BBK SW-8, SW-10, SW-12 Service Manual

Page 1
PHOENIX
SW - 8
SW - 10
SW - 12
Service Manual
Page 2
SW-8 Principle ans Servicing
1. Block diagram of the player
Block diagram of the player is shown in the figure 1.1:
7PHOENIX SUB
R L SW GND
INPUT BOARD
~29 ~14 GND
TRANSFORMER
~14 ~29
INPUT BOARD
R L SW GND
PHASE CONTROL
PHASE CONTROL
LPF FILTER
1 2V
SW1
G ND
+12 V
-
S W1
G ND
-1 2V
+12 V
Frequency adjust
3PHOENIX
LPF FILTER
Volume adjust
R
L
AMPLIFIER OUTPUT
R
L
R&L CONECT BOARD
R SPEAKER SW POWER AMPLIFIER
L SPEAKER
~29 ~14 GND ~14 ~29
POWER SUPPLY
4PHOENIX SUB
CPHOENIX
SW SPEAKER
AMPLIFIER BOARD
Figure 1.1 Block diagram of the player
2. SW-8 working principle
SW-8 is composed of a bass loudspeaker and left/right channel loudspeaker; signals input from
input board; left and right channel signals (L, R) directly output to left and right loudspeaker; bass
signals (SW) perform pre-amplifying processing through 4558 and fulfil phase and volume control, and
- 1 -
Page 3
Then input to power amplifying circuit of power amplifier board. SW signals perform differential
amplifying through the differential circuit composed by V301 V304, and then perform composite power
amplifying through rear stage triode and output to bass loudspeaker.
To protect bass loudspeaker, this player has over-voltage and over-current protection circuit.
Protection method is that disconnect loudspeaker output through disconnecting relay Y301 when
protection starts up.
A over-voltage sampling circuit is connected on SW output end which is composed of R353 and
R337. When output central point of a channel is over +4.3V or lower than -4.3V DC voltage, V318 or
V317 is on to make their C electrode voltage decrease, V319 is also on and finally relay disconnects and
loudspeaker output is disconnected. Over-current protection principle is the same with that of over-
voltage, a over-current sampling triode V313 is connected on output load resistor and load resistance is
R323, R324. When over-current trouble appears, voltage drop that produces on R323, R324 will
increase quickly, once it exceeds B electrode voltage of V303, V313 is on and V319 is also on, finally
relay is connected and loudspeaker output is disconnected.
3 Function introduction to 4558
(1) Description
The RC4558 and RM4558 devices are dual general-purpose operational amplifiers with each half
electrically similar to the A741 except that offset null capability is not provided.
The high common-mode input voltage range and the absence of latch-up make these amplifiers
ideal for voltage-follower applications. The devices are short-circuit protected and the internal frequency
compensation ensures stability without external components.
The RC4558 is characterized for operation from 0?C to 70?C, and the RM4558 is characterized for
operation over the full military temperature range of 55 C to 125 C.
