and negative power contact)
PE 8 PE (internally connected to terminal point4)
EL20xx, EL212420 Version: 5.2

2.1.3 EL2004 - LEDs and connection

Product overview, digital output terminals
Fig.15: EL2004
EL2004 - LEDs
LED Color Meaning
OUTPUT 1- 4 green off No output signal
on 24VDC output signal at the respective output
EL2004 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1
0V 2 Ground for output1 (internally connected to terminal point3, 6, 7 and negative power contact)
0V 3 Ground for output3 (internally connected to terminal point2, 6, 7 and negative power contact)
Output 3 4 Output 3
Output 2 5 Output 2
0V 6 Ground for output2 (internally connected to terminal point2, 3, 7 and negative power contact)
0V 7 Ground for output4 (internally connected to terminal point2, 3, 6 and negative power contact)
Output 4 8 Output 4
Product overview, digital output terminals

2.1.4 EL2008 - LEDs and connection

Fig.16: EL2008
EL2008 - LEDs
LED Color Meaning
OUTPUT 1- 8 green off No output signal
on 24VDC output signal at the respective output
EL2008 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1
Output 3 2 Output 3
Output 5 3 Output 5
Output 7 4 Output 7
Output 2 5 Output 2
Output 4 6 Output 4
Output 6 7 Output 6
Output 8 8 Output 8
EL20xx, EL212422 Version: 5.2

2.2 EL2014

2.2.1 EL2014 - Introduction

Product overview, digital output terminals
Fig.17: EL2014
Four-channel digital output terminal, 24VDC, 0.5A, with diagnostics
The EL2014 digital output terminal connects the binary control signals from the automation device on to the actuators at the process level with electrical isolation. The EL2014 is protected against polarity reversal and processes load currents with outputs protected against overload and short-circuit. The integrated diagnosis can be evaluated in the controller and is indicated by the LEDs. Overtemperature and the lack of a voltage supply to the terminal are supplied as diagnostic information. Beyond that each channel can among other things signal a short circuit individually. The output behavior of the channels in the case of a bus error can be parameterized. The switching state and any error of the output are indicated by the LED. Maintenance of the application is simplified by the diagnosis. The power contacts are continuous; reference potential of the outputs is the 0V power contact.
The outputs are fed via the 24V power contact in the EL2014.
NOTE
Watchdog settings
Please refer to section "Notes for setting the watchdog [}62]".
Product overview, digital output terminals

2.2.2 EL2014 - Technical data

Technical data EL2014
Connection technology 1-wire
digital outputs 4
Rated load voltage 24VDC (-15%/ +20%)
Load type ohmic, inductive, lamp load
Distributed clocks No
Max. output current 0.5A (short-circuit-proof) per channel
Short circuit current < 1A typ.
Breaking energy < 150mJ/channel
Output stage push (high-side switch)
Reverse voltage protection Yes
Switching times TON: 50µs typ., T
Supply voltage for electronic Via the power contacts
Current consumption via E-bus typ. 60mA
Recommended cycle time ≥ 200µs; with cycle times < 200µs the process data is not
updated in each cycle.
Current consumption of power contacts typ. 15mA + load
Electrical isolation 500V (E-bus/field voltage)
Bit width in process image 4-bit output and 20-bit diagnostics
Supports NoCoeStorage [}68] function
Yes
Configuration via System Manager
Conductor types solid wire, stranded wire and ferrule
Special features diagnostics via process data and LED: overtemperature,
PowerFail, short circuit (per channel)
Weight approx. 70g
Permissible ambient temperature range
0 °C ... +55 °C
during operation
Permissible ambient temperature range
-25 °C ... +85 °C
during storage
Permissible relative humidity 95%, no condensation
Dimensions (W x H x D) approx. 15mm x 100mm x 70mm (width aligned: 12mm)
Mounting [}72]
on 35mm mounting rail conforms to EN 60715
Vibration/shock resistance conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP20
Installation position variable
Approval CE,
IECEx
: 100µs typ.
OFF
EL20xx, EL212424 Version: 5.2

2.2.3 EL2014 - LEDs and pin assignment

Product overview, digital output terminals
Fig.18: EL2014
EL2014 - LEDs
LED Color Meaning
OUTPUT 1- 4 green off No output signal
on Output signal 24V
OUTPUT 1- 4 red on ERROR: Overcurrent / Overtemperature
Flashing red ERROR: Short circuit to 24V
OUTPUT 1- 4 red / green
alternating
EL2014 - Pin assignment
Terminal point Description
Designa­tion
Output 1 1 Output 1
0V 2 Ground for output1 (internally connected to terminal point3, 6, 7 and negative power
0V 3 Ground for output3 (internally connected to terminal point2, 6, 7 and negative power
Output 3 4 Output 3
Output 2 5 Output 2
0V 6 Ground for output2 (internally connected to terminal point2, 3, 7 and negative power
0V 7 Ground for output4 (internally connected to terminal point2, 3, 6 and negative power
Output 4 8 Output 4
No.
contact)
contact)
contact)
contact)
ERROR: Open Load
Product overview, digital output terminals

2.2.4 Overload protection

Technical data
Please note the information in the technical data regarding load type, max. output current and short circuit current.
When switching on lamp loads, high starting currents occur that are limited by the output circuit of the terminals (see fig. Overload current limitation).
Fig.19: Overload current limitation
Fig.20: Schematic illustration of the thermal switch-off in case of overload
In case of a long-term overload and/or short-circuit, the output is protected by the thermal switch-off of the channel. The output circuit of the terminal limits the current. The terminal maintains this current until important self­heating of the channel occurs. On exceeding the upper temperature limit, the terminal switches the channel off. The channel is switched on again after it has cooled down to below the lower temperature limit. The output signal is clocked until the output is switched off by the controller or the short-circuit is eliminated (see fig. Schematic illustration of the thermal switch-off in case of overload). The clock frequency depends on the ambient temperature and the load of the other terminal channels.
EL20xx, EL212426 Version: 5.2
Product overview, digital output terminals
Short-circuit or prolonged overload on a channel leads to an increase in the device temperature. If several channels are overloaded, this leads to a rapid increase in the device temperature. The overloaded channels are switched off when the upper limit for the device temperature is exceeded. The channels are only switched on again if the temperature falls below the lower limit values for both the device and the channel. The non-overloaded channels continue operating properly.
When switching off inductive loads, high induction voltages result from interrupting the current too quickly. These are limited by an integrated free-wheeling diode (breaking energy see Technical data). Since the current reduces only slowly, a delayed switch-off can occur in many control applications. For example, a valve remains open for many milliseconds. Switch-off times are realized that correspond, for instance, to the switch-on time of the coil.
Protection against high induction voltages
To protect against voltage peaks such as can occur when switching inductive loads, we recommend to provide suitable protective circuits (e.g. with the free-wheeling diode, RC combination or varistor) directly at the actuator.
Fig.21: Switch-off of inductive loads
Product overview, digital output terminals

2.2.5 Operating modes and settings

2.2.5.1 Process data
Parameterization
An EL2014 is parameterized via 2 tabs in the TwinCAT System Manager: the Process Data tab (A) for the communication-specific settings and the CoE directory (B) for the settings in the slave.
Fig.22: EL2014 “Process Data” tab
• Changes to the process data-specific settings are generally only effective after a restart of the EtherCAT master: Restart TwinCAT in RUN or CONFIG mode; RELOAD in CONFIG mode
• Changes to the online CoE directory
◦ are in general immediately effective
◦ are generally stored in non-volatile memory in the terminal/slave. They should be entered in the
CoE StartUp list so that the settings are accepted after a replacement of the terminal. The CoE StartUp list is processed at each EtherCAT start and the settings are loaded into the slave.
Illustration of the process data and structural contents
The EL2014 provides three different process data for transmission:
• the diagnostics per channel “DIG Diag Inputs” (16-bit),
• the device diagnostics “DIG Inputs Device” (4-bit),
• The switching state of the outputs “DIG output” (4-bit)
EL20xx, EL212428 Version: 5.2
Product overview, digital output terminals
Fig.23: EL2014 Online illustration of the process data and structural contents in the System Manager
The plain text display of the bit meanings is particularly helpful not only in commissioning but also for linking to the PLC program. By right-clicking on the Status variable in the configuration tree (A), the structure can be opened for linking (B). Activation of the “Show Sub Variables” button (C) displays all subvariables and links to the PLC (D) in the online view.
“Predefined PDO Assignment” selection dialog (from TwinCAT 2.11 build 1544 onwards)
The process data to be transmitted (PDO, ProcessDataObjects) can be selected by the user
• for all TwinCAT versions via the “Predefined PDO Assignment” selection dialog (see fig. “EL2014 Process Data tab” A) or
• selectively for individual PDOs (see fig. “EL2014 Process Data tab” B)
. These changes become effective after activation and an EtherCAT restart or a reload.
Product overview, digital output terminals
Fig.24: EL2014 “Process Data” tab
A Selection of the diagnostic scope via the selection dialog “Predefined PDO Assignment” B Display of (optional) PDOs (process data objects) C Selection of the required Sync Manager D Display of the PDOs available for selection
Three pre-defined PDO assignments can be selected:
Full Diagnostics: Inputs: Selection of the PDOs 0x1A00 (diagnostics per channel) and 0x1A02 (device diagnostics). Both the diagnostic data for each channel and the data for the device diagnostics are displayed and transmitted. Outputs: PDO 0x1600 (switching state of the outputs) is displayed and transmitted.
Compact Diagnostics: Inputs: Selection of the PDO 0x1A02 (device diagnostics). Only the diagnostic data for the device are displayed in the System Manager and transmitted to the control system. Outputs: PDO 0x1600 (switching state of the outputs) is displayed and transmitted.
No Diagnostics: Neither 0x1A00 nor 0x1A02 is selected. No diagnostic data are displayed in the System Manager and none are transmitted to the control system. Outputs: PDO 0x1600 (switching state of the outputs) is displayed and transmitted.
Compact Diagnostics, No Diagnostics
When converting from “Full Diagnostics” to “Compact Diagnostics” or “No Diagnostics”, or when de­activating the PDO 0x1600, links already established to the deactivated objects are deleted.
EL20xx, EL212430 Version: 5.2
Product overview, digital output terminals
2.2.5.2 Diagnostics per channel
Open Load (Index 0x60n1:02 [}36])
The open load detection shows that no load is connected when the output is switched on.
The “open load” bit (index 0x60n1:02) is set to TRUE if the output is TRUE and the output current is less than typ. 0.2 mA.
Short Circuit to 24V (Index 0x60n1:04 [}36])
A short circuit to 24 V is detected if the output is FALSE, but nevertheless a voltage of more than typ. 10 V is present. The “Short Circuit to 24V” bit (index 0x60n1:04) is set to TRUE. The corresponding LED flashes red.
Overtemperature (index: 0x60n1:01 [}36]) – overcurrent (index:0x60n1:03 [}36])
The “Overcurrent” bit (index: 0x60n1:03) is set in case of an overload. The LED lights up red. The channel heats up, so that the “Overtemperature” bit (index: 0x60n1:01) is set on reaching an upper limit temperature
(see fig. Overload current limitation [}27]).
In the case of a short-circuit the channel overheats very quickly, leading to it being switched off. Once the temperature has cooled down to below a lower limit value following the switch-off, the output is switched on again. The temperature, however, is then still so high that the “Overtemperature” bit (index: 0x60n1:01) remains set. Thus the LED remains red as long as the short-circuit is present. Overcurrent diagnostics is no longer possible once the output is switched off. The “Overcurrent” bit (index:
0x60n1:03) is only set to TRUE when the output is switched on again (see fig. Schematic illustration of the thermal switch-off in case of overload [}27]).
2.2.5.3 Device diagnostics
General error (index 0xF600:11 [}36])
If the “Common Fault” bit (index 0xF600:11) is set, there is an error on one or more channels.
It is thus possible in the “Compact Diagnostics” process mode to determine that errors have occurred on one or more channels.
Device overtemperature (index 0xF600:12 [}36])
The device temperature rises due to an overload, a short-circuit or excessively high ambient temperature. If the device temperature exceeds the upper limit value, the overloaded channels are switched off. The “Overtemperature Device” bit (index 0xF600:12) is set. All other channels continue to operate properly.
If the device temperature falls below the lower limit value the “Overtemperature Device” bit (index 0xF600:12) is reset. If the channel temperature also falls below the lower limit value, the respective channels are switched on again.
Undervoltage (index 0xF600:13 [}36])
If the “Undervoltage” bit (index 0xF600:13) is set, the supply voltage of the terminal has fallen below typically 17 V.
Voltage loss (index 0xF600:14 [}36])
If the error bit in “Missing Voltage” (index 0xF600:14) is set, the supply voltage of the terminal has fallen below typically 14 V.
Product overview, digital output terminals
2.2.5.4 Settings via the CoE directory
CoE online directory
Fig.25: EL2014 CoE directory
The online data are accessible (A) if the terminal is online, i.e. connected to the EtherCAT Master TwinCAT and in an error-free RUN state (WorkingCounter = 0). The entries “DIG Safe State Active Ch.n (index 0x80n0) (D) and “DIG Safe State Value Ch.n” (index 0x80n1) (E) can be changed online; please also
observe the Notes on the CoE interface [}67] and on the StartUp-List [}68].
The diagnostic data of the channels can be read under “DIG Diag Inputs Ch.n” (index 0x60n1) (B). The diagnostic data of the terminal can be read under “DIG Inputs Device” (index 0xF600). The state of the outputs can be read under “DIG Outputs Ch.n” (index 0x70n0) (C). The display in TwinCAT is continuously updated if (F) has been activated.
EL20xx, EL212432 Version: 5.2
Product overview, digital output terminals
DIG Safe State Active (index 0x80n0:01 [}35]) / DIG Safe State Value (index 0x80n1:01 [}35])
The setting in “DIG Safe State Active” (index 0x80n0:01) defines whether the outputs should assume a safe state in the case of a bus error. The safe state of the output in the case of a bus error is defined with “DIG Safe State Value” (index 0x80n1:01).
1. “DIG Safe State Active“ = TRUE and
“DIG Safe State Value“ = TRUE: the output is switched on.
2. “DIG Safe State Active“ = TRUE and
“DIG Safe State Value“ = FALSE: the output is switched off
3. “DIG Safe State Active“ = FALSE
◦ The state of the output is retained. Entries in “DIG Safe State Value” (index 0x80n1:01) have no
effect.
Flow-chart illustration of the sequence in case of a bus error
Fig.26: Change of state of the outputs in the case of a bus error
Product overview, digital output terminals
Tabular example:
DIG Safe State Active Index 0x80n0:01
TRUE TRUE FALSE TRUE FALSE
TRUE FALSE FALSE FALSE FALSE
FALSE FALSE / TRUE FALSE FALSE FALSE
Graphical example:
DIG Safe State Value Index 0x80n1:01
Output before bus error
TRUE TRUE TRUE
TRUE FALSE TRUE
TRUE TRUE TRUE
Output during bus error
Output after bus error
Fig.27: Graphical illustration of the channel state during a bus error

