Baxter DPC1S Service Manual

SERVICE MANUAL

INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET

DPC1S ML-132526

- NOTICE -

This Manual is prepared for the use of trained Baxter Service Technicians and should not be used by those not properly qualified.

This manual is not intended to be all encompassing. If you have not attended a Baxter Service School for this product, you should read, in its entirety, the repair procedure you wish to perform to determine if you have the necessary tools, instruments and skills required to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained Baxter Service Technician.

The reproduction, transfer, sale or other use of this Manual, without the express written consent of Baxter, is prohibited.

This manual has been provided to you by ITW Food Equipment Group LLC ("ITW FEG") without charge and remains the property of ITW FEG, and by accepting this manual you agree that you will return it to ITW FEG promptly upon its request for such return at any time in the future.

A product of Baxter MFG. Co., Inc 19220 State Route 162 East Orting, WA 98360

F45509 (0813)

INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET

TABLE OF CONTENTS

GENERAL .................................................................................................. 3

INTRODUCTION ....................................................................................... 3

UNPACKING ........................................................................................... 3

LOCATION ............................................................................................. 3

CLEARANCE DIMENSIONS ............................................................................ 3

TOOLS ................................................................................................. 3

BASIC CABINET CONSTRUCTION ..................................................................... 4

WALL CONFIGURATIONS ............................................................................. 5

PREASSEMBLED CABINETS .............................................................................. 6

POSITION CABINET ................................................................................... 6

FLOOR ................................................................................................. 6

FLOOR BRACKETS .................................................................................... 7

ELECTRICAL SUPPLY CONNECTION .................................................................. 8

FINAL CHECKS ........................................................................................ 9

UNASSEMBLED CABINETS .............................................................................. 10

WALL PANEL ......................................................................................... 10

CEILING PANELS ..................................................................................... 10

FLOOR ............................................................................................... 10

FLOOR BRACKETS ................................................................................... 11

AIR DUCT ASSEMBLY ................................................................................ 12

DRAIN ................................................................................................ 13

AIR INTAKE & INTERMEDIATE PANEL ............................................................... 13

BUMPERS ............................................................................................ 14

INTERIOR DIFFUSER DUCT .......................................................................... 15

DOOR HANDLE ....................................................................................... 16

DOOR HINGES ....................................................................................... 16

DOOR MAGNET ...................................................................................... 17

COMPONENT & JUNCTION BOX ..................................................................... 17

REAR VENT .......................................................................................... 17

WATER SUPPLY LINE CONNECTION ................................................................ 19

TRIM PANELS ........................................................................................ 19

CONTROLLER TO COMPONENT BOX CONNECTION ................................................ 20

ELECTRICAL SUPPLY CONNECTION ................................................................ 22

FINAL CHECKS ....................................................................................... 23

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INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET - GENERAL

GENERAL

INTRODUCTION

These instructions are for Baxter DPC1S dehumidifying proofer. The DPC1S 40.5 inch deep cabinet can be shipped assembled requiring minimal field assembly. This cabinet can also be shipped unassembled requiring field assembly. Both shipping methods will require leveling and connection to utilities. All utility connections are the responsibility of the customer. All information, illustrations and specifications contained in this manual are based on the latest product information available at the time indicated on the cover of the manual. Retain these instructions for future reference.

UNPACKING

Remove crating from cabinet and check for possible shipping damage. If cabinet is found to be damaged after un-crating, save packaging material and contact the carrier within 15 days of delivery. If location has multiple cabinets, keep serial numbered crates together. Check contents against packing list with shipment. Refer to hardware list for identifying hardware usage.

Cold water.

• Water Quality:

Hardness 2-4GPG. pH 7.0 to 8.0.

Chloride concentration 0-30ppm.

Sediment <.5 micron.

Turbidity <.5NTU.

Total dissolved solids <400ppm.

• The electrical diagram is located on the cover of the component box. Cabinets requires a single phase or three phase 208-240 volt electrical connection. Neutral wire circuitry needed to provide 110-120 volt for miscellaneous control components. A separate 110-120 volt line may be run or a transformer option will be required if 110-120 volt is not available. Consult Bakery Product Support for 110-120 volt line or transformer option requirements.

• Single Phase (L1,L2, Neutral, Ground).

• Three Phase (L1,L2,L3, Neutral, Ground).

CLEARANCE DIMENSIONS

LOCATION

• Level floor within 1/8" per foot up to 3/4" in all directions.

