baxter OV500, OV500-EE, OV500G1-EE, OV500E2, OV500G2EE Service Manual

...

SERVICE MANUAL

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK OVENS

OV500G1-EE ML-132518 OV500G2-EE ML-132525 (BEFORE MARCH 2015) OV500E1 ML-132522 OV500E2 ML-132524 (BEFORE APRIL 2015) OV500G2EE ML-132529 (AFTER FEB 2015) OV500E2 ML-132531 (AFTER MARCH 2015)

- NOTICE -

This Manual is prepared for the use of trained Baxter Service Technicians and should not be used by those not properly qualified.

This manual is not intended to be all encompassing. If you have not attended a Baxter Service School for this product, you should read, in its entirety, the repair procedure you wish to perform to determine if you have the necessary tools, instruments and skills required to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained Baxter Service Technician.

The reproduction, transfer, sale or other use of this Manual, without the express written consent of Baxter, is prohibited.

This manual has been provided to you by ITW Food Equipment Group LLC ("ITW FEG") without charge and remains the property of ITW FEG, and by accepting this manual you agree that you will return it to ITW FEG promptly upon its request for such return at any time in the future.

A product of Baxter MFG. Co., Inc 19220 State Route 162 East Orting, WA 98360

F45469 Rev. D (1019)

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS

TABLE OF CONTENTS

SERVICE UPDATES ....................................................................................... 3

SERVICE UPDATES - OV500EE SERIES ............................................................... 3

IMPORTANT FOR YOUR SAFETY ......................................................................... 4

IMPORTANT FOR YOUR SAFETY ..................................................................... 4

GENERAL .................................................................................................. 6

INTRODUCTION ....................................................................................... 6

GENERAL .......................................................................................... 6

HEATING .......................................................................................... 6

STEAMING SYSTEM ............................................................................... 6

UNPACKING ........................................................................................... 6

LOCATION ............................................................................................. 6

CLEARANCE DIMENSIONS ............................................................................ 6

TESTING THE GAS SUPPLY PIPING SYSTEM ......................................................... 6

INSTALLATION CODES AND STANDARDS ............................................................ 7

SPECIAL TOOLS ....................................................................................... 7

OV500G1-EE GAS OVEN SPECIFICATIONS ........................................................... 7

OV500G2-EE GAS OVEN SPECIFICATIONS .......................................................... 10

OV500E1 ELECTRIC OVEN SPECIFICATIONS ........................................................ 12

OV500E2 ELECTRIC OVEN SPECIFICATIONS ........................................................ 14

INSTALLING OVEN ....................................................................................... 17

OVEN SECTIONS ..................................................................................... 17

FLOOR / THRESHOLD ................................................................................ 27

STEAM SYSTEM ...................................................................................... 29

DOOR HANDLE ....................................................................................... 32

DOOR ASSEMBLY .................................................................................... 32

DOOR SWITCH ACTUATOR .......................................................................... 35

DOOR SWEEP ........................................................................................ 35

RACK CARRIER - A & C STYLE RACK LIFT ........................................................... 35

RACK CARRIER - B STYLE RACK LIFT ............................................................... 38

HOOD ASSEMBLY .................................................................................... 39

HOOD VENTING ...................................................................................... 42

AIR BAFFLE & GREASE FILTERS .................................................................... 43

CAULK OVEN ......................................................................................... 44

INITIAL START-UP .................................................................................... 44

INITIAL START-UP INFORMATION MATERIAL ........................................................ 48

FINAL CHECKS ....................................................................................... 49

F45469 Rev. D (1019) Page 2 of 49

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - SERVICE UPDATES

SERVICE UPDATES

SERVICE UPDATES - OV500EE SERIES

February, 2017

1. Update ML information on front cover.

Updated Anchor Point in

3. Updated OVEN SECTIONS.

4. Updated FLOOR / THRESHOLD.

5. Updated STEAM SYSTEM.

6. Updated DOOR HANDLE.

7. Updated DOOR ASSEMBLY.

8. Updated HOOD ASSEMBLY.

9. Updated AIR BAFFLE & GREASE FILTERS.

IMPORTANT FOR YOUR SAFETY.

Page 3 of 49 F45469 Rev. D (1019)

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - IMPORTANT FOR YOUR SAFETY

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBATINED FROM THE LOCAL GAS SUPPLIER

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.