2.2.6 Object description and parameterization

EtherCAT XML Device Description
The display matches that of the CoE objects from the EtherCAT XML Device Description. We rec­ommend downloading the latest XML file from the download area of the Beckhoff website and in-
stalling it according to installation instructions.
Parameterization
The terminal is parameterized via the CoE Online tab (double-click on the respective object), or the PDOs are allocated via the Process Data tab.
Introduction
The CoE overview contains objects for different intended applications:
EL20xx, EL212434 Version: 5.2
Product overview, digital output terminals
2.2.6.1 Restore object
Index 1011 Restore default parameters
Index (hex) Name Meaning Data type Flags Default value
1011:0
1011:01 SubIndex 001 If this object is set to "0x64616F6C" in the set value
Restore default param­eters [}162]
Restore default parameters UINT8 RO 0x01 (1
dialog, all backup objects are reset to their delivery state.
UINT32 RW 0x00000000
(0
)
dec
)
dec
2.2.6.2 Configuration data
Index 80n0 DIG Safe State Active Ch.n
(n=0 for Ch.1 to n=3 for Ch.4)
Index (hex) Name Meaning Data type Flags Default value
80n0:0 DIG Safe State Active
80n0:01
Ch.n
Active [}33]
Maximum subindex UINT8 RO 0x01 (1
Enabling of the output state defined in index 0x80n1:01 in case of a bus error
0: output retains its current state. 1: output is switched to the state defined in index 0x80n1.
BOOLEAN RW 0x01 (1
)
dec
)
dec
Index 80n1 DIG Safe State Value Ch.n
(n=0 for Ch.1 to n=3 for Ch.4)
Index (hex) Name Meaning Data type Flags Default value
80n1:0 DIG Safe State Value
80n1:01
Ch.n
Value [}33]
Maximum subindex UINT8 RO 0x01 (1
Defines the state of the output in case of a bus error:
0: output off 1: output on
BOOLEAN RW 0x00 (0
)
dec
)
dec
2.2.6.3 Command object
Index FB00 DIG Command
Index (hex) Name Meaning Data type Flags Default value
FB00:0 DIG Command Maximum subindex UINT8 RO 0x03 (3
FB00:01 Request reserved OCTET -
STRING[2]
FB00:02 Status reserved UINT8 RO 0x00 (0
FB00:03 Response reserved OCTET -
STRING[4]
RW {0}
RO {0}
)
dec
)
dec
Product overview, digital output terminals
2.2.6.4 Input data
Index 60n1 DIG Diag Inputs
(n=0 for Ch.1 to n=3 for Ch.4)
Index (hex) Name Meaning Data type Flags Default value
60n1:0 DIG Diag Inputs Ch.n Maximum subindex UINT8 RO 0x04 (4
60n1:01
60n1:02
Overtemperature [}31]
Open Load [}31]
The overtemperature bit is set if the max. permissible temperature of the channel is exceeded.
Wire break detection The Open Load bit is set if the channel is switched on
BOOLEAN RO 0x00 (0
BOOLEAN RO 0x00 (0
and the load current is ≤ typically 0.2 mA.
60n1:03
Overcurrent [}31]
Overcurrent and short-circuit detection The overcurrent bit is set if an overload is detected
BOOLEAN RO 0x00 (0
when the channel is switched on. No overload can be detected if the channel is switched off (e.g. thermal switch-off).
Short-circuit current detection: typ. 1A
60n1:04
Short Circuit to 24V [}31]
The Short Circuit to 24V bit is set if voltage is present when the channel is switched off.
BOOLEAN RO 0x00 (0
Index F600 DIG Inputs Device
)
dec
)
dec
)
dec
)
dec
)
dec
Index (hex) Name Meaning Data type Flags Default value
F600:0 DIG Inputs Device Maximum subindex UINT8 RO 0x14 (20
F600:11
F600:12
Common Fault [}31]
Overtemperature De­vice [}31]
The Common Fault bit is set if an error occurs on one or more channels of the terminal.
The Overtemperature Device bit is set if the max. per­missible device temperature is exceeded. The overloaded channels are switched off until the de-
BOOLEAN RO 0x00 (0
BOOLEAN RO 0x00 (0
)
dec
)
dec
)
dec
vice temperature cools down below the lower limit value again.
F600:13
F600:14
Undervoltage [}31]
Missing Voltage [}31]
The Undervoltage bit is set if the terminal supply volt­age falls below typically 17 V.
The Missing Voltage bit is set if the supply voltage is lower than typically 14 V.
BOOLEAN RO 0x00 (0
BOOLEAN RO 0x00 (0
)
dec
)
dec
2.2.6.5 Output data
Index 70n0 DIG Outputs
(n=0 for Ch.1 to n=3 for Ch.4)
Index (hex) Name Meaning Data type Flags Default value
70n0:0 DIG Outputs Ch.n Maximum subindex UINT8 RO 0x01 (1
70n0:01 Output Status Output
BOOLEAN RO 0x00 (0
0: Output off 1: Output on
)
dec
)
dec
2.2.6.6 Standard objects
Standard objects (1000-1FFF)
Index 1000 Device type
Index (hex) Name Meaning Data type Flags Default value
1000:0 Device type Device type of the EtherCAT slave: the Lo-Word con-
tains the CoE profile used (5001). The Hi-Word con­tains the module profile according to the modular de­vice profile.
UINT32 RO 0x01181389
(18355081
EL20xx, EL212436 Version: 5.2
dec
)
Product overview, digital output terminals
Index 1008 Device name
Index (hex) Name Meaning Data type Flags Default value
1008:0 Device name Device name of the EtherCAT slave STRING RO EL2014
Index 1009 Hardware version
Index (hex) Name Meaning Data type Flags Default value
1009:0 Hardware version Hardware version of the EtherCAT slave STRING RO
Index 100A Software version
Index (hex) Name Meaning Data type Flags Default value
100A:0 Software version Firmware version of the EtherCAT slave STRING RO 01
Index 1018 Identity
Index (hex) Name Meaning Data type Flags Default value
1018:0 Identity Information for identifying the slave UINT8 RO 0x04 (4
1018:01 Vendor ID Vendor ID of the EtherCAT slave UINT32 RO 0x00000002
(2
1018:02 Product code Product code of the EtherCAT slave UINT32 RO 0x07DE3052
(132001874
1018:03 Revision Revision numberof the EtherCAT slave; the low word
(bit 0-15) indicates the special terminal number, the
UINT32 RO 0x00000000
(0
high word (bit 16-31) refers to the device description
1018:04 Serial number Serial number of the EtherCAT slave; the low byte (bit
0-7) of the low word contains the year of production,
UINT32 RO 0x00000000
(0 the high byte (bit 8-15) of the low word contains the week of production, the high word (bit 16-31) is 0
)
dec
)
dec
)
dec
)
dec
)
dec
Index 10F0 Backup parameter handling
Index (hex) Name Meaning Data type Flags Default value
10F0:0 Backup parameter
handling
10F0:01 Checksum Checksum across all backup entries of the EtherCAT
Information for standardized loading and saving of backup entries
slave
UINT8 RO 0x01 (1
)
dec
UINT32 RO 0x00000000
(0
)
dec
Index 1600 DIG RxPDO-Map Outputs
Index (hex) Name Meaning Data type Flags Default value
1600:0 DIG RxPDO-Map Out-
puts
1600:01 SubIndex 001 1. PDO Mapping entry (object 0x7000 (DIG Outputs
1600:02 SubIndex 002 2. PDO Mapping entry (object 0x7010 (DIG Outputs
1600:03 SubIndex 003 3. PDO Mapping entry (object 0x7020 (DIG Outputs
1600:04 SubIndex 004 4. PDO Mapping entry (object 0x7030 (DIG Outputs
1600:05 SubIndex 005 5. PDO Mapping entry (4 bits align) UINT32 RO 0x0000:00, 4
PDO Mapping RxPDO 1 UINT8 RO 0x05 (5
UINT32 RO 0x7000:01, 1
Ch.01), entry 0x01 (Output))
UINT32 RO 0x7010:01, 1
Ch.02), entry 0x01 (Output))
UINT32 RO 0x7020:01, 1
Ch.03), entry 0x01 (Output))
UINT32 RO 0x7030:01, 1
Ch.04), entry 0x01 (Output))
)
dec
Product overview, digital output terminals
Index 1A00 DIG TxPDO-Map Diag Inputs
Index (hex) Name Meaning Data type Flags Default value
1A00:0 DIG TxPDO-Map Diag
Inputs
1A00:01 SubIndex 001 1. PDO Mapping entry (object 0x6001 (DIG Inputs
1A00:02 SubIndex 002 2. PDO Mapping entry (object 0x6001 (DIG Inputs
1A00:03 SubIndex 003 3. PDO Mapping entry (object 0x6001 (DIG Inputs
1A00:04 SubIndex 004 4. PDO Mapping entry (object 0x6001 (DIG Inputs
1A00:05 SubIndex 005 5. PDO Mapping entry (object 0x6011 (DIG Inputs
1A00:06 SubIndex 006 6. PDO Mapping entry (object 0x6011 (DIG Inputs
1A00:07 SubIndex 007 7. PDO Mapping entry (object 0x6011 (DIG Inputs
1A00:08 SubIndex 008 8. PDO Mapping entry (object 0x6011 (DIG Inputs
1A00:09 SubIndex 009 9. PDO Mapping entry (object 0x6021 (DIG Diag Inputs
1A00:0A SubIndex 010 10. PDO Mapping entry (object 0x6021 (DIG Diag Inputs
1A00:0B SubIndex 011 11. PDO Mapping entry (object 0x6021 (DIG Diag Inputs
1A00:0C SubIndex 012 12. PDO Mapping entry (object 0x6021 (DIG Diag Inputs
1A00:0D SubIndex 013 13. PDO Mapping entry (object 0x6031 (DIG Diag Inputs
1A00:0E SubIndex 014 14. PDO Mapping entry (object 0x6031 (DIG Diag Inputs
1A00:0F SubIndex 015 15. PDO Mapping entry (object 0x6031 (DIG Diag Inputs
1A00:10 SubIndex 016 16. PDO Mapping entry (object 0x6031 (DIG Diag Inputs
PDO Mapping TxPDO 1 UINT8 RO 0x10 (16
UINT32 RO 0x6001:01, 1
Ch.01), entry 0x01 (Overtemperature))
UINT32 RO 0x6001:02, 1
Ch.01), entry 0x02 (Wire Break))
UINT32 RO 0x6001:03, 1
Ch.01), entry 0x03 (Overcurrent))
UINT32 RO 0x6001:04, 1
Ch.01), entry 0x04 (Short Circuit))
UINT32 RO 0x6011:01, 1
Ch.02), entry 0x01 (Overtemperature))
UINT32 RO 0x6011:02, 1
Ch.02), entry 0x02 (Wire Break))
UINT32 RO 0x6011:03, 1
Ch.02), entry 0x03 (Overcurrent))
UINT32 RO 0x6011:04, 1
Ch.02), entry 0x04 (Short Circuit))
UINT32 RO 0x6021:01, 1
