BECKHOFF CP72xx User Manual
Installation and Operating instructions for
“Economy” Panel PC CP72xx
Version: 1.9
Date: 2015-02-09
Table of contents
Table of contents
1.
Foreword 3
Notes on the Documentation 3
Liability Conditions 3
Trademarks 3
Patent Pending 3
Copyright 3
State at Delivery 3
Delivery conditions 3
Description of safety symbols 4
Basic safety measures 5
Operator’s obligation to exercise diligence 6
Operator requirements 6
2.
Product Description 7
Appropriate Use 7
Structure 7
Access to memory and battery 8
Interfaces 9
Power supply 9
Network connection 9
Additional plug-in cards (optional) 9
3.
Installation Instructions 10
Transport and Unpacking 10
Transport 10
Unpacking 10
Installation of the Panel PC 11
Mounting arm installation 11
Earthing measures 12
Power Supply Connection 13
Beckhoff power supply technology 13
Pin assignment of the power supply connector 14
Pre-assembled cable sets for the power supply 15
Fitting the power supply cable with IP65 connector 15
Connecting Power Supply 16
Cable Cross Sections 16
Configuration for shutting down the PC 16
PC_ON and Power Status functions 16
Wiring diagram CP72xx 17
Wiring diagram CP72x4 with 24-inch display (discontinued) 18
Connecting the Network 19
Pre-assembled network cables 19
Fitting the network cable with IP65 connector 19
USB-interface (optional) 20
Pre-assembled USB-cables 20
Fitting the USB-cable with IP65 connector 20
RS232-interface (optional) 21
Pre-assembled serial interface cables 21
Fitting the RS232-interface cable with IP65 connector 21
Connecting devices 22
Connecting cables 22
Check voltage rating and connect 22
4.
Operating Instructions 23
Switching the Industrial PC on and off 23
First switching on and driver installation 23
Keyboard codes 24
Maintenance 26
Cleaning the Industrial PC 26
Servicing 26
Replacing the battery on the motherboard 26
CP72xx 1
Table of contents
Emergency procedures 26
Shutting down 26
Disposal 26
5.
UPS Software Components (optional) 27
Installation on the PC 27
Help files 27
6.
Troubleshooting 28
Fault correction 28
Beckhoff Support & Service 29
Beckhoff branches and partner companies 29
Beckhoff Headquarters 29
Beckhoff Support 29
Beckhoff Service 29
7.
Appendix 30
Assembly dimensions 30
Dimensions and total weight 34
8.
Appendix 35
Technical data 35
Approvals 35
FCC: Federal Communications Commission Radio Frequency Interference
Statement 35
FCC: Canadian Notice 35
2 CP72xx
Foreword
Foreword
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
Liability Conditions
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it
contains technical or editorial errors, we retain the right to make alterations
at any time and without warning. No claims for the modification of products
that have already been supplied may be made on the basis of the data,
diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC® are registered trademarks of and licensed by Beckhoff
Automation GmbH.
Other designations used in this publication may be trademarks whose use
by third parties for their own purposes could violate the rights of the
owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents: EP1590927, EP1789857,
DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the
following patent applications and patents: EP0851348, US6167425 with
corresponding applications or registrations in various other countries.
Copyright
© Beckhoff Automation GmbH & Co. KG.
The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization are
prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or design.
State at Delivery
All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or
software configurations other than those described in the documentation
are not permitted, and nullify the liability of Beckhoff Automation GmbH &
Co. KG.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff
Automation GmbH & Co. KG apply.
CP72xx 3
Foreword
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Acute risk of injury!
DANGER
WARNING
CAUTION
Attention
Note
If you do not adhere the safety advise adjoining this symbol, there is
immediate danger to life and health of individuals!
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is
danger to life and health of individuals!
Hazard to individuals!
If you do not adhere the safety advise adjoining this symbol, there is
obvious hazard to individuals!
Hazard to devices and environment
If you do not adhere the notice adjoining this symbol, there is obvious
hazard to materials and environment.
Note or pointer
This symbol indicates information that contributes to better understanding.