(2) FEATURES
Continuous-Short-Circuit Protection
Wide Common-Mode and Differential
Voltage Ranges. No Latch-Up
No Frequency Compensation Required
Low Power Consumption
Unity-Gain Bandwidth . . . 3 MHz Typ
Gain and Phase Match Between Amplifiers
Low Noise . . . 8 nV?Hz Typ at 1 kHz
Designed To Be Interchangeable With
Raytheon RC4558 and RM4558 Devices
- 2 -
Page 4
PIN No Symbol I/O Description
1 1OUT O Output 1
2 1IN– I Inverting Input Pin 1
3 1IN+ I Non-Inverting Input Pin 1
PIN No. Symbol I/O Description
PIN No. Symbol I/O Description
4 V CC– I Negative Pow er Supply
5 2IN+ I Non-Inverting Input Pin 2
6 2IN– I Inverting Input Pin 2
7 2OUT O Output 2
8 V CC+ I Positive Pow er Supply
(3) PIN CONFIGURATION
- 3 -
Page 5
4. PCB Board
(1) signal Board
R101
R102
C107
C106
C111
R103
R104
C105 C104
C112
N101
R106 RP101
C108
C103
R105
RP102
C102
C101
C109
R107
3PHOENIX-0
C110
051110
XP3
IN
OUT
+12 -12G
XS4
- 4 -
Page 6
(2) audio power amplifying Board
C301
W8
VD315
R362
R354
C328
XS2
R323
R302
C302
VD316
IN HA
R303
VD304
C324
R301
V301
C303
R358
C333
C335
N301
HN G HR
R312
V303
W3
V309
R331
R304
W9
C334
W10
R328
R309
V302
V304
C332
R356
W13
R319
C306
XS5
C325
W2
W7
C304
R308
L
R321
C308
R310
R307
GND
C312
V305
R306
R355
R OUT IN
R313
VD310
R305
VD303
R357
W14
R311
C307
R360
R361
V310
R332
R324
C305
R315
C326
W1
-12 G +12
C309
R359
R352
R316
R314
R350
R351
R337
V317
XS3
V307
ECB
R353
C320
VD314
VD313
V318
C323
V306
C310
W11
R317
W12
R318
L301
C315
C316
C322
W6
Y301
C314
OUT+
-
VD305
R330
W5
R322
R343
C321
V311
B C E
C311
R338
R341
V308
R326
VD311
R339
B301
VD307
R340
C319
V314
R349
_
V312
R329
R325
V315
VD306
~
VD309
W4
V313 R333
R327
R320
R342
R344
V316
V320
R346
R347
V319
C317
R348
T4AL250V
FL301+FL302
T4AL250V
~
R335
VD308
R334
C313
VD312
C318
2006-07-01
R336
4PHOENIX SUB-2
C331
~27V
GND
~27V
XS1
C330
- 5 -
Page 7
(3) on / off Board
V
2006 07 14
CPHOENIX SUB-0
XL103
XL102
R107
R103
R110
R109
R111
R108
R105
R101
R104
R100
R115
R112
XL101
R106
R102
XL100
R114
R113
R118
R116
XP2A
R117 R119
- 6 -
Page 8
(4) audio IN Board
R401R403
sw
C401C402
R402
L
C403
R
HA
OUT
GND
HNOR
BNC401
XP2
HRE
7PHOENIX SUB-0
2005 11 11
S401
NOR
RE
- 7 -
Page 9
R101 2K7
C107 104
C106 104
R102
5K6
2 3
C108
104
-12V
1
N101A 4558
+12V
8 4
R103
330
C111
10U/50V
R104 8K2
RP101A
B50K
RP101B
B50K
C105 104
C104 104
R105 5K6
6 5
C103
104
N101B
4558
XS4
1
-12V GND +12V
104 C101
2
CON2
XP3
IN
5
OUT
4
-12V
3
GND +12V
TO XS302
2 1
- 8 -
R106
C112
220
7
10U/50V
RP102A B50K
C110
100U/16V
C102
104
R107
1.2K
C109 100U/16V