Ch.3), entry 0x01 (Overtemperature))
UINT32 RO 0x6021:02, 1
Ch.3), entry 0x02 (Open Load))
UINT32 RO 0x6021:03, 1
Ch.3), entry 0x03 (Overcurrent))
UINT32 RO 0x6021:04, 1
Ch.3), entry 0x04 (Short Circuit to 24V))
UINT32 RO 0x6031:01, 1
Ch.4), entry 0x01 (Overtemperature))
UINT32 RO 0x6031:02, 1
Ch.4), entry 0x02 (Open Load))
UINT32 RO 0x6031:03, 1
Ch.4), entry 0x03 (Overcurrent))
UINT32 RO 0x6031:04, 1
Ch.4), entry 0x04 (Short Circuit to 24V))
)
dec
Index 1A02 DIG TxPDO-Map Inputs Device
Index (hex) Name Meaning Data type Flags Default value
1A02:0 DIG TxPDO-Map In-
puts Device
1A02:01 SubIndex 001 1. PDO Mapping entry (object 0xF600 (DIG Inputs De-
PDO Mapping TxPDO UINT8 RO 0x05 (5
UINT32 RO 0xF600:11, 1
)
dec
vice), entry 0x11 (Common Fault))
1A02:02 SubIndex 002 2. PDO Mapping entry (object 0xF600 (DIG Inputs De-
UINT32 RO 0xF600:12, 1
vice), entry 0x12 (Overtemperature Device))
1A02:03 SubIndex 003 3. PDO Mapping entry (object 0xF600 (DIG Inputs De-
UINT32 RO 0xF600:13, 1
vice), entry 0x13 (Undervoltage))
1A02:04 SubIndex 004 4. PDO Mapping entry (object 0xF600 (DIG Inputs De-
UINT32 RO 0xF600:14, 1
vice), entry 0x14 (Missing Voltage))
1A02:05 SubIndex 005 5. PDO Mapping entry (4 bits align) UINT32 RO 0x0000:00, 4
Index 1C00 Sync manager type
Index (hex) Name Meaning Data type Flags Default
1C00:0 Sync manager type Using the sync managers UINT8 RO 0x04 (4
1C00:01 SubIndex 001 Sync-Manager Type Channel 1: Mailbox Write UINT8 RO 0x01 (1
1C00:02 SubIndex 002 Sync-Manager Type Channel 2: Mailbox Read UINT8 RO 0x02 (2
1C00:03 SubIndex 003 Sync-Manager Type Channel 3: Process Data Write
UINT8 RO 0x03 (3
(Outputs)
1C00:04 SubIndex 004 Sync-Manager Type Channel 4: Process Data Read
UINT8 RO 0x04 (4
(Inputs)
)
dec
)
dec
)
dec
)
dec
)
dec
EL20xx, EL212438 Version: 5.2
Product overview, digital output terminals
Index 1C12 RxPDO assign
Index (hex) Name Meaning Data type Flags Default value
1C12:0 RxPDO assign PDO Assign Outputs UINT8 RW 0x01 (1
1C32:01 SubIndex 001 1. allocated RxPDO (contains the index of the associ-
ated RxPDO mapping object)
UINT16 RW 0x1600
(5632
)
dec
)
dec
1C12:02 Subindex 002 UINT16 RW
1C12:03 Subindex 003 UINT16 RW
1C12:04 Subindex 004 UINT16 RW
Index 1C13 TxPDO assign
Index (hex) Name Meaning Data type Flags Default value
1C13:0 TxPDO assign PDO Assign Inputs UINT8 RW 0x02 (2
1C13:01 SubIndex 001 1. allocated TxPDO (contains the index of the associ-
ated TxPDO mapping object)
1C13:02 Subindex 002 2. allocated TxPDO (contains the index of the associ-
ated TxPDO mapping object)
UINT16 RW 0x1A00
(6656
UINT16 RW 0x1A02
(6658
1C13:03 Subindex 003 UINT16 RW
1C13:04 Subindex 004 UINT16 RW
1C13:05 Subindex 005 UINT16 RW
1C32:06 Subindex 006 UINT16 RW
1C13:07 Subindex 007 UINT16 RW
1C13:08 Subindex 008 UINT16 RW
1C13:09 Subindex 009 UINT16 RW
1C13:0A Subindex 010 UINT16 RW
)
dec
)
dec
)
dec
Product overview, digital output terminals
Index 1C32 SM output parameter
Index (hex) Name Meaning Data type Flags Default value
1C32:0 SM output parameter Synchronization parameters for the outputs UINT8 RO 0x20 (32
1C32:01 Sync mode Current synchronization mode:
UINT16 RW 0x0001 (1
• 0: Free Run
• 1: Synchronous with SM 2 event
1C32:02 Cycle time Cycle time (in ns):
• Free Run: Cycle time of the local timer
UINT32 RW 0x000F4240
(1000000
• Synchronous with SM 2 event: Master cycle time
• DC-Mode: SYNC0/SYNC1 Cycle Time
1C32:03 Shift time Time between SYNC0 event and output of the outputs
(in ns, DC mode only)
1C32:04 Sync modes supported Supported synchronization modes:
• Bit 0 = 1: free run is supported
UINT32 RO 0x00000384
(900
UINT16 RO 0x8002
(32770
• Bit 1 = 1: Synchronous with SM 2 event is supported
• Bit 2-3 = 01: DC mode is supported
• Bit 4-5=10: Output shift with SYNC1 event (only DC mode)
• Bit 14 = 1: dynamic times (measurement by writing 0x1C32:08 [}40]) (for revision no.: 17 –
25)
1C32:05 Minimum cycle time Minimum cycle time (in ns)
Default: 10 ms
1C32:06 Calc and copy time Minimum time between SYNC0 and SYNC1 event (in
ns, DC mode only)
UINT32 RO 0x00002710
(10000
UINT32 RO 0x00000000
(0
dec
1C32:07 Minimum delay time UINT32 RO 0x00000384
(900
1C32:08 Command • 0: Measurement of the local cycle time is
UINT16 RW 0x0000 (0
stopped
• 1: Measurement of the local cycle time is started
The entries 0x1C32:03 [}40], 0x1C32:05 [}40],
0x1C32:06 [}40], 0x1C32:09 [}40], 0x1C33:03 [}41], 0x1C33:06 [}40], 0x1C33:09 [}41] are up-
dated with the maximum measured values. For a subsequent measurement the measured values are reset.
1C32:09 Maximum Delay time Time between SYNC1 event and output of the outputs
(in ns, DC mode only)
1C32:0B SM event missed
counter
1C32:0C Cycle exceeded
counter
Number of missed SM events in OPERATIONAL (DC mode only)
Number of occasions the cycle time was exceeded in OPERATIONAL (cycle was not completed in time or
UINT32 RO 0x00000384
(900
UINT16 RO 0x0000 (0
UINT16 RO 0x0000 (0
the next cycle began too early)
1C32:0D Shift too short counter Number of occasions that the interval between SYNC0
UINT16 RO 0x0000 (0
and SYNC1 event was too short (DC mode only)
1C32:20 Sync error The synchronization was not correct in the last cycle
BOOLEAN RO 0x00 (0
(outputs were output too late; DC mode only)
)
dec
dec
dec
)
dec
)
dec
)
dec
)
)
dec
dec
)
dec
dec
dec
dec
)
dec
)
)
)
)
)
)
EL20xx, EL212440 Version: 5.2
Product overview, digital output terminals
Index 1C33 SM input parameter
Index (hex) Name Meaning Data type Flags Default value
1C33:0 SM input parameter Synchronization parameters for the inputs UINT8 RO 0x20 (32
1C33:01 Sync mode Current synchronization mode:
UINT16 RW 0x0022 (34
• 0: Free Run
• 1: Synchronous with SM 3 event (no outputs available)
• 2: DC - Synchronous with SYNC0 Event
• 3: DC - Synchronous with SYNC1 Event
• 34: Synchronous with SM 2 event (outputs available)
1C33:02 Cycle time
as 0x1C32:02 [}40]
1C33:03 Shift time Time between SYNC0 event and reading of the inputs
(in ns, only DC mode)
1C33:04 Sync modes supported Supported synchronization modes:
• Bit 0 = 1: free run is supported
UINT32 RW 0x000F4240
(1000000
UINT32 RO 0x00000384
(900
UINT16 RO 0x8002
(32770
• Bit 1 = 1: synchronous with SM 2 event is supported (outputs available)
• Bit 1 = 1: synchronous with SM 3 event is supported (no outputs available)
• Bit 2-3 = 01: DC mode is supported
• Bit 4-5 = 01: input shift through local event (outputs available)
• Bit 4-5 = 10: input shift with SYNC1 event (no outputs available)
• Bit 14 = 1: dynamic times (measurement by writing 0x1C32:08 [}40]) (for revision no.: 17 –
25)
1C33:05 Minimum cycle time
as 0x1C32:05 [}40]
1C33:06 Calc and copy time Time between reading of the inputs and availability of
the inputs for the master (in ns, only DC mode)
UINT32 RO 0x00002710
(10000
UINT32 RO 0x00000000
(0
dec
1C33:07 Minimum delay time UINT32 RO 0x00000384
(900
1C33:08 Command
as 0x1C32:08 [}40]
1C33:09 Maximum Delay time Time between SYNC1 event and reading of the inputs
(in ns, only DC mode)
1C33:0B SM event missed
counter
1C33:0C Cycle exceeded
counter
1C33:0D Shift too short counter
1C33:20 Sync error
as 0x1C32:11 [}40]
as 0x1C32:12 [}40]
as 0x1C32:13 [}40]
as 0x1C32:32 [}40]
UINT16 RW 0x0000 (0
UINT32 RO 0x00000384
(900
UINT16 RO 0x0000 (0
UINT16 RO 0x0000 (0
UINT16 RO 0x0000 (0
BOOLEAN RO 0x00 (0
)
dec
dec
)
dec
)
dec
)
dec
)
)
dec
dec
)
dec
dec
dec
dec
)
dec
)
dec
)
)
)
)
)
Index F000 Modular device profile
Index (hex) Name Meaning Data type Flags Default value
F000:0 Modular device profile General information for the modular device profile UINT8 RO 0x02 (2
)
dec
F000:01 Module index distance Index spacing of the objects of the individual channels UINT16 RO 0x0010 (16
F000:02 Maximum number of
modules
Number of channels UINT16 RO 0x0004 (4
dec
)
dec
)
Product overview, digital output terminals
Index F008 Code word
Index (hex) Name Meaning Data type Flags Default value
F008:0 Code word
NoCoeStorage function:
The input code of the code word 0x12345678 activates
UINT32 RW 0x00000000
(0
)
dec
the NoCoeStorage function: Changes to the CoE directory are not saved if the func­tion is active. The function is deactivated by:
1.) changing the code word or
2.) restarting the terminal.
Index F010 Module list
Index (hex) Name Meaning Data type Flags Default value
F010:0 Module list Maximum subindex UINT8 RW 0x04 (4
F010:01 SubIndex 001 Profil 280 (Extended Digital Input and Output with Di-
agnostics)
F010:02 SubIndex 002 Profil 280 (Extended Digital Input and Output with Di-
agnostics)
F010:03 SubIndex 003 Profil 280 (Extended Digital Input and Output with Di-
agnostics)
F010:04 SubIndex 004 Profil 280 (Extended Digital Input and Output with Di-
agnostics)
UINT32 RW 0x00000118
(280
UINT32 RW 0x00000118
(280
UINT32 RW 0x00000118
(280dec)
UINT32 RW 0x00000118
(280
)
dec
)
dec
)
dec
)
dec
EL20xx, EL212442 Version: 5.2
Product overview, digital output terminals

