Baxi FURNESS, BURNMOOR Operating & Installation Manual

Page 1
Baxi Fires Division, Wood Lane, Erdington, Birmingham, B24 9QP
FURNESS AND BURNMOOR
GAS STOVES
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
FOR USE IN COUNTRIES
GB & IE
Rev 8
Furness G.C. No. 32 075 36
Burnmoor G.C. No. 32 075 37
(Baxi Furness)
Page 2
HELPLINES
THE BAXI FIRES & STOVES HELPLINES
You can expect the very highest standards of service from Baxi. For fires and stoves after sales
service please call 0870 609 0081.
To help us quickly help you, please try to have the
following information available before you contact us:
a.) Your Post Code. b.) Type of Fire. c.) Model/Name. d.) Serial Number. e.) The Fault, Problem or Request.
2 Baxi Gas Stoves
HELP LINES
www.baxifires.co.uk Baxi Fires Division Wood Lane, Erdington, Birmingham B24 9QP
Page 3
Page
INTRODUCTION
Safety Notices 4
General Information 4
OPERATING INSTRUCTIONS
Important Notes 5
Statutory Requirements 5
Certification 5
Technical Data 6
Fire Dimensions 6
Fitting The Reflective Panels 6
Arranging The Coals 7
Lighting & Controlling The Fire 8/9
INSTALLATION
Installing The Fire 10
Flue System 10/11
Fire Location 12
Combustible Shelf Clearances 13
Hearth Requirements 14
Connecting The Gas Supply 14
Pressure Test Sequence 14
Fire Testing 15
Final Installation Check List 16
Page
SERVICING
Detail of Pilot Assembly 17
Door Trim and Fire Glass Fitting & Removal 18
Component Replacement 19
Replacement of the Door Seal 19
Regular Service 19
Annual Service 20
Cleaning Outer Services 20
Cleaning Door Glass 20
Fault Diagnosis 21
SPARE PARTS
General Components 22
Accessories and Options 22
BAXI SPARE PARTS
Spare Parts List 23-26
SERVICE RECORD
Service Record 27
Final Factory Checklist 28
Baxi Gas Stoves 3
CONTENTS
Page 4
References in this manual to British Standards and Statutory Regulations and Requirements apply only to the United Kingdom. For Ireland the rules in force must be used. Before installation, check that the local distribution conditions, nature of the gas, pressure and the adjustment of the appliance are compatible. The manual is an important part of the appliance and must by law be handed to the end user on completion of the installation.
SAFETY NOTICES
# Do not attempt to burn rubbish in this
appliance.
# This fire must only be operated with the fire
door shut and secured.
# Do not use the appliance if the fire door is
cracked or broken.
# Do not make any unauthorized
modifications to the appliance.
#It is recommended that the fire be guarded
to protect the young and infirm using a fireguard complying with BS6539.
# Coal set -The coal set contains Refractory
Ceramic Fibres (R.C.F), which are man made vitreous silicate fibres. Excessive exposure to these materials may cause temporary irritation to the eyes, skin and respiratory tract. Care must be taken when handling these items to ensure the release of dust particles is kept to a minimum. To ensure that the release of fibre from these items is kept to a minimum, during installation and servicing it is recommended that a vacuum cleaner fitted with H.E.P.A. filters is used to remove any dust, soot or any other debris accumulated in and around the appliance. This should be performed before and after the installation. It is recommended that any replacement item(s) are not broken up but sealed within a heavy
duty polythene bag and clearly labeled "R.C.F. waste". This is not classified as "hazardous waste" and may be disposed of
at a tipping site licensed for the disposal of
industrial waste. Protective clothing is not
required when handling these items but it is recommended that gloves are worn and
normal hygiene rules are followed. Always wash your hands before eating or drinking.
# In the event of a gas emergency, consult the
telephone directory and ask for your local gas supplier.
_________________________________________
GENERAL INFORMATION
All materials, appliances and equipment used should be fit for their purpose, be of suitable quality and workmanship and should comply with the applicable British Standards.
