BECKHOFF CP60xx User Manual

Installation and Operating instructions for
Built-in Control Panel CP60xx
Version: 1.4 Date: 2007-10-19
General Notes
1.
General Notes 2
Notes on the documentation 2 Liability conditions 2 Description of safety symbols 2 Basic safety measures 3 Operator's obligation to exercise diligence 4 Operator requirements 4
2.
Product Description 5
Appropriate Use 5 Connections 5
Pin assignment 5 Connector description 5 CP-Link connection 5 Protective Earthing 5
CP-Link cable sets 6
3.
Installation Instructions 7
Transport and Unpacking 7
Transport 7 Unpacking 7
Assembly 8
Assembly dimensions 8 Mounting of the Control Panel 9 Connecting the Control Panel 10 Connecting cables 10 Protective Earthing 10
4.
Operating Instructions 11
Functional description 11 Keyboard codes 11 Servicing and maintenance 13
Cleaning the Control Panel 13 Servicing 13 Replacing the fluorescent lamps in the display 13 Lamp sets 14
Emergency procedures 14 Shutting down 14
Disposal 14
5.
Troubleshooting 15
Fault correction 15 Service and Support 16
Beckhoff's branch offices and representatives 16 Beckhoff headquarters 16 Beckhoff Support 16 Beckhoff Service 16
6.
Appendix 17
Technical data 17 Approvals 17
FCC: Federal Communications Commission Radio Frequency Interference Statement 17 FCC: Canadian Notice 17
CP60xx 1
General Notes

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described are, however, constantly under development. For this reason, the documentation may not always be have been fully checked for consistency with the performance data, standards or other characteristics described. None of the statements in this manual represent a guarantee for as set out in § 443 of the German Civil Code or a statement about the assumed use according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the German Civil Code. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
© This documentation is protected by copyright. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
This symbol is intended to highlight risks for the life or health of personnel.
This symbol is intended to highlight risks for equipment, materials or the environment.
This symbol indicates information that contributes to better understanding.
i
Danger
Warning
Note
2 CP60xx
General Notes

Basic safety measures

Before opening the control panel housing, and whenever the control panel is not being used for control purposes (such as during functional checks after a repair), all parts of the equipment must first be switched off, after which the control panel is to be disconnected from the equipment.
Disconnect the device by unplugging the connectors on the Control Panel side.
Items of equipment that have been switched off must be secured against being switched on again.
Displays used for the control panel’s LC-display are operated with a voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the Control Panel is opened.
Assembly work on the Control Panel during operation may damage the panel:
if metal objects such as screws or tools fall onto operating circuit boards.
if connecting cables internal to the control panel are removed or inserted during operation
i
Warning
Danger
Note
CP60xx 3
General Notes

Operator's obligation to exercise diligence

The operator must ensure that
the Control Panel is only used for its intended purpose (see
Product Description section);
the Control Panel is only operated in a sound condition and in working order;
the instruction manual is in good condition and complete, and always available for reference at the place of installation of the Control Panel;
the Control Panel is operated, maintained and repaired only by suitably qualified and authorised personnel.
the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.
none of the safety and warning notes attached to the Control Panel are removed, and all notes remain legible.
National regulations depending on the machine type
Procedure in the event of a fault
Depending on the type of machine and plant in which the Control Panel is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
In the event of faults at the Control Panel, the list in the section
Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating instructions
Software knowledge
Anyone who uses the Control Panel must have read these operating instructions.
Every user must be familiar with all the functions of the software installed on the Control Panel to which he has access.
4 CP60xx
Product Description

Product Description

The CP60xx Control Panel is designed for industrial application in machine
Do not use the Control Panel in areas of explosive hazard
Control Panel CP60xx connections

Appropriate Use

and plant engineering. An aluminium housing contains a TFT display, touch screen/pad (optional) and a PC keyboard (optional). The Control Panel is installed in the front of control cabinets.
The Control Panel must not be used where there is a risk of explosion.