2.3 EL2022, EL2024, EL2024-0010 - Introduction

Fig.28: EL2022
Fig.29: EL2024, EL2024-0010
Two- and four-channel digital output terminals, 24VDC, 2A (EL2022, EL2024)
The EL2022 and EL2024 digital output terminals connect the binary control signals from the automation device on to the actuators at the process level with electrical isolation. These devices feature short-circuit protection of the outputs. Two channels (EL2022) or four channels (EL2024) are available, which indicate their signal state via LEDs. The EL2024 enables direct connection of four 2-wire actuators. It features four earth connecting points.
The EL2024-0010 is a version with 12VDC output.
CAUTION
Watchdog settings
Please refer to section "Notes for setting the watchdog [}62]".
Product overview, digital output terminals

2.3.1 EL2022, EL2024, EL2024-0010 - Technical data

Technical data EL2022 EL2024 EL2024-0010
Number of outputs 2 4
Non-reactive outputs - yes
(see notice [}13])
Reverse voltage protection yes
Load type ohmic, inductive, lamp load
Nominal output voltage 24VDC (-15%/ +20%) 12VDC (-15%/ +20%)
Switching times TON: 40µs typ.; T
Output current max. per channel max. 2A (short-circuit-proof)
Switch-off energy (inductive) < 1,7J/channel
Current consumption from load voltage typ. 9mA + load typ. 13mA + load
Supply voltage for electronic via the E-Bus
Current consumption via E-bus typ. 100mA typ. 120mA
Electrical isolation 500V (E-bus/field voltage)
Bit width in the process image 2 output bits 4 output bits
Configuration no address setting, configuration via TwinCAT System Manager
Weight approx. 55g
Permissible ambient temperature range during operation
Permissible ambient temperature range during storage
Permissible relative humidity 95%, no condensation
Dimensions (W x H x D) approx. 15mm x 100mm x 70mm (width aligned: 12mm)
Mounting [}72]
Vibration/shock resistance according to EN 60068-2-6/EN 60068-2-27,
EMC resistance burst/ESD conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP20
Installation position variable
Approval CE
-25°C ... +60°C (extended temperature range)** 0°C ... + 55°C*
-40°C ... +85°C -25°C ... + 85°C
on 35mm mounting rail conforms to EN 60715
see also Installation instructions for terminals with increased mechanical load capacity
[}74]
cULus [}150] ATEX [}82]
IECEx
: 200µs typ.
OFF
CE
cULus [}150] ATEX [}82]
-
CE
cULus [}150] ATEX [}81]
EL20xx, EL212444 Version: 5.2

2.3.2 EL2022 - LEDs and connection

Product overview, digital output terminals
Fig.30: EL2022
EL2022 - LEDs
LED Color Meaning
OUTPUT 1 OUTPUT 2
green off No output signal is present.
on A 24VDC output signal is present.
EL2022 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1
+24V 2 +24V (internally connected to terminal point6 and positive power contact)
0V 3 Ground for output1 (internally connected to terminal point7 and negative power contact)
PE 4 PE contact (internally connected to terminal point8 and PE power contact)
Output 2 5 Output 2
+24V 6 +24V (internally connected to terminal point2 and positive power contact)
0 V 7 Ground for output2 (internally connected to terminal point3 and negative power contact)
PE 8 PE contact (internally connected to terminal point4 and PE power contact)
Product overview, digital output terminals

2.3.3 EL2024, EL2024-0010 - LEDs and connection

Fig.31: EL2024, EL2024-0010
EL2024, EL2024-0010 - LEDs
LED Color Meaning
OUTPUT 1- 4 green off No output signal is present.
on A 24VDC output signal (EL2024) or 12VDC output signal (EL2024-0010) is present
EL2024, EL2024-0010 - Connection
NOTE
12 V DC at the power contacts of the EL2024-0010
During configuration of the Bus Terminal block, please note that the power contacts of the EL2024-0010 carry a voltage of 12VDC (provided e.g. by an EL9512 power supply terminal). If 24V terminals are to operate in the terminal block simultaneously, measures must be implemented for electrical isolation (e.g. through the EL9190 power feed terminal or the EL9080 separation terminal).
Terminal point Description
Name No.
Output 1 1 Output 1
0V 2 Ground for output1 (internally connected to terminal point3, 6, 7 and negative power contact)
0V 3 Ground for output3 (internally connected to terminal point2, 6, 7 and negative power contact)
Output 3 4 Output 3
Output 2 5 Output 2
0V 6 Ground for output2 (internally connected to terminal point2, 3, 7 and negative power contact)
0V 7 Ground for output4 (internally connected to terminal point2, 3, 6 and negative power contact)
Output 4 8 Output 4
EL20xx, EL212446 Version: 5.2

2.4 EL2032, EL2034 - Introduction

Product overview, digital output terminals
Fig.32: EL2032, EL2034
Two- and four-channel digital output terminals with diagnostics, 24 VDC, 2A
The EL2032 and EL2034 digital output terminals connect the binary 24 V control signals electrically isolated with the actuators. Two channels or four channels are available, which indicate their signal state via LEDs. The direct connection of wire-wire actuators is possible. The EL2032 enables direct connection of two 3-wire actuators.
The EL2032 and EL2034 include additional diagnostic LEDs and input bits, which indicate short circuit and broken wire. Broken wire is reported, if the output current is less than the limit value when the output is connected. The limit value is typically between 2 and 900mA. The application of the "broken wire detection" function therefore makes sense for regular output currents of approx. 1A or higher.
CAUTION
Watchdog settings
Please refer to section "Notes for setting the watchdog [}62]".
Product overview, digital output terminals

2.4.1 EL2032, EL2034 - Technical data

Technical data EL2032 EL2034
Number of outputs 2 4
Reverse voltage protection yes
Load type ohmic, inductive, lamp load
Rated voltage of the outputs 24VDC (-15%/ +20%)
Switching times TON: 40µs typ.; T
Output current max. per channel max. 2A (short-circuit-proof)
Short circuit and open circuit detection
Switch-off energy (inductive) < 1,7J/channel
Current consumption from load voltage typ. 12mA + load typ. 14mA + load
Supply voltage for electronic via E-Bus
Current consumption via E-bus typ. 100mA typ. 120mA
Electrical isolation 500V (E-bus/field voltage)
Bit width in the process image 2 output bits, 2 input bits (diagnostic) 4 output bits, 4 input bits (diagnostic)
Configuration no address setting, configuration via TwinCAT System Manager
Weight approx. 55g
Permissible ambient temperature range dur­ing operation
Permissible ambient temperature range dur­ing storage
Permissible relative humidity 95%, no condensation
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm (width aligned: 12 mm)
Mounting [}72]
Vibration/shock resistance according to EN 60068-2-6/EN 60068-2-27,
EMC resistance burst/ESD conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP20
Installation position variable
Approval CE
yes;open circuit detection [}47] from approx. 1A regular output current
-25°C ... +60°C (extended temperature range)
-40°C ... +85°C
on 35 mm mounting rail conforms to EN 60715
see also Installation instructions for terminals with increased mechanical load capacity
[}74]
cULus [}150] ATEX [}82]
: 200µs typ.
OFF
EL20xx, EL212448 Version: 5.2

2.4.2 EL2032 - LEDs and connection

Product overview, digital output terminals
Fig.33: EL2032
EL2032 - LEDs
LED Color Meaning
OUTPUT 1 OUTPUT 2
ERROR 1 ERROR 2
green off No output signal is present.
on A 24VDC output signal is present.
red Fault indication in the event of interruption or overload of the output voltage
EL2032 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1
+24 V 2 +24V (internally connected to terminal point6 and positive power contact)
0V 3 Ground for output1 (internally connected to terminal point7 and negative power contact)
PE 4 PE contact (internally connected to terminal point8 and PE power contact)
Output 2 5 Output 2
+24V 6 +24V (internally connected to terminal point2 and positive power contact)
0V 7 Ground for output2 (internally connected to terminal point3 and negative power contact)
PE 8 PE contact (internally connected to terminal point4 and PE power contact)
Product overview, digital output terminals

2.4.3 EL2034 - LEDs and connection

Fig.34: EL2034
LEDs
LED Color Meaning
OUTPUT 1- 4 green off No output signal is present.
on A 24VDC output signal is present.
ERROR 1 - 4 red Fault indication in the event of interruption or overload of the output voltage
EL2034 pin assignment
Terminal point Description
Name No.
Output 1 1 Output 1
0V 2 Ground for output1 (internally connected to terminal point3, 6, 7 and negative power contact)
0V 3 Ground for output3 (internally connected to terminal point2, 6, 7 and negative power contact)
Output 3 4 Output 3
Output 2 5 Output 2
0V 6 Ground for output2 (internally connected to terminal point2, 3, 7 and negative power contact)
0V 7 Ground for output4 (internally connected to terminal point2, 3, 6 and negative power contact)
Output 4 8 Output 4
EL20xx, EL212450 Version: 5.2

2.5 EL2042 - Introduction

Product overview, digital output terminals
Fig.35: EL2042
Two-channel digital output terminals, 24V
The EL2042 digital output terminals connect the binary 24V control signals electrically isolated with the actuators. Two channels are available in each case, which indicate their signal state via LEDs. The EL2042 enables connection of loads with current consumption up to 8A if the outputs are connected in parallel.
2x4A/1x8A
DC;
CAUTION
Watchdog settings
Please refer to section "Notes for setting the watchdog [}62]".
Product overview, digital output terminals

2.5.1 EL2042 - Technical data

Technical data EL2042
Number of outputs 2
Reverse voltage protection yes
Load type ohmic, inductive, lamp load
Nominal output voltage 24VDC (-15%/ +20%)
Switching times TON: 40µs typ.; T
Output current max. per channel max. 4A (short-circuit-proof) per channel, 8A with parallel connec-
Supply voltage for electronic via the E-Bus
Current consumption of power contacts typ. 13mA + load
Current consumption via E-bus typ. 120 mA
Electrical isolation 500V (E-bus/field voltage)
Bit width in the process image 2 output bits
Configuration no address setting, configuration via TwinCAT System Manager
Weight approx. 55g
Permissible ambient temperature range during operation 0°C ... + 55°C
Permissible ambient temperature range during storage -25°C ... + 85°C
Permissible relative humidity 95%, no condensation
Dimensions (W x H x D) approx. 15mm x 100mm x 70mm (width aligned: 12mm)
Mounting [}72]
Vibration/shock resistance according to EN 60068-2-6/EN 60068-2-27,
EMC resistance burst/ESD conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP20
Installation position variable
Approval CE
tion
on 35mm mounting rail conforms to EN 60715
see also Installation instructions for terminals with increased me-
chanical load capacity [}74]
200µs typ.
OFF
EL20xx, EL212452 Version: 5.2

2.5.2 EL2042 - LEDs and connection

Product overview, digital output terminals
Fig.36: EL2042
EL2042 - LEDs
LED Color Meaning
OUTPUT 1 OUTPUT 2
green off No output signal is present.
on A 24VDC output signal is present.
EL2042 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1
+24 V 2 +24V (internally connected to terminal point6 and positive power contact)
0 V 3 Ground for output1 (internally connected to terminal point7 and negative power contact)
- 4 -
Output 2 5 Output 2
+24 V 6 +24V (internally connected to terminal point2 and positive power contact)
0V 7 Ground for output2 (internally connected to terminal point3 and negative power contact)
- 8 -
Product overview, digital output terminals