5. circuit diagram
audio power amplifying
Page 10
C301
1u/50V
R301
220
R302
68K
C302 271
R303
100
V303
2N5551
R306
1.5K
V301
2N5401
C303 101
R305
2.2M
R307
R351
220/0.5W
V310
D1047
R323
0.25/5W
R330
2.2K
V311
B817
R352
4.7/1W
0.25/5W
R327
4.7/1W
R321
V302
101
R308
1.5K
C305 100u/50V
R309
1K
C306
R310 10K
V304
2N5551
100u/25V
R304
18K
2N5401
C304
220
R311 220
R312
68K
VD310
1N4148
C307 100u/50V
R315
3.3K
R313 220
220/0.5W
V305
2N5401
R350
R314
C309 102
R316
C308
C310
101
221
47
R317
2.7K
R318
1.2K
47
C311
101
V307
KTD2061
V306
9014C
220/0.5W
V308
KTB1369
R320
D1047
R319 220/0.5W
V309
4.7/1W
R322
0.25/5W
R326
4.7/1W
R325
+37V
2.2K
R331
R324
0.25/5W
R329
2.2K
V312
B817
-37V
R332 2.2K
R333 3.3K
R348
10K
R334 47K
VD309
1N4148
10/0.5W
C312
104/100V
R328
47K
R335
C313 1u/50V
VD308
R336
47K
C317
L301
0.7uH
9014C
1N4148
VD312
1N4148
V313
1 2 3 4
Y301
224DM
5 6
VD307
1N4007
V314
9014C
9014C
V315
R342
10K R344
150K
5.6K
R340
R349
10K
V316 9014C
R339 150K
VD311
1N4148
R341 1K
9.1V
VD306
C314
100u/25V
V317
9014C
R337
27K
R338
10K
V318 9014C
VD314
1N4148
VD313
1N4148
R353
10K
C316 220u/25V
C315 220u/25V
SPEAKER
- 9 -
VD305
223
V319
2N5401
R346
10K
C319
100u/50V
1N4007
+37V
104/100V
C320
104/100V
C321
R343
120/2W
2
C322
6800u/50V
C323
6800u/50V
V+
-37V
V320
9014C
FL301
T4A/250V~
1
B301
AC
RS405
4
V-
AC
3
FL302
T4A/250V~
C330 224/100V
C331 224/100V
XS1
3PIN
1
~27V
2
0
3
~27V
From Trans-A
GND
XS5
L R
CON3
XS2
TO XP2
5PIN
C318
R357 120K
223
C324
333
R354
R360
3
30K
2
R361
1
30K
IN
1
HA
2
HNOR
3
GND
4
HRE
5
30K
-15V
2 3
N301A
4558
+15V
8 4
R362
1
R1
VD315
1N4148
C328
1u/50V
VD316 1N4148
R355
33K
R356
33K
C325
271
N301B
6 5
4558
C326
7
1u/50V
R347
1K
-37V
R359
510/2W
VD304
15V/1W
-15V
C335
470u/16V
C333
104
+37V
R358
510/2W
VD303
15V/1W
C332
470u/16V
XS3
5
IN
4
OUT
3
-15V GND +15V
TO XP3
2 1
+15V
5PIN
C334
104
Page 11
6BOM List
MATERIAL
CODE
Phoenix SW-8 BLACK CHERRY RED
SIGNAL DISPOSAL BOARD(3PHOENIX SW-10) 5448950
2100002 LEAD F0.6
00001859 CARBON FILM RESISTOR 1/4W330O±5% BELT R103
00001969 CARBON FILM RESISTOR 1/4W1.2K±5% BELT R107
00001819 CARBON FILM RESISTOR 1/4W220O±5% BELT R106
00002029 CARBON FILM RESISTOR 1/4W2.7K±5% BELT R101,R102,R105
00002149 CARBON FILM RESISTOR 1/4W8.2K±5% BELT R104
02002279 PORCELAIN CAPACITOR 50V 104±10% 5mmBELT C101,C102
0210028 TERYLENE CAPACITOR 100V 683±10% 6mm C103~C108
0260027 CD CD11 16V100U±20%6×12 2.5 C109,C110
0260074 CD CD11 50V10U±10%5×11 2 C111,C112
0881743 IC F4558 DIP
MATERIAL NAME SPECIFICATIONS LOCATION
N101    ①
0882161 IC AZ4558 DIP
0880445 IC 4558C DIP