KEEP AREA AROUND OVEN CLEAR OF COMBUSTIBLES.

DO NOT OBSTRUCT COMBUSTION AND VENTILATION OPENING ON THE OVEN.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT

THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER APPLIANCE

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE

INSTRUCTIONS THROUGHLY BEFORE INSTALLING OR SERVICEING THIS EQUIPMENT.

F45469 Rev. D (1019) Page 4 of 49

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - IMPORTANT FOR YOUR SAFETY

FOR YOUR SAFETY

AN ATTACHMENT POINT FOR FALL PREVENTION IS LOCATED ON TOP, IN THE CENTER OF THE OVEN.

WHEN WORKING ON TOP OF OVEN, BE SURE TO SECURELY ATTACH SAFETY HARNESS TO FALL

PREVENTION ATTACHMENT POINT.

Fig. 1

Page 5 of 49 F45469 Rev. D (1019)

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

GENERAL

INTRODUCTION

General

OV500G1-EE rack and OV500G2-EE & OV500E2 rack ovens hold two single racks or one double rack.

Oven features:

• Powered rack lift with high temperature bearings and a clutch rotating system designed to stop the rack in the event of a jam without damage to the rotation motor or losing rack alignment.

• Digital programmable controller with optional backup control, flush flooring, and field reversible bake chamber door.

All of the information, illustrations and specifications contained in this manual are based on the latest product information available at the time of printing.

Heating

The rack oven reaches baking temperatures of 350° in approximately 20 minutes; however, a 30 minute preheat is recommended to fully heat the steam generator.

Steaming System

Standard on all rack ovens, is a self-contained spherical cast steam system providing excellent steaming conditions.

& OV500E1 rack ovens hold one single

UNPACKING

Remove the crating from the oven exterior, check for possible shipping damage. If the oven is found to be damaged after unpacking, save the packaging material and contact the carrier within 15 days of delivery.

LOCATION

To reduce the risk of fire, the appliance is

to be installed on non-combustible surface only, with no combustible material within 18 inches above the appliance. The appliance is to be mounted on floors of non-combustible construction with noncombustible flooring and surface finish and with no combustible material against the underside, or on non-combustible slabs or arches having no combustible material against the underside. Such construction shall in all cases extend not less than 12 inches beyond the equipment on all sides.

Oven not provided with a canopy hood, must be installed under a ventilation hood.

The floor must be level with surrounding area with a maximum slope of 1/8" per foot up to 3/4" maximum in all directions. Floor anchors require a minimum 1" thick solid floor substrate.

A level floor area must be prepared before assembling oven. The floor area should be at least 104"D x 74"W for double rack oven and 94"D x 57"W for single rack oven, to accommodate the oven footprint and door swing. Check the facilities floor area at the threshold and door swing opening location to determine if facilities floor will need to be reworked.

Do not obstruct the flow of combustion and ventilation air. Keep the appliance area free and clear from combustibles.

Make sure there is an adequate supply of make up air in the room to allow for combustion.

The electrical diagram is located on the inside of the heat exchanger compartment door.

NOTE: If the location has multiple ovens, keep the serial numbered crates together.

Oven is UL/CSA Listed for zero clearance for back and side for plumbing rear drain connection.

Top of oven requires a minimum of 24" clearance for servicing accessability.

TESTING THE GAS SUPPLY PIPING

When test pressures exceed 1/2 psig (14" W.C.) (35.6cm W.C.) (3.5kPa), the oven and its individual

F45469 Rev. D (1019) Page 6 of 49

CLEARANCE DIMENSIONS

walls. A 1" to 4" back clearance is recommended

SYSTEM

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

shutoff valve must be disconnected from the gas supply piping system.

test pressures are 1/2 psig (14" W.C.) (35.6cm

When W.C.) (3.5kPa) or less, the oven must be isolated from the gas supply piping system by closing its individual shutoff valve.

INSTALLATION CODES AND

STANDARDS

OV500 ovens must be installed in accordance with:

United States

State and local codes.

2. National Fuel Gas Codes, ANSI Z223.1 (latest edition), available from American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209.