2.6 EL2084, EL2088 - Introduction

Fig.37: EL2084, EL2088
Four- and eight-channel digital output terminals, 24 VDC, 0.5A (EL2084, EL2088)
The EL2084 and EL2088 digital output terminals connect the binary control signals from the automation unit on to the actuators at the process level with electrical isolation. The EtherCAT Terminals have 0V (ground) switching outputs and generate load currents with outputs that are resistant to overload and short-circuit. They include four or eight channels, whose signal state is indicated by LEDs.
CAUTION
Watchdog settings
Please refer to section "Notes for setting the watchdog [}62]".
EL20xx, EL212454 Version: 5.2
Product overview, digital output terminals

2.6.1 EL2084, EL2088 - Technical data

Technical data EL2084 EL2088
Number of outputs 4 8
Load type ohmic, inductive, lamp load
Nominal voltage of the outputs 24VDC (-15%/ +20%)
Output current max. per channel max. 0.5A (short-circuit-proof) max. 0.5A (total current 3A)
Current consumption from load voltage typ. 30mA + load
Supply voltage for electronic via the E-Bus
Current consumption via E-bus typ. 100mA typ. 110mA
Electrical isolation 500V (E-bus/field voltage)
Bit width in the process image 4 output bits 8 output bits
Configuration no address setting, configuration via TwinCAT System Manager
Weight approx. 70g
Permissible ambient temperature range dur­ing operation
Permissible ambient temperature range dur­ing storage
Permissible relative humidity 95%, no condensation
Dimensions (W x H x D) approx. 15mm x 100mm x 70mm (width aligned: 12mm)
Mounting [}72]
Vibration/shock resistance according to EN 60068-2-6/EN 60068-2-27,
EMC resistance burst/ESD conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP20
Installation position variable
Approval CE
0°C ... + 55°C 0°C ... + 55°C
(aligned in horizontal installation position) 0°C ... + 45°C (all other installation positions,
see Note [}78])
-25°C ... + 85°C
on 35mm mounting rail conforms to EN 60715
see also Installation instructions for terminals with increased mechanical load capacity
[}74]
see note [}78]
cULus [}150] ATEX [}81]
Product overview, digital output terminals

2.6.2 EL2084 - LEDs and connection

Fig.38: EL2084
EL2084 - LEDs
LED Color Meaning
OUTPUT 1- 4 green off No output signal is present at the respective output
on A 0V output signal is present at the respective output
EL2084 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1 (0V)
24V 2 +24V for output 1 (internally connected to terminal points 3, 6, 7 and positive power contact)
24V 3 +24V for output 3 (internally connected to terminal points 2, 6, 7 and positive power contact)
Output 3 4 Output 3 (0V)
Output 2 5 Output 2 (0V)
24V 6 +24V for output 2 (internally connected to terminal points 2, 3, 7 and positive power contact)
24V 7 +24V for output 4 (internally connected to terminal points 2, 3, 6 and positive power contact)
Output 4 8 Output 4 (0V)
EL20xx, EL212456 Version: 5.2

2.6.3 EL2088 - LEDs and connection

Product overview, digital output terminals
Fig.39: EL2088
EL2088 - LEDs
LED Color Meaning
OUTPUT 1- 8 green off No output signal is present at the respective output
on A 0V output signal is present at the respective output
EL2088 - Connection
Terminal point Description
Name No.
Output 1 1 Output 1 (0V)
Output 3 2 Output 3 (0V)
Output 5 3 Output 5 (0V)
Output7 4 Output 7 (0V)
Output 2 5 Output 2 (0V)
Output 4 6 Output 4 (0V)
Output 6 7 Output 6 (0V)
Output 8 8 Output 8 (0V)
Product overview, digital output terminals

2.7 EL2124 - Introduction

Fig.40: EL2124
Four-channel digital output terminal 5 VDC, CMOS output
The digital output terminal EL2124 connects the binary control signals of the automation device in an electrically isolated manner to the actuators at the process level and generates load currents with outputs that are protected against overload and short-circuit. The EtherCAT Terminal contains four channels whose signal state is indicated by LEDs.
CAUTION
Watchdog settings
Please refer to section "Notes for setting the watchdog [}62]".
EL20xx, EL212458 Version: 5.2
Product overview, digital output terminals

2.7.1 EL2124 - Technical data

Technical data EL2124
Number of outputs 4
Load type ohmic, inductive, lamp load
Nominal output voltage 5VDC (CMOS output)
Switching times TON: < 1µs typ.; T
Output current max. per channel ±20mA (short-circuit-proof) per channel, 8mA signal current, type
Supply voltage for electronic via the E-Bus
Current consumption via E-bus typ. 130mA
Current consumption from load voltage (power contacts) typ. 12mA + load
Electrical isolation 500V (E-bus/field voltage)
Bit width in the process image 4 output bits
Configuration no address setting, configuration via TwinCAT System Manager
Weight approx. 70g
Permissible ambient temperature range during operation 0°C ... + 55°C
Permissible ambient temperature range during storage -25°C ... + 85°C
Permissible relative humidity 95%, no condensation
Dimensions (W x H x D) approx. 15mm x 100mm x 70mm (width aligned: 12mm)
Mounting [}72]
Vibration/shock resistance according to EN 60068-2-6/EN 60068-2-27,
EMC immunity/emission conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP 20
Installation position variable
Approval CE
CMOS output
on 35mm mounting rail conforms to EN 60715
see also Installation instructions for terminals with increased me-
chanical load capacity [}74]
cULus [}150] ATEX [}81]
: < 1µs typ.
OFF
Product overview, digital output terminals

2.7.2 EL2124 - LEDs and connection

Fig.41: EL2124
LEDs
LED Color Meaning
OUTPUT 1- 4 green off No output signal
on 5 VDC output signal at the respective output
EL2124 - Connection
NOTE
5 V DC at the power contacts
During configuration of the Bus Terminal block, please note that the power contacts of the EL2124 carry a voltage of 5 VDC (provided e.g. by an EL9505 power supply terminal). If 24V terminals are to operate in the terminal block simultaneously, measures must be implemented for electrical isolation (e.g. through the EL9190 power feed terminal or the EL9080 separation terminal).
Terminal point Description
Name No.
Output 1 1 Output 1
+5V 2 +5V (internally connected to terminal point6 and positive power contact)
0V 3 0V (internally connected to terminal point 7 and negative power contact)
Output 3 4 Output 3
Output 2 5 Output 2
+5V 6 +5V (internally connected to terminal point2 and positive power contact)
0V 7 0V (internally connected to terminal point 3 and negative power contact)
Output 4 8 Output 4
EL20xx, EL212460 Version: 5.2
Basics communication

3 Basics communication

3.1 EtherCAT basics

Please refer to the EtherCAT System Documentation for the EtherCAT fieldbus basics.

3.2 EtherCAT cabling – wire-bound

The cable length between two EtherCAT devices must not exceed 100 m. This results from the FastEthernet technology, which, above all for reasons of signal attenuation over the length of the cable, allows a maximum
link length of 5 + 90 + 5 m if cables with appropriate properties are used. See also the Design recommendations for the infrastructure for EtherCAT/Ethernet.
Cables and connectors
For connecting EtherCAT devices only Ethernet connections (cables + plugs) that meet the requirements of at least category 5 (CAt5) according to EN 50173 or ISO/IEC 11801 should be used. EtherCAT uses 4 wires for signal transfer.
EtherCAT uses RJ45 plug connectors, for example. The pin assignment is compatible with the Ethernet standard (ISO/IEC 8802-3).
Pin Color of conductor Signal Description
1 yellow TD + Transmission Data +
2 orange TD - Transmission Data -
3 white RD + Receiver Data +
6 blue RD - Receiver Data -
Due to automatic cable detection (auto-crossing) symmetric (1:1) or cross-over cables can be used between EtherCAT devices from Beckhoff.
Recommended cables
Suitable cables for the connection of EtherCAT devices can be found on the Beckhoff website!
E-Bus supply
A bus coupler can supply the EL terminals added to it with the E-bus system voltage of 5V; a coupler is thereby loadable up to 2A as a rule (see details in respective device documentation). Information on how much current each EL terminal requires from the E-bus supply is available online and in the catalogue. If the added terminals require more current than the coupler can supply, then power feed
terminals (e.g. EL9410) must be inserted at appropriate places in the terminal strand.
The pre-calculated theoretical maximum E-Bus current is displayed in the TwinCAT System Manager. A shortfall is marked by a negative total amount and an exclamation mark; a power feed terminal is to be placed before such a position.
Basics communication
Fig.42: System manager current calculation
NOTE
Malfunction possible!
The same ground potential must be used for the E-Bus supply of all EtherCAT terminals in a terminal block!

3.3 General notes for setting the watchdog

ELxxxx terminals are equipped with a safety feature (watchdog) that switches off the outputs after a specifiable time e.g. in the event of an interruption of the process data traffic, depending on the device and settings, e.g. in OFF state.
The EtherCAT slave controller (ESC) in the EL2xxx terminals features 2 watchdogs:
• SM watchdog (default: 100 ms)
• PDI watchdog (default: 100 ms)
SM watchdog (SyncManager Watchdog)
The SyncManager watchdog is reset after each successful EtherCAT process data communication with the terminal. If no EtherCAT process data communication takes place with the terminal for longer than the set and activated SM watchdog time, e.g. in the event of a line interruption, the watchdog is triggered and the outputs are set to FALSE. The OP state of the terminal is unaffected. The watchdog is only reset after a successful EtherCAT process data access. Set the monitoring time as described below.
The SyncManager watchdog monitors correct and timely process data communication with the ESC from the EtherCAT side.
PDI watchdog (Process Data Watchdog)
If no PDI communication with the EtherCAT slave controller (ESC) takes place for longer than the set and activated PDI watchdog time, this watchdog is triggered. PDI (Process Data Interface) is the internal interface between the ESC and local processors in the EtherCAT slave, for example. The PDI watchdog can be used to monitor this communication for failure.
The PDI watchdog monitors correct and timely process data communication with the ESC from the application side.
The settings of the SM- and PDI-watchdog must be done for each slave separately in the TwinCAT System Manager.
EL20xx, EL212462 Version: 5.2
Basics communication
Fig.43: EtherCAT tab -> Advanced Settings -> Behavior -> Watchdog
Notes:
• the multiplier is valid for both watchdogs.
• each watchdog has its own timer setting, the outcome of this in summary with the multiplier is a resulting time.
• Important: the multiplier/timer setting is only loaded into the slave at the start up, if the checkbox is activated. If the checkbox is not activated, nothing is downloaded and the ESC settings remain unchanged.
Multiplier
Multiplier
Both watchdogs receive their pulses from the local terminal cycle, divided by the watchdog multiplier:
1/25 MHz * (watchdog multiplier + 2) = 100 µs (for default setting of 2498 for the multiplier)
The standard setting of 1000 for the SM watchdog corresponds to a release time of 100 ms.
The value in multiplier + 2 corresponds to the number of basic 40 ns ticks representing a watchdog tick. The multiplier can be modified in order to adjust the watchdog time over a larger range.
Basics communication
Example "Set SM watchdog"
This checkbox enables manual setting of the watchdog times. If the outputs are set and the EtherCAT communication is interrupted, the SM watchdog is triggered after the set time and the outputs are erased. This setting can be used for adapting a terminal to a slower EtherCAT master or long cycle times. The default SM watchdog setting is 100 ms. The setting range is 0..65535. Together with a multiplier with a range of 1..65535 this covers a watchdog period between 0..~170 seconds.
Calculation
Multiplier = 2498 → watchdog base time = 1 / 25MHz * (2498 + 2) = 0.0001seconds = 100µs SM watchdog = 10000 → 10000 * 100µs = 1second watchdog monitoring time
CAUTION
Undefined state possible!
The function for switching off of the SM watchdog via SM watchdog = 0 is only implemented in terminals from version -0016. In previous versions this operating mode should not be used.
CAUTION
Damage of devices and undefined state possible!
If the SM watchdog is activated and a value of 0 is entered the watchdog switches off completely. This is the deactivation of the watchdog! Set outputs are NOT set in a safe state, if the communication is inter­rupted.