Before continuing any further with the installation of these appliances please read the following guide to manual handling. # Always obtain assistance when lifting the
appliance.
# When lifting always keep your back
straight. Bend your legs not your back.
# Avoid twisting at the waist. It is better to
reposition your feet.
# Avoid upper body/top heavy bending. Do not
lean forwards or sideways when handling the fire.
# Always grip with the palms of your hands.
Do not use fingertips for support.
# Always keep the fire as close to the body as
possible. This will minimise the cantiuer action.
# Use gloves to provide additional grip.
4 Baxi Gas Stoves
INTRODUCTION
Page 5
IMPORTANT NOTICES
A qualified gas engineer should carry out the installation and servicing of this appliance in accordance with these instructions. Such person
must be a registerd CORGI engineer.
This appliance is designed to run on natural gas only. Warning: Only use the appliance with the specified gas.
The fire is fitted with a safety device to shut down the appliance if there is inadequate flue draw. If the fire shuts down for no apparent reason check chimney and air inlets to the room. In all cases the fire must not be re-lit until the safety aspects have been checked by a qaulified gas engineer.
# The safety device must never be put out of
action.
# Sealed components must not be interfered
with.
# Servicing instructions and part identification
numbers are given towards the back of the manual.
# Only use genuine Baxi parts for
replacements.
# Ventilation, purpose built ventilation is not
normally required for either appliance, normal adventitious room ventilation being sufficient.
# Coal Set see safety notices.
All surfaces except the control knob, the control door handle and control door are considered to be working surfaces.
Warning: Under no circumstances must the fire be operated with the door open or if the glass is cracked or broken.
Warning: If it is known or suspected that an operational or ignition fault exists on the appliance, it must not be used until it has been corrected by a competent person.
Warning: THIS GAS APPLIANCE MUST BE SERVICED EVERY TWELVE MONTHS BY A QUALIFIED GAS ENGINEER.
STATUTORY REQUIREMENTS
The current Gas Safety (Installation and Use) Regulations (as amended).
The Building Regulations for England and Wales 2000 ref Approved Document J 2002 edition (issued by the DTLR).
The Building Standards (Scotland) (Consolidation) Regulations.
Detailed recommendations are outlined in the current issue of the following British Standards:­BS5440 parts 1 and 2, BS5871 part 1, BS6891.
Any Manufacturer's Instructions must not
be
taken as overriding statutory requirements.
_________________________________________
CERTIFICATION
This appliance is certificated for performance and safety. Therefore, it is important that no alteration is made to the appliance.
Any alteration not approved by Baxi will
invalidate the guarantee.
Baxi Gas Stoves 5
INTRODUCTION
Page 6
6 Baxi Gas Stoves
OPERATING INSTRUCTIONS
FIRE DIMENSIONS
FITTING THE REFLECTIVE PANELS
Baxi Furness. The panels are already installed.
Baxi Burnmoor. The reflective panels supplied are
to be installed into the fire before the coal matrix is fitted. The panels are hung on the lugs located inside the top of the firebox on either side; the panel simply hooks over the lug. The panels should be angled in line with the bracket, so that the rear of the panels are pointing towards the centre of the fire. Once the reflective panels are fitted, arrange the
coals. See “Arranging the coals”
Category I2HFor use in GB and IE at a
supply pressure of 20mbar
TECHNICAL DATA
Baxi
Furness
Natural Gas
Baxi
Burnmoor
Natural Gas
Main Burner
Injector
Max. Heat Setting
Heat Input (net)
3.3 kW
4.2 kW
Heat Ouput (net)
Gas Rate
0.349
m3/hour
0.444
m3/hour
Cold Setting Pressure
1.5mb
3.5mb
Min. Heat Setting
2.0 kW
2.6 kW
Bray 82-700
Bray 82-700
Aeromatic
AC13/112511
(mod 263)
Aeromatic
AC13/112511
(mod 263)
2.2 kW
2.8 kW
Heat Input (net)
Heat Ouput (net)
1.4 kW 1.8 kW
Gas Rate
0.211
m3/hour
0.275
m3/hour
NOx CLASS
CLASS 4
CLASS 4
293mm
Fig. 2
Page 7
ARRANGING THE COALS
Safety Notice - Please see SAFETY NOTICES ref. Coal set. Warning: The coals and the coal matrices are fragile and may break with misuse. Ensure location is correct. Do not force the matrix into position. If the coals and/or the coal matrices are damaged they must be replaced only with genuine Baxi replacement sets. Warning: An incorrect coal layout may cause soot to build up inside the fire and therefore invalidate the guarantee.