3. ANSI/NFPA 96, Standard for Ventilation Control & Fire Protection of Commercial Cooking Operations (latest edition), available from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

4. National Electrical Code, ANSI/NFPA-70 (latest edition).

5. NSF/ANSI 4 - 2007e Standard for Commercial Cooking, Rethermalization and Powered Hot Food Holding & Transport Equipment.

Canada

1. Local codes.

2. CAN/CGA-B149-1, Installation for Natural Gas Burning Appliances and Equipment (latest edition).

3. CAN/CGA-B149-2, Installation for Propane Burning Appliances and Equipment (latest edition).

4. Canadian Electrical Code, Part 2, CSA Standard C22.1 (latest edition).

Plumbing Connections

1. Water and waste piping and connections shall comply with the International Plumbing Code 2003, International Code Council (ICC), or to the Uniform Plumbing Code 2003, International Association of Plumbing and Mechanical Officials (IAPMO).

NOTE: Plumbing connections must comply with applicable sanitary, safety and plumbing codes and provide adequate backflow protection to comply with applicable federal, state and local codes.

SPECIAL TOOLS

• Inclined manometer - Dwyer Cat. #1227 or equivalent.

Combustion analyzer meter Bacharach Fyrite

• Pro 125 Bacharach model# 24-8105 or Fyrite "Insight" model# 24-8251(Order from Bakery Support).

• Rotary hammer / hammer drill to drill holes in floor for anchor bolts.

• 3/8" masonry drill bit to drill holes in floor for anchor bolts.

• Temperature tester (thermocouple type) with 10' lead.

• Gauges for checking air shutters Part No. 011M5689-00001 (shipped with oven).

• Draft meter BACHARACH Model 13-3000 DCL 24490 or equivalent.

• Dolly wheel Part No. 01-1M2335-00001.

• Mini laser level self leveling with tripod Harbor Freight No. 92703-OVGA.

• 2 ton foldable shop hoist Harbor Freight No. 35915-4VGA for lifting oven section.

• 3/8" chain 20 ft. long with a 4700 lbs. load rating Harbor Freight No. 40461-7VGA used with hoist.

• Two 7/16" X 5-1/2" bolts used with hoist.

• Two 7/16" nuts used with hoist.

• Four 7/16" fender washers used with hoist.

• Loctite® #242 Part No. 00-520228

OV500G1-EE GAS OVEN

SPECIFICATIONS

1. WATER:

1/2" NPT, 30-75 PSI cold water required, customer line strainer.

2. DRAIN:

6 1/4" (front) or 7" (rear) connection A.F.F. NOTES. Route to air-gap drain. Do not slope drain upwards. Plug the drain connection that is not in use.

Rear Drain: 1/2" NPTF

Front Drain: 1/2" NPTF

3. POWER:

to install in-line filter, shut off valve and

SEE

Page 7 of 49 F45469 Rev. D (1019)

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

Two supplies required. 120/60/1 20 AMP dedicated circuit required and one of the following voltage options.

Voltage Full Load AMPS

208 - 240/60/1 8.8 - 7.6 AMPS

208 - 240/60/3 5.0 - 4.4 AMPS

440 - 480/60/3 2.4 - 2.2 AMPS

4. GAS:

Natural Gas (N.G.)

NPT, W.C.N.G. (N.G. rated 1025 BTU/CU. FT.

1" SP. GR. 1.00)

Liquified Propane Gas (L.P.G.)

1" NPT, W.C.L.P.G. (L.P.G. rated 2440 BTU/ CU.FT., SP. GR. 1.52)

Natural Gas

BTU/HR 180,000 180,000

INLET

PRESSURE

MANIFOLD

PRESSURE

5. HOOD VENT:

8" DIA connection collar. Customer to supply

and ventilator fan per state and local codes.

duct Air proving switch factory installed & integrated with burner system operation. Oven provided relay with max. 10 amp 1/2 H.P. @ 120V output for fan operation. If larger, use oven relay to control additional separately powered contactor / relay for hood fan. Chamber vents are factory ducted to this integral hood. 690 CFM required,

0.6" W.C. static pressure drop through hood. Hood is UL710 Listed when grease filters are installed. Type B gas vent can be used except when bake products are grease laden.