3.4 EtherCAT State Machine

The state of the EtherCAT slave is controlled via the EtherCAT State Machine (ESM). Depending upon the state, different functions are accessible or executable in the EtherCAT slave. Specific commands must be sent by the EtherCAT master to the device in each state, particularly during the bootup of the slave.
A distinction is made between the following states:
• Init
• Pre-Operational
• Safe-Operational and
• Operational
• Boot
The regular state of each EtherCAT slave after bootup is the OP state.
EL20xx, EL212464 Version: 5.2
Fig.44: States of the EtherCAT State Machine
Basics communication
Init
After switch-on the EtherCAT slave in the Init state. No mailbox or process data communication is possible. The EtherCAT master initializes sync manager channels 0 and 1 for mailbox communication.
Pre-Operational (Pre-Op)
During the transition between Init and Pre-Op the EtherCAT slave checks whether the mailbox was initialized correctly.
In Pre-Op state mailbox communication is possible, but not process data communication. The EtherCAT master initializes the sync manager channels for process data (from sync manager channel 2), the FMMU channels and, if the slave supports configurable mapping, PDO mapping or the sync manager PDO assignment. In this state the settings for the process data transfer and perhaps terminal-specific parameters that may differ from the default settings are also transferred.
Safe-Operational (Safe-Op)
During transition between Pre-Op and Safe-Op the EtherCAT slave checks whether the sync manager channels for process data communication and, if required, the distributed clocks settings are correct. Before it acknowledges the change of state, the EtherCAT slave copies current input data into the associated DP­RAM areas of the EtherCAT slave controller (ECSC).
In Safe-Op state mailbox and process data communication is possible, although the slave keeps its outputs in a safe state, while the input data are updated cyclically.
Outputs in SAFEOP state
The default set watchdog [}62] monitoring sets the outputs of the module in a safe state - depend­ing on the settings in SAFEOP and OP - e.g. in OFF state. If this is prevented by deactivation of the watchdog monitoring in the module, the outputs can be switched or set also in the SAFEOP state.
Operational (Op)
Before the EtherCAT master switches the EtherCAT slave from Safe-Op to Op it must transfer valid output data.
In the Op state the slave copies the output data of the masters to its outputs. Process data and mailbox communication is possible.
Basics communication
Boot
In the Boot state the slave firmware can be updated. The Boot state can only be reached via the Init state.
In the Boot state mailbox communication via the file access over EtherCAT (FoE) protocol is possible, but no other mailbox communication and no process data communication.
EL20xx, EL212466 Version: 5.2
Basics communication

3.5 CoE Interface

General description
The CoE interface (CANopen over EtherCAT) is used for parameter management of EtherCAT devices. EtherCAT slaves or the EtherCAT master manage fixed (read only) or variable parameters which they require for operation, diagnostics or commissioning.
CoE parameters are arranged in a table hierarchy. In principle, the user has read access via the fieldbus. The EtherCAT master (TwinCAT System Manager) can access the local CoE lists of the slaves via EtherCAT in read or write mode, depending on the attributes.
Different CoE parameter types are possible, including string (text), integer numbers, Boolean values or larger byte fields. They can be used to describe a wide range of features. Examples of such parameters include manufacturer ID, serial number, process data settings, device name, calibration values for analog measurement or passwords.
The order is specified in 2 levels via hexadecimal numbering: (main)index, followed by subindex. The value ranges are
• Index: 0x0000 …0xFFFF (0...65535
• SubIndex: 0x00…0xFF (0...255
dez
)
dez
)
A parameter localized in this way is normally written as 0x8010:07, with preceding "x" to identify the hexadecimal numerical range and a colon between index and subindex.
The relevant ranges for EtherCAT fieldbus users are:
• 0x1000: This is where fixed identity information for the device is stored, including name, manufacturer, serial number etc., plus information about the current and available process data configurations.
• 0x8000: This is where the operational and functional parameters for all channels are stored, such as filter settings or output frequency.
Other important ranges are:
• 0x4000: In some EtherCAT devices the channel parameters are stored here (as an alternative to the 0x8000 range).
• 0x6000: Input PDOs ("input" from the perspective of the EtherCAT master)
• 0x7000: Output PDOs ("output" from the perspective of the EtherCAT master)
Availability
Not every EtherCAT device must have a CoE list. Simple I/O modules without dedicated processor usually have no variable parameters and therefore no CoE list.
If a device has a CoE list, it is shown in the TwinCAT System Manager as a separate tab with a listing of the elements:
Basics communication
Fig.45: "CoE Online " tab
The figure above shows the CoE objects available in device "EL2502", ranging from 0x1000 to 0x1600. The subindices for 0x1018 are expanded.
Data management and function "NoCoeStorage"
Some parameters, particularly the setting parameters of the slave, are configurable and writeable. This can be done in write or read mode
• via the System Manager (Fig. "CoE Online " tab) by clicking This is useful for commissioning of the system/slaves. Click on the row of the index to be parameterised and enter a value in the "SetValue" dialog.
• from the control system/PLC via ADS, e.g. through blocks from the TcEtherCAT.lib library This is recommended for modifications while the system is running or if no System Manager or operating staff are available.
Data management
If slave CoE parameters are modified online, Beckhoff devices store any changes in a fail-safe manner in the EEPROM, i.e. the modified CoE parameters are still available after a restart. The situation may be different with other manufacturers.
An EEPROM is subject to a limited lifetime with respect to write operations. From typically 100,000 write operations onwards it can no longer be guaranteed that new (changed) data are reliably saved or are still readable. This is irrelevant for normal commissioning. However, if CoE parameters are continuously changed via ADS at machine runtime, it is quite possible for the lifetime limit to be reached. Support for the NoCoeStorage function, which suppresses the saving of changed CoE val­ues, depends on the firmware version. Please refer to the technical data in this documentation as to whether this applies to the respective device.
• If the function is supported: the function is activated by entering the code word 0x12345678 once in CoE 0xF008 and remains active as long as the code word is not changed. After switching the device on it is then inactive. Changed CoE values are not saved in the EEPROM and can thus be changed any number of times.
• Function is not supported: continuous changing of CoE values is not permissible in view of the lifetime limit.
EL20xx, EL212468 Version: 5.2
Startup list
Changes in the local CoE list of the terminal are lost if the terminal is replaced. If a terminal is re­placed with a new Beckhoff terminal, it will have the default settings. It is therefore advisable to link all changes in the CoE list of an EtherCAT slave with the Startup list of the slave, which is pro­cessed whenever the EtherCAT fieldbus is started. In this way a replacement EtherCAT slave can automatically be parameterized with the specifications of the user.
If EtherCAT slaves are used which are unable to store local CoE values permanently, the Startup list must be used.
Recommended approach for manual modification of CoE parameters
• Make the required change in the System Manager The values are stored locally in the EtherCAT slave
• If the value is to be stored permanently, enter it in the Startup list. The order of the Startup entries is usually irrelevant.
Basics communication
Fig.46: Startup list in the TwinCAT System Manager
The Startup list may already contain values that were configured by the System Manager based on the ESI specifications. Additional application-specific entries can be created.
Online/offline list
While working with the TwinCAT System Manager, a distinction has to be made whether the EtherCAT device is "available", i.e. switched on and linked via EtherCAT and therefore online, or whether a configuration is created offline without connected slaves.
In both cases a CoE list as shown in Fig. “’CoE online’ tab” is displayed. The connectivity is shown as offline/ online.
• If the slave is offline
◦ The offline list from the ESI file is displayed. In this case modifications are not meaningful or
possible.
◦ The configured status is shown under Identity.
◦ No firmware or hardware version is displayed, since these are features of the physical device.
Offline is shown in red.
Basics communication
Fig.47: Offline list
• If the slave is online
◦ The actual current slave list is read. This may take several seconds, depending on the size and
cycle time.
◦ The actual identity is displayed
◦ The firmware and hardware version of the equipment according to the electronic information is
displayed
Online is shown in green.
Fig.48: Online list
EL20xx, EL212470 Version: 5.2
Basics communication
Channel-based order
The CoE list is available in EtherCAT devices that usually feature several functionally equivalent channels. For example, a 4-channel analog 0..10 V input terminal also has 4 logical channels and therefore 4 identical sets of parameter data for the channels. In order to avoid having to list each channel in the documentation, the placeholder "n" tends to be used for the individual channel numbers.
In the CoE system 16 indices, each with 255 subindices, are generally sufficient for representing all channel parameters. The channel-based order is therefore arranged in 16
dec
/10
steps. The parameter range
hex
0x8000 exemplifies this:
• Channel 0: parameter range 0x8000:00 ... 0x800F:255
• Channel 1: parameter range 0x8010:00 ... 0x801F:255
• Channel 2: parameter range 0x8020:00 ... 0x802F:255
• ...
This is generally written as 0x80n0.
Detailed information on the CoE interface can be found in the EtherCAT system documentation on the Beckhoff website.

3.6 Distributed Clock

The distributed clock represents a local clock in the EtherCAT slave controller (ESC) with the following characteristics:
• Unit 1 ns
• Zero point 1.1.2000 00:00
• Size 64 bit (sufficient for the next 584 years; however, some EtherCAT slaves only offer 32-bit support, i.e. the variable overflows after approx. 4.2 seconds)
• The EtherCAT master automatically synchronizes the local clock with the master clock in the EtherCAT bus with a precision of < 100 ns.
For detailed information please refer to the EtherCAT system description.
Mounting and wiring

4 Mounting and wiring

4.1 Installation on mounting rails

WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals!
Assembly
Fig.49: Attaching on mounting rail
The bus coupler and bus terminals are attached to commercially available 35mm mounting rails (DIN rails according to EN60715) by applying slight pressure:
1. First attach the fieldbus coupler to the mounting rail.
2. The bus terminals are now attached on the right-hand side of the fieldbus coupler. Join the compo­nents with tongue and groove and push the terminals against the mounting rail, until the lock clicks onto the mounting rail. If the terminals are clipped onto the mounting rail first and then pushed together without tongue and groove, the connection will not be operational! When correctly assembled, no significant gap should be visible between the housings.
Fixing of mounting rails
The locking mechanism of the terminals and couplers extends to the profile of the mounting rail. At the installation, the locking mechanism of the components must not come into conflict with the fixing bolts of the mounting rail. To mount the mounting rails with a height of 7.5mm under the terminals and couplers, you should use flat mounting connections (e.g. countersunk screws or blind rivets).
EL20xx, EL212472 Version: 5.2
Mounting and wiring
Disassembly
Fig.50: Disassembling of terminal
Each terminal is secured by a lock on the mounting rail, which must be released for disassembly:
1. Pull the terminal by its orange-colored lugs approximately 1cm away from the mounting rail. In doing so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of the bus terminal block easily without excessive force.
2. Grasp the released terminal with thumb and index finger simultaneous at the upper and lower grooved housing surfaces and pull the terminal out of the bus terminal block.
Connections within a bus terminal block
The electric connections between the Bus Coupler and the Bus Terminals are automatically realized by joining the components:
• The six spring contacts of the K-Bus/E-Bus deal with the transfer of the data and the supply of the Bus Terminal electronics.
• The power contacts deal with the supply for the field electronics and thus represent a supply rail within the bus terminal block. The power contacts are supplied via terminals on the Bus Coupler (up to 24V) or for higher voltages via power feed terminals.
Power Contacts
During the design of a bus terminal block, the pin assignment of the individual Bus Terminals must be taken account of, since some types (e.g. analog Bus Terminals or digital 4-channel Bus Termi­nals) do not or not fully loop through the power contacts. Power Feed Terminals (KL91xx, KL92xx or EL91xx, EL92xx) interrupt the power contacts and thus represent the start of a new supply rail.
PE power contact
The power contact labeled PE can be used as a protective earth. For safety reasons this contact mates first when plugging together, and can ground short-circuit currents of up to 125A.
Mounting and wiring
Fig.51: Power contact on left side
NOTE
Possible damage of the device
Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g. disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230V). For insulation testing, disconnect the PE supply line at the Bus Coupler or the Power Feed Terminal! In or­der to decouple further feed points for testing, these Power Feed Terminals can be released and pulled at least 10mm from the group of terminals.
WARNING
Risk of electric shock!
The PE power contact must not be used for other potentials!

