TwinCAT
Application Note DK9322-1109-0011
TwinCAT Supplement ‚RFID Reader Communication‘
TwinCAT RFID Library
Keywords
RFID
TwinCAT
Supplement
Reader
Middleware
Serial interface
PLC
The ‘TwinCAT PLC RFID Reader Communication’ supplement is a middleware for connecting RFID readers
by different manufacturers to TwinCAT PLC via an abstract interface. Communication between the reader
and TwinCAT PLC takes place via the serial interfaces EL60xx (Beckhoff EtherCAT Terminal system) and
KL60x1 (Beckhoff Bus Terminal system) or also via the COM port of the PC, so that automated detection of
the presence of tags can be used extending as far as write accesses to the production controller and other
applications.
Basic principles and advantages of RFID
RFID (radio frequency identification) is a contactless identification system for objects that is used in the manufacturing or
logistics controller in order to initiate further sequences and steps via presence detection. An RFID system consists of several
transponders (tags), a reader and software that evaluates the data from the tags. A tag contains an ID, which does not change
over the entire lifetime, and a memory in which data can be stored. In addition to presence detection, the memory can be
used to read or write further data. The size and writability of the memory (Write-once-Read-Only/Read-Write) of the tags are
manufacturer-specific.
For application notes see disclaimer on the last page
Beckhoff
New Automation Technology
1
Application Note DK9322-1109-0011
Areas of application
for RFID
Access systems
Payment systems
Credit chips
Immobiliser
Parts tracking
Tool identification
Product history
Process management
Security
Membership card
Time recording
Personnel
Tracking of hazardous goods
Servicing
Tracing
Waste management
Forgery-proofing
Goods marking
Goods flow
TwinCAT Supplement ‚RFID Reader Communication‘
Fig. 1 Structure of an RFID connection
TwinCAT
The object to be detected is fitted with a tag that transmits its data as soon as the object is within range of the reader.
A specific alignment of the tag and the readers, such as is required with a barcode, is not necessary, since the data is
received contactlessly within the range cone of the reader. As opposed to barcodes, tag detection is also assured in poor
lighting conditions and in the case of dirty surfaces. Since RFID has short detection times and many tags can be detected
simultaneously (bulk reading ability), the individual goods on an entire pallet of different goods, for example in a goods
reception area, can be identified individually without having to take the container apart. Thus, all goods can be identified
within a very short space of time and their data made available for further processing. RFID offers many advantages over other
identification systems and is now used as an industrial standard in almost all industries.
Fig. 2 Areas of application of RFID
For application notes see disclaimer on the last page
Beckhoff
New Automation Technology
2