BECKHOFF CP770x-140x User Manual

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Installation and Operating instructions for

CP770x-140x

IP65 Stainless steel Panel PC

Version: 1.3 Date: 2013-01-17

Table of contents

1 Foreword 3

1.1 Notes on the Documentation 3

1.1.1 Liability Conditions 3

1.1.2 Trademarks 3

1.1.3 Patent Pending 3

1.1.4 Copyright 3

1.1.5 State at Delivery 3

1.1.6 Delivery conditions 3

1.2 Description of safety symbols 4

1.3 Basic safety measures 5

1.4 Operator’s obligation to exercise diligence 6

1.4.1 National regulations 6

1.4.2 Procedure in the event of a fault 6

1.4.3 Operator requirements 6

2 Product Description 7

2.1 Product overview 7

2.2 Appropriate Use 9

2.3 Opening the connection area 9

2.4 Connections 10

2.4.1 2-Port-USB-Interface (X100) 11

2.4.2 Power Supply CP770x-1400 (X101) 11

2.4.3 Power Supply CP770x-1401 (XS01) 12

2.4.4 Network Interfaces (X102, X103) 13

2.4.5 Protective Earthing 13

2.4.6 USB-Port at the Front (CP770x-1401) 14

2.5 Connecting cables 14

2.5.1 Connection Cables for Power Supply, Emergency Stop and Push-Buttons, optional 14

2.5.2 USB-adapter cable 15

2.5.3 Optional Ethernet connection cables 15

2.5.4 Optional Ethernet connectors 15

3 Installation 16

3.1 Transport and Unpacking 16

3.1.1 Transport 16

3.1.2 Unpacking 16

4 Mounting 17

4.1 Mounting arm installation 17

CP770x-140x 1

Table of contents

4.1.1 Welding the mounting arm tube 17

4.1.2 Mounting the O-rings 18

4.1.3 Mounting the mounting arm 19

4.2 Connecting the Panel PC 20

4.2.1 Connecting cables 20

4.2.2 Protective Earthing 20

5 Operating Instructions 21

5.1 Switching the Panel PC on and off 21

5.1.1 Switching on 21

5.1.2 Shutting down and switching off 21

5.2 Operation 21

5.2.1 Emergency stop button and electromechanical push-buttons in the front 21

5.3 Servicing and maintenance 22

5.3.1 Cleaning 22

5.3.2 Maintenance 22

5.4 Emergency procedures 22

5.5 Shutting down 22

5.5.1 Disposal 22

6 Troubleshooting 23

7 Assembly dimensions 24

8 Wiring Diagram 33

9 Technical Data 34

10 Appendix 35

10.1 Beckhoff Support and Service 35

10.1.1 Beckhoff branches and partner companies 35

10.1.2 Beckhoff company headquarters 35

10.2 Approvals for USA and Canada 36

10.3 FCC Approvals for the United States of America 36

10.4 FCC Approval for Canada 36

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Foreword

1 Foreword

1.1 Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

1.1.1 Liability Conditions

The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

1.1.2 Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE® and XFC® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

1.1.3 Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries. The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.

1.1.4 Copyright

Beckhoff Automation GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

1.1.5 State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH.

1.1.6 Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH apply.

CP770x-140x 3

Foreword

1.2 Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to the associated safety instructions.

Acute risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is immediate

DANGER

WARNING

CAUTION

danger to life and health of individuals!

Risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is danger to life and health of individuals!

Hazard to individuals!

If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to individuals!

Hazard to devices and environment

Attention

Note

If you do not adhere the notice adjoining this symbol, there is obvious hazard to materials and environment.

Note or pointer

This symbol indicates information that contributes to better understanding.

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Foreword

1.3 Basic safety measures

Before the Industrial PC is switched off, software that is running must be properly closed. Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the

Panel PC on and off.

Switch off all parts of the equipment, then uncouple Panel PC

Before opening the housing, and whenever the Panel PC is not being used for control

Warning

Disconnect the device by unplugging the connectors on the rear side of the Panel PC. Items of equipment that have been switched off must be secured against being switched on again.

