INS026
MUSTANG V6 THROTTLE BODY
POWER PLUS SERIES
1994-98 3.8L 56mm #1548
1999-00 3.8L 65mm #1552
2001-04 3.8,3.9L 65mm #1652
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
STEP 6
STEP 7
STEP 8
STEP 9
Disconnect negative cable
Disconnect the Throttle Position Sensor (TPS) electrical connector; the throttle cable(s) and
the auxiliary return spring (if equipped) from the stock throttle body.
Unclamp and move aside the air filter inlet tube from the neck of the throttle body.
Unbolt four (4) nuts (or bolts) attaching the throttle body to the intake manifold and remove
the throttle body from the vehicle.
Clean gasket surface on the intake manifold and install supplied throttle body base
gasket.
The manifold opening may be port-matched for optimum performance. Some models
may require this for butterfly clearance when at part throttle.
Remove the TPS from the stock throttle body. If it is equipped with an IAC valve, use the
supplied gasket to swap it over to the BBK throttle body. Install the TPS sensor on the BBK
throttle body with stock screws.
Install BBK throttle body onto the intake manifold and reinstall the stock nuts, or new
hardware if supplied.
Reconnect the electrical connections, throttle cable(s), return spring (if equipped) and
inlet tube for the cold air.
Reconnect negative battery cable and start engine.
IMPORTANT- All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
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