Becker S80 Assembly And Operating Instructions Manual

S80 with

• MLS Basic Card

• MLS Professional Card

en

Assembly and Operating Instructions
Door Control Unit

Important information for:

•

Fitters

• Electricians

• Users

Please forward accordingly!

These instructions must be kept for future reference.

Becker-Antriebe GmbH
35764 Sinn/Germany
www.becker-antriebe.com

Assembly and Operating Instructions

Table of Contents

Introduction ................................................................................................................................................................2

Warranty .....................................................................................................................................................................2

Safety instructions ......................................................................................................................................................3

Basic safety measures .................................................................................................................................................3

Intended use .............................................................................................................................................................. 4

Abbreviations used ......................................................................................................................................................4

Overview of unit .......................................................................................................................................................... 4

Overview of functions ..................................................................................................................................................5

Installing the control unit ..............................................................................................................................................6

Fitting and removing a control card ............................................................................................................................... 6

Electrical connection ................................................................................................................................................... 7

Operator controls ........................................................................................................................................................7

Checking the direction of movement .............................................................................................................................8

Setting the door end limits ...........................................................................................................................................8

Electrical connection/operation of external control sensors and safety devices ................................................................9

Connection and function of the switching outputs .........................................................................................................11

Retrotting and operation of radio control system ........................................................................................................ 12

Setting the DIP switches ............................................................................................................................................ 14

Indicator LED’s ......................................................................................................................................................... 15

Overview of control times ........................................................................................................................................... 16

What should I do if ... ? ............................................................................................................................................... 16

Position of terminals and components ........................................................................................................................ 17

General wiring diagram .............................................................................................................................................. 18

Specications ........................................................................................................................................................... 19

Introduction

When installing the equipment and setting the functions, please observe the Operating and Installation Instructions.

Note
These Operating and Installation Instructions apply to the S80 Door Control Unit with MLS Basic Card and

MLS Professional Card for actuating drives with mechanical limit switching.

Warranty

Structural modications and incorrect installation which are not in accordance with these and our other instructions can result
in serious injuries, e.g. crushing of limbs. Therefore, structural modications may only be carried out with our prior approval
and strictly in accordance with our instructions, particularly the information contained in these Assembly and Operating In­structions.
Any further processing of the products which does not comply with their intended use is not permitted.
The end product manufacturer and tter have to ensure that all the current statutory, ofcial and, in particular, EMC regula­tions are adhered to during utilisation of our products, especially with regard to end product manufacture, installation and
customer advice.

2

Safety instructions

The following safety instructions and warnings serve to avert dangers and to prevent personal injuries and damage to prop­erty. Please retain these instructions for future reference.

Caution

Attention

Note

Denotes a potentially hazardous situation. If this is not avoided, injuries can
result.

Denotes a potentially hazardous situation. If this is not avoided, the product
or property in its vicinity can be damaged.

Denotes hints for use and other useful information.

Basic safety measures

Caution
Please read this manual thoroughly before carrying out work on the system. Always observe the manual

and the safety instructions contained in it.

• When the control is opened, there is an electrical voltage of up to 400 V. Danger to life due to electric shock.

• Work on the electrical equipment must only be carried out by a qualied electrician.

• Only use the control in accordance with its intended use!

• Never decommission or bypass safety devices.

• Do not operate the system if the safety devices are damaged.

• Fault elimination must only be performed by an authorised technician. In the event of a system malfunction, the
system must be shut down immediately and the malfunction rectied as quickly as possible. The system must
only be commissioned by an authorised technician.

• Observe the generally applicable legal regulations (safety, accident prevention) as well as these safety instruc­tions, particularly the regulation of the employers’ liability insurance associations, EN 12453 “Requirements
for safe use of power-operated doors” as well as the relevant applicable VDE standards.

• The operator must ensure that the system is only operated in perfect condition and that the safety devices are
checked regularly for functional efciency by an expert (before commissioning and as required, but at least
once a year; at least once every six months if a non self-testing light barrier is used). Proof of the necessary
checks must be provided in the form of a test report. This test report must be led in the log book.

• The estimated service life of the control is 100.000 operations.

• Drives with connection cable H05VVF are to be used only inside the building. In case of installation outside,
the cable is to be protected inside conduit.

3

Assembly and Operating Instructions

Intended use

The control unit must be used as intended with Becker door drives with mechanical limit switches. If other controls are used,
the warranty entitlement will become invalid! This control must not be used for doors which have not been designed for this
type of control!

Abbreviations used

IMP - Impulse Button
LS - Photoelectric Barrier
MLS - Mechanical Limit Switch (mechanical limit switching)
ELS - Electronic Limit Switch (electronic limit switching)
SKS/USA - Bottom Rail Sensor
VES - Pre-Limit Switch
AUTO/WZL - Automatic Closing/Reclosing (Wiederzulauf)
BES - Becker Electronic System
DW Testing - Pressure Switch Testing (pneumatic safety edge)

Overview of unit

Basic Control Unit S80

MLS Basic Card

MLS Professional Card

4

Overview of functions

Function MLS Basic Card MLS Professional Card

Setting mode (up/down in dead-man mode) X X
Automatic ascent (UP) X X
Automatic descent (DOWN) X
Anti-pull-in cable safety X X
Slack rope switch debounced X X
Button input: UP/STOP/DOWN/STOP X
Automatic closing X
Partial opening X
Pneumatic safety edge X
Electrical safety edge X
Safety edge switchover: 1.2 kOhm/8.2 kOhm X
Optoelectronic safety edge: FRABA OSE X
Photoelectric barrier X
Yard light X
Trafc lights/door status indicator X X
Warning lamp X
Power supply lamp X X
LED UP X X
LED DOWN X X
LED Operating status X
LED ERROR Code X
LED Safety edge X
LED Pre-limit switch X
Voltage output (24 V DC / 200 mA) X X

1)

Operates only when a safety edge is used

1)

5

Assembly and Operating Instructions

Installing the control unit

Install the control unit so that the operator controls are readily accessible. The cover of the housing with the 3-way pushbutton
switch has to be removed for installation purposes.
The unit is mounted on the wall with four 4 mm dia. screws (max. head dia. 8 mm) using the four fastening holes, which also
take the screws to t the cover, in accordance with the dimensioned drawing on the bottom of the housing.
If necessary, you can t more cable glands for sensor cables and indicating cables.

Attention
When removing housing knockouts in order to t more cable glands, take care not to damage any compo-

nents on the control boards or the housing itself. Only t sealing cable glands which ensure the housing
has the correct degree of protection.

When retting the cover, ensure that the seal and the seal groove are clean and that the cover is mounted
properly.

Tighten up the housing cover screws carefully. Only then will the IP 65 degree of housing protection re­main intact.

Fitting and removing a control card

The S80 door control system for drives with mechanical limit switching can be con­verted/upgraded by changing plug-in control cards. The following control cards
are available:

• MLS Basic Card

• MLS Professional Card

Before changing a control card, disconnect the entire door control unit from the
mains and open the cover of the control box.

Attention
The regulations for handling elements with an electrostatic risk

must be complied with. The MLS Professional Card may only be
used in combination with a safety edge. When delivered, safety
devices may be bridged. When changing from the MLS Basic Card
to the MLS Professional Card, always ensure that no non-permis­sible bridging exists or, if such bridging does exist, ensure that it
is removed.

Carefully pull out the control card connected to slot J3/J4 and insert the new con­trol card at slot J3/J4 on the S80 motherboard as illustrated opposite. With the
MLS Basic Card ensure that the board is the right way round.

6