Step 1 Place the base matrix on the matrix plate centrally between the end tabs of the location bar. (Fig 3a)
Fig 3a
Step 2 Place the rear matrix cut out section over the base matrix and centralise the assembly between the end tabs of the location bar. Ensure the rear matrix is pushed back against the location bar. (Fig 3b)
Fig 3b
Step 3 Locate 2 off end coals each side of the base matrix. (See underside of coals for hand identification) (Fig 3c)
Fig 3c
Step 4. Place 3 large coals vertical between the central cut outs of the base matrix and then lean the coals back to rest on rear matrix. (Fig 3d and 3e)
Fig 3e
Step 5. Burnmoor only; Place the 2 small coals
each end of the 3 large coals. (Fig3f)
Fig 3f
Baxi Gas Stoves 7
OPERATING INSTRUCTIONS
Page 8
LIGHTING & CONTROLLING THE FIRE
Under no circumstance must the fire be operated with the fire-door open or if the glass is cracked or broken.
Open the gas control access door situated at the bottom of the appliance.
Step 1a. To ignite the pilot push the control knob in, turn anti-clockwise towards the spark position and hold in for 15 seconds. (Fig 4a)
Fig 4a
Step 1b. Keep the control knob pressed in and turn anti-clockwise to the pilot position. (Fig 4b)
Fig 4b
Step 1c. Keep the control knob pressed in for a further 15 seconds and then release. The pilot will remain alight.
If pilot does not remain alight repeat this procedure.
Please note that when purging the gas supply it is usual to have to keep the control knob depressed in the spark position for longer periods of time.
Step 2. To ignite the main burner, rotate the control knob anti-clockwise to the HIGH position (fig 4c)
Fig 4c
For maximum heat output leave the control knob at the high position
For minimum heat output, rotate the control knob clockwise to the LOW position. (Fig 4d)
8 Baxi Gas Stoves
OPERATING INSTRUCTIONS
Page 9
Fig 4d
Fig 4e
Step 3. To turn the main burner off while keeping the pilot alight, rotate the operating knob back to the PILOT position. (Fig 4e)
Fig 4f
Step 4. To extinguish the pilot, turn the control knob to the OFF position. (Fig 4f)
Incorporated into the pilot assembly is a flame failure device designed to shut off the gas supply in the event of the pilot flame being extinguished while the fire is unattended. Should the pilot flame blow out accidentally or intentionally whilst the fire is running, no attempt
should be made to re-light the gas for at least three minutes.
To restart the fire turn the control knob to the off position and repeat the lighting & controlling the fire instructions.
The flame failure device is a safety feature required by law and must not be put out of action by the installer. If this device or any of its parts are to be replaced, only original manufacturer's parts are to be used.
Repeated operation of the flame failure device indicates that there may be a problem with the flue. In this situation no more attempts at operating the appliance should take place and your gas installation engineer should be contacted.
Baxi Gas Stoves 9
OPERATING INSTRUCTIONS
Page 10
INSTALLING THE FIRE
Your qualified corgi gas engineer should install the fire in accordance with the following regulations and standards:­The Gas Safety (Installation and Use) Regulations 1998 (as amended). The Building Regulations for England and Wales 2000 ref Approved Document J 2002 edition (issued by the DTLR). The Building Standards (Scotland) (Consolidation) Regulations. BS5440 parts 1 and 2 1990, BS5871 And these Installation Instructions.