Warning

purposes (such as during functional checks after a repair), all parts of the equipment must first be switched off, after which the Panel PC is to be disconnected from the equipment.

Do not exchange any parts when under power

When components are being fitted or removed, the supply voltage must be switched off.

Danger

Fitting work on the Panel PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit boards.

• if connecting cables internal to the Panel PC are removed or inserted during

operation.

High Voltage!

Displays used for the Panel PC LC-display are operated with a voltage of up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the Panel PC is opened.

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Foreword

1.4 Operator’s obligation to exercise diligence

The operator must ensure that

• the product is only used as intended (see chapter Product Description)

• the product is in a sound condition and in working order during operation

• the product is operated, maintained and repaired only by suitably qualified and authorized

personnel

• the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein

• the operation manual is in good condition and complete, and always available for reference at the location of the product

Do not open the housing of the Panel PC!

For technical support contact Beckhoff Service.

Note

1.4.1 National regulations

Depending on the type of machine and plant in which the Industrial PC is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller. The operator must initiate such inspections in good time.

1.4.2 Procedure in the event of a fault

In the event of faults at the Industrial PC, the list in the section Troubleshooting can be used to determine the measures to be taken.

1.4.3 Operator requirements

Anyone who uses the Industrial PC must have read these operating instructions and must be familiar with all the functions of the software installed on the Industrial PC to which he has access.

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Product Description

2 Product Description

2.1 Product overview

Front view of CP770x-1400

Front view of CP770x-1401 with USB-port, emergency stop button and electromechanical push-buttons

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Product Description

Thanks to the integrated Intel® Atom™ technology, the CP77xx device series represents a powerful Panel PC that combines operating and control functions in a compact design. On account of its low heat dissipation, the Intel® Atom™ processor is ideally suited for use in stainless steel housings. Two onboard Ethernet ports facilitate the implementation of EtherCAT in applications.

The Stainless steel Panel PCs offer the following benefits:

• Flush mounted touch screen

• Stainless steel housing 1.4301, matt ground with grain size 240, protection class IP65

• Front laminate with slide-in logo

• Flush mounted integrated stainless steel 1.4301-backplane

• 64 MB compact flash type I, extended temperature range

• Connectors in the range of the mounting arm adapter:

- Two RJ-45-Ethernet-Connectors, 10/100/1000 MBit, IP65

- One 2-Port-USB-Interface

- Power Supply

• USB-port, emergency stop button and electromechanical push-buttons in the front (only CP770x-1401)

• Optionally available: Beckhoff stainless steel mounting arm adapter C9900-M177 and C9900M178.

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Product Description

2.2 Appropriate Use

The CP770x Panel PC is designed for industrial application in machine and plant engineering. In addition to the integrated PC, a TFT display and a touch screen are accommodated in a stainless steel housing. In the front of the Panel PC CP770x-1401, one USB-port, an emergency stop button (S1) and three electromechanical push-buttons (S2-S4) are integrated. A rotatable mounting arm adapter is available.

Risk of explosion!

The Control Panel must not be used where there is a risk of explosion.

Danger

2.3 Opening the connection area

The connectors of the Panel PC are located at the rear side of the device.

If the Panel PC is fitted with a mounting arm adapter (order-option C9900-M177 or C9900-M178), the connectors are located behind a cover (1). To get access to the connectors, the cover has to be removed:

First loosen the fixing screw (2) with an allen head key.

The cover now can be drawn off in direction of the arrow (see next picture).

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Product Description

After opening the connection area you have access to the connectors of the Panel PC. The cables with the connectors have to be pulled through the mounting arm tube before connecting them in the connection area.

The installation of the cover takes place in reverse order.

2.4 Connections

CP770x-1400

Protective Earthing

X102, X103 Ethernet

X100 2-Port-USB

X101 Power Supply

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Product Description

CP770x-1401 with USB-port, emergency stop button and electromechanical push-buttons in the front

Protective Earthing

X102, X103 Ethernet

X100 2-Port-USB

XS01 Power Supply, emergency stop and push-buttons

2.4.1 2-Port-USB-Interface (X100)

X100

SG 8POL M9 built-in-PCB-sold. IP67 BINDER (BINDER 09-0427-30-08 SERIES 712 M9X0,5)

The Panel PC is equipped with a 2-Port-USB-2.0-interface (X 100) for the connection of serial peripheral devices. The protection class of the circular plug-in connector accords to the IP67-standard.

