Becker C01 Assembly And Operating Instructions Manual

P5-16...R40-17

Model: C01

Assembly and Operating Instructions

Roller shutter drive with integrated radio receiver

Important information for:

• Fitters / • Electricians / • Users

Please forward accordingly!

These instructions must be kept safe for future reference.

2010 301 106 005/12/2018

Becker-Antriebe GmbH Friedrich-Ebert-Straße 2-4 35764 Sinn/Germany www.becker-antriebe.com

General ............................................................................................................................................................................... 3

Warranty ............................................................................................................................................................................. 4

Safety instructions ............................................................................................................................................................... 4

Instructions for the user................................................................................................................................................... 4

Instructions for installation and commissioning.................................................................................................................. 4

Intended use ....................................................................................................................................................................... 6

Assembling and disassembling the plug-in connecting cable................................................................................................... 6

Assembling the plug-in connecting cable .......................................................................................................................... 6

Disassembling the plug-in connecting cable for tubular drives dia. 35. ................................................................................ 7

Disassembling the plug-in connecting cable for tubular drives dia. 45 and dia. 58 ................................................................ 8

Installation........................................................................................................................................................................... 9

Assembling the drive ....................................................................................................................................................... 9

Undoing the mounting pin................................................................................................................................................ 9

Drive adapter for obstacle detection ................................................................................................................................. 9

Drive adapter safety catch ............................................................................................................................................. 10

Assembling the drive adapter with safety catch on the drive shaft................................................................................. 10

Disassembling the drive adapter with safety catch on the drive shaft ............................................................................ 10

Assembling and disassembling the drive adapter with separate drive adapter safety catch............................................. 10

Assembling and disassembling the drive adapter with screw connection ...................................................................... 10

Mounting the drive in the tube ........................................................................................................................................ 11

Confirming the drive ...................................................................................................................................................... 12

First operation ................................................................................................................................................................... 12

Programming the master transmitter .............................................................................................................................. 13

Checking that the running direction is correct.................................................................................................................. 13

Intelligent installation management ................................................................................................................................ 14

Setting the limit positions............................................................................................................................................... 14

Upper stop to lower stop........................................................................................................................................... 14

Upper point to lower point......................................................................................................................................... 15

Upper stop to lower point.......................................................................................................................................... 15

Upper point to lower stop.......................................................................................................................................... 15

Changing the set limit positions ...................................................................................................................................... 16

Deleting the limit positions ............................................................................................................................................. 17

Intermediate positions I + II ............................................................................................................................................ 17

Programming additional transmitters.............................................................................................................................. 18

Deleting transmitters..................................................................................................................................................... 18

Overwriting the master .................................................................................................................................................. 19

Local operation with a single button..................................................................................................................................... 21

Upper anti-freeze mechanism ............................................................................................................................................. 22

Activating/Deactivating upper anti-freeze mechanism...................................................................................................... 22

Obstacle detection............................................................................................................................................................. 22

Fly screen protection function ............................................................................................................................................. 23

Programming the run times................................................................................................................................................. 23

Deleting the run times ........................................................................................................................................................ 23

Disposal ............................................................................................................................................................................ 23

Maintenance ..................................................................................................................................................................... 23

Technical data dia. 35 ........................................................................................................................................................ 24

Technical data dia. 45 ........................................................................................................................................................ 24

What to do if...?.................................................................................................................................................................. 25

Sample wiring diagram ....................................................................................................................................................... 26

Declaration of conformity ................................................................................................................................................... 27

General

These tubular drives are high-quality products with the following features:

• Optimised for roller shutter operation

• Individual, group and central radio control

• No need to run wires to a switch or relay control device

• Any combination of drive and transmitter possible

• Simple to set the limit positions with the transmitter

• Installation without stops possible (from upper point to lower point)

• Two freely selectable intermediate positions can be set

• Flexible radio grouping; can be altered at any time with no need to install/uninstall

• Integrated memo function facilitates easy programming of one or two switching times on daily repeat.

• Automatic detection of the lower limit position when using springs in conjunction with the "drive adapter for obstacle detec-

tion"

• Automatic detection of limit positions thanks to intelligent electronic system with stop systems

• Obstacle detection, even when using anti-lifting devices (axle shaft devices)

∙ Secure anti-lifting device

∙ Slight pressure applied to the roller shutter curtain makes it difficult to raise or reach under it

∙ Suitable for rigid aluminium, steel and wooden profiles

• The final positions do not have to be reset: Changes in the shading solution are accommodated automatically when using stop

systems.

• Torque control in the up direction prevents damage to the roller shutter in the event of a frozen or blocked shutter

• Anti-freeze mechanism in the upper limit position can be enabled

• Considerably lower stop load, and thus considerably lower shading solution load.