Warning: Failure to follow the regulations, requirements, or instructions will invalidate the guarantee and could have hazardous consequences.
Please note that in tight recesses the gas supply point may be inaccessible. Therefore it may be necessary to connect the pipe for the gas supply to the fire before installing the fire into its recess.
FLUE SYSTEM
The fire must be fitted to a flue in accordance with BS5440 part 1. The fire must be connected to either a class 1 or class 2 chimney, if this is not possible a flue liner, kite marked to BS715, must be used.
The Furness requires a minimum flue system of 101mm diameter (4 inches). The Burnmoor requires a minimum flue system of 127mm diameter (5 inches).
The minimum effective height of the chimney must be 3 metres, it must be terminated with a suitable chimney pot or cowl and the chimney or flue shall be swept prior to installation unless the previous appliance was a gas appliance and the chimney is clean and unobstructed.
A Flue flow test to BS5540 pt1 should be carried out. A smoke test is recommended to show up any defects in the chimney and the up draught of the warm chimney should be between 0.05 and 6mb (0.5mm to 6mm water gauge).
The Baxi gas fire is designed so that the flue can be fitted to either the top or the rear of the appliance.
Fit the flue spigot and blanking plate for either top or rear flue outlet in accordance with figure 5a or
5b (above).
Lock the spigot in place by rotating anti-clockwise and tighten by tapping gently with a block of wood and mallet. Fit the blanking plate to the unused opening in the same way. The units are sealed by the attached gaskets.
10 Baxi Gas Stoves
INSTALLATION
Fig 5a
Fig 5b
Page 11
Rear Flue Fitting
Provide a minimum vertical height of 600mm of flue, with a single bend only, from the height of the rear flue outlet. See figure 6a.
Fit and seal a "T" section (with soot box) directly into the flue spigot. The maximum horizontal section allowed is 150mm.
Top Flue Fitting
Provide a minimum vertical height of 600mm of flue measured from the top of the appliance. See
figure 6c.
Move the fire, with flue spigot in place, into position under the flue and seal the spigot/flue connection with fire cement. (Ref fig 5c).
It is recommended that a smoke test is performed inside the fire to ensure that adequate flue draw is evident.
Fig 6a
Fig 6b
Fig 6c
Baxi Gas Stoves 11
INSTALLATION
non- combustible closure plate, incorporating access for cleaning debris.
non- combustible closure plate, incorporating access for cleaning debris.
Page 12
FIRE LOCATION
The appliance must not be installed in a room or space, which contains a bath or shower.
This fire is designed for use with either top or rear flue outlets and must be mounted on a hearth with a minimum of 12mm non-combustible material thickness.
There must be a minimum of 200mm clearance from the sides of the fire to any combustible sidewalls. Fig6b. For clearance from the top of the fire to any combustible shelf. Fig 6a. (See Graph 1). There must be a minimum of 230mm from the rear of the fire to any combustible back wall. Fig 6a.
With a Non-combustible back wall the fire can be pushed back until the top diverter touches the wall, although to improve access and air circulation a minimum distance of 100 mm is recommended.
Reference non-combustible side walls a minimum of 100mm is recommended.
Do not place any furniture or furnishings (including curtains) within 1 metre of the fire.
12 Baxi Gas Stoves
INSTALLATION
Page 13
The minimum height from the extreme top surface of the fire to the underside of a shelf or other projection made of wood or any other combustible material is shown on graph 1.
Graph 1.Combustible Shelf Clearances
The recommended minimum height from the extreme top surface of the fire to the underside of a non combustible shelf is 100mm.
Baxi Gas Stoves 13
INSTALLATION
Page 14
HEARTH REQUIREMENTS
To comply with current Building Regulations the fire must stand on a fireproof hearth, which has an upper fireproof layer of 12mm non-combustible material. If the rear of the fire is to be pushed up against a surface it must be of a non-combustible material. The hearth must protrude at least 25mm in front of the glass window and 150mm either side. The hearth must not be capable of inadvertent covering by a carpet or rug. This should be achieved by either: The hearth being 50mm above the level of the room floor. A 50mm high fender or kerb being fixed around the edge of the hearth.