NOTES:

1. A.F.F.: Above finished floor.

2. Customer responsible to finish and install all utilities to and from oven.

3. All services must comply with all Federal, State and Local codes.

5.0" - 10.0" W.C.

3.5" W.C. 10.0" W.C.

Liquified

Propane Gas

12.0" - 14.0" W.C.

To reduce the risk of fire, the appliance is

to be installed on non-combustible surface only, with no combustible material within 18 inches above the appliance. The appliance is to be mounted on floors of non-combustible construction with non-combustible flooring and surface finish and with no combustible material against the underside, or on non-combustible slabs or arches having no combustible material against the underside. Such construction shall in all cases extend not less than 12 inches beyond the equipment on all sides.

4. The floor must be of non-combustible material, and must be level with surrounding area with a maximum slope of 1/8" per foot up to 3/4" maximum in all directions. Floor anchors require a minimum 1" thick solid floor substrate.

5. Oven is UL/C-UL classified and CSA (AGA/CGA) approved for 0" clearance on the side and rear walls. Unit requires 1" to 4" clearance for rear drain connection.

6. Top of oven requires a minimum of 24" for service accessibility.

7. Customer responsible to install flue piping. Flue must be vented outside of building.

8. Manufacturer reserves the right to make changes in sizes and specifications.

Export Ratings

1. WATER:

1/2" NPT, 2.1-5.2 Bar cold water required, customer to install in-line filter, shut off valve and line strainer. Flow rate of 8 l/min..

2. DRAIN:

6 1/4" (front) or 7" (rear) connection A.F.F. SEE NOTES. Route to air-gap drain. Do not slope drain upwards. Plug the drain connection that is not in use.

Rear Drain: 1/2" NPTF

Front Drain: 1/2" NPTF

3. POWER:

Two supplies required. Control Circuit: 100/50/60/1 or 208-240/50/1

1 kVA transformer supplied for control circuit operation voltage of 110V. This is a multifunction transformer, so output voltage should be verified before operation. Some wiring may be required to obtain proper output voltage.

F45469 Rev. D (1019) Page 8 of 49

Oven fan (1.1kW) 200V/50-60Hz/3ph/5.3A or 380- 415V/50Hz/3ph/ 2.8 - 2.5A.

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

4. GAS:

Natural Gas (N.G.)

NPT (N.G. Rated 38.2Mj/m3 or 9120 Kcal/m3

1" SP Gr 1.00)

Liquefied Propane Gas (LPG)

NPT (LPG Rated 90.9Mj/m3 or 21710 Kcal/m3

1" SP Gr 1.52)

Natural Gas

RATING 45,400 Kcal/hr 45,400 Kcal/hr

INLET

PRESSURE

MANIFOLD

PRESSURE

RATING 190 Mj/hr 190 Mj/hr

INLET

PRESSURE

12.7 - 25.4 cm W.C.

8.9 cm W.C. 25.4 cm W.C.

1.25 - 2.50 kPa 3.00 - 3.50 kPa

Liquified

Propane Gas

30.5 - 35.6 cm W.C.

Natural Gas

MANIFOLD

PRESSURE

NOTE: Pressure not to exceed 35.6 cm W.C. or 3.5

kPa

5. HOOD VENT:

20.3 cm DIA. Connection collar. Customer is to supply duct and ventilator fan per federal and/or local codes. Chamber vent (steam) and combustion exhaust are discharged into the hood. An air proving switch is factory installed and integrated with burner system operation. If proper ventilation is not provided, burner will not operate. Oven provides a relay to activate a customer so that when oven is powered up external fan will operate. The hood requires a minimum of 19.5 m3/min for safe operation. For fan calculation purposes you should assume 0.15 kPa resistance through the hood. Grease filters (optional) may be installed in the hood instead of standard baffle.

supplied and powered contactor/relay,

.87 kPa 2.50 kPa

Liquified

Propane Gas

Fig. 2

Page 9 of 49 F45469 Rev. D (1019)

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

OV500G2-EE GAS OVEN

SPECIFICATIONS

1. WATER:

1/2" NPT, 30-75 PSI cold water required, customer line strainer.

2. DRAIN:

2 3/4" (front) or 5 1/2" (rear) connection A.F.F. SEE NOTES. Route to air-gap drain. Do not slope drain upwards. Plug the drain connection that is not in use. Kit provided to extend drain to either side of oven.