• Smooth operation of the system and the drive increases the service life

• For plug-in connecting cable

• Fly screen protection function

Please observe these Assembly and Operating Instructions when installing and setting the equipment. The date of manufacture comes from the first four digits of the serial number. The numbers 1 and 2 indicate the year and the numbers 3 and 4 indicate the calendar week. Example: 24th calendar week in 2012

Ser. No.: 1224XXXXX

Explanation of pictograms

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in injury.

ATTENTION

ATTENTION indicates measures that must be taken to avoid damage to property.

Denotes user tips and other useful information.

Warranty

Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in serious injuries, e.g., crushing of limbs. Therefore, structural modifications may only be carried out with our prior approval and strictly in accordance with our instructions, particularly the information contained in these Assembly and Operating Instructions. Any further processing of the products which does not comply with their intended use is not permitted. The end product manufacturer and fitter have to ensure that all the relevant current statutory, official and, in particular, EMC regulations are adhered to during utilisation of our products, especially with regard to end product manufacture, installation and customer advice.

Safety instructions

The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury.

Instructions for the user

General information

• The drive must be disconnected from its power source during cleaning and maintenance and when re-

placing parts.

• All work, including maintenance and cleaning, on electrical installations as well as other system parts

must always be performed by trained technicians, in particular qualified electricians.

• Children from the age of 8 years and persons with reduced physical, sensory or mental capabilities or

lack of experience and/or knowledge may use these devices, provided they are supervised or have been instructed in the safe use of the device, and have understood the hazards involved. Children must not play with the device.

• Systems have to be checked regularly by authorised specialists for wear and damage.

• Always put damaged systems out of operation immediately until they are repaired by an authorised

specialist.

• Do not operate equipment if people or objects are within the danger zone.

• Observe the danger zone of the equipment during operation.

• Ensure that there is adequate clearance (at least 40 cm) between moving parts and adjacent objects.

Caution Safety instructions for avoiding serious injuries.

• Crushing or shearing points must be avoided or protected.

Instructions for installation and commissioning

General information

• Observe the safety instructions in EN 60335-2-97. Please note that this list of safety instructions is not

exhaustive, since it would be impossible for the standard to include all sources of danger. For example, the design of the operated product, the way the drive works in the situation it is installed in or even the way the end product is mounted in the end user’s place of use cannot be taken into consideration by the drive manufacturer. If any questions or uncertainties regarding the safety instructions contained in the standard arise, please contact the manufacturer of the part or end product in question.

• All applicable standards and regulations for electrical installation must be complied with.

• All work, including maintenance and cleaning, on electrical installations as well as other system parts

must always be performed by trained technicians, in particular qualified electricians.

• Only use spare parts, tools and accessory devices which have been approved by the drive manufac-

turer. Unapproved third-party products or modifications to the system and its accessories represent a risk to

your safety and the safety of others. This means that the use of unapproved third-party products, or modifications which have not been agreed with or approved by us, are prohibited. We do not accept liability for damage or injury arising from such actions.

• Position switch with OFF presetting within sight of the driven product, but away from moving parts, at a

height of over 1.5 m. This must not be publicly accessible.

• Permanently mounted control devices must be positioned where they can be seen.

• Rated torque and duty cycle must be suitable for the requirements of the driven product.

Technical data - rated torque and service life can be found on the type plate of the tubular drive.

• Hazardous moving parts of the drive must be installed at a height of over 2.5 m above floor level or any

other surface from which the drive can be accessed.

• To ensure safe operation of the system after commissioning, the limit positions must be correctly set/

programmed in.

• Drives with a H05VV-F connecting cable may only be used indoors.

• Drives with a H05RR-F, S05RN-F or 05RN-F connecting cable may be used both indoors and outdoors.

• To connect the drive to the driven part, solely mechanical accessory components made by the drive

manufacturer from the current product catalogue may be used. The components must be installed in accordance with the manufacturer's instructions.

• If the drive is used for shading solutions in a specially marked area (e.g., escape routes, hazard zones,

safety areas), compliance with all applicable regulations and standards must be ensured.

Caution Safety instructions for avoiding serious injuries.

• When electrical or electronic equipment and units are operated, certain components,

e.g., the power supply unit, are live. Physical injuries or damage to property can result in the event of unauthorised interventions or failure to heed warnings.

• Be careful when touching the tubular drive, as it heats up during operation for technical

reasons.

• Before installation, shut down all lines and control devices that are not essential for op-

eration.

• Crushing or shearing points must be avoided or protected.

• When installing the drive, all-pole disconnection from the mains with a contact gap of at

least 3mm per pole must be provided (EN60335).

• If the mains connecting cable is damaged, it may only be replaced by the manufacturer.