0880124 IC NJM4558D DIP
0881393 IC IL4558N DIP
1940001 SOCKET 2P 2.5mm XS4
1940004 SOCKET 5P 2.5mm XS3
0160213 ROTATED POTENTIOMETER R1660GOJH1-B503FG0041 RP1,RP2
1564071 PCB 3PHOENIX-0
Phoenix SW-8 BLACK CHERRY RED
AMPLIFIER BOARD 5449077
2100003 LEAD F0.6 SHAPED 7.5mm W1~W3,W13
2100004 LEAD F0.6 SHAPED 10mm W4~W12,W14
00001699 CARBON FILM RESISTOR 1/4W47O±5% BELT R314,R316
00001759 CARBON FILM RESISTOR 1/4W100O±5% BELT R303
00001999 CARBON FILM RESISTOR 1/4W2K±5% BELT R333
N101    ①
N101    ①
N101    ①
N101    ①
00001959 CARBON FILM RESISTOR 1/4W1K±5% BELT R341,R347
00001989 CARBON FILM RESISTOR 1/4W1.5K±5% BELT R306,R308
00002009 CARBON FILM RESISTOR 1/4W2.2K±5% BELT R330,R332
- 10 -
Page 12
MATERIAL
CODE
00002049 CARBON FILM RESISTOR 1/4W3.3K±5% BELT R315
00002109 CARBON FILM RESISTOR 1/4W5.6K±5% BELT R340
00002169 CARBON FILM RESISTOR 1/4W10K±5% BELT R310,R338,R346,R348,R353,R342,R349
00002219 CARBON FILM RESISTOR 1/4W18K±5%BELT R304
00002259 CARBON FILM RESISTOR 1/4W27K±5% BELT R337
00002309 CARBON FILM RESISTOR 1/4W47K±5% BELT R334,R335,R336
00002419 CARBON FILM RESISTOR 1/4W150K±5% BELT R344,R339
MATERIAL NAME SPECIFICATIONS LOCATION
00001969 CARBON FILM RESISTOR 1/4W1.2K±5% BELT
00001819 CARBON FILM RESISTOR 1/4W220O±5% BELT R301,R307,R311,R313
00002349 CARBON FILM RESISTOR 1/4W68K±5% BELT R302,R312
00002269 CARBON FILM RESISTOR 1/4W30K±5% BELT R354,R355,R356,R360,R361
00002029 CARBON FILM RESISTOR 1/4W2.7K±5% BELT R317
0000458 CARBON FILM RESISTOR 1/2W10O±5% SHAPED 12.5 R328
0000466 CARBON FILM RESISTOR 1/2W220O±5% SHAPED 12.5 R319,R320,R350,R351
00002599 CARBON FILM RESISTOR 1/4W2.2MO±5% BELT R305
0000480 CARBON FILM RESISTOR 2W120O±5% SHAPED R 20×8 R343
0000499 CARBON FILM RESISTOR 1W4.7O±5% SHAPED R 15×9 R326,R352
00002399 CARBON FILM RESISTOR 1/4W120K±5% BELT R357
0000516 CARBON FILM RESISTOR 2W510O±5% SHAPED R 20×8 R358,R359
0040044 CEMENT RESISTANCE 7W0.25O±5% SHAPED,R 25×8 R322,R324
02000409 PORCELAIN CAPACITOR 50V 101±10% NPO 5mm BELT C303,C304
02000469 PORCELAIN CAPACITOR 50V 271±5% NPO 5mm BELT
R318R309
C325,C302    ②
02002939 PORCELAIN CAPACITOR 50V 271±10% 5mm BELT
02001099 PORCELAIN CAPACITOR 50V 221±10% 5mmBELT C308
02001239 PORCELAIN CAPACITOR 50V 102±10% 5mm BELT C309
02001349 PORCELAIN CAPACITOR 50V 223±20%5mm BELT C317,C318
02002279 PORCELAIN CAPACITOR 50V 104±10% 5mmBELT C334,C333
02002339 PORCELAIN CAPACITOR 100V 101±10% 5mm BELT C310,C311
0210029 TERYLENE CAPACITOR 100V 104±5% 7mm C320,C321,C312
0210023 TERYLENE CAPACITOR 100V 223±10% 5mm