Rear Drain: 3/4" NPTF

Front Drain: 3/8" NPTF

3. POWER:

Two supplies required.

120/60/1 20 AMP dedicated circuit required and one of the following voltage options.

208 - 240/60/1 8.8 - 7.6 AMPS

208-240/60/3 5.0 - 4.4 AMPS

440 - 480/60/3 2.4 - 2.2 AMPS

4. GAS:

Natural Gas (N.G.)

1/4" NPT, W.C.N.G. (N.G. rated 1025 BTU/CU.

1 FT. SP. GR. 1.00)

Liquified Propane Gas (L.P.G.)

1/4" NPT, W.C.L.P.G. (L.P.G. rated 2440 BTU/

1 CU.FT., SP. GR. 1.52)

BTU/HR 275,000 275,000

INLET

PRESSURE

MANIFOLD

PRESSURE

5. HOOD VENT:

10" DIA connection collar. Air proving switch factory operation. Oven provided rely with max. 10 amp 1/2 H.P. @ 120V output for fan operation. If larger, use oven relay to control additional separately powered contactor / relay for hood

to install in-line filter, shut off valve and

Voltage Full Load AMPS

Natural Gas

5.0 -10.0" W.C.

3.5" W.C. 8.75" W.C.

installed & integrated with burner system

Liquified

Propane Gas

10.0" - 14.0" W.C.

fan. Customer to supply duct and ventilator fan per state and local codes. Chamber vents are factory ducted to this integral hood. 900 CFM required, 0.6" W.C. static pressure drop through hood. Hood is UL710 Listed when grease filters are installed. Type B gas vent can be used except when bake products are grease laden.

NOTES:

1. A.F.F.: Above finished floor.

2. Customer responsible to finish and install all utilities to and from oven.

3. All services must comply with all Federal, State and Local codes.

To reduce the risk of fire, the appliance is

to be installed on non-combustible surface only, with no combustible material within 18 inches above the appliance. The appliance is to be mounted on floors of non-combustible construction with non-combustible flooring and surface finish and with no combustible material against the underside, or on non-combustible slabs or arches having no combustible material against the underside. Such construction shall in all cases extend not less than 12 inches beyond the equipment on all sides.

5. Oven is UL/C-UL classified and CSA (AGA/CGA) approved for 0" clearance on the side and rear walls. Unit requires 1" to 4" clearance for rear drain connection.

6. Top of oven requires a minimum of 24" for service accessibility.

7. Customer responsible to install flue piping. Flue must be vented outside of building.

8. Manufacturer reserves the right to make changes in sizes and specifications.

Export Ratings

1. WATER:

1/2” NPT, 2.1-5.2 Bar cold water required, customer to install in-line filter, shut off valve and line strainer. Flow rate of 8 l/min..

2. DRAIN:

F45469 Rev. D (1019) Page 10 of 49

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

2 3/4" (front) or 5 1/2" (rear) connection A.F.F. Route to air-gap drain. Do not slope drain upwards. use. Kit provided to extend drain to either side of oven.

Rear Drain: 3/4" NPTF

Front Drain: 3/8" NPTF

3. POWER:

Two supplies required. Control circut: 100/50/60/1 or 208-240/50/1

Oven fan (1.1kW) operates @ 200/50/60/3 amps or 380-415/50/3, 2.8-2.5 amps

4. GAS:

Natural Gas (N.G.)

1/4” NPT (N.G. Rated 38.2Mj/m3 or 9120 Kcal/

1 m3 SP Gr 1.00)

Liquefied Propane Gas (LPG)

3/4” NPT (LPG Rated 90.9Mj/m3 or 21710 Kcal/ m3 SP Gr 1.52)

RATING 69,300 Kcal/hr 69,300 Kcal/hr

INLET

PRESSURE

Plug the drain connection that is not in

Natural Gas

12.7 - 25.4 cm W.C.

Liquified

Propane Gas

30.5 - 35.6 cm W.C.

