B&C Electronics PH 3630 INSTRUCTION MANUAL

CERT. N. 9115 BCEL
INSTRUCTION MANUAL
UNI EN ISO 9001:2000
PH 3630
DIN RAIL
pH Scale: 0.00/14.00 pH
Temp. Scale: -10.0/+120.0 °C
Power Supply: 10/30 Vdc
Option
S/N
REP N°
Cod. 28001363 - Rev. B - 10/05 - Valid from S/N 39263
B&C Electronics Srl - Via per Villanova 3 - 20040 Carnate (Mi) - Italy - P.IVA 00729030965 Tel +39 039 63 1721 - Fax +39 039 607 6099 – bc@bc-electronics.it - www.bc-electronics.it
B&C Electronics PH 3630
Index
1 GENERAL .........................................................................................................................................3
2 FUNCTIONAL DESCRIPTION .......................................................................................................3
3 PHYSICAL DESCRIPTION .............................................................................................................3
4 SPECIFICATIONS............................................................................................................................4
5 PHYSICAL INSTALLATION..........................................................................................................5
6 ELECTRICAL INSTALLATION .....................................................................................................6
6.1 Connecting the power...............................................................................................................6
6.2 Connecting the electrode (probe)..............................................................................................6
6.3 Connecting the temperature sensor...........................................................................................7
7 SYSTEM CHECKING ......................................................................................................................8
8 OPERATING THE SYSTEM ...........................................................................................................9
8.1 Pre-operation check ..................................................................................................................9
8.2 Electrical calibration.................................................................................................................9
8.3 Calibrating the pH transmitter ................................................................................................10
9 NORMAL OPERATION.................................................................................................................11
9.1 Manual temperature compensation......................................................................................... 11
10 PREVENTIVE MAINTENANCE...................................................................................................12
10.1 Transmitter..............................................................................................................................12
10.2 Sensor .....................................................................................................................................12
11 TROUBLESHOOTING GUIDE .....................................................................................................13
Instruction Manual - Rev. B - 10/05
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B&C Electronics PH 3630
1 GENERAL
This manual applies to the PH 3630 digital 2-wire transmitter DIN RAIL housing.
It explains the purpose of the equipment, describes the components of the system and the procedures for installing, operating and calibrating the equipment.
Some maintenance suggestions are also provided.
2 FUNCTIONAL DESCRIPTION
This transmitter, when connected to the pH electrode, provides a digital readout of the pH of aqueous solutions.
The transmitter will perform manual or automatic Temperature compensation to correct pH readings for Temperature related variations. Temperature information is displayed by pushing button "2" marked "Temp".
The transmitter provides an isolated 4/20 mA output, proportional to the pH value which is suitable for Data Acquisition Systems, Recorders, Controllers or other input Devices that require a 4-20 mA input.
The front panel contains trimmer pots for Zero and Slope adjustments. "Zero" is adjusted with trimmer "3" and "Slope" is adjusted with trimmer "4".
The unit is protected against power supply inversion.
3 PHYSICAL DESCRIPTION
The transmitter enclosure is designed for DIN Rail mounting.
It consists of a plastic case with front panel which is coated by a polycarbonate membrane , to ensure maximum anticorrosion characteristics.
For field applications mounting in a splash proof or weather resistant box is suggested.
Connections to power supply, loads, recorder, RTD, electrodes and probe are installed onto the terminal block connector.
Instruction Manual - Rev. B - 10/05
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B&C Electronics PH 3630
4 SPECIFICATIONS
Display: LCD
Inputs: pH electrode RTD Pt100 3 wires
Output: 4/20 mA dc isolated
Scales: 0.00/14.00 pH
-10.0/120.0 °C
Temp. Compensation: manual or automatic
Zero: adjustable +/- 15%
Sensitivity (Span): adjustable from 86 % to 112 %
Input Current: < 2 pA
Input Resistance: > 1012
Operating Temperature: 0/50 °C
Operating Humidity: 95 % without condensation
Power supply: 10/30 Vdc
Isolation: 500 V Input to Output
Terminal block: detachable
Net Weight: 200 g
Dimensions: 105 x 95 x 58 mm (6 modules)
Mounting: DIN Rail
Instruction Manual - Rev. B - 10/05
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B&C Electronics PH 3630
5 PHYSICAL INSTALLATION
The transmitter must be installed into an enclosure for outdoor or indoor use and may be located close to the measuring point or some distance away in a control area.
To ensure best operational performance, it is suggested that the transmitter be located within 30 feet of the electrode, and long cable runs be made with conventional coaxial electrode cable.
The transmitter's housing is designed for DIN Rail mounting.
The electrode's coax cable must be protected by a sheath and not installed near power cables.
Extension cables should be avoided. When necessary, always use only high insulation terminals.
When installing "in line" electrodes it is suggested to follow the specific instructions given by the sensor's manufacturer.
Instruction Manual - Rev. B - 10/05
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B&C Electronics PH 3630
6 ELECTRICAL INSTALLATION
The electrical installation consists of:
- connecting the power supply to the transmitter;
- connecting the electrode or the probe to the transmitter;
- connecting the Temperature sensor.
(See Fig. 3)
All connections within the transmitter are made on the terminal block.
6.1 CONNECTING THE POWER
- Connect dc power "+" to terminal "1" marked "+".
- Connect the terminal marked "-" to terminal "+" of the load.
- Connect dc power "-" to terminal "-" of the load.
The unit is protected against eventual inverted connections
WARNING:
Verify the supply voltage prior to connection to the transmitter
6.2 CONNECTING THE ELECTRODE (PROBE)
Electrode cabling is a critical component for trouble free system operation.
- Use a low noise coax cable on overall length between sensor and input terminals of the Transmitter;
- low noise cable has, in general, a black conductive layer between the central conductor and the shield. Be sure this layer is removed;
- extension cables should be avoided. When necessary, always use only high insulation terminals;
- avoid installing cable near any power cables;
- connect the shield of the coax cable (Reference electrode) to the terminal "11" marked "R";
- connect the central conductor (Glass electrode) to the terminal "10" marked "V".
Instruction Manual - Rev. B - 10/05
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