0210022 TERYLENE CAPACITOR 100V 223±5% 5mm
0410007 INDUCTOR COIL 0.7UH SC-0.8×8.0×11.5 L301
C325,C302    ②
C324    ③
C324    ③
- 11 -
Page 13
MATERIAL
CODE
0210094
0260385 CD CD11 16V470U±20%8×12 C5 C332,C335
0260182 CD CD11 25V100U±20%6×12 C5 C306,C314
0260004 CD CD11 25V220U±20%8×12 C5 C315,C316
0260005 CD CD11 50V1U±20%5×11 C5 C301,C313,C328,C326
0260183 CD CD11 50V100U±20%8×12 C5 C305,C307,C319
METAL POLYESTER FILM CAPACITOR
MATERIAL NAME SPECIFICATIONS LOCATION
CL21X 100V224±10% 7.5 C330,C331
0260273 CD LUA 50V6800U±20%30×50 10
0260236 CD USR 50V6800U±20%30×35 10
0260238 CD LR 50V6800U±20%30×50 10
0881743 IC F4558 DIP
0882161 IC AZ4558 DIP
0880445 IC 4558C DIP
0880124 IC NJM4558D DIP
0881393 IC IL4558N DIP
0570005 DIODE 1N4007 VD305,VD307
05700069 DIODE 1N4148 BELT VD308~VD314,VD315,VD316
05800099 VOLTAGE REGULATOR DIODE 9.1V±5% 1/2W BELT VD306
05800229 VOLTAGE REGULATOR DIODE 12V±5% 1W BELT VD303,VD304
0780025 TRIODE 2N5401 V301,V302,V305,V319
0780026 TRIODE 2N5551 V303,V304
0780032 TRIODE 9014C V306,V313~V318,V320
C322,C323    ④
C322,C323    ④
C322,C323    ④
N301    ⑤
N301    ⑤
N301    ⑤
N301    ⑤
N301    ⑤
0780323 TRIODE KTB1369 T0-220IS V308
0780322 TRIODE KTD2061 T0-220IS V307
0780321 TRIODE KTB817 TO-3P V311
0780320 TRIODE KTD1047 TO-3P V310
0670002 SILICON BRIDGE RS405 KBU4J B301
1940040 SOCKET 3P 3.96mm XS1
1940004 SOCKET 5P 2.5mm XS2
1940002 SOCKET 3P 2.5mm XS5
2150282 FLAT CABLE
2110179 LEAD 18# 340mm RED OUT+
2110180 LEAD 18# 340mm BLACK OUT-
5P500 2.5 2 PIN,2P SHIELD,WITH NEEDLE,TOGETHER DIRECTION
XP3
- 12 -
Page 14
MATERIAL
CODE
1250018 RELAY JH4237-024-2H DC24V Y301
3580238 RADIATOR 150×90×32 SW-8
4000297 SELF-TAPPING SCREW PT 3×12 WHITE NICKEL
5230462 MICA PAD 24×20×0.1
4450012 BOLT PAD F3×7.2×0.5
4490001 SPRING PAD F3
MATERIAL NAME SPECIFICATIONS LOCATION
5231100 PVC ROUND PAD
2300006 FUSE T4AL 250V FL301,FL302
3870057 FUSE HOLDER FL301,FL302
1564454 PCB 4PHOENIX SUB-3
Phoenix SW-8 BLACK CHERRY RED
INPUT BOARD 5447695
0260063 CD CD11 50V1U±20%5×11 2 C401,C402,C403
00002169 CARBON FILM RESISTOR 1/4W10K±5% BELT R401
00002239 CARBON FILM RESISTOR 1/4W22K±5% BELT R402,R403
1310033 STIR SWITCH SK-22F25-G5 S401
1910045 TERMINAL SOCKET AV3-8.4-2 BNC401
2150283 FLAT CABLE
1564072 PCB 7PHOENIX SUB-0
Phoenix SW-8 BLACK CHERRY RED
F10×F3.1×0.5 SINGLE-FACED WITH GLUE IN REAR SIDE
5P150 2.5 2 PIN,4P SHIELD,WITH NEEDLE,TOGETHER DIRECTION
XP2
CONNECTIVE BOARD 5448952
0260747 NPCD CD73 100V150U±10% 16×27 7.5 C100,C101
0000466 CARBON FILM RESISTOR 1/2W220O±5% SHAPED 12.5 R100~R107
