Declaration of conformity .....................................................................................24
2
General
This door control unit is a high-quality product with the following performance characteristics:
• Evaluation of safety sensors on the door (e.g. closing edge surveillance, pull-in
safety device and similar)
• Evaluation of additional safety devices on the door (e.g. light barriers, light grids
and similar)
• Evaluation of control sensors on the door (e.g., pull switch, induction loop and sim-
ilar)
• Evaluation of EMERGENCY STOP control sensors
• Supplying sensors and control sensors with 12 V safety extra-low voltage
• Operation of application-specific outputs
Please observe these Assembly and Operating Instructions when installing and setting
up the equipment.
Explanation of pictograms
CAUTION
ATTENTION
CAUTION indicates a hazardous situation
which, if not avoided, could result in injury.
ATTENTION indicates measures that must be
taken to avoid damage to property.
Denotes user tips and other useful information.
Warranty
Structural modifications and incorrect installation which are not in accordance with
these and our other instructions can result in serious injuries, e.g., crushing of limbs.
Therefore, structural modifications may only be carried out with our prior approval and
strictly in accordance with our instructions, particularly the information contained in
these Assembly and Operating Instructions.
Any further processing of the products which does not comply with their intended use is
not permitted.
The end product manufacturer and fitter have to ensure that all the relevant current
statutory, official and, in particular, EMC regulations are adhered to during utilisation of
our products, especially with regard to end product manufacture, installation and customer advice.
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Safety instructions
The following safety instructions and warnings are intended to avert hazards and to
prevent property damage and personal injury. It is important to follow these instructions.
General information
• In addition to the fire and accident prevention regulations, the safety
instructions given in EN 12453, EN 12445, EN 12978, VDE 0100, EN
50110, EN 60204, EN 50178, EN 60335 and ASR A1.7 must be observed.
• All work, including maintenance and cleaning, on electrical installa-
tions as well as other system parts must always be performed by
trained technicians, in particular qualified electricians.
• The limits given in the technical data must not be exceeded.
• The illustrations contained in these instructions are intended as an
aid to understanding how the product operates. Therefore, the illustrations may differ from the actual display on the product.
Caution
• When electrical or electronic equipment and units are
operated, certain components are live. Physical injuries
or damage to property can result in the event of unauthorised interventions or failure to heed warnings.
• When moving the doors in dead-man mode it is neces-
sary to ensure that the door region is visible to the operator, since safety equipment such as the safety edge of
the light barrier is not effective in this operating mode.
• Operating the control unit when the housing is open is
not allowed.
Attention
• Turning on or operating a control unit when dew is
present on the unit is not allowed. It can lead to the control unit being ruined.
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Operating notes
• Do not allow children to play with permanently mounted regulating
or control devices.
• Keep remote control units out of the reach of children.
• Systems have to be checked regularly by authorised specialists for
wear and damage.
• It is forbidden to use a damaged controller.
• To avoid damage to the operator controls, they should not be
touched with sharp objects. Only use your fingers to use the operator controls.
• Do not operate equipment if people or objects are within the danger
zone.
• The control unit is designed to have a service life of 100,000 operat-
ing cycles.
Caution
• If the connecting cable of this unit is damaged, it must
be replaced by the manufacturer or their customer service department or a similarly qualified person in order
to avoid hazards.
Notes on electrical connection and assembly
• All applicable standards and regulations for electrical installation
must be complied with.
• Disconnect the electrical supply from the equipment before in-
stalling and connecting accessories and extras, and protect against
unauthorised reconnection in accordance with the safety regulations.
• Only use spare parts, tools and accessory devices which have been
approved by the manufacturer. Unapproved third-party products or
modifications to the system and its accessories represent a risk to
your safety and the safety of others. This means that the use of unapproved third-party products, or modifications which have not
been agreed with or approved by us, are prohibited. We do not accept liability for damage or injury arising from such actions.
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• Operating the control unit with a detached CEE plug is only permiss-
ible if the mains supply can be isolated from all poles of the control
unit using an appropriate switch. The mains plug, or any switch used
as a substitute, must be easily accessible.
Caution
• The potential-free signal relay may only be used for
switching low voltage. The switching of mains voltage is
not permitted.
Commissioning notes
• The setting of the parameters, limit positions, jumpers and other op-
erator controls must only be carried out by trained personnel.
Caution
• The setting of the parameters and limit positions, and
the function of the safety devices must be checked by
trained technicians.
Intended use
The control unit in these instructions is exclusively designed for indoor use for the operation of roller doors, vertical lift gates, sectional doors, flexible (fabric) doors or indirectly operated door systems.
This type of control unit must not be used in potentially explosive areas.
The mains cable and any other connected cables are not designed for carrying the
control unit. Therefore always carry the control unit by the housing.
Other applications, uses and modifications are not permitted in order to protect the
safety of the users and others, since these actions can impair the system’s safety and
carry the risk of personal injury and property damage. The manufacturer does not accept liability for damage or injury arising from such actions.
Always observe the information in these instructions when operating or repairing the
system. The manufacturer does not accept liability for damage or injury resulting from
improper use.
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Abbreviations/symbols in these instructions
Abbreviation /
symbol
IMP
LS
SKS
DW testing
EL
OSE
NA
VES
AWZ
Description
Impulse button
Light barrier
Closing edge safety device
Pressure monitor testing
Electric safety edge
Optical safety device
Emergency Stop
Pre-limit switch
Automatic reclosing
LED lights up
LED off
LED flashes
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Assembly
Do not select an assembly location exposed to electromagnetic fields, such as locations in the direct vicinity of contactors (power relay), mains transformers, ignition
transformers, fluorescent tubes, etc., or their connecting cables. Protect the control
unit from direct sunlight and driving rain.
Open the cover of the control unit. Remove the cable from the cover and carefully place
the cover to one side. Remove the required cut-outs in the bottom part of the housing.
Cut in at the edges to make the cut-outs easier to remove.
Assemble the control unit at a suitable operating height (at least 1500 mm from the
ground). Mount the housing with 4 screws (max. diameter of screw head 7.5 mm) inserted through the holes provided in the corners.
Reconnect the cover cable and set the DIP switch. You can now close the control unit.
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Electrical connection
Caution
The control unit must only be connected by a qualified
electrician!
Observe the relevant VDE standards!
During all installation work, the equipment must always be
securely disconnected from the mains!
When connecting, refer to the technical data of the control
unit and the drive. The indicated maximum values must not
be exceeded! Only drives and associated connecting lines
with reinforced or double insulation to the control circuit
according to EN 60335 may be used.
Installing the mains connection
The operating voltage of the door control unit is 3 x 400 V AC, 50/60 Hz (L1, L2, L3, N,
PE). For connection to the mains, install an approx. 1.2 m long mains cable with CEE
16A/6h plug and a CEE 16A/6h socket in the immediate vicinity of the control unit in
such a way that the plug is easily accessible, or connect the control unit via a non-detachable installation cable (see “Position of the terminals and connecting diagram”).
Attention
For permanent installations, a main switch must be connected in the immediate vicinity of the control unit to the
power line or directly to the control unit. Protect the power
line for the control unit with a 3-phase AC automatic cutout with 3 x 10 A.
Connecting the drive to the control unit
To connect the Becker sectional door drive to the door control unit, connecting cables
are available in a variety of lengths. The connecting cable has a plug-in cable gland on
both sides. Connection is established via the 4-phase plug (M-motor) and the 8-phase
plug (E-limit switch).
The yellow/green protective conductor wire must be connected to the protective conductor terminal PE ( ).
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