CONNECTING THE GAS SUPPLY
Once the fire is in place it is then possible to connect the gas supply. The gas supply point is located at the rear of the appliance and should be connected in accordance with the following requirements. Check that the appliance is suitable for the gas supply; refer to data labels on packaging and/or the fire for gas type. Note: Natural gas and Propane
(LPG) models are not interchangeable.
The gas installation must be in accordance with the current issue of BS6891.Gas supply pressure at the fire should be 20mbar for natural gas.
The gas supply should be connected with the 1/4"BSP nut and olive with 8mm tubing.
A maximum pipe run of 1.5 metres (or 5 feet) should be adhered to and copper tubing may be used provided a distance of 25mm is maintained between pipe-work and any surface of the fire. A gas service cock should be fitted adjacent to the fireplace to enable safe removal of the appliance for servicing. After fitting the supply, operate the gas cock (supplied) and check all joints up to the termination of the supply pipe for gas tightness using a soap/water solution and the pressure drop method.
To check the pressure to the burner it is necessary to ignite the appliance and set to 'high rate'. This is carried out by following instructions on pages 8 and 9. Cold setting pressures are in the Technical data section on page 6.
The pressure test point is located through the hole in the valve bracket marked 'test point', See fig.7 below.
Fig 7
TEST SEQUENCE
ENSURE FIRE IS OFF
1. Open control door.
2. Loosen test point screw.
3. Connect hose of test equipment to test point through the test point hole in bracket. (If necessary open fire door and remove coal set, base matrix plate and heatsheild. Close door on completion)
4. Turn on fire and set flame on high.
5. Take reading.
6. Turn fire off.
7. Remove test equipment hose.
8. Re-tighten test screw (If necessary replace heatsheild, matrix plate and coal set.
14 Baxi Gas Stoves
INSTALLATION
Pressure test point
Page 15
FIRE TESTING
Flame failure device testing
Step 1 Ignite the appliance in accordance with
page 8 and 9 and run for 60 seconds.
Step 2 Turn the appliance off to extinguish the pilot, listen for a snap at the control valve. This should occur within 60 seconds of the pilot flame being extinguished. The snap sound will be the magnet disengaging, and thus shutting off the flow of gas to the pilot and burner.
Spillage Test
A qualified gas engineer should Perform a spillage test as follows:
Step 1. Close all doors and windows.
Step 2. Light the appliance and set to the high rate.
Step 3. Allow fire to warm up for 10 minutes.
Step 4. Position the smoke match at the back of the
fire centrally beneath the draught diverter as shown in fig 8.
All of the smoke should be drawn into the fire. If this does not occur the appliance must be disconnected and the flue checked.
Step 5. If there is an extractor fan in any room, this must be turned on and any doors between it and the fire left open, repeat the spillage test.
Repeated operation of the spillage monitoring system indicates that there maybe a flue draw problem. In this situation no more attempts at operating the appliance should take place and your gas installation engineer should be contacted.
Warning: The spillage monitoring system is a safety feature required by law and must not be adjusted or put out of action by the installer. If the spillage monitoring system is to be replaced, only original manufacturers part are to be used.
Fig 8
Note: The fire will give off non-toxic fumes when
first used. This is perfectly normal and is due to the paint curing, it will disappear after the first few hours. Once the spillage test is complete open windows and doors to ventilate the area.
Baxi Gas Stoves 15
INSTALLATION
Page 16
16 Baxi Gas Stoves
INSTALLATON CHECK LIST
CHECKLIST
Hearths, Fireplaces, Flues and chimneys
This checklist is to ensure hearths, fireplaces, flues and chimneys are satisfactory, and to show what you have done to comply with the
requirements of The Building Regulations 2000 Approved Document J 2002.
