This is a recommended procedure for customers to verify proper
operation of a 2M8063, FLO-GARD 6201 Infusion Pump after repair.
This procedure is also for customers and Baxter field service
personnel for preventive maintenance checks. This may also be
used to comply with JCAHO recommendation of safety and performance
testing.
If any failures are found during this inspection, the device
should be repaired prior to placing it back into service.
2.0 Equipment
- Hemostat (Optional)
- Stopwatch or timer calibrated to range of 0-15 min. with a
resolution of at least 1 second
- Balance or scale with resolution of 0.1 g calibrated to at
least a range of 0 to 500 g.
- ASTM Class A 25 mL graduated cylinder with increments of 0.2
mL tc (to contain)
- Baxter standard S-Suffix set such as 2C5545s with the new
(dark blue) slide clamp design
- Safety analyzer which can accurately measure ground resistance
of 0.5 ohm and current leakage of 50 microamps
- Gas Tight Syringe (Part No. S9662-81)
- 20 gauge needle (Part No. S9670-1) or catheter
- Old style (light blue) slide clamp (Part No. 020416132)
- E-ring remover
- New style (dark blue) slide clamp (Part No. 030216490)
3.0 Calibration Verification and Display Tests
3.1 Calibration Verifications In Mode 1
With the device powered OFF, press and hold both CLEAR TOT VOL and
"1" keys simultaneously, then press the ON/OFF CHARGE key (both
CLEAR TOT VOL and "1" keys must remain pressed for at least 3
seconds). Place the occlusion calibration thickness gauge (Part
No. UKOG1013.B) alternately in the upstream and downstream
occlusion sensors of the pump with the device connected to AC
power. (Multiple gauges can be used at the same time.)
1. Upstream Occlusion
Verify the value displayed in the PRI RATE location (upper
left of pump's main display). Value must be 3242 to 3314.
Record value and check PASS or FAIL on the data sheet.
BAXTER and FLO-GARD are registered trademarks of Baxter International Inc.
Verify the value displayed in the PRI VTBI location (lower
left of pump's main display). Value must be 2967 to 3039.
Record value and check PASS or FAIL on the data sheet.
3. Main Battery
Verify the value displayed in the SEC RATE location (upper
right of pump's main display). Value must be 688 to 714.
Record value and check PASS or FAIL on the data sheet.
4. Backup Battery
Verify the value displayed in the SEC VTBI location (lower
right of pump's main display). Value must be 574 to 737.
Record value and check PASS or FAIL on the data sheet.
3.2 Calibration Verifications In Mode 2
With the device powered OFF and connected to AC power, press and
hold both CLEAR TOT VOL and "2" keys simultaneously, then press
the ON/OFF CHARGE key to access Test Mode 2. (Both CLEAR TOT VOL
and "2" keys must remain pressed for at least 3 seconds).
1. NORM and MIN Air Sensor Calibrations With Primed Tubing:
Load a primed tubing segment such as 2C5545s, spliced into the
middle of an S-suffix set, into the pump head and close the
door. Open and close the pump head door two more times and
wait 2 minutes for the readings to stabilize. View the NORM
value displayed in the PRI RATE location (upper left of pump's
main display). Next, view the MIN value displayed in the PRI
VTBI location (lower left of pump's main display). Both
values must be 330 to 565. Record values and check PASS or
FAIL on the data sheet.
2. NORM and MIN Air Sensor Calibrations With Air Filled Tubing:
Remove the primed tubing and load an unprimed calibration
tubing segment and close the door. Open and close the pump
head door two times and wait 2 minutes. View the NORM and MIN
air sensor values. Both values must be less than 11. Record
values and check PASS or FAIL on the data sheet.
3. NORM and MIN No Tube Air Sensor Values
Remove the empty tubing and close the door. View the NORM and
MIN air sensor values. Both values must be less than 40.
Record values and check PASS or FAIL
on the data sheet.
BAXTER and FLO-GARD are registered trademarks of Baxter International Inc.
4. Right and Left Force Sensing Resistor (FSR) Voltage
View the value displayed in the SEC RATE location (upper right
of pump's main display). View the value displayed in the SEC
VTBI location (lower right of pump's main display). Both
values must be 500 to 820. Record values and check PASS or
FAIL on the data sheet.
3.3 Display Check In Mode 5
With the device powered OFF, press and hold both CLEAR TOT VOL and
"5" keys simultaneously, then press the ON/OFF CHARGE key (both
CLEAR TOT VOL and "5" keys must remain pressed for at least 3
seconds). Verify that all segments appear. Check PASS or FAIL on
the data sheet.
Note: All the LCD segments, LEDs and icons turn on sequentially
for a visual check each time the STOP key is pressed. At
any point in the sequence the SEC START key may be pressed
to return to the beginning of the sequence.
4.0 Standard Functional Tests
4.1 Software Version
With the pump powered OFF, press and hold the SILENCE key, then
press the ON/OFF CHARGE key.
Record the software version number displayed in the secondary VTBI
display on the data sheet.
4.2 Self Test
With the device disconnected from AC power and the device powered
OFF, press the ON/OFF CHARGE key to power it ON. Then verify
that:
1. AT BEGINNING OF SELF TEST:
- All LEDs turn on. All segments of the message display and all
segments of the main display must turn on. All backlighted
icons are turned on except for the plug icon.
- The main buzzer will turn on and change tone while all
segments of the displays are on.
- The backup buzzer will turn on after the main buzzer turns
off.
- When the backup buzzer turns off, all LEDs will turn off.
BAXTER and FLO-GARD are registered trademarks of Baxter International Inc.