Natural Gas

MANIFOLD

PRESSURE

RATING 290 Mj/hr 290 Mj/hr

INLET

PRESSURE

MANIFOLD

PRESSURE

NOTE: Pressure not to exceed 35.6 cm W.C. or 3.5

kPa

5. HOOD VENT:

25.4 cm DIA. Connection collar. Customer is to supply duct and ventilator fan per federal and/or local codes. Chamber vent (steam) and combustion exhaust are discharged into the hood. An air proving switch is factory installed and integrated with burner system operation. If proper ventilation is not provided, burner will not operate. Oven provides a relay to activate a customer so that when oven is powered up external fan will operate. The hood requires a minimum of 25.5 m3/min for safe operation. For fan calculation purposes you should assume 0.15 kPa resistance through the hood. Grease filters (optional) may be installed in the hood instead of standard baffle.

8.9 cm W.C. 22.22 cm W.C.

1.25 - 3.50 kPa 3.00 - 3.50 kPa

.87 kPa 2.18 kPa

supplied and powered contactor/relay,

Liquified

Propane Gas

Page 11 of 49 F45469 Rev. D (1019)

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

Fig. 3

OV500E1 ELECTRIC OVEN

SPECIFICATIONS

1. WATER:

1/2" NPT, 30-75 PSI cold water required, customer to install in-line filter, shut off valve and line strainer.

2. DRAIN:

6 1/4" (front) or 7" (rear) connection A.F.F. . Route to air-gap drain. Do not slope drain upwards. Plug the drain connection that is not in use.

Rear Drain: 1/2" NPTF

Front Drain: 1/2" NPTF

3. POWER:

Two supplies required.

120/60/1 20 AMP dedicated circuit required and one of the following voltage options.

Heating Circuit: KW rating in following chart per supply voltage.

Blower Motor: 1 1/2 H.P.

Voltage

208/60/3 100 AMPS 34 KW

208 - 240/60/3 76 - 87 AMPS 26 - 34 KW

440 - 480/60/3 40 - 43 AMPS 29 - 34 KW

4. HOOD VENT:

8" DIA connection collar. Customer to supply duct and ventilator fan per state and local codes. Oven provided relay with max. 10 amp 1/2 H.P. @ 120V output for fan operation. If larger, use oven relay to control additional separately powered contactor / relay for hood fan. Chamber vents are factory ducted to this integral hood. 690 CFM required, 0.6" W.C. static pressure drop through hood. Hood is UL710 Listed when grease filters are installed. Type B gas vent can be used except when bake products are grease laden.

NOTES:

1. A.F.F.: Above finished floor.

2. Customer responsible to finish and install all utilities to and from oven.

3. All services must comply with all Federal, State and Local codes.

Full Load

AMPS

Heaters Rating

F45469 Rev. D (1019) Page 12 of 49

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

To reduce the risk of fire, the appliance is

5. Oven is UL/C-UL classified and CSA (AGA/CGA) approved for 0" clearance on the side and rear walls. Unit requires 1" to 4" clearance for rear drain connection.

6. Top of oven requires a minimum of 24" for service accessibility.

7. Customer responsible to install flue piping. Flue must be vented outside of building.

8. Manufacturer reserves the right to make changes in sizes and specifications.

Export Ratings

1. WATER:

1/2” NPT, 2.1 - 5.2 Bar cold water required, customer to install in-line filter, shut off valve and line strainer. Flow rate of 8 l/min.

2. DRAIN:

N/A

3. POWER:

Two supplies required. 100V/50-60Hz/1Ph or 208-240V/50Hz/1Ph

⅛ kVA transformer supplied for control circuit operation transformer, so output voltage should be verified before operation. Some wiring may be required to obtain proper output voltage.

Oven fan (1.1kW) operates @ 200V/50-60Hz/ 3Ph, 5.3 amps or 380-415V/3Ph/50Hz/ 2.4-2.2A

Voltage

200/50 - 60/3 74 AMPS 24 KW

380 - 415/50/3 46 - 50 AMPS 29 - 34 KW

4. HOOD VENT:

20.3 cm DIA. Connection collar. Customer is to supply duct and ventilator fan per federal and/or local codes. Chamber vent (steam) and combustion exhaust are discharged into the hood. Oven provides a relay to activate a customer so that when oven is powered up external fan will operate. The hood requires a minimum of 19.5 m^3/min for safe operation. For fan calculation purposes you should assume 0.15 kPa resistance through the hood. Grease filters (optional) may be installed in the hood instead of standard baffle.

voltage of 110V. This is a multifunction

Full Load

AMPS

supplied and powered contactor/relay,

Heaters Rating

Page 13 of 49 F45469 Rev. D (1019)

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

OV500E2 ELECTRIC OVEN

SPECIFICATIONS

1. WATER:

1/2" NPT, 30-75 PSI cold water required, customer line strainer.

