Beckett LineGuardian User Manual

USER MANUAL
LGS-16-8-6 / LGS 8-8-6
380 Bedford Hwy, Suite 100, Halifax NS, Canada B3M 2L4 | 1.877.335.6729 | loraxsystems.com
Safety instructions
CAUTION:
When using this unit, basic precautions should always be performed, including the following:
READ AND FOLLOW ALL INSTRUCTIONS. SAVE THESE
INSTRUCTIONS.
Use this unit only for its intended use as described in this manual.
Please ensure proper tools are used as identified in this
instruction manual.
IMPORTANT:
Read the complete instructions provided in this manual
before beginning installation. For additional installation information please go to www.loraxsystems.com.
Lorax Systems has obtained applicable listings generally
available on a national basis for products of this type.
It is the responsibility of the installer/owner to determine
specific local code compliance prior to installation of the product. Lorax Systems makes no representation or warranty regarding, and will not be responsible for any code compliance. Product specifications are subject to change without notice.
Save these instructions for future use.
Please use this form to record your model and serial number for future reference. Please keep this manual for future reference.
WARNING:
Do not tamper with user-operated controls or such devices.
Cut ends of steel tubing are extremely sharp and can cause
severe lacerations. Use stainless steel mesh gloves when handling. To assist, please use the included guide caps provided to help minimize this danger.
Use this unit only for its intended use as described in this manual.
Use attachments which are recommended by the
manufacturer only.
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Date purchased
Purchased from
Installed by
Serial number
Model
System overview
LineGuardian is a mechanical valve that is designed to protect your property and the environment from an accidental or malicious release of fuel from a damaged or compromised fuel line connected to a fuel supply tank. LineGuardian continuously monitors the integrity of your fuel line and should it detect a problem, it will shut down the flow of fuel from the fuel tank immediately. Lorax Systems has acquired the appropriate certification listings for LineGuardian with CSA for this application in the United States.
LineGuardian is a significant step forward in improved safety technology for fuel oil consuming devices, it includes a number of components that make it a complete system. There are three essential components to a fully operational LineGuardian installation.
Required components
LINEGUARDIAN VALVE
The valve body attaches directly to the fuel tank outlet and can be oriented to any position. LineGuardian will reliably operate on any type of connection as required. You may require special adapter fittings in some cases, however, every possible effort has been made to ensure the components are standard and familiar for existing practices in the field.
TERMINATION FITTING
The LineGuardian system requires a termination fitting to complete the length of line being protected. The use of the Termination fitting is NOT optional. This fitting must be attached properly for the system to be considered installed and to provide the required protection. The termination fitting includes a fill valve for pre-charging the integrity monitor, a gauge to indicate the level of charge in the integrity monitor, and a fusible plug to automatically shut-off the flow of fuel from the tank in the event of a fire at the appliance.
PIPING
The tubing for the LineGuardian system includes a Lorax LineGuardian CSST (corrugated stainless steel tubing) outer pipe which is used for its strength and resistance to physical, environmental, and chemical influences. The inner pipe is a polyamide (composite) tube intended to carry the fuel to the appliance. The outer CSST surrounds this polyamide tubing providing protection from abnormal occurrences. The CSST also acts as a containment safety device in that it will hold fuel securely should the inner polyamide tube become compromised. The space between the two tubes (surveillance area) contains the pressurized charge of nitrogen to monitor the integrity of both tubes (inner and outer).
System installation requirements
Before beginning installation, the tank should be securely installed in accordance with all local codes. It is also important that the tank is empty with all outlet fittings removed from the tank outlet (in the case of a retrofit). The tank outlet should present clean 1" NPT female threads (install an approved bushing, if necessary, using a certified non-hardening thread sealant suitable for fuel oil applications). Take appropriate measures to prevent and contain any oil that might drip from the outlet while unplugged.
Ensure that sufficient continuous lengths of 1/2" Lorax CSST and Lorax polyamide 3/8" tubing are available before beginning the installation. Use of any other tubing with this installation will void the certification and warranty of the system.
The installer must be familiar with the installation requirements for the Lorax products as detailed in the installation guide, and must also meet all qualifications and requirements to install fuel oil piping as required by the local administrative and code authorities.
In addition, the following tools and materials will be required:
Assortment of 3/4" tubing (or 1/2" CSST) hangers.
Gas tight and oil resistant, UL listed thread sealant. (Not shown).
Professional grade CSST cutter with sharp blade. Only use a
cutter that is rated for stainless steel.
Professional grade plastic tube cutter suitable for 3/8" diameter.
Two open end wrenches; one 1-1/8" and one 1-1/4".
1-1/4" diameter hole cutter (if wall and/or floor penetration
is required). (Not shown).
Sharp utility knife with “roofing shingle” type hook blade.
Good quality measuring tape.
Sharp tip permanent marker.
Two LineGuardian tube end guide tools (Included with valve kit).
Electrical tape.
Stainless steel mesh gloves. (Not shown).
1/8" allen key (long).
LineGuardian components Required tools
Piping / tubing considerations
Precautions must be taken to ensure any exposed Lorax
LineGuardian CSST is not damaged or abused.
All piping/tubing, fittings and hardware should be stored
in a clean, dry location prior to installation.
Open ends of the piping/tubing are to be temporarily plugged
or taped closed prior to installation to prevent entrance of dirt, dust or other debris.
The protective gray plastic jacketing should be kept in place
and undamaged to protect the tubing from corrosive threats. Contact with chemicals containing chlorides must be followed by a thorough rinse and wipe dry. This includes fluxes used to solder copper tubing and acid based cleaners used to wash masonry.
Protect tubing from contact with sharp or heavy objects.
Avoid stressing the tubing or fittings with tight bends, kinks,
twists, stretching or repetitive bending. Refer to fig. 4-1 below for the recommended minimum bend radius for Lorax LineGuardian CSST (fig. 4-1).
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