Connections

CP-Link
CP-Link A Data
CP-Link B Data, Power supply
CP-Link

Protective Earthing

Pin assignment

Pin Signal
1
RXD
2
GND
BNC-connector
Pin Signal
1
TXD, Power supply
2
GND
BNC-connector
Connector description CP-Link connection
The CP-Link connection allows data transmission between Control Panel and CP-Link-Interface card of the Industrial-PC and providing the Control Panel with the supply voltage. Two coaxial cables are required, the cable length between Control Panel and Industrial-PC amounts to at most 100 m. The red point on the CP-Link card and the red marking at the coaxial cable or at the bend protection allow better orientation while connecting the system.
Protective Earthing
The low resistance protective earthing connection is established via the ground bolt, which is located at the rear of the housing.
CP60xx 5
Product Description

CP-Link cable sets

Coaxial
CP-Link cable with BNC-connectors
cable
C9900-K114
C9900-K115
C9900-K116
C9900-K117
C9900-K118
C9900-K119
C9900-K120
C9900-K121
C9900-K122
C9900-K123
C9900-K124
C9900-K125
- Length 3 m (cable type Belden H155, bend radius 35 mm)
- Length 5 m (cable type Belden H155, bend radius 35 mm)
- Length 10 m (cable type Belden H155, bend radius 35 mm)
- Length 15 m (cable type Belden H155, bend radius 35 mm)
- Length 20 m (cable type Belden H155, bend radius 35 mm)
- Length 30 m (cable type Aircell7, bend radius 25 mm)
- Length 35 m (cable type H2000FLEX, bend radius 50 mm)
- Length 50 m (cable type H2000FLEX, bend radius 50 mm)
- Length 65 m (cable type H2000FLEX, bend radius 50 mm)
- Length 70 m (for easy installation at the PC and the mounting arm: 1 m Aircell7 + 61 m Cellflex + 8 m Aircell7)
- Length 80 m (for easy installation at the PC and the mounting arm: 1 m Aircell7 + 71 m Cellflex + 8 m Aircell7)
- Length 90 m (for easy installation at the PC and the mounting arm: 1 m Aircell7 + 81 m Cellflex + 8 m Aircell7)
C9900-K126
- Length 100 m (for easy installation at the PC and the mounting arm: 1 m Aircell7 + 91 m Cellflex + 8 m Aircell7)
For the connection of one Control Panel to an Industrial-PC, one CP-Link
i
Note
cable set is required. Each set contains 2 cables.
6 CP60xx
Installation Instructions

Installation Instructions

Please also refer to chapter General Notes.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical
data).

Transport

Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Control Panel should therefore be protected from excessive mechanical stress. Therefore, please use the original packaging.
Danger of damage to the unit!
Warning
If the device is transported in cold weather or is exposed to extreme variations in temperature, make sure that moisture (condensation) does not form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for future relocation.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service.
CP60xx 7
Installation Instructions

Assembly

Assembly dimensions

The illustration shows the measurements of the Control Panel. Please refer
to the tables for cutout dimensions. All dimensions are in mm.
Control Panel CP600x
Wall thickness 2-5
Control Panel CP601x
Control Panel CP602x
Control Panel CP603x
Dimensions a b t A B
CP6009 6,5“ Display 272,3 181 42 258,3 167 CP6000 10“ Display 370 336 32 356 322 CP6001 12“ Display 372,2 342,2 32 358,2 328,2 CP6002 15“ Display 430,4 403 32 416,4 389
Dimensions a b t A B
CP6019 6,5“ Display 272,3 221 42 258,3 207 CP6010 10“ Display 370 336 32 356 322 CP6011 12“ Display 372,2 342,2 32 358,2 328,2 CP6012 15“ Display 430,4 403 32 416,4 389
Dimensions a b t A B
CP6029 6,5“ Display 340,4 221 42 326,4 207 CP6020 10“ Display 414 336 32 400 322 CP6021-0000/1 12“ Display 414 336 32 400 322 CP6021-0002 12“ Display 444,2 336 32 430,2 322 CP6022 15“ Display 519,4 378,2 32 505,4 364,2
Dimensions a b t A B
CP6030 10“ Display 410,4 378,2 32 396,4 364,2 CP6031-0000/1 12“ Display 410,4 378,2 32 396,4 364,2 CP6031-0002 12“ Display 430,4 378,2 32 416,4 364,2 CP6032 15“ Display 489,4 418,2 32 475,4 404,2
8 CP60xx
Installation Instructions