If the drive has a plug-in connecting cable, it must be replaced with the same type of mains connecting cable, which is available from the drive manufacturer.

Attention Safety instructions for avoiding property damage.

• Ensure that there is adequate clearance between moving parts and adjacent objects.

• The drive must not be carried by the mains connecting cable.

• All latching connections and fastening screws on the brackets must be checked to en-

sure that they are secure.

• Ensure that nothing rubs against the tubular drive, such as shading solution attach-

ments, screws, etc.

Intended use

The type of tubular drive described in these instructions is intended solely for the operation of roller shutters. This type of tubular drive supports not only curtain attachment by means of springs but also rigid shaft connectors, such as mechanical anti-lifting devices manufactured by Zurfluh-Feller, Simu, GAH Alberts and Deprat. These are detected automatically. If the springs or the top lath are screwed or riveted to the barrel, a point must be set in the lower limit position. When mounting connection parts on the drive dia. 35 mm PXX/XX, only use screws EJOT Delta PT 40x12 WN 5454 Torx (9900 000 545 4). For sun protection applications, please use only the types of tubular drive designed for this purpose. This type of tubular drive is designed for use in single systems (one drive per barrel). The tubular drive must not be used in potentially explosive areas. The connecting cable is not suitable for transporting the drive. Always carry the drive by the housing tube. Other applications, uses and modifications are not permitted in order to protect the safety of the users and others, since these actions can impair the system’s safety and carry the risk of personal injury and property damage. The drive manufacturer does not accept liability for damages or injury arising from such actions. Always observe the information in these instructions when operating or repairing the system. The drive manufacturer does not accept liability for damage or injury resulting from improper usage.

Attention Only use rigid shaft connectors if the roller shutter laths are sufficiently strong. The closed curtain must not project beyond the guide tracks or else there is a risk of the joint between the top two laths being subjected to excessive strain and getting damaged.

Assembling and disassembling the plug-in connecting cable

Assembling the plug-in connecting cable

Insert the dead connecting cable into the drive head until the locating lug clicks into place in the drive. If necessary, use a suitable flathead screwdriver to assist with insertion. Set the screwdriver into one of the two plug grooves provided for this purpose. Check that the cable is properly engaged.

1 = locating lug

Disassembling the plug-in connecting cable for tubular drives dia. 35.

Caution Prior to disassembly, the power supply to the connecting cable must be disconnected.

Insert a suitable flathead screwdriver between the locating lug and the snap-in pin, so that the snap-in pin releases the locating lug from the plug.

Now you can pull out the connecting cable along with the flathead screwdriver.

dia. 35

A = snap-in pin

Disassembling the plug-in connecting cable for tubular drives dia. 45 and dia. 58

Caution Prior to disassembly, the power supply to the connecting cable must be disconnected.

Insert a suitable flathead screwdriver right into the recess of the locating latch, so that the latch releases the locating lug from the plug.

Now you can pull out the connecting cable along with the flathead screwdriver.

dia. 45 and dia. 58

A = locating latch

Installation

Assembling the drive

Attention To connect the drive to the driven part, solely mechanical accessory components made by the drive manufacturer from the current product catalogue may be used.

Prior to mounting, the fitter must ensure that the masonry and the system being motorised are sufficiently robust (drive torque plus weight of the shading solution).

Caution Electrical connections may only be carried out by a qualified electrician. Prior to assembly, the power supply must be disconnected and secured. Please give the enclosed connection information to the responsible electrical contractor. These drives cannot be operated with conventional switching elements (switches, timers and the like). If you want the roller shutter curtain to open to the upper stop, proceed as follows: The roller shutter curtain must be prevented from being drawn into the shutter box with a mechanical stop or an angled end strip. With face-fixed elements, we recommend concealed stops in the guide tracks.

Calculate the space required at the side (M) by measuring the drive head (1) and wall bracket (2). The clear dimension of the box (X) minus the space required at the side (M) and idler (G) gives the length (L) of the barrel: L=X-M-G.

The space required at the side (M) varies depending on the combination of drive and wall bracket.

Then mount the wall bracket and idler. Ensure that the barrel is aligned at right angles to the wall and that sufficient axial play is allowed for the mounted system.

Attention When using rigid shaft connectors, closed brackets must be fitted. The tubular drive presses the closed curtain down to make it difficult for people to reach under it or raise it. Only use curtains made of sufficiently strong material, such as aluminium, steel or wood. To prevent damage to the curtain it must run in guide tracks from top to bottom.

Undoing the mounting pin

When pushed in, the mounting pin (2) locks automatically. To undo the mounting pin (2), push the tab washer (1) upwards and pull out the mounting pin (2).

Drive adapter for obstacle detection

If you wish to use the "obstacle detection" function, you must use the "drive adapter for obstacle detection".

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