1. Building address, where work has been carried out.......................................................................................................................................
.........................................................................................................................................................................................................................
2. Identification of hearth, fireplace chimney or flue
3. Firing capability: solid fuel/gas/.
4. Intended type of appliance. State model and output.
5. Ventilation provisions for the appliance: State type and area of permanantly open vents.
6. Chimney or flue construction
a) State the type or make and whether new or existing.
b) internal flue size (and equivelant height, where
calculated - natural druaght gas appliances only).
c) If clay or concrete flue liners used confirm that they are
correctly jointed with socket end uppermost and state jointing materials used.
d) If an existnig chimney has been refurbished with a
new liner, type or make of liner fitted.
e) Details of flue outlet terminal and diagram reference.
Outlet Details:
Complies with:
f) Number and angle of bends.
g) Provision for cleaning and recommended frequency.
7. Hearth. Form of construction. New or existing?
8. Inspection and testnig after completion Tests carried out by: Tests and results
Flue visual inspection sweepnig
coring ball
smoke
Appliance (where included) spillage
I/we the undersigned confirm that the above details are correct. In my oppinion, these works comply with the relevant requirements in Part J of Schedule 1 to the Building regulations.
Print name and title....................................................................................................Profession..........................................................................
Capacity......................................................................................................................Telephone..........................................................................
Address............................................................................................................................................................Postcode.......................................
Signed........................................................................................................Date.................................
Registered membership of..(e.g. CORGI, OFTEC, HETAS, NACE, NACS)............................................
Page 17
DETAIL OF PILOT ASSEMBLY
It is strongly recommended to leave the pilot on permanently. This will keep the fire and its components, including the ceramic coal set in a warmer state and give instant ignition to the burner. This in turn will reduce condensation in the chimney and any flue problems associated with this.
Fig. 9
Baxi Gas Stoves 17
SERVICING
Page 18
18 Baxi Gas Stoves
SERVICING
DOOR TRIM
The Baxi Gas range of stoves are fitted with a trim to the fire door glass as standard. This, clips on to the small lugs at the top and bottom of the aperture in the cast iron fire door, as a "spring fit". When fitted, the trim locks the glass retaining clips in position. (Fig 10)
The fire door should be removed so that the above operations can be carried out on a workbench or similar. Remove the door by GENTLY tapping the door upwards; this will lift off of its hinges.
FIRE DOOR GLASS
If necessary the glass can be removed as follows
Step 1 Remove the trim by pressing on the curved edge at the top until the trim can be disengaged from the lugs.
Step 2 Slide the two glass retainer clips on one side only, inwards, towards the centre of the door as far as they will go.
Step 3 Pull this side of the glass away from the door casting, easing the tags on the glass retaining clips past the edge of the aperture in the door casting.
Step 4 Remove the glass completely. Store glass retaining clips and white gasket (if sound) safely for re-use.
Step 5 Follow this procedure in reverse to fit replacement door glass or gasket.
Trim Fit. Fig 10
Glass Fit. Fig 11
GASK ET
FIRE DOOR
GLASS
GLASS CLIP
Page 19
COMPONENT REPLACEMENT
Step 1 Ensure the fire is cold. Turn off the gas
supply at the gas service cock.
Step 2 Remove the coals.
Step 3 Remove the rear matrix plate, undo the
three retaining nuts.
Step 4 Remove the control valve heat shield.
Undo the two retaining screws located on the left-hand side of the shield. Slide the heat shield backwards and lift out carefully. Do not damage the covering.
Step 5 Disconnect the gas supply pipe at inlet
to fire.
Step 6 Remove the gas control knob (pull off)
and remove the M15 control valve retaining nut (17mm spanner).
Step 7 To remove the burner bracket, burner and
control valve assembly, undo the two retaining screws located on the front ledge of the appliance.
After component replacement, ensure that a check on the gas tightness of any new joint is made by using a soap/water solution.
