Becker S30, S30-V Assembly And Operating Instructions Manual

S30, S30-V..
en
Assembly and Operating Instructions
Door control unit
Important information for:
• Fitters / • Electricians / • Users
Please forward accordingly!
These instructions must be kept safe for future reference.
4023 630 402 0b15/01/2018

Table of contents

General ................................................................................................................ 3
Warranty .............................................................................................................. 3
Safety instructions ................................................................................................ 4
Intended use ........................................................................................................ 6
Abbreviations/symbols in these instructions............................................................ 7
Assembly ............................................................................................................. 8
Electrical connection............................................................................................. 9
Controls ..............................................................................................................10
Checking the running direction .............................................................................10
Setting the door limit positions ..............................................................................11
Connection and function of external control sensors and safety devices ...................14
Setting the DIP switches .......................................................................................18
Status indications ................................................................................................18
Maintenance .......................................................................................................20
Cleaning..............................................................................................................20
Technical data .....................................................................................................20
Wiring .................................................................................................................22
Declaration of conformity .....................................................................................24
2

General

This door control unit is a high-quality product with the following performance charac­teristics:
Evaluation of safety sensors on the door (e.g. closing edge surveillance, pull-in
safety device and similar)
Evaluation of additional safety devices on the door (e.g. light barriers, light grids
and similar)
Evaluation of control sensors on the door (e.g., pull switch, induction loop and sim-
ilar)
Evaluation of EMERGENCY STOP control sensors
Supplying sensors and control sensors with 12 V safety extra-low voltage
Operation of application-specific outputs
Please observe these Assembly and Operating Instructions when installing and setting up the equipment.
Explanation of pictograms
CAUTION
ATTENTION
CAUTION indicates a hazardous situation which, if not avoided, could result in injury.
ATTENTION indicates measures that must be taken to avoid damage to property.
Denotes user tips and other useful information.

Warranty

Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in serious injuries, e.g., crushing of limbs. Therefore, structural modifications may only be carried out with our prior approval and strictly in accordance with our instructions, particularly the information contained in these Assembly and Operating Instructions. Any further processing of the products which does not comply with their intended use is not permitted. The end product manufacturer and fitter have to ensure that all the relevant current statutory, official and, in particular, EMC regulations are adhered to during utilisation of our products, especially with regard to end product manufacture, installation and cus­tomer advice.
3

Safety instructions

The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury. It is important to follow these instruc­tions.
General information
In addition to the fire and accident prevention regulations, the safety
instructions given in EN 12453, EN 12445, EN 12978, VDE 0100, EN 50110, EN 60204, EN 50178, EN 60335 and ASR A1.7 must be ob­served.
All work, including maintenance and cleaning, on electrical installa-
tions as well as other system parts must always be performed by trained technicians, in particular qualified electricians.
The limits given in the technical data must not be exceeded.
The illustrations contained in these instructions are intended as an
aid to understanding how the product operates. Therefore, the illus­trations may differ from the actual display on the product.
Caution
When electrical or electronic equipment and units are
operated, certain components are live. Physical injuries or damage to property can result in the event of unau­thorised interventions or failure to heed warnings.
When moving the doors in dead-man mode it is neces-
sary to ensure that the door region is visible to the oper­ator, since safety equipment such as the safety edge of the light barrier is not effective in this operating mode.
Operating the control unit when the housing is open is
not allowed.
Attention
Turning on or operating a control unit when dew is
present on the unit is not allowed. It can lead to the con­trol unit being ruined.
4
Operating notes
Do not allow children to play with permanently mounted regulating
or control devices.
Keep remote control units out of the reach of children.
Systems have to be checked regularly by authorised specialists for
wear and damage.
It is forbidden to use a damaged controller.
To avoid damage to the operator controls, they should not be
touched with sharp objects. Only use your fingers to use the oper­ator controls.
Do not operate equipment if people or objects are within the danger
zone.
The control unit is designed to have a service life of 100,000 operat-
ing cycles.
Caution
If the connecting cable of this unit is damaged, it must
be replaced by the manufacturer or their customer ser­vice department or a similarly qualified person in order to avoid hazards.
Notes on electrical connection and assembly
All applicable standards and regulations for electrical installation
must be complied with.
Disconnect the electrical supply from the equipment before in-
stalling and connecting accessories and extras, and protect against unauthorised reconnection in accordance with the safety regula­tions.
Only use spare parts, tools and accessory devices which have been
approved by the manufacturer. Unapproved third-party products or modifications to the system and its accessories represent a risk to your safety and the safety of others. This means that the use of un­approved third-party products, or modifications which have not been agreed with or approved by us, are prohibited. We do not ac­cept liability for damage or injury arising from such actions.
5
Operating the control unit with a detached CEE plug is only permiss-
ible if the mains supply can be isolated from all poles of the control unit using an appropriate switch. The mains plug, or any switch used as a substitute, must be easily accessible.
Caution
The potential-free signal relay may only be used for
switching low voltage. The switching of mains voltage is not permitted.
Commissioning notes
The setting of the parameters, limit positions, jumpers and other op-
erator controls must only be carried out by trained personnel.
Caution
The setting of the parameters and limit positions, and
the function of the safety devices must be checked by trained technicians.