4.2 Installation instructions for enhanced mechanical load capacity

WARNING
Risk of injury through electric shock and damage to the device!
Bring the Bus Terminal system into a safe, de-energized state before starting mounting, disassembly or wiring of the Bus Terminals!
Additional checks
The terminals have undergone the following additional tests:
Verification Explanation
Vibration 10 frequency runs in 3 axes
6 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude
60.1Hz<f<500Hz acceleration 5g, constant amplitude
Shocks 1000 shocks in each direction, in 3 axes
25 g, 6 ms
EL20xx, EL212474 Version: 5.2
Mounting and wiring
Additional installation instructions
For terminals with enhanced mechanical load capacity, the following additional installation instructions apply:
• The enhanced mechanical load capacity is valid for all permissible installation positions
• Use a mounting rail according to EN 60715 TH35-15
• Fix the terminal segment on both sides of the mounting rail with a mechanical fixture, e.g. an earth terminal or reinforced end clamp
• The maximum total extension of the terminal segment (without coupler) is: 64 terminals (12 mm mounting with) or 32 terminals (24 mm mounting with)
• Avoid deformation, twisting, crushing and bending of the mounting rail during edging and installation of the rail
• The mounting points of the mounting rail must be set at 5 cm intervals
• Use countersunk head screws to fasten the mounting rail
• The free length between the strain relief and the wire connection should be kept as short as possible. A distance of approx. 10 cm should be maintained to the cable duct.

4.3 Connection

4.3.1 Connection system

WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals!
Overview
The Bus Terminal system offers different connection options for optimum adaptation to the respective application:
• The terminals of ELxxxx and KLxxxx series with standard wiring include electronics and connection level in a single enclosure.
• The terminals of ESxxxx and KSxxxx series feature a pluggable connection level and enable steady wiring while replacing.
• The High Density Terminals (HD Terminals) include electronics and connection level in a single enclosure and have advanced packaging density.
Standard wiring (ELxxxx / KLxxxx)
Fig.52: Standard wiring
The terminals of ELxxxx and KLxxxx series have been tried and tested for years. They feature integrated screwless spring force technology for fast and simple assembly.
Mounting and wiring
Pluggable wiring (ESxxxx / KSxxxx)
Fig.53: Pluggable wiring
The terminals of ESxxxx and KSxxxx series feature a pluggable connection level. The assembly and wiring procedure is the same as for the ELxxxx and KLxxxx series. The pluggable connection level enables the complete wiring to be removed as a plug connector from the top of the housing for servicing. The lower section can be removed from the terminal block by pulling the unlocking tab. Insert the new component and plug in the connector with the wiring. This reduces the installation time and eliminates the risk of wires being mixed up.
The familiar dimensions of the terminal only had to be changed slightly. The new connector adds about 3 mm. The maximum height of the terminal remains unchanged.
A tab for strain relief of the cable simplifies assembly in many applications and prevents tangling of individual connection wires when the connector is removed.
Conductor cross sections between 0.08mm2 and 2.5mm2 can continue to be used with the proven spring force technology.
The overview and nomenclature of the product names for ESxxxx and KSxxxx series has been retained as known from ELxxxx and KLxxxx series.
High Density Terminals (HD Terminals)
Fig.54: High Density Terminals
The Bus Terminals from these series with 16 terminal points are distinguished by a particularly compact design, as the packaging density is twice as large as that of the standard 12mm Bus Terminals. Massive conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal point without tools.
Wiring HD Terminals
The High Density (HD) Terminals of the ELx8xx and KLx8xx series doesn't support pluggable wiring.
Ultrasonically "bonded" (ultrasonically welded) conductors
Ultrasonically “bonded" conductors
It is also possible to connect the Standard and High Density Terminals with ultrasonically "bonded" (ultrasonically welded) conductors. In this case, please note the tables concerning the wire-size width below!
EL20xx, EL212476 Version: 5.2
Mounting and wiring

4.3.2 Wiring

WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the Bus Terminals!
Terminals for standard wiring ELxxxx/KLxxxx and for pluggable wiring ESxxxx/KSxxxx
Fig.55: Connecting a cable on a terminal point
Up to eight terminal points enable the connection of solid or finely stranded cables to the Bus Terminal. The terminal points are implemented in spring force technology. Connect the cables as follows:
1. Open a terminal point by pushing a screwdriver straight against the stop into the square opening above the terminal point. Do not turn the screwdriver or move it alternately (don't toggle).
2. The wire can now be inserted into the round terminal opening without any force.
3. The terminal point closes automatically when the pressure is released, holding the wire securely and permanently.
See the following table for the suitable wire size width.
Terminal housing ELxxxx, KLxxxx ESxxxx, KSxxxx
Wire size width (single core wires) 0.08 ... 2.5mm
Wire size width (fine-wire conductors) 0.08 ... 2.5mm
Wire size width (conductors with a wire end sleeve) 0.14 ... 1.5mm
2
2
2
0.08 ... 2.5mm
0,08 ... 2.5mm
0.14 ... 1.5mm
2
2
2
Wire stripping length 8 ... 9mm 9 ... 10mm
High Density Terminals (HD Terminals [}76]) with 16 terminal points
The conductors of the HD Terminals are connected without tools for single-wire conductors using the direct plug-in technique, i.e. after stripping the wire is simply plugged into the terminal point. The cables are released, as usual, using the contact release with the aid of a screwdriver. See the following table for the suitable wire size width.
Mounting and wiring
Terminal housing High Density Housing
Wire size width (single core wires) 0.08 ... 1.5mm
Wire size width (fine-wire conductors) 0.25 ... 1.5mm
Wire size width (conductors with a wire end sleeve) 0.14 ... 0.75mm
Wire size width (ultrasonically “bonded" conductors) only 1.5mm
2
2
2
2
Wire stripping length 8 ... 9mm

4.3.3 Shielding

Shielding
Encoder, analog sensors and actors should always be connected with shielded, twisted paired wires.

4.4 Installation positions

NOTE
Constraints regarding installation position and operating temperature range
Please refer to the technical data for a terminal to ascertain whether any restrictions regarding the installa­tion position and/or the operating temperature range have been specified. When installing high power dissi­pation terminals ensure that an adequate spacing is maintained between other components above and be­low the terminal in order to guarantee adequate ventilation!
Optimum installation position (standard)
The optimum installation position requires the mounting rail to be installed horizontally and the connection surfaces of the EL/KL terminals to face forward (see Fig. “Recommended distances for standard installation position”). The terminals are ventilated from below, which enables optimum cooling of the electronics through convection. "From below" is relative to the acceleration of gravity.
EL20xx, EL212478 Version: 5.2
Mounting and wiring
Fig.56: Recommended distances for standard installation position
Compliance with the distances shown in Fig. “Recommended distances for standard installation position” is recommended.
Other installation positions
All other installation positions are characterized by different spatial arrangement of the mounting rail - see Fig “Other installation positions”.
The minimum distances to ambient specified above also apply to these installation positions.
Mounting and wiring
Fig.57: Other installation positions

4.5 Positioning of passive Terminals

Hint for positioning of passive terminals in the bus terminal block
EtherCAT Terminals (ELxxxx / ESxxxx), which do not take an active part in data transfer within the bus terminal block are so called passive terminals. The passive terminals have no current consump­tion out of the E-Bus. To ensure an optimal data transfer, you must not directly string together more than 2 passive termi­nals!
Examples for positioning of passive terminals (highlighted)
Fig.58: Correct positioning
EL20xx, EL212480 Version: 5.2
Mounting and wiring
Fig.59: Incorrect positioning

4.6 ATEX - Special conditions (standard temperature range)

WARNING
Observe the special conditions for the intended use of Beckhoff fieldbus components with standard temperature range in potentially explosive areas (directive 94/9/EU)!
• The certified components are to be installed in a suitable housing that guarantees a protection class of at least IP54 in accordance with EN 60529! The environmental conditions during use are thereby to be taken into account!
• If the temperatures during rated operation are higher than 70°C at the feed-in points of cables, lines or pipes, or higher than 80°C at the wire branching points, then cables must be selected whose tempera­ture data correspond to the actual measured temperature values!
• Observe the permissible ambient temperature range of 0 to 55°C for the use of Beckhoff fieldbus compo­nents standard temperature range in potentially explosive areas!
• Measures must be taken to protect against the rated operating voltage being exceeded by more than 40% due to short-term interference voltages!
• The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply voltage has been switched off or if a non-explosive atmosphere is ensured!
• The connections of the certified components may only be connected or disconnected if the supply volt­age has been switched off or if a non-explosive atmosphere is ensured!
• The fuses of the KL92xx/EL92xx power feed terminals may only be exchanged if the supply voltage has been switched off or if a non-explosive atmosphere is ensured!
• Address selectors and ID switches may only be adjusted if the supply voltage has been switched off or if a non-explosive atmosphere is ensured!
Standards
The fundamental health and safety requirements are fulfilled by compliance with the following standards:
• EN 60079-0:2012+A11:2013
• EN 60079-15:2010
Marking
The Beckhoff fieldbus components with standard temperature range certified for potentially explosive areas bear one of the following markings:
Mounting and wiring
II 3GKEMA 10ATEX0075 X Ex nA IIC T4 GcTa: 0…55°C
or
II 3GKEMA 10ATEX0075 X Ex nC IIC T4 GcTa: 0…55°C

4.7 ATEX - Special conditions (extended temperature range)

WARNING
Observe the special conditions for the intended use of Beckhoff fieldbus components with extended temperature range (ET) in potentially explosive areas (directive 94/9/EU)!
• The certified components are to be installed in a suitable housing that guarantees a protection class of at least IP54 in accordance with EN 60529! The environmental conditions during use are thereby to be taken into account!
• If the temperatures during rated operation are higher than 70°C at the feed-in points of cables, lines or pipes, or higher than 80°C at the wire branching points, then cables must be selected whose tempera­ture data correspond to the actual measured temperature values!
• Observe the permissible ambient temperature range of -25 to 60°C for the use of Beckhoff fieldbus com­ponents with extended temperature range (ET) in potentially explosive areas!
• Measures must be taken to protect against the rated operating voltage being exceeded by more than 40% due to short-term interference voltages!
• The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply voltage has been switched off or if a non-explosive atmosphere is ensured!
• The connections of the certified components may only be connected or disconnected if the supply volt­age has been switched off or if a non-explosive atmosphere is ensured!
• The fuses of the KL92xx/EL92xx power feed terminals may only be exchanged if the supply voltage has been switched off or if a non-explosive atmosphere is ensured!
• Address selectors and ID switches may only be adjusted if the supply voltage has been switched off or if a non-explosive atmosphere is ensured!
Standards
The fundamental health and safety requirements are fulfilled by compliance with the following standards:
• EN 60079-0:2012+A11:2013
• EN 60079-15:2010
Marking
The Beckhoff fieldbus components with extended temperature range (ET) certified for potentially explosive areas bear the following marking:
II 3GKEMA 10ATEX0075 X Ex nA IIC T4 GcTa: -25…60°C
or
EL20xx, EL212482 Version: 5.2
II 3GKEMA 10ATEX0075 X Ex nC IIC T4 GcTa: -25…60°C

4.8 ATEX Documentation

Notes about operation of the Beckhoff terminal systems in potentially explosive ar­eas (ATEX)
Pay also attention to the continuative documentation
Notes about operation of the Beckhoff terminal systems in potentially explosive areas (ATEX)
that is available in the download area of the Beckhoff homepage http:\\www.beckhoff.com!
Mounting and wiring
Commissioning