The connection occurs by the provided Y-adapter cable DIN 8-pole to 2 x USB.

2.4.2 Power Supply CP770x-1400 (X101)

X101

SG 4POL M12- built-in-PCB-sold. IP67 BINDER (BINDER 09-3431-90-04 SERIES 763 M12X1)

The power supply for the Panel PC is established via the 4-pole M12 socket (X 101). The protection class of the circular plug-in connector accords to the IP67-standard.

Pin Signal

1 + 24V

2 NC

3 GND

4 NC

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Product Description

2.4.3 Power Supply CP770x-1401 (XS01)

In the front of the Panel PC CP770x-1401, an emergency stop button (S1) and three electromechanical push-buttons (S2 - S4) are integrated. The buttons can be connected user-specific.

emergency stop button (S1)

pushbutton S2

pushbutton S3

pushbutton S4

The power supply connection of the Panel PC and the connection of the emergency stop button and the electromechanical push-buttons are established via the 19-pole M20 (XS01) connector in the connection area. The protection class of the circular plug-in connector accords to the IP67-standard. For the accurate connection see chapter Wiring Diagram.

XS01

Circular plug-in connector 19-pole M20 built-in linear, IP67, Intercontec

(Intercontec A EG A 378 MR93 00 0032 000)

Take notice of the ampacity

The maximum ampacity of the pin for connecting the emergency stop button and the

Warning

electromechanical push-buttons is 100 mA at max. 35 V AC/ DC.

Male connector is provided

The male connector Intercontec A ST A 278 FR91 61 0035 000 is provided with the

Note

Panel PC

Pin Signal Pin Signal

1 S1.12 11 LED red K1

2 S1.11 12 PE

3 S1.22 13 S4.14

4 S1.21 14 S4.22

5 S2.14 15 LED white K1

6 GND 16 NC

7 S2.22 17 NC

8 LED green K1 18 NC

9 S3.14 19 + 24V

10 S3.22

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Product Description

2.4.4 Network Interfaces (X102, X103)

RJ-45-Connector (Ethernet 10/100/1000 Mbit)

The RJ-45 sockets (X 102, X 103) enable connection of the Panel PC to an 10/100/1000 Mbit Ethernet network. While using the FBS-RJ45-8-GS-connector (534494, Fa. Festo AG & Co.KG) the protection class accords to the IP67-standard.

Pin Signal

Housing Screen

1 TD +

2 TD -

3 RD +

4 NC

5 NC

6 RD -

7 NC

8 NC

2.4.5 Protective Earthing

The low resistance protective earthing connection of the Panel PC is established via the ground bolt, which is located in the connection area.

CP770x-140x 13

Product Description

2.4.6 USB-Port at the Front (CP770x-1401)

USB-Port

Screw cap

The Panel PC CP770x-1401 is provided with an additional USB-2.0-port.

The port is located at the front side of the Panel PC under a screw cap. The protection class accords to the IP67-standard.

2.5 Connecting cables

One USB-adapter cable and one 4-pole or 19-pole power supply connector are provided with the Panel PC.

Optionally prefabricated connection cables for connecting the power supply, the emergency-stop-button and the push-buttons (XS01), as well as RJ45-connectors and prefabricated Ethernet connection cables are available.

2.5.1 Connection Cables for Power Supply, Emergency Stop and Push-Buttons, optional

The following connection cables for the CP770x-1401 are available:

Connection Cables Cables for connecting Power Supply, Emergency Stop and Push-Buttons

C9900-K604 Plug-in connector 19-pole with connection cable 18 x 0.75 mm2,

second end open, length 10 m

C9900-K593 Plug-in connector 19-pole with connection cable 18 x 0.75 mm2,

second end open, length 20 m

C9900-K558 Plug-in connector 19-pole with connection cable 18 x 0.75 mm2,

second end open, length 30 m

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Product Description

2.5.2 USB-adapter cable

The provided Y-adapter cable enables connecting two peripheral USB devices to the Panel PC.