REPLACEMENT OF THE DOOR SEAL
Step 1 Remove the door, by opening the door and
gently tapping the door upwards, this will lift the door off of its hinges.
Step 2 Remove the old door seal and old
adhesive, using a wire brush ensuring that the surface is clean and dust free.
Step 3 Apply the new adhesive to the door
casting.
Step 4 Starting at one end press the new door seal
into the adhesive, continue around the door, making sure that the two ends of the seal are touching. Cut off any excess seal.
Step 5 Allow the adhesive time to cure
(approximately 2 hours depending on the
adhesive).
Step 6 Carefully refit the door and close.
REGULAR SERVICE
See "SAFTEY NOTICES" ref coal set
Any soot or debris should be removed from the fuel bed regularly.
Step 1 Isolate the gas supply to the fire using
the gas cock supplied at installation.
Step 2 With the appliance cold, open the main
door by turning the handle through 180° degrees.
Step 3 Carefully remove and clean the fuel effect
coals of any soot deposits with a soft brush.
Step 4 Remove any soot deposits from inside
the fire using a vacuum cleaner. (See note under ‘Coal set’ on page 4)
Step 5 Replace the coal set as described in
"Arranging The Coals" on page 7.
Baxi Gas Stoves 19
SERVICING
Page 20
ANNUAL SERVICE
THIS GAS APPLIANCE MUST BE SERVICED EVERY TWELVE MONTHS BY A QUALIFIED GAS ENGINEER.
See "SAFETY NOTICES" ref coal set
Step 1 Isolate the gas supply to the fire using
the gas cock supplied at installation.
Step 2 With the appliance cold, open the main
door by turning the handle through 180° degrees.
Step 3 Carefully remove and clean the fuel effect
coals of any soot deposits with a soft brush.
Step 4 Inspect chimney. Please note periodic
chimney sweeping is vital gas fire maintenance.
Step 5 Remove any soot deposits from inside
the fire using a vacuum cleaner. (See note under ‘Coal set’ on page 4)
Step 6 Inspect the pilot assembly to ensure
that it is clean, unobstructed and in good order.
Step 7 Check system for gas soundness.
Step 8 Replace the coal set as described in
"arranging the coals".
CLEANING OUTER SURFACES
To clean the outside first the appliance must be cold.
The outside finish of the fire is a durable high temperature paint. It is best cleaned by using a soft brush. Do not allow moisture to remain on the fire whilst cold or surface rust may occur.
CLEANING DOOR GLASS
To clean the door glass the appliance must be cold.
Open the main door by turning the handle through 180° degrees. When cleaning the inside of the door glass care should be taken that no damage is caused to the door sealing gasket.
20 Baxi Gas Stoves
SERVICING
Page 21
Baxi Gas Stoves 21
SERVICING
Is the gas supply turned on?
Does the pilot
ignite?
Ye s
Does the pilot stay alight?
Ye s
Does the main burner light?
Ye s
Fire satisfactory
No
Is their air in the system?
Ye s
Is the main injector blocked?
Ye s
Clean and replace as necessary
Is the supply pressure correct?
No
Is the thermocouple o.k.?
No
Is the flue blocked?
Carry out smoke test
Is their a spark at the electrode?
No
Is pilot injector obstructed?
Clean
No
No
No
Turn gas on
Purge system
Ye s
Correct pressure
No
Correct
alignment or
replace
No
Ye s
Check piezo igniter
Ye s
Check to ensure the pilot assy is not obstructed or faulty
Ye s
No
Has spillage monitoring system been activated?
Ye s
Investigate flue systems
Ye s
No
Check all pipe connections check main valve magnet
No
Confirm supply pressure is correct
FAULT DIAGNOSIS
START
Page 22
GENERAL COMPONENTS
Spare parts can be obtained by contacting the supplier of the fire.
Fire Body Ancillary Components Only use genuine Baxi parts.
ACCESSORIES AND OPTIONS
Elegant stands
Are available for the complete Furness and Burnmoor range.
