BDS AutoMAB 350, AutoMAB 450 Operating Instructions Manual

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AutoMAB 350, 450
Translation of the Original
Operating Instructions
GB
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3AutoMAB 350, 450
GB
Table of contents
General instructions ................3
Safety ............................5
Components / delivery
contents ..........................9
Before using for the rst time .......10
Preparation. . . . . . . . . . . . . . . . . . . . . . .11
Using ............................14
Eliminating blockages. . . . . . . . . . . . . .17
Cleaning .........................17
Maintenance ......................18
Storage ..........................18
Troubleshooting ..................19
Technical data ....................20
EC Declaration of Conformity .......21
Dear Customer,
Before using the machine, please read the operating instructions contained in these operating instructions on startup, safety, intended use as well as cleaning and care.
The links and illustrations in these instruc­tions refer to the illustrations on the inside of the cover.
Keep these operating instructions for later use and pass them onto the next owner of the machine.
General instructions
Copyright
This document is subject to copyright. Du­plication or reprinting, even in part as well as reproduction of the illustrations, even
if modied, is only permitted with written
consent of the manufacturer.
Liability disclaimer
All technical information, data and in­structions contained in these operating instructions for startup, operation and care correspond to the latest requirements at the time of printing.
The manufacturer assumes no liability for damage or injury resulting from failure to observe the operating instructions, use for other than the intended purpose, unprofes-
sional repairs, unauthorised modications
or use of non-approved spare parts and accessories, tools and lubricants.
Instructions on disposal
The packaging materials used can be
recycled. When no longer required, dispose of the packing materials according to local environmental regulations.
This product may not be disposed of in the European Union via the normal household refuse. Dispose of the
device via communal collection points.
The lubricant used can contain
substances dangerous to the environment. Dispose of the lubricant according to local regulations. Observe the disposal instructions from the lubricant manufacturer.
General instructions
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AutoMAB 350, 450
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Safety warning structure
The following warnings are used in these operating instructions:
DANGER
A warning of this category indicates an impending dangerous situation.
If the dangerous situation is not avoid­ed, it may lead to serious injury or even death.
► Follow the instructions in this warning
to avoid possible danger of serious injury or even death.
WARNING
A warning of this category indicates a potentially dangerous situation.
If the dangerous situation is not avoid­ed, it may lead to serious injury or even death.
► Follow the instructions in this warning
to avoid the danger of serious injury to persons.
ATTENTION
A warning of this category indicates potential danger to property.
If the situation is not avoided, it may lead to material damage.
► Follow the instructions in this warning
to avoid material damage.
NOTE
A note indicates additional information
that simplies the use of the machine.
Intended use
The machine is intended solely for drilling operations in magnetic and non-magnetic
metals within the limits specied in the
technical data.
Any use other than previously stated is considered as improper use.
WARNING
Danger due to improper use!
If not used for its intended purpose and/ or used in any other way, the machine may be or become a source of danger.
► Use the machine only for its intended
purpose.
► Observe the procedures described in
these operating instructions.
No claims of any kind will be accepted for damage resulting from use of the system for other than its intended purpose.
The risk must be borne solely by the user.
NOTE
► If used commercially, pay attention to
compliance with the accident preven­tion and occupational safety regula­tions.
General instructions
5AutoMAB 350, 450
GB
Safety
NOTE
When using electrical tools, the following fundamental precautions must be taken to protect against electric shock and the
risk of injury and re!
Fundamental safety instructions
Do not use the machine in potentially
ammable or explosive environments.
■ Persons, who are unable to safely op-
erate the machine due to their physical, mental or motor abilities, my only use the machine under the supervision or instruction of a person responsible.
■ Persons with heart pacemakers or other
medical implants must not use this machine.
■ Children are not permitted to use the
machine.
■ Inspect the machine for visible signs of
damage before use. Do not operate a damaged machine.
■ Before beginning work, check the condi-
tion of the safety chain and the function of the switches on the machine.
■ Repairs to the connecting cable may
only be performed by a qualied elec­trician.
■ Repairs to the machine may only be
performed by an authorised specialist workshop or factory customer service. Unqualied repairs can lead to consid­erable danger for the user.
■ Repairs to the machine during the guar-
antee period may only be performed by a customer service authorised by the manufacturer, otherwise the guarantee is invalid.
■ Defective parts may only be replaced
with original spare parts. Only these parts ensure that the safety require­ments are met.
■ Do not leave the machine unsupervised
during operation.
■ Store the machine in a dry, temperate
location out of the reach of children.
■ The machine may not be kept outside
and be subject to humidity.
Make sure that your work area is su󰀩-
ciently lit (>300 Lux).
■ Do not use low-power machines for
heavy working.
■ Pay attention to cleanliness at the
workplace.
■ Keep the machine clean, dry and free of
oil and grease.