2.5.3 Optional Ethernet connection cables

The following Ethernet connection cables are available:

Patch cable Cable CAT 5, RJ45 connector, second end RJ45 IP67

C9900-K605 Patch cable CAT 5, 5 m length

C9900-K606 Patch cable CAT 5, 10 m length

C9900-K607 Patch cable CAT 5, 20 m length

C9900-K608 Patch cable CAT 5, 30 m length

C9900-K609 Patch cable CAT 5, 40 m length

C9900-K610 Patch cable CAT 5, 50 m length

2.5.4 Optional Ethernet connectors

With order option C9900-K557 two RJ45 connectors IP67 can be ordered to configure individual connection cables.

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Installation

3 Installation

3.1 Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical Data).

3.1.1 Transport

Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During transport, your Control Panel should therefore be protected from excessive mechanical stress. Therefore, please use the original packaging.

Danger of damage to the unit

If the device is transported in cold weather or is exposed to extreme variations in

Attention

Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.

temperature, make sure that moisture (condensation) does not form on or inside the device.

3.1.2 Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.

2. Do not discard the original packaging. Keep it for future relocation.

3. Check the delivery for completeness by comparing it with your order.

4. Please keep the associated paperwork. It contains important information for handling the unit.

5. Check the contents for visible shipping damage.

If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service.

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Mounting

4 Mounting

For mounting the Panel PC there are 6 threaded holes M6 x 6 mm in the range of the mounting arm adapter at the rear side of the chassis (also see chapter Assembly dimensions).

Optionally the Panel PC can be mounted with a mounting arm adapter (order option).

4.1 Mounting arm installation

Depending on the order option the mounting arm can be installed from the bottom or from the top.

Option Description

C9900-M177

C9900-M178

4.1.1 Welding the mounting arm tube

The junction of the mounting arm adapter has to be frozen with the customized mounting arm tube. The picture shows the junction of the mounting arm adapter (1) and a customized mounting arm tube (2), which was accurately frozen with the junction.

Rotatable mounting arm adapter for Control Panel CP770x-140x

Stainless steel 1.4301, matt ground, mounting arm installation from the bottom

Rotatable mounting arm adapter for Control Panel CP770x-140x

Stainless steel 1.4301, matt ground, mounting arm installation from the top

Optionally a ready-for-use mounting arm frozen with the mounting arm adapter is available:

Option Description

C9900-M167

Mounting arm frozen with mounting arm adapter, 150 cm length,

Stainless steel 1.4301, matt ground.

Anti-twist protection

The mounting arm adapter is fitted with an anti-twist protection to avoid over winding

Note

CP770x-140x 17

the Panel PC and damaging the connecting cables.

Mounting

4.1.2 Mounting the O-rings

The junction of the mounting arm adapter has to be fitted with the two red O-rings (see picture).

Mounting with PTFE-grease

Use assembly PTFE-grease for mounting arm installation.

Attention

In order to ensure better mobility of the mounting arm adapter, lubricate the O-rings and all parts which have contact with the O-rings with the PTFE-grease. Lubricate a thin film of grease with a palette-knife or a paint brush.

CAUTION

Note safety data sheet!

Please note the information in the safety data sheet for the PAO-PTFE-assembly grease.

18 CP770x-140x

Mounting

4.1.3 Mounting the mounting arm

Before you can mount the mounting arm at the Panel PC, the screw (1) which fixes the adapter (2) has to be unscrewed and taken out completely.

O-rings

The picture shows the assembly of the rotatable mounting arm adapter, which first must be frozen with the customized mounting arm (see chapter Welding the mounting arm tube).

Now the adapter is inserted in direction of the arrow all the way to the stop. Take care not to damage the two red O-rings!

The adapter now has to be fixed with the screw (1).

CP770x-140x 19

Mounting

4.2 Connecting the Panel PC

Risk of explosion!