Paint- Matching aerosol paint to tone in any connecting flues, pipes or surrounding metalwork
Add on Canopies
Furness - Low available only
Size: 405mm wide x 335mm deep. Raises the fire approximately 150mm.
Burnmoor - High and low are available. Size:-475mm wide x 345mm deep High. Raises the fire approximately 240mm Low. Raises the fire approximately 180mm.
22 Baxi Gas Stoves
SERVICING
Page 23
Baxi Gas Stoves 23
BAXI SPARE PARTS LIST
1. Baxi Burnmoor
Coal Set
AFGS088
AFGS088A
AFGS089 AFGS089
AFGS090 AFS090
AFS091A AFS091
AFS1042 AFS1042
AFS047 AFS047
1a. Becton Furness Coal Set
2. Co-pilot Assembly
3. Elbow Injector
4. Gas Control
Valve
5. Control Door Magnet.
6. Hinge Kit To Fit Both Doors Comprises 2 Hinges & 4 Fixings Per Set.
Part Description
Visual Aid
(not to scale)
Baxi
Furness
Part No.
Baxi
Burnmoor
Part No.
Page 24
24 Baxi Gas Stoves
SPARE PARTS
7. Fire Door
Locking Assembly
AFGS100 AFGS100
AFGS102 AFGS102
AFGS092A AFGS092
AFGS080 AFGS080
AFS094A AFS095
AFGS097B AFGS037B
AFS069 AFS088
8. Control Door Handle Assembly
9. Burner & Fixing
10. Pipe Set
Complete With Connectors
11. Decorative Door Surround
12. Main Door Assembly Complete With Handle, Glass, Gaskets, Clips and Seal.
13. Glass Replacement Kit Complete With Glass, Gaskets & Clips
Part Description
Visual Aid
(not to scale)
Baxi
Furness
Part No.
Baxi
Burnmoor
Part No.
Page 25
Baxi Gas Stoves 25
SPARE PARTS
14. Gasket Kit Inc.
Clips
AFS070 AFS089
AFGS064 AFS010
AFGS063 AFGS040
AFGS105 AFGS106
15. Hotplate
16. Flue Outlet
Spigot
17. Fire Door Rope Kit With Door Rope Glue.
Part Description
Visual Aid
(not to scale)
Baxi
Furness
Part No.
Baxi
Burnmoor
Part No.
AFGS082
18. Flue spigot and hot plate gasket.
19. Reflective Panels
AFGS1071
20. Large Ceramic Panel
AFGS093
AFGS093
AFGS062
AFGS1071
Page 26
26 Baxi Gas Stoves
SPARE PARTS
AFGS094
AFGS094
AFGS025
AFGS025
22. Gas Tap
Part Description
Visual Aid
(not to scale)
Baxi
Furness
Part No.
Baxi
Burnmoor
Part No.
21. Small Ceramic
Panel
23. Fire Door Locking Handle
AFGS104 AFGS104
Page 27
Should you have any questions about your gas fire that are not covered in this manual please contact your Baxi retailer.
Please keep all repair receipts safely.
Please ensure you have this manual available when an engineer visits as they will complete the service record chart.
Baxi Gas Stoves 27
SERVICE RECORD
Date of Visit
Company Work Carried Out Signature
Page 28
FINAL FACTORY CHECK LIST
QUALITY
FINISH
COAL SET
GAS SERVICE COCK
REFLECTIVE PANELS
DOOR HANDLE
FLUE OUTLET
HOT PLATE
OPERATING INSTRUCTIONS
GUARANTEE BROCHURE
Model..................................
Serial No.............................
I’ve checked it and it’s O.K.
Assembled by.............................
Checked by ................................
Date of Purchase....................................
Name and address of supplier.......................................................................
.......................................................................................................................
.......................................................................................................................
* Please ensure installer completes INSTALLATION CHECK LIST details
on page 16 of this manual.
Please ensure the enclosed registration card is completed and returned to Baxi and the following information completed for your own information.
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