Beckhoff CP6201, CP6212, CP6202, CP6213, CP6221 Installation And Operating Instructions Manual
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Installation and Operating instructions for
Built-in Panel PC CP62xx
Version: 1.7
Date: 2007-10-19
General Notes
Table of contents
1.
2.
3.
4.
General Notes 3
Notes on the documentation 3
Liability conditions 3
Description of safety symbols 3
Basic safety measures 4
Operator's obligation to exercise diligence 5
Operator requirements 5
Product Description 6
Appropriate Use 6
Interfaces 6
Fieldbus 6
Serial interface 6
DVI (Digital Visual Interface) 6
USB-Interfaces 6
Network connection 6
Power supply 6
Additional plug-in cards (optional) 6
Ground connection 6
Access to the drives 6
Installation Instructions 7
Transport and Unpacking 7
Transport 7
Unpacking 7
Installation of the PC in the control cabinet 8
Earthing measures 8
Assembly dimensions 9
Mounting of the Panel-PC 10
Power Supply Connection 11
Pin assignment of the connector 11
Fitting the cable 12
Material for assembling the connectors 12
Assembling the connectors 12
Connecting Power Supply 13
Cable Cross Sections 13
PC_ON, Power-Status, UPS output 13
Wiring diagram 14
Connecting devices 14
Connecting cables 14
Check voltage rating and connect 15
Operating Instructions 16
Switching the Industrial PC on and off 16
First switching on and driver installation 16
Operation 16
Keyboard codes 17
Servicing and maintenance 19
Cleaning the Industrial PC 19
Replacing the battery on the motherboard 19
Servicing 19
Replacing the fluorescent lamps in the display 19
Lamp sets 20
Emergency procedures 20
Shutting down 20
Disposal 20
CP62xx 1
General Notes
5.
6.
7.
UPS Software Components (optional) 21
Installation on the PC 21
Help files 21
Troubleshooting 22
Fault correction 22
Service and Support 23
Beckhoff's branch offices and representatives 23
Beckhoff headquarters 23
Beckhoff Support 23
Beckhoff Service 23
Appendix 24
Technical data 24
Approvals 24
FCC: Federal Communications Commission Radio Frequency Interference
Statement 24
FCC: Canadian Notice 24
2 CP62xx
General Notes
General Notes
Notes on the documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For this reason, the
documentation may not always be have been fully checked for consistency
with the performance data, standards or other characteristics described.
None of the statements in this manual represent a guarantee for as set out
in § 443 of the German Civil Code or a statement about the assumed use
according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the
German Civil Code. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No
claims for the modification of products that have already been supplied
may be made on the basis of the data, diagrams and descriptions in this
documentation.
© This documentation is protected by copyright. Any reproduction or third
party use of this publication, whether in whole or in part, without the written
permission of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Danger
This symbol is intended to highlight risks for the life or health of personnel.
Warning
This symbol is intended to highlight risks for equipment, materials or the
environment.
i
Note
This symbol indicates information that contributes to better understanding.
CP62xx 3
General Notes
Basic safety measures
Only switch the PC off after
closing the software
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section Switching the Industrial PC on and off.
Warning
Switch off all parts of the equipment, then uncouple the fieldbus!
Before opening the housing of the PC, and whenever the PC is being used
for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Industrial PC’s power supply unit must be supplied with
24VDC.
Danger
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit
housing is opened.
Do not exchange any parts when under power!
When components are being fitted or removed, the supply voltage must be
switched off.
Fitting work on the Industrial PC can result in damage:
• If metal objects such as screws or tools fall onto operating circuit
boards.
• If connecting cables internal to the PC are removed or inserted
during operation.
• If plug-in cards are removed or inserted when the PC is switched
on.
Danger
Displays used for the control panel’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Control Panel is opened.
4 CP62xx
General Notes
Operator's obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended purpose (see Product
Description section);
• the Industrial PC is only operated in a sound condition and in
working order;
• the instruction manual is in good condition and complete, and
always available for reference at the place of installation of the
Industrial PC;
• the Industrial PC is operated, maintained and repaired only by
suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and all notes remain legible.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Industrial PC is
used, national regulations governing the controllers of such machines will
apply, and must be observed by the operator. These regulations cover,
amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Warning
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
Procedure in the event of a
fault
In the event of faults at the Industrial PC, the list in the section
Troubleshooting can be used to determine the measures to be taken.
Operator requirements
Read the operating
instructions
Anyone who uses the Industrial PC must have read these operating
instructions.
Software knowledge
Every user must be familiar with all the functions of the software installed
on the Industrial PC to which he has access.
CP62xx 5
Product Description
Product Description
Appropriate Use
The CP62xx Build-in Panel PC is designed for industrial application in
machine and plant engineering. A steel plate housing with aluminum front
contains a TFT display, touch screen/ pad (optional) and a PC keyboard
(optional). The Industrial PC is installed in the front of control cabinets.
Do not use the Build-in
Panel PC in areas of
explosive hazard
The Build-in Panel PC must not be used where there is a risk of
explosion.
Interfaces
Interfaces to the Build-in
Panel PC
Fieldbus
Fieldbus
The Industrial PC has one fieldbus-interface, which is brought to a 9 pin
SUB-D plug connector.
Serial interface
RS 232
COM1
The Industrial PC has one serial interfaces, COM1, using the type RS232,
which are each brought to a 9 pin SUB-D plug connector.
DVI (Digital Visual Interface)
DVI out
The DVI connection is used for transferring the video signal. DVI-I standard
is supported.
USB-Interfaces
USB out
The four USB interfaces are used for connecting peripheral devices with
USB connection. USB2.0 standard is supported.
Network connection
LAN1
The RJ-45 connector allows the PC to be connected to a 10/100BASE-T
Local Area Network (LAN).
LAN2
The RJ-45 connector allows the PC to be connected to a 100/1000BASE-T
Local Area Network (LAN).
Power supply
Power
The power supply for the Industrial PC is established via the
socket.
Additional plug-in cards (optional)
Type plate
There is a type plate on the top of the Industrial PC which provides
information about the hardware configuration of the Industrial PC at the
time it was supplied.
Ground connection
Ground connection
The Control Panel is grounded via the stud bolt.
Access to the drives
Access to hard-disk, CFCard and battery
After solving the knurled screw, the cap can be removed and allows access
to hard disk, battery and CF-Card.
Knurled screw
6 CP62xx