4 CP72xx
Foreword
Basic safety measures
Only switch the PC off after
closing the software
Attention
CAUTION
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please
read the section Switching the Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus
Before opening the housing of the PC, and whenever the PC is being
used for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Industrial PC’s power supply unit must be supplied with 24V
DC
.
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit
housing is opened.
Do not exchange any parts when under power
Attention
When components are being fitted or removed, the supply voltage must
be switched off.
Fitting work on the Industrial PC can result in damage:
• if metal objects such as screws or tools fall onto operating circuit
boards.
• if connecting cables internal to the PC are removed or inserted
during operation.
• if plug-in cards are removed or inserted when the PC is switched
on.
High Voltage!
DANGER
Displays used for the Control Panel’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Control Panel is opened.
CP72xx 5
Foreword
Operator’s obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended purpose (see chapter
Product Description).
• the Industrial PC is only operated in a sound condition and in
working order (see chapter Maintenance).
• the Industrial PC is operated, maintained and repaired only by
suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• the instruction manual is in good condition and complete, and
always available for reference at the place of installation of the
Industrial PC.
• none of the safety and warning notes attached to the Industrial PC
are removed, and all notes remain legible.
• every user is familiar with all the functions of the software installed
on the Industrial PC to which he has access.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Industrial PC is
used, national regulations governing the controllers of such machines will
apply, and must be observed by the operator. These regulations cover,
amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Only trained persons may open the Industrial PC housing
Note
Procedure in the event of a
fault
Read the operating
instructions
Software knowledge
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
In the event of faults at the Industrial PC, the list in the section
Troubleshooting can be used to determine the measures to be taken.
Operator requirements
Anyone who uses the Industrial PC must have read these operating
instructions.
Every user must be familiar with all the functions of the software installed
on the Industrial PC to which he has access.
6 CP72xx
Product Description
Product Description
The CP72xx Panel PC with 3½” motherboard is designed for mounting
DANGER
Rear view of theCP72xx
Appropriate Use
behind a Beckhoff Control Panel. Cooling is achieved via heat sink
structure between the Control Panel and the add-on PC. A fan inside the
closed housing ensures that the heat is distributed evenly.
The Industrial PC is designed for mounting arm installation.
Do not use the Panel PC in areas of explosive hazard!
The Panel PC must not be used where there is a risk of explosion.
Structure
1
1
2
1
1
2
Access to the connectors
View to the connectors
In order to get access to the connectors, first unscrew the according M4cross-head screws (1) (see photo above). The plastic caps (2) can then be
taken off easily.
The picture shows the view to the connectors when the plastic caps are
removed.
CP72xx 7
Product Description
Access to memory and battery
Removing the drive cover
View to the hard-disk drive
(optional) and the memory
card
Removing the hard-disk
drive and the memory card
After unscrewing the two Allen screws (see arrows) the drive cover can be
taken off.
3
1
2
Removing the drive cover allows access to the IDE-hard-disk (1) (optional),
the Compact-Flash-memory card (2) and the lithium battery of the system
clock (3).
The hard-disk drive and the memory card can now be pulled out. Here,
changing the lithium battery is also possible.
The installation takes place in reverse order.
8 CP72xx
Product Description
X
Interfaces
Power supply
Power supply
X101
The power supply connection of the Industrial PC and the connection with
the UPS (optional) is established via the power supply socket (X101).
Network connection
Network connection
Type plate
106
The Ethernet-interface with RJ-45-connector (X106) allows the PC to be
connected to a network (LAN). In the basic configuration a Gigabit-port is
available.
Additional plug-in cards (optional)
There are notes at the Industrial PC and in the connection area which
provide information about the hardware configuration of the Industrial PC at
the time it was supplied.
CP72xx 9
Installation Instructions
Installation Instructions
Please also refer to chapter Foreword.
Transport and Unpacking
The specified storage conditions must be observed (see chapter Technical
data).
Transport
Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Control Panel should
therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.
Danger of damage to the unit
Attention
If the device is transported in cold weather or is exposed to extreme
variations in temperature, make sure that moisture (condensation) does
not form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room
temperature. Should condensation occur, a delay time of approximately
12 hours must be allowed before the unit is switched on.
Unpacking
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for future relocation.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important
information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the
contents and your order, you should notify Beckhoff Service.
10 CP72xx
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