The Panel PC must never be connected or disconnected in an area that is subject to

Danger

Attention

4.2.1 Connecting cables

The connections are located at the rear of the Panel PC and are documented in the chapter Connections.

explosion hazard!

The mains plug must be disconnected

Please read the documentation for the external devices prior to connecting them!

During thunderstorms, plug connector must neither be inserted nor removed!

When disconnecting a plug connector, always handle it at the plug. Do not pull the cable!

When connecting cables to the Panel PC, please adhere to the following order:

• Disconnect the Panel PC from the power supply.

• Connect all cables at the Panel PC and at the devices to be connected.

• Ensure that all screw connections between connectors and sockets are tight!

• Reconnect all devices to the power supply.

4.2.2 Protective Earthing

The low resistance protective earthing connection of the Panel PC is established via the ground bolt, which is located in the connection area.

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Operating Instructions

5 Operating Instructions

5.1 Switching the Panel PC on and off

5.1.1 Switching on

The Panel PC does not have its own mains power switch. As soon as the power supply is switched on the Panel PC is activated.

5.1.2 Shutting down and switching off

Control software, as typically applied in Industrial PCs, enables the assignment of different rights to all users. A user who is not entitled to shut down the software may not switch off the Panel PC as an attempt to shut it down when the software is running could result in the loss of software data on the Compact Flash memory card (CF card).

First shut down, then switch off!

If the Panel PC is shut down while the software is writing a file onto the CF Card

Warning

memory card, the file will be destroyed. Control software typically writes something to the CF card every few seconds, so that the probability of causing damage by switching off while the software is running is very high.

Switch off power supply

When you have shut down the Panel PC, you have to switch off power supply for at

Warning

least 10 seconds before rebooting the system. After resetting power supply the Panel PC will start booting automatically.

5.2 Operation

The operation of the Panel PC occurs via the Touch Screen.

Risk of damaging the Touch Screen

The touch screen may only be actuated by finger tips or with the touch screen pen. The

Warning

5.2.1 Emergency stop button and electromechanical push-buttons in the front

In the front, the Panel PC CP770x-1401 is equipped with an emergency stop button (S1) and three pushbuttons (S2 – S4), which can be connected user-specific.

operator may wear gloves but there must be no hard particles such as metal shavings, glass splinters embedded in the glove.

emergency stop button (S1)

pushbutton S2

CP770x-140x 21

pushbutton S3

pushbutton S4

Operating Instructions

5.3 Servicing and maintenance

5.3.1 Cleaning

Disconnect power supply

Switch off the device and all connected devices, and disconnect the device from the

DANGER

The device can be cleaned with a soft, damp cleaning cloth. Do not use any aggressive cleaning materials, thinners, scouring material or hard objects that could cause scratches.

power supply.

5.3.2 Maintenance

The Panel PC is maintenance-free.

5.4 Emergency procedures

In case of fire, the Panel PC should be extinguished with powder or nitrogen.

5.5 Shutting down

5.5.1 Disposal

Observe national electronics scrap regulations

Observe the national electronics scrap regulations when disposing of the device.

Note

In order to dispose of the device, it must be removed and fully dismantled:

• Housing components (polycarbonate, polyamide (PA6.6)) are suitable for plastic recycling

• Metal parts can be sent for metal recycling

• Electronic parts such as disk drives and circuit boards must be disposed of in accordance with

national electronics scrap regulations.

22 CP770x-140x

Troubleshooting

6 Troubleshooting

Pixel errors

Pixel errors in the TFT display are production-caused and represent no complaint-

Note

Fault Cause Measures

reason!

No Panel PC function

Panel PC boots, software starts, but control does not operate correctly

The Panel PC has only partial function, or only functions some of the time, for instance the picture is dark or absent

No power supply to Panel PC

Cable not connected

The cause of the error is in the software or in parts of the equipment outside the Panel PC

Faulty backlight in the display

Defective components in Panel PC

Check power supply cable

1. Correctly connect cable

2. Call Beckhoff Service

Call the manufacturer of the machine or the software

Call Beckhoff Service

CP770x-140x 23