■ Follow the instructions on lubricating
and cooling the tool.
Safety
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AutoMAB 350, 450
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Danger from electric current!
DANGER
Danger to life from electrical current!
Contact with live wires or components can lead to serious injury or even death!
Observe the following safety precautions to avoid any danger from electric current:
► Do not open the housing of the
machine. Risk of electric shock from touching live connections.
► Never immerse the machine or mains
plug in water or other liquids.
► Only use extension cables or cable
drums with a cable cross-section of at least 1.5 mm².
► Only use extension cables that are
approved for the location of use.
► Check the condition of the extension
cable regularly and replace if dam­aged.
► Avoid bodily contact with grounded
parts (e.g., pipes, radiators, steel girders) to reduce the risk of electric shock in the event of a defect.
► When using the machine outside or in
a humid environment, an RCD (resid­ual circuit device) must be used.
Risk of injury!
WARNING
Improper handling of the machine increases the risk of injury!
Pay attention to the following safety instructions in order not to injure others or yourself:
► Operate the machine only with the
protective equipment specied in
these instructions (see section “Per­sonal protective equipment”).
Do not wear protective gloves when
the machine is running. A glove can be caught by the drilling machine and
torn o󰀨 the hand. Risk of losing one or more ngers.
► Remove loose jewellery before begin-
ning work. Wear a hair net if you have long hair.
Always switch o󰀨 the machine before
changing tools, performing main­tenance or cleaning. Wait until the machine has come to a complete standstill.
► Always remove the plug from the
mains socket before changing tools, cleaning or performing maintenance work in order to avoid unintentional starting of the machine.
► Do not put your hand into the ma-
chine while it is in operation. Remove swarf only when the machine is at a standstill. Wear protective gloves when removing swarf.
When working on sca󰀨olding, the op-
erator must be secured with a safety belt as the machine can oscillate dan­gerously in the event of interruption to the power supply.
Safety
7AutoMAB 350, 450
GB
WARNING
► Check for secure clamping of the
electromagnets on the substrate be­fore every use (see section “Prepa- ration”).
► Secure the machine with the safety
chain (D) supplied when working in an inclined or vertical position and during overhead work. The machine could fall down if the magnet is loos­ened or the power fails.
► Check that the tool is tightened
securely before using (see section “Inserting the tool”).
► Do not allow the connecting cable to
hang over edges (trip e󰀨ect).
Preventing damage
ATTENTION
Potential damage to property if the machine is improperly used!
Observe the following instructions to avoid damage to property:
► Before connecting the machine, com-
pare the connection data (voltage and frequency) on the rating plate with those of your mains power supply. The data must correspond in order to avoid damage to the machine.
► Always use the handle to carry the
machine and not the connecting cable.
► Do not pull the mains cable to remove
the plug from the mains socket.
► Do not crush the connecting cable.
► Do not subject the connecting cable
to heat or chemical liquids.
► Do not pull the connecting cable
across sharp edges or hot surfaces.
► Lay the connecting cable in such
a way that it cannot be caught and wound up in the rotating part of the machine.
Safety
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AutoMAB 350, 450
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Safety equipment
Restart protection
NOTE
► The machine stops automatically
when the magnetic clamp is switched
o󰀨, loses its adhesion, the overload
protection is triggered or there is a power failure.
In order to prevent the machine from starting unexpectedly after switching the magnetic clamp on again or after recon­nection following interruption to the power supply ("restart protection"), the machine must be switched on again using the Start/ Stop switch.
Magnet indicator (Fig.1)
Der Magnetindikator (22) dient zur op­tischen Kontrolle der Magnethaltekraft.
■ Magnet indicator (22) lights up GREEN:
The magnetic clamping force satises
the minimum requirements.Machining can be carried out.
■ Magnet indicator (22) lights up RED:
Insu󰀩cient magnetic clamping force.
Do not operate the machine. This can be the case if the material is too thin, the surface is uneven or if coated with paint, scale or zinc.
NOTE
► If the clamping magnet loses adhe-
sion during processing, the feed and drill motor is switched o󰀨. This is possible as the result of an unfavourable drill to feed speed ratio,
so that the machine is squeezed o󰀨
the substrate.
Overload protection (Fig.1)
The overload protection serves as optical control of the power consumption of the motor.
NOTE
► The machine stops automatically
when the maximum power consump­tion is exceeded and the motor is overloaded.
► The clamping magnet remains
switched on.
The power consumption is indicated by an LED bargraph display (24). The display increases from left to right.
LED Colour Power consumption
1-6 green OK
7-9 yellow Maximum
(just before the switch-o󰀨
point)
10 red Overload
(Drill motor and feed are switched o󰀨 automatically after 5 seconds)
If the overload protection is triggered, the machine must be switched on again via the Start/Stop switch (Restart protection).
Safety
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