Beckett GeniSys 7505 User Manual

7505
PARTS & ACCESSORIES
Advanced Burner Control
Product Description
The Beckett GeniSys™ Advanced Burner Control is a 120 Vac primary safety control for residential and light commercial oil burners used
in boiler, furnace, and water heater applications. The GeniSys is used with a suitable cad cell fl ame sensor to control the oil burner motor,
igniter, and optional solenoid valve. It has 24 Vac thermostat terminals (if applicable) compatible with both mechanical and many power
stealing thermostats. It can provide interrupted or intermittent duty ignition, and it has a 15-second lockout time.
Features & Benefi ts
Thermostat and boiler control compatible
• Customizable pre-time and post-time
• Three status lights for system monitoring and diagnostics
• Welded relay protection with redundant motor relays
• Limited reset and limited recycle
• Sleek, modern design
• Cad cell resistance indicator
• Technician Pump Prime mode
• 5-Year Warranty
• Two communication ports for adding alarm contacts, programming display,
• and/or future wireless communications
Add a GeniSys Display and GeniSys Lockout Alarm
to fully utilize the features of the GeniSys advanced burner control.
The GeniSys Display (Pt. No. 52067) allows a technician to monitor and program the
primary control variables. The display shows current burner status, control timings, and
burner cycle history. The display’s programming mode allows a technician to customize both
the pre-time and post-time settings and a lockout service message.
32 character backlit alphanumeric display
• Sealed pushbutton keypad
• Low voltage operation
• Continuous real-time cycle monitoring
• Continuous cad cell resistance reading
• Continuous AC line voltage read-out
• Real-time error notifi cation
The GeniSys Lockout Alarm (Pt. No. 52040) functions as the interface between the primary
control and an existing alarm panel or any alarm mechanism requiring contact closure in the
event of a soft or hard lockout of the GeniSys Control.
To learn more, see www.beckettcorp.com or ask for literature pt. nos. 61669 & 61687
Customizable pre-time (valve-on delay) &
• post-time (motor off delay)
15 cycle history monitoring
• Five Year Warranty
• Customizable lockout service message
R.W. Beckett Corporation
Mail: P.O. Box 1289, Elyria, OH 44036 Phone: 800-OIL-BURN (800-645-2876) FAX: (440)327-1064
R.W. Beckett Canada Ltd.
PARTS & ACCESSORIES
Unit 3 - 430 Laird Road, Guelph, Ontario, Canada N1G 3X7 Phone: 800-665-6972 FAX: (519)763-5656
www.beckettcorp.com
Cross-Reference Chart
Beckett GeniSys
Control Part No.
7505A 0000 15 sec - - R7184A, R8184G 48245, 40200 42230, 50200
7505B 1500 15 sec 15 sec - R7184B -
7505P 1515 15 sec 15 sec 15 sec R7184P, R7184U
7505P 1530 15 sec 15 sec 30 sec R7184P, R7184U
7505P 152M 15 sec 15 sec 2 min R7184P, R7184U
1) Beckett snap-in alarm module required for direct replacement of the control. 2) Valve-on delay and motor-off delay timings on all models are programmable with Beckett snap-in programming display. Other factory set timings are available. Contact Beckett for alternate timings.
Lockout
Time
Valve-on
delay time
2
Motor-off
delay time
2
Replaces
Honeywell:
1
1
1
Replaces
Carlin:
60200
60200
60200
1
1
1
1
Electrical Ratings
Inputs
Voltage: 102 to 132 Vac Current: 150 mA plus burner motor, igniter, and valve loads Frequency: 60 Hz
Outputs
Motor:
120 Vac, 10 full load amps (FLA*), 60 locked rotor amps (LRA)
Note – Reduce motor FLA rating by igniter current
Igniter: 120 Vac, 3 A @ 0.7 PF min Solenoid Valve: 120 Vac, 1 A @ 0.7 PF min Thermostat Anticipator Current: 0.1 A (If applicable) Thermostat Voltage: 24 Vac (If applicable)
Application Ratings
Oil Burner Input: < 20gph Control Programming: UL372 Group 2
Environmental Ratings
Storage & Operating Ambient Temp.: -40°F to +150°F (-40°C to +65°C) Moisture: 5 to 95% RH, non-condensing and non-crystallizing
Approvals
Underwriters Laboratory Recognition per UL372 and UL1998, and CSA
C22.2 No. 199
Operation
Sequence of Operation
1
Standby
2
Valve-on
delay
8
Motor-off
delay
3
Trial for ignition
5
Ignition
carryover
6
Run
Priming The Pump
Initiate a call for heat.
1.
When the burner starts, press and hold the reset button for 15
2. seconds until the yellow light turns on.
Release the button. The yellow light will turn off and the burner
3. will start again.
At burner start up, click the reset button while the igniter is still on
4. to enter Pump Prime mode. The yellow light will turn on.
Bleed the pump until all froth and bubbles are purged.
5.
If necessary, repeat steps 4 and 5 until the pump is fully primed
6. and the oil is free of bubbles.
When fi nished, hold the reset button or remove the call for heat to
7. exit Pump Prime mode and return to Standby.
9
4
Lockout
7
Recycle
Pump prime
Resetting From Restricted Lockout
If the control locks out three times without a satisfi ed call for heat or fails the motor relay check, the Lockout becomes restricted in order to prevent repetitious resetting by the homeowner. To reset, hold the button down for 15 seconds until the red light turns off and the yellow LED turns on.
Disable Function
Any time the burner is running, press and hold the reset button to disable the burner. The burner will remain off as long as the button is held.
Cad Cell Resistance Indicator
During the burner Run state, click the reset button to check the cad cell fl ame resistance range. The yellow light will fl ash 1 to 4 times depending on the amount of light detected by the cad cell. See the table below:
Yellow LED Flashes Cad Cell Resistance
1
2
3
4
Normal (0 - 400 ohms)
Normal (400 - 800 ohms)
Normal (800 - 1600 ohms)
Limited (1600 ohms - Lockout)
Form No. 61658 R08, Printed in the USA 04/08
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