• Drain connection:

1/2" NPTF rear or front drain connection at 5" above finished floor, route to air gap drain.

• Water connection:

Water and waste piping and connections shall comply with the International Plumbing Code 2003, International Code Council (ICC), or to the Uniform Plumbing Code 2003, International Association of Plumbing and Mechanical Officials (IAPMO).

NOTE: Plumbing connections must comply with applicable sanitary, safety and plumbing codes and provide adequate backflow protection to comply with applicable federal, state and local codes.

1/2" NPTF water line connection at 95" above finished floor.

30-80 psi flow.

Cabinets UL/CSA Listed for 0" clearance for back and side walls.

A 2" to 4" back clearance is recommended when plumbing rear drain connection.

Top of cabinet requires a minimum of 24" clearance for servicing accessability.

Side wall(s) require a minimum of 1" clearance for better performance if the DPC1S cabinet is installed next to an oven.

TOOLS

Standard Tools

• Standard set of hand tools.

• VOM with AC current tester.

• Tile Trowel (square notch) Grainger No. 5LG06 supplied with floor option proofer.

Special Tools

• Hammer drill 1/2" Grainger No. 3TB72 to drill holes in floor for anchor bolts.

• 3/8" masonry drill bit to drill holes in floor for anchor bolts.

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INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET - GENERAL

• Setting tool Part No. 01-1000V4-73A to set dropin anchors in facility floor supplied with proofer hardware.

• Roller Tool (Laminate J Roller) - for completing seal of floor trim to wall.

• 7/32" hex socket 3/8" drive Grainger No. 3LB97.

BASIC CABINET CONSTRUCTION

• 5/16" hex key 6" long Grainger No. 4RE58 to lock cam locks.

• Handheld, digital temperature and humidity sensor Grainger No. 4ZG11.

Fig. 1

F45509 (0813) Page 4 of 23

INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET - GENERAL

WALL CONFIGURATIONS

The right side wall will always be the solid wall. The left side wall will contain the proofing system.

DPC1S Cabinet Witdh = 42.00"

Fig. 2

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INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET - PREASSEMBLED CABINETS

PREASSEMBLED CABINETS

Cabinet can be shipped assembled. You may want to remove door(s) prior to maneuvering cabinet into place. Each cabinet is shipped with the individual parts needed for on site assembly along with a packing list. Before installing cabinet, compare parts to packing list to ensure all parts were received. Wait as long as possible before removing plastic protective covering from panels. Apply silicone between floor and wall angle or floor and base channel seams. Leave no voids.

POSITION CABINET

NOTE: If cabinet rear drain is not accessible from the

back when in final location, route the proofer drain outside of the cabinet to the facility drain before setting proofer in final location.

1. Position cabinet near the final location.

2. Determine if the drain must be routed out the back or front of the unit.

A. If the drain is not accessible with the unit in

the final location, install drain prior to moving unit into final location.

3. Position cabinet in final location and level.

A. If necessary, place shims under walls to

level cabinet.

FLOOR

1. Install rear corner brackets at both rear corners of cabinet.

NOTE: Place a spot of silicone on back side of brackets to aid in holding brackets into position.

Fig. 4

3. (Cabinet No Floor option only) Check walls for squareness and Install floor angles.

NOTE: Do not use floor angles on cabinets with floor.

Fig. 3

2. Install front corner brackets at bottom of door jambs.

F45509 (0813) Page 6 of 23

Fig. 5

INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET - PREASSEMBLED CABINETS

4. Apply adhesive to bottom of floor and spread evenly with a trowel. Cover entire floor surface with adhesive.

Fig. 6

5. Place cabinet floor in final position.

A. Position left hand side flange of single piece

cabinet floor such that side flange is behind air duct.

Fig. 7

6. Anchor cabinet floor to facility floor.

7. Check proofer for being level. If necessary, place shims under cabinet walls to level.

FLOOR BRACKETS

1. Install floor brackets to cabinet walls.

NOTE: Ensure front and rear corner brackets are in the gap between cabinet floor and wall.

Fig. 9

2. Silicon front and rear corner brackets to cabinet floor and wall panels.

NOTE: One floor bracket for each side wall and one for the rear wall.

3. Level and square door. Install door jamb mounting brackets to front cabinet corners and secure to facility floor.

NOTE: If mounting bracket holes do not line up with clearance holes in floor, drill new clearance holes.

4. If door removed earlier, install door onto door hinges.

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