Mounting of the Control Panel

Mounting of the Control Panel
Please refer to the tables for Control Panel cutout dimensions.
Release clamping levers
Folding them out
and retighten them
Insert the Control Panel into the cutout.
Release the clamping levers with a No. 2.5 Allen key.
Turn the clamping levers to the side through 90°
and retighten the screws.
CP60xx 9
Installation Instructions

Connecting the Control Panel

The Control Panel must never be connected or disconnected in an area
Danger
Warning
The connections are located at the rear of the Control Panel and are

Protective Earthing

that is subject to explosion hazard! Risk of explosion!
The mains plug of the Control Panel must be disconnected!
Please read the documentation for the external devices prior to connecting them.
During thunderstorms, plug connector must neither be inserted nor removed.
When disconnecting a plug connector, always handle it at the plug. Do not pull the cable!

Connecting cables

documented in the Product Description section.
When connecting cables to the Control Panel, please adhere to the following order:
Disconnect the Control Panel from the power supply
Connect all cables at the Control Panel and at the devices to be
connected
Ensure that all screw connections between connectors and sockets are tight!
Reconnect all devices to the power supply.
Protective Earthing
The low resistance protective earthing connection is established via the ground bolt, which is located at the rear of the housing.
10 CP60xx
Operating Instructions

Operating Instructions

Please also refer to chapter General Notes.

Functional description

Switch on
Switching off
Operation
i
Note
The Control Panel does not have its own mains power switch. As soon as the power supply is switched on the control panel is activated.
Control software, as typically applied in Control Panels, enables the assignment of different rights to all users. A user who is not entitled to shut down the software may not switch off the Control Panel as an attempt to shut it down when the software is running could result in the loss of software data on the Compact Flash memory card.
If the control panel is shut down while the software is writing a file onto the Compact Flash memory card, the file will be destroyed. Control software typically writes something to the CF memory card every few seconds, so that the probability of causing damage by switching off while the software is running is very high.
The Control Panel’s membrane keypad may only be actuated by fingertips.
Attempts to actuate it with other objects can easily result in the destruction of the device. Neither may the membrane keypad be operated with a touch screen pen.
The touch screen may only be actuated by finger tips or with the touch screen pen. The operator may wear gloves but there must be no hard particles such as metal shavings, glass splinters embedded in the glove.