Intended use

The control unit in these instructions is exclusively designed for indoor use for the oper­ation of roller doors, vertical lift gates, sectional doors, flexible (fabric) doors or indir­ectly operated door systems. This type of control unit must not be used in potentially explosive areas. The mains cable and any other connected cables are not designed for carrying the control unit. Therefore always carry the control unit by the housing. Other applications, uses and modifications are not permitted in order to protect the safety of the users and others, since these actions can impair the system’s safety and carry the risk of personal injury and property damage. The manufacturer does not ac­cept liability for damage or injury arising from such actions. Always observe the information in these instructions when operating or repairing the system. The manufacturer does not accept liability for damage or injury resulting from improper use.
6

Abbreviations/symbols in these instructions

Abbreviation / symbol
IMP
LS
SKS
DW testing
EL
OSE
NA
VES
AWZ
Description
Impulse button
Light barrier
Closing edge safety device
Pressure monitor testing
Electric safety edge
Optical safety device
Emergency Stop
Pre-limit switch
Automatic reclosing
LED lights up
LED off
LED flashes
7

Assembly

Do not select an assembly location exposed to electromagnetic fields, such as loca­tions in the direct vicinity of contactors (power relay), mains transformers, ignition transformers, fluorescent tubes, etc., or their connecting cables. Protect the control unit from direct sunlight and driving rain.
Open the cover of the control unit. Remove the cable from the cover and carefully place the cover to one side. Remove the required cut-outs in the bottom part of the housing.
Cut in at the edges to make the cut-outs easier to remove.
Assemble the control unit at a suitable operating height (at least 1500 mm from the ground). Mount the housing with 4 screws (max. diameter of screw head 7.5 mm) in­serted through the holes provided in the corners. Reconnect the cover cable and set the DIP switch. You can now close the control unit.
8

Electrical connection

Caution The control unit must only be connected by a qualified electrician! Observe the relevant VDE standards! During all installation work, the equipment must always be securely disconnected from the mains! When connecting, refer to the technical data of the control unit and the drive. The indicated maximum values must not be exceeded! Only drives and associated connecting lines with reinforced or double insulation to the control circuit according to EN 60335 may be used.
Installing the mains connection
The operating voltage of the door control unit is 3 x 400 V AC, 50/60 Hz (L1, L2, L3, N, PE). For connection to the mains, install an approx. 1.2 m long mains cable with CEE 16A/6h plug and a CEE 16A/6h socket in the immediate vicinity of the control unit in such a way that the plug is easily accessible, or connect the control unit via a non-de­tachable installation cable (see “Position of the terminals and connecting diagram”).
Attention For permanent installations, a main switch must be con­nected in the immediate vicinity of the control unit to the power line or directly to the control unit. Protect the power line for the control unit with a 3-phase AC automatic cut­out with 3 x 10 A.
Connecting the drive to the control unit
To connect the Becker sectional door drive to the door control unit, connecting cables are available in a variety of lengths. The connecting cable has a plug-in cable gland on both sides. Connection is established via the 4-phase plug (M-motor) and the 8-phase plug (E-limit switch). The yellow/green protective conductor wire must be connected to the protective con­ductor terminal PE ( ).
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