5 Commissioning

5.1 TwinCAT Quick Start

TwinCAT is a development environment for real-time control including multi-PLC system, NC axis control, programming and operation. The whole system is mapped through this environment and enables access to a programming environment (including compilation) for the controller. Individual digital or analog inputs or outputs can also be read or written directly, in order to verify their functionality, for example.
For further information please refer to http://infosys.beckhoff.com:
EtherCAT Systemmanual:
Fieldbus Components → EtherCAT Terminals → EtherCAT System Documentation → Setup in the TwinCAT System Manager
TwinCAT2 → TwinCAT System Manager → I/O - Configuration
• In particular, TwinCAT driver installation:
Fieldbus components → Fieldbus Cards and Switches → FC900x – PCI Cards for Ethernet → Installation
Devices contain the terminals for the actual configuration. All configuration data can be entered directly via editor functions (offline) or via the "Scan" function (online):
"offline": The configuration can be customized by adding and positioning individual components.
These can be selected from a directory and configured.
◦ The procedure for offline mode can be found under http://infosys.beckhoff.com:
TwinCAT2 → TwinCAT System Manager → IO - Configuration → Adding an I/O Device
"online": The existing hardware configuration is read
◦ See also http://infosys.beckhoff.com:
Fieldbus components → Fieldbus cards and switches → FC900x – PCI Cards for Ethernet → Installation → Searching for devices
The following relationship is envisaged from user PC to the individual control elements:
EL20xx, EL212484 Version: 5.2
Commissioning
Fig.60: Relationship between user side (commissioning) and installation
The user inserting of certain components (I/O device, terminal, box...) is the same in TwinCAT2 and TwinCAT3. The descriptions below relate to the online procedure.
Sample configuration (actual configuration)
Based on the following sample configuration, the subsequent subsections describe the procedure for TwinCAT2 and TwinCAT3:
• Control system (PLC) CX2040 including CX2100-0004 power supply unit
• Connected to the CX2040 on the right (E-bus):
EL1004 (4-channel digital input terminal 24 V DC)
• Linked via the X001 port (RJ-45): EK1100 EtherCAT Coupler
• Connected to the EK1100 EtherCAT coupler on the right (E-bus):
EL2008 (8-channel digital output terminal 24VDC;0.5A)
• (Optional via X000: a link to an external PC for the user interface)
Commissioning
Fig.61: Control configuration with Embedded PC, input (EL1004) and output (EL2008)
Note that all combinations of a configuration are possible; for example, the EL1004 terminal could also be connected after the coupler, or the EL2008 terminal could additionally be connected to the CX2040 on the right, in which case the EK1100 coupler wouldn’t be necessary.
EL20xx, EL212486 Version: 5.2
Commissioning
5.1.1 TwinCAT2
Startup
TwinCAT basically uses two user interfaces: the TwinCAT System Manager for communication with the electromechanical components and TwinCAT PLC Control for the development and compilation of a controller. The starting point is the TwinCAT System Manager.
After successful installation of the TwinCAT system on the PC to be used for development, the TwinCAT2 System Manager displays the following user interface after startup:
Fig.62: Initial TwinCAT2 user interface
Generally, TwinCAT can be used in local or remote mode. Once the TwinCAT system including the user interface (standard) is installed on the respective PLC, TwinCAT can be used in local mode and thereby the
next step is "Insert Device [}89]".
If the intention is to address the TwinCAT runtime environment installed on a PLC as development environment remotely from another system, the target system must be made known first. In the menu under
"Actions" → "Choose Target System...", via the symbol " " or the "F8" key, open the following window:
Commissioning
Fig.63: Selection of the target system
Use "Search (Ethernet)..." to enter the target system. Thus a next dialog opens to either:
• enter the known computer name after "Enter Host Name / IP:" (as shown in red)
• perform a "Broadcast Search" (if the exact computer name is not known)
• enter the known computer IP or AmsNetID.
Fig.64: Specify the PLC for access by the TwinCAT System Manager: selection of the target system
Once the target system has been entered, it is available for selection as follows (a password may have to be entered):
After confirmation with "OK" the target system can be accessed via the System Manager.
EL20xx, EL212488 Version: 5.2
Commissioning
Adding devices
In the configuration tree of the TwinCAT2 System Manager user interface on the left, select "I/ODevices” and then right-click to open a context menu and select "ScanDevices…", or start the action in the menu bar
via . The TwinCAT System Manager may first have to be set to "Configmode" via or via menu “Actions" → "Set/Reset TwinCAT to Config Mode…" (Shift + F4).
Fig.65: Select "Scan Devices..."
Confirm the warning message, which follows, and select "EtherCAT" in the dialog:
Fig.66: Automatic detection of I/O devices: selection the devices to be integrated
Confirm the message "Find new boxes", in order to determine the terminals connected to the devices. "Free Run" enables manipulation of input and output values in "Config mode" and should also be acknowledged.
Based on the sample configuration [}85] described at the beginning of this section, the result is as follows:
Commissioning
Fig.67: Mapping of the configuration in the TwinCAT2 System Manager
The whole process consists of two stages, which may be performed separately (first determine the devices, then determine the connected elements such as boxes, terminals, etc.). A scan can also be initiated by selecting "Device ..." from the context menu, which then reads the elements present in the configuration below:
Fig.68: Reading of individual terminals connected to a device
This functionality is useful if the actual configuration is modified at short notice.
Programming and integrating the PLC
TwinCAT PLC Control is the development environment for the creation of the controller in different program environments: TwinCAT PLC Control supports all languages described in IEC 61131-3. There are two text­based languages and three graphical languages.
Text-based languages
◦ Instruction List (IL)
EL20xx, EL212490 Version: 5.2
◦ Structured Text (ST)
Graphical languages
◦ Function Block Diagram (FBD)
◦ Ladder Diagram (LD)
◦ The Continuous Function Chart Editor (CFC)
◦ Sequential Function Chart (SFC)
The following section refers to Structured Text (ST).
After starting TwinCAT PLC Control, the following user interface is shown for an initial project:
Commissioning
Fig.69: TwinCAT PLC Control after startup
Sample variables and a sample program have been created and stored under the name "PLC_example.pro":
Commissioning
Fig.70: Sample program with variables after a compile process (without variable integration)
Warning 1990 (missing "VAR_CONFIG") after a compile process indicates that the variables defined as external (with the ID "AT%I*" or "AT%Q*") have not been assigned. After successful compilation, TwinCAT PLC Control creates a "*.tpy" file in the directory in which the project was stored. This file (*.tpy) contains variable assignments and is not known to the System Manager, hence the warning. Once the System Manager has been notified, the warning no longer appears.
First, integrate the TwinCAT PLC Control project in the System Manager via the context menu of the PLC configuration; right-click and select "Append PLC Project…":
Fig.71: Appending the TwinCAT PLC Control project
EL20xx, EL212492 Version: 5.2
Commissioning
Select the PLC configuration "PLC_example.tpy" in the browser window that opens. The project including the two variables identified with "AT" are then integrated in the configuration tree of the System Manager:
Fig.72: PLC project integrated in the PLC configuration of the System Manager
The two variables "bEL1004_Ch4" and "nEL2008_value" can now be assigned to certain process objects of the I/O configuration.
Assigning variables
Open a window for selecting a suitable process object (PDO) via the context menu of a variable of the integrated project "PLC_example" and via "Modify Link..." "Standard":
Fig.73: Creating the links between PLC variables and process objects
In the window that opens, the process object for the variable “bEL1004_Ch4” of type BOOL can be selected from the PLC configuration tree:
Commissioning
Fig.74: Selecting PDO of type BOOL
According to the default setting, certain PDO objects are now available for selection. In this sample the input of channel 4 of the EL1004 terminal is selected for linking. In contrast, the checkbox "All types" must be ticked for creating the link for the output variables, in order to allocate a set of eight separate output bits to a byte variable. The following diagram shows the whole process:
Fig.75: Selecting several PDOs simultaneously: activate "Continuous" and "All types"
Note that the "Continuous" checkbox was also activated. This is designed to allocate the bits contained in the byte of the variable "nEL2008_value" sequentially to all eight selected output bits of the EL2008 terminal. In this way it is possible to subsequently address all eight outputs of the terminal in the program with a byte
corresponding to bit 0 for channel 1 to bit 7 for channel 8 of the PLC. A special symbol ( ) at the yellow or red object of the variable indicates that a link exists. The links can also be checked by selecting a "Goto Link Variable” from the context menu of a variable. The object opposite, in this case the PDO, is automatically selected:
EL20xx, EL212494 Version: 5.2
Commissioning
Fig.76: Application of a "Goto Link" variable, using "MAIN.bEL1004_Ch4" as a sample
The process of assigning variables to the PDO is completed via the menu selection "Actions" → "Generate
Mappings”, key Ctrl+M or by clicking on the symbol in the menu.
This can be visualized in the configuration:
The process of creating links can also take place in the opposite direction, i.e. starting with individual PDOs to variable. However, in this example it would then not be possible to select all output bits for the EL2008, since the terminal only makes individual digital outputs available. If a terminal has a byte, word, integer or similar PDO, it is possible to allocate this a set of bit-standardised variables (type "BOOL"). Here, too, a "Goto Link Variable” from the context menu of a PDO can be executed in the other direction, so that the respective PLC instance can then be selected.
Activation of the configuration
The allocation of PDO to PLC variables has now established the connection from the controller to the inputs and outputs of the terminals. The configuration can now be activated. First, the configuration can be verified
via (or via "Actions" → "Check Configuration”). If no error is present, the configuration can be
activated via (or via "Actions" → "Activate Configuration…") to transfer the System Manager settings to the runtime system. Confirm the messages "Old configurations are overwritten!" and "Restart TwinCAT system in Run mode" with "OK".
A few seconds later the real-time status is displayed at the bottom right in the System Manager. The PLC system can then be started as described below.
Starting the controller
Starting from a remote system, the PLC control has to be linked with the Embedded PC over Ethernet via "Online" → “Choose Run-Time System…":
Commissioning
Fig.77: Choose target system (remote)
In this sample "Runtime system 1 (port 801)" is selected and confirmed. Link the PLC with the real-time
system via menu option "Online" → "Login", the F11 key or by clicking on the symbol .The control program can then be loaded for execution. This results in the message "No program on the controller! Should the new program be loaded?", which should be acknowledged with "Yes". The runtime environment is ready for the program start:
EL20xx, EL212496 Version: 5.2
Commissioning
Fig.78: PLC Control logged in, ready for program startup
The PLC can now be started via "Online" → "Run", F5 key or .

5.1.2 TwinCAT 3

Startup
TwinCAT makes the development environment areas available together with Microsoft Visual Studio: after startup, the project folder explorer appears on the left in the general window area (cf. "TwinCAT System Manager" of TwinCAT2) for communication with the electromechanical components.
After successful installation of the TwinCAT system on the PC to be used for development, TwinCAT3 (shell) displays the following user interface after startup:
Commissioning
Fig.79: Initial TwinCAT3 user interface
First create a new project via (or under "File"→“New"→ "Project…"). In the following dialog make the corresponding entries as required (as shown in the diagram):
Fig.80: Create new TwinCAT project
The new project is then available in the project folder explorer:
EL20xx, EL212498 Version: 5.2
Commissioning
Fig.81: New TwinCAT3 project in the project folder explorer
Generally, TwinCAT can be used in local or remote mode. Once the TwinCAT system including the user interface (standard) is installed on the respective PLC, TwinCAT can be used in local mode and thereby the
next step is "Insert Device [}100]".
If the intention is to address the TwinCAT runtime environment installed on a PLC as development environment remotely from another system, the target system must be made known first. Via the symbol in the menu bar:
expand the pull-down menu:
and open the following window:
Fig.82: Selection dialog: Choose the target system
Commissioning
Use "Search (Ethernet)..." to enter the target system. Thus a next dialog opens to either:
• enter the known computer name after "Enter Host Name / IP:" (as shown in red)
• perform a "Broadcast Search" (if the exact computer name is not known)
• enter the known computer IP or AmsNetID.
Fig.83: Specify the PLC for access by the TwinCAT System Manager: selection of the target system
Once the target system has been entered, it is available for selection as follows (a password may have to be entered):
After confirmation with "OK" the target system can be accessed via the Visual Studio shell.
Adding devices
In the project folder explorer of the Visual Studio shell user interface on the left, select "Devices" within
element “I/O”, then right-click to open a context menu and select "Scan" or start the action via in the
menu bar. The TwinCAT System Manager may first have to be set to "Config mode" via or via the menu "TwinCAT" → "Restart TwinCAT (Config mode)".
Fig.84: Select "Scan"
Confirm the warning message, which follows, and select "EtherCAT" in the dialog:
EL20xx, EL2124100 Version: 5.2
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