Keyboard codes

Type-dependent number of keys
Operation
Hom e En d
Pg Up Pg Dn
L
Del
Ins
R
Depending on the precise type, the Control Panel can have fewer keys than those described here.
The cursor is the blinking character that marks the point at which the next character entered will be displayed. The cursor is also known as the insertion point. The cursor keys each move the cursor one place in the associated direction.
The Home key moves the cursor to the beginning of the line, while the End key moves it to the end of the line.
The Pg Up key scrolls one page back, the Pg Dn key scrolls one page forward.
The Tab key takes the cursor to the next input field, while Shift and Tab moves to the previous input field.
The mouse cursor can be moved over the screen with the aid of the touch screen or of the touch pad (optional). The keys correspond to the left and right hand keys of a Microsoft mouse. The Del key deletes the character to the right of the cursor.
The Ins key causes characters to the right of the cursor to be overwritten. The overwrite mode is cancelled by pressing the key again.
CP60xx 11
Operating Instructions
Pr i n t
Pau se
En t e r
Sh i f t
Ca p s Lock
Ct r l Al t
Esc
Q W
F1 F2 F3 F4
...
!
1
Print-Screen prints a hard copy of a text screen on the printer.
The Pause key stops the computer until another key is pressed (only under MS-DOS).
Your input is confirmed with the Enter key.
Backspace deletes the character to the left of the cursor.
If the Shift key is pressed at the same time as another key, then instead of the numbers you obtain the character printed above the number, and you obtain upper case letters instead of lower case letters. Pressing the Caps Lock key once activates and locks the Shift key. Pressing the Shift key cancels this function.
Rather like the effect of the Shift key, Ctrl and Alt also change the meaning of another key that is pressed at the same time.
This key brings up the Start menu of the operating system in use (Windows 95, 98, ME, NT, 2000, XP).
Pressing this key opens the property sheet of the active (or marked) object.
The Esc key has the effect of closing dialog windows and of interrupting some of the computer’s working operations.
@
All other keys bring the character printed on them onto the display at the
2
position of the cursor.
The meaning of the function keys, F1 to F10, is determined by the software and is displayed at the bottom edge of the display.
F5 F6 F7 F8
F9 F1 0 F1 1 F1 2
Ei n s c h u b St r e i f e n
Ei n s c h u b St r e i f e n
Ei nschub St r e i f e n
Ein sch ub St r e i f e n
The function of the special keys above the display is also determined by the software. The function is displayed at the top edge of the display. The special keys each have an orange LED controlled by the software.
12 CP60xx
Operating Instructions
Please also refer to chapter General Notes.
First switch off the Control Panel
The front of the Control Panel can be cleaned with a soft, damp cleaning

Servicing and maintenance

Cleaning the Control Panel

Switch off the Control Panel and all devices connected to it, so that keys cannot be unintentionally actuated.
cloth. Do not use any aggressive cleaning materials, thinners, scouring material or hard objects that could cause scratches.

Servicing

The Control Panel is maintenance-free.
Since fluorescent lamps represent a consumable item in a display, they

Replacing the fluorescent lamps in the display

must be replaced after a few years, depending on the number of operating hours.
i
Note
Replacement for the
6.5 inch display
Replacement for the 12 inch display
The fluorescent lamps of the 6.5 inch, 12 inch and 15 inch displays can be replaced by a technically competent person.
Replacement of the fluorescent lamps may require partial disassembly of the display!
Press down the plastic clips below the supply cable of the lamps while you carefully pull out the fluorescent lamps in direction of the arrows.
After the exchange of the fluorescent lamps the installation takes place in reverse order.
First release the screw (2) with a small Philips screwdriver, then tilt the fluorescent tubes with their brackets (1) carefully outwards.
2
1
After the exchange of the fluorescent lamps the installation takes place in reverse order.
CP60xx 13
Operating Instructions
Replacement for the 15 inch display
First release the two screws (1) and (2) with a small Philips screwdriver, then carefully pull out the fluorescent lamps in direction of the arrows.
After the exchange of the fluorescent lamps the installation takes place in reverse order.

Lamp sets

Order number
C9900 - L360
C9900 - L364
C9900 - L366
Background illumination unit for
6.5 inch TFT display NL6448BC20-08
12 inch TFT display LTD121C30S
15 inch TFT display LQ150X1LW71N

Emergency procedures

1
2
In case of fire, the control panel should be extinguished with powder or
nitrogen.

Shutting down

Disposal

Dismantle the Control Panel
Observe national electronics scrap regulations
The device must be fully dismantled in order to dispose of it. The housing can be sent for metal recycling.
Electronic parts such as lamps and circuit boards must be disposed of in accordance with national electronics scrap regulations.
14 CP60xx
Troubleshooting

Troubleshooting

Please also refer to chapter General Notes.
Pixel errors in the TFT display are production-caused and represent
i
Note
Fault Cause Measures
The Control Panel shows no function when the Industrial PC has been started
The Industrial PC does not boot fully
Computer boots, software starts, but control does not operate correctly
Floppy disk access error Faulty disk
The control panel only exhibits partial function, or only some of the time - e.g., no or dark picture, although disk drive operates when switched on
no complaint-reason!

Fault correction

No power supply to Industrial PC
CP-Link-cable connected not or exchanged
Floppy disk in the drive
Hard disk damaged (e.g. by switching off while software running)
Setup settings are incorrect
Other cause The cause of the error is in the
software or in parts of the equipment outside the control panel
Faulty disk drive Faulty fluorescent bulb in the
display
Defective components in control panel
Check power supply cable
1. Correctly connect CP­Link-cable: Put the plug with the red marking into the socket with the red point.
2. Call Beckhoff Service
Remove floppy disk and press any key
1. Boot with boot diskette
2. Start SCANDISK
Check the setup settings
Call Beckhoff Service Call the manufacturer of the
machine or the software
Check disk in another drive
Call Beckhoff Service Replace fluorescent tube in
the display in accordance with description
Call Beckhoff Service
CP60xx 15
Troubleshooting

Service and Support

Beckhoff and their partners around the world offer comprehensive service
and support, making available fast and competent assistance with all questions related to Beckhoff products and system solutions.

Beckhoff's branch offices and representatives

Please contact your Beckhoff branch office or representative for local
support and service on Beckhoff products!
The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages:
Quote the project number
http://www.beckhoff.com
You will also find further documentation

Beckhoff headquarters

Beckhoff Automation GmbH Eiserstraße 5 D-33415 Verl Germany
Phone: +49(0)5246/963-0 Fax: +49(0)5246/963-198 e-mail: info@beckhoff.com

Beckhoff Support

Support offers you comprehensive technical assistance, helping you no only with the application of individual Beckhoff products, but also with other, wide-ranging services:
world-wide support
design, programming and commissioning of complex automation
systems
and extensive training program for Beckhoff system components
Hotline: Fax: +49(0)5246/963-9157 e-mail: support@beckhoff.com
+49(0)5246/963-157

Beckhoff Service

The Beckhoff Service Center supports you in all matters of after-sales service:
on-site service
repair service
spare parts service
hotline service
Hotline: Fax: +49(0)5246/963-479 e-mail: service@beckhoff.com
If servicing is required, please quote the project number of your Industrial PC.
+49(0)5246/963-460
for Beckhoff components there.
16 CP60xx
Appendix

Appendix

Technical data

Dimensions
Operation in areas that are subject to explosion hazard
The following conditions must be observed during operation: Environmental conditions
Shock resistance Sinusoidal vibration:
Protection class
Power supply
EMC
Transport and storage
Dimensions (W x H x D): see section Assembly dimensions
The Control Panel must not be used where there is a risk of explosion.
Ambient temperature: 0 to 55°C Atmospheric humidity: Maximum 95%, non-condensing
(EN 60068-2-6)
58 to 500 Hz: 0.5 G (~ 5 m/ s2)
Impact: (EN 60068-2-27/ 29) 5 G (~ 50 m/ s²), duration: 30 ms
Front side: IP65 Rear side: IP20
Supply voltage: The Control Panel is supplied with via the
Resistance to interference: conforms to EN 61000-6-2
Emission of interference: conforms to EN 61000-6-4
The same values for atmospheric humidity and shock resistance are to be observed during transport and storage as in operation. Suitable packaging of the Control Panel can improve the resistance to impact during transport. The ambient temperature during storage and transport must be between
-20°C and +65°C.
10 to 58 Hz: 0.035 mm
CP-Link-connection
i
Note
FCC Approval for USA
FCC Approval for Canada
Pixel errors in the TFT display are production-caused and represent no complaint-reason!

Approvals

FCC: Federal Communications Commission Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

FCC: Canadian Notice

This equipment does not exceed the Class A limits for radiated emissions as described in the Radio Interference Regulations of the Canadian Department of Communications.
CP60xx 17
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