BECKHOFF CP60xx User Manual

Installation and Operating instructions for
Built-in Control Panel CP60xx
Version: 1.4 Date: 2007-10-19
General Notes
1.
General Notes 2
Notes on the documentation 2 Liability conditions 2 Description of safety symbols 2 Basic safety measures 3 Operator's obligation to exercise diligence 4 Operator requirements 4
2.
Product Description 5
Appropriate Use 5 Connections 5
Pin assignment 5 Connector description 5 CP-Link connection 5 Protective Earthing 5
CP-Link cable sets 6
3.
Installation Instructions 7
Transport and Unpacking 7
Transport 7 Unpacking 7
Assembly 8
Assembly dimensions 8 Mounting of the Control Panel 9 Connecting the Control Panel 10 Connecting cables 10 Protective Earthing 10
4.
Operating Instructions 11
Functional description 11 Keyboard codes 11 Servicing and maintenance 13
Cleaning the Control Panel 13 Servicing 13 Replacing the fluorescent lamps in the display 13 Lamp sets 14
Emergency procedures 14 Shutting down 14
Disposal 14
5.
Troubleshooting 15
Fault correction 15 Service and Support 16
Beckhoff's branch offices and representatives 16 Beckhoff headquarters 16 Beckhoff Support 16 Beckhoff Service 16
6.
Appendix 17
Technical data 17 Approvals 17
FCC: Federal Communications Commission Radio Frequency Interference Statement 17 FCC: Canadian Notice 17
CP60xx 1
General Notes

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described are, however, constantly under development. For this reason, the documentation may not always be have been fully checked for consistency with the performance data, standards or other characteristics described. None of the statements in this manual represent a guarantee for as set out in § 443 of the German Civil Code or a statement about the assumed use according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the German Civil Code. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
© This documentation is protected by copyright. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
This symbol is intended to highlight risks for the life or health of personnel.
This symbol is intended to highlight risks for equipment, materials or the environment.
This symbol indicates information that contributes to better understanding.
i
Danger
Warning
Note
2 CP60xx
General Notes

Basic safety measures

Before opening the control panel housing, and whenever the control panel is not being used for control purposes (such as during functional checks after a repair), all parts of the equipment must first be switched off, after which the control panel is to be disconnected from the equipment.
Disconnect the device by unplugging the connectors on the Control Panel side.
Items of equipment that have been switched off must be secured against being switched on again.
Displays used for the control panel’s LC-display are operated with a voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the Control Panel is opened.
Assembly work on the Control Panel during operation may damage the panel:
if metal objects such as screws or tools fall onto operating circuit boards.
if connecting cables internal to the control panel are removed or inserted during operation
i
Warning
Danger
Note
CP60xx 3
General Notes

Operator's obligation to exercise diligence

The operator must ensure that
the Control Panel is only used for its intended purpose (see
Product Description section);
the Control Panel is only operated in a sound condition and in working order;
the instruction manual is in good condition and complete, and always available for reference at the place of installation of the Control Panel;
the Control Panel is operated, maintained and repaired only by suitably qualified and authorised personnel.
the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.
none of the safety and warning notes attached to the Control Panel are removed, and all notes remain legible.
National regulations depending on the machine type
Procedure in the event of a fault
Depending on the type of machine and plant in which the Control Panel is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
In the event of faults at the Control Panel, the list in the section
Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating instructions
Software knowledge
Anyone who uses the Control Panel must have read these operating instructions.
Every user must be familiar with all the functions of the software installed on the Control Panel to which he has access.
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