0000471 CARBON FILM RESISTOR 1/2W100O±5% SHAPED 12.5 R108~R115
00000599 CARBON FILM RESISTOR 1/6W100K±5% BELT R116,R118
00000459 CARBON FILM RESISTOR 1/6W20K±5% BELT R117,R119
2150275 FLAT CABLE 3P220 2.5 2 PIN 2P SHIELD,REVERSE XP2A
1564401 PCB CPHOENIX SUB-0
Phoenix SW-8 BLACK CHERRY RED
CONTROL BOARD UNIT 5462476
4450055 ROUND PAD F7.2×F12×0.5
- 13 -
Page 15
MATERIAL
CODE
3071870 ADJUST BUTTON SW230(RU) SILVER
3071871 POWER BUTTON SW230(RU) SILVER
3071872 DECORATIVE BOARD(SIDE) SW230(RU) BLACK
3060507 PREVENT GAS LEAKAGE COVER SW230(RU)
4000423 SELF-TAPPING SCREW BB 3×10 H NICKEL
4400028 NUT OF POTENTIOMETER M7
5230396 PYROCONDENSATION SLEEVE F30
MATERIAL NAME SPECIFICATIONS LOCATION
0200338 CERAMIC CAPACITOR CT7 400VAC 472±20% 2E4 10mm
0200378 CERAMIC CAPACITOR @400VAC 472 ±20% 10mm VDE
1350006 POWER SUPPLY SWITCH PS4D-A-062 S201
2110581 LEAD
1564070 PCB APHOENIX SUB-0
5448950 PCB SEMI-FINISHED PRODUCT 3PHOENIX-0 PHOENIX SW-10
Phoenix SW-8 BLACK CHERRY RED
AMPLIFIER UNIT 5462506 )
3872104 REAR BOARD SW-8(RU)BLACK
2140316 POWER SUPPLY CORD @2P 2.25m 2.5A WITH FUSE CASE VDE
3060454 PREVENT GAS LEAKAGE COVER SW500 BLACK
3872135 HEXAGONAL IRON COLUMN M3×10 WHITE NICKEL
3872134 HEXAGONAL IRON COLUMN F3.5×11.5 WHITE NICKEL
3073292 PLASTIC BRACKET F15×12
@18#100mm RED,DOUBLE DECK INSULATION UL
C201    ⑥
C201    ⑥
4000197 SELF-TAPPING SCREW BT3×8 NICKEL
4000153 SELF-TAPPING SCREW BT 3×10 BLACK
4000562 SELF-TAPPING SCREW PWT 3×19×7H WHITE NICKEL
4210003 MACHINE-TAPPING SCREW PM 3×6 BLACK
4210010 MACHINE-TAPPING SCREW PWM 3×6×7 BLACK
4210027 MACHINE-TAPPING SCREW PM 2×6 BLACK
4400057 CONNECTION COLUMN NUT M4 WITH CHRYSANTHEMUMPAD
3071597 INSULATED PRESS PIECE DK1017S TRANSPARENCY
3872088 CONNECTION COLUMN
3872089 CONNECTION COLUMN
DH-3062-45 RED WITHOUT WELD PIECE/NUT/PAD
DH-3062-45 BLACK WITHOUT WELD PIECE/NUT/PAD
- 14 -
Page 16
MATERIAL
CODE
5235798 AIRPROOF FRAME 149.6×89.6×1.5 SPONGE
MATERIAL NAME SPECIFICATIONS LOCATION
5235664 AIRPROOF STRIP
5235476 LEFT AIRPROOF STRIP 332×14×1 SPONGE
5235477 RIGHT AIRPROOF STRIP 332×14×1 SPONGE
5235734 SOFT SPONGE SPACER 39×38×1.5 SINGLE-FACED,HARD
2300004 FUSE T3.15AL 250V
5180216
5447695 PCB SEMI-FINISHED PRODUCT 7PHOENIX SUB-0 Phoenix sub
5449077 PCB SEMI-FINISHED PRODUCT 4PHOENIX SUB-3 SW-8
5448952 PCB SEMI-FINISHED PRODUCT CPHOENIX SUB-0 PHOENIX SW-10
NOT DMETAL OXIDE FILM RESISTOR GLUE LABELL
159×10×1 SPONGE SINGLE-FACED WITH GLUE IN REAR SIDE
FUSE T3.15AL 250V
- 15 -
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