2. DRAIN:

2 3/4" (front) or 5 1/2" (rear) connection A.F.F. . Route to air-gap drain. Do not slope drain upwards. Plug the drain connection that is not in use. Kit provided to extend drain to either side of oven.

Rear Drain: 3/4" NPTF

Front Drain: 3/8" NPTF

3. POWER:

Two supplies required.

120/60/1 20 AMP dedicated circuit required and one of the following voltage options.

Heating Circuit: KW rating in following chart per supply voltage.

Blower Motor: 1 1/2 H.P.

Voltage

208/60/3 146.4 AMPS 51.3 KW

to install in-line filter, shut off valve and

Full Load

AMPS

Heaters Rating

Fig. 4

Voltage

208 - 240/60/3

440 - 480/60/3

4. HOOD VENT:

10"DIA connection collar. Customer to supply duct

and ventilator fan per state and local codes. Oven provided relay with max. 10 amp 1/2 H.P. @ 120V output for fan operation. If larger, use oven relay to control additional separately powered contactor / relay for hood fan. Customer to supply duct and ventilator fan per state and local codes. Chamber vents are factory ducted to this integral hood. 900 CFM required, 0.6" W.C. static pressure drop through hood. Hood is UL710 Listed when grease filters are installed. Type B gas vent can be used except when bake products are grease laden..

NOTES:

1. A.F.F.: Above finished floor.

2. Customer responsible to finish and install all utilities to and from oven.

3. All services must comply with all Federal, State and Local codes.

Full Load

AMPS

111.2 - 127.2 AMPS

59.1 - 64.1 AMPS

Heaters Rating

38.5 - 51.3 KW

43 - 51.3KW

F45469 Rev. D (1019) Page 14 of 49

INSTALLATION INSTRUCTIONS OV500-EE SERIES GAS RACK OVENS AND OV500 SERIES ELECTRIC RACK

OVENS - GENERAL

To reduce the risk of fire, the appliance is

5. Oven is UL/C-UL classified and CSA (AGA/CGA) approved for 0" clearance on the side and rear walls. Unit requires 1" to 4" clearance for rear drain connection.

6. Top of oven requires a minimum of 24" for service accessibility.

7. Customer responsible to install flue piping. Flue must be vented outside of building.

8. Manufacturer reserves the right to make changes in sizes and specifications.

Export Ratings

1. WATER:

1/2” NPT, 2.1 - 5.2 Bar cold water required, customer to install in-line filter, shut off valve and line strainer. Flow rate of 8 l/min.

2. DRAIN:

N/A

3. POWER:

Two supplies required. 100V/50-60Hz/1Ph or 208-240V/50Hz/1Ph

⅛ kVA transformer supplied for control circuit operation transformer, so output voltage should be verified before operation. Some wiring may be required to obtain proper output voltage.

Oven fan (1.1kW) operates @ 200V/50-60Hz/ 3Ph/5.3A or 380-415V 3ph 50 Hz 2.4- 2.2A

Voltage

200/50 - 60/3 108 AMPS 36 KW

380 - 415/50/3 68 - 73AMPS 43 - 51 KW

4. HOOD VENT:

25.4 cm DIA. Connection collar. Customer is to supply duct and ventilator fan per federal and/or local codes. Chamber vent (steam) and combustion exhaust are discharged into the hood. Oven provides a relay to activate a customer so that when oven is powered up external fan will operate. The hood requires a minimum of 25.5 m3/min for safe operation. For fan calculation purposes you should assume 0.15 kPa resistance through the hood. Grease filters (optional) may be installed in the hood instead of standard baffle.

voltage of 110V. This is a multifunction

Full Load

AMPS

supplied and powered contactor/relay,

Heaters Rating

Page 15 of 49 F45469 Rev. D (1019)

+ 34 hidden pages

baxter OV500, OV500-EE, OV500G1-EE, OV500E2, OV500G2EE Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual