Baxi FURNESS, BURNMOOR Operating & Installation Manual

Baxi Fires Division, Wood Lane, Erdington, Birmingham, B24 9QP
FURNESS AND BURNMOOR
GAS STOVES
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
FOR USE IN COUNTRIES
GB & IE
Rev 8
Furness G.C. No. 32 075 36
Burnmoor G.C. No. 32 075 37
(Baxi Furness)
HELPLINES
THE BAXI FIRES & STOVES HELPLINES
You can expect the very highest standards of service from Baxi. For fires and stoves after sales
service please call 0870 609 0081.
To help us quickly help you, please try to have the
following information available before you contact us:
a.) Your Post Code. b.) Type of Fire. c.) Model/Name. d.) Serial Number. e.) The Fault, Problem or Request.
2 Baxi Gas Stoves
HELP LINES
www.baxifires.co.uk Baxi Fires Division Wood Lane, Erdington, Birmingham B24 9QP
Page
INTRODUCTION
Safety Notices 4
General Information 4
OPERATING INSTRUCTIONS
Important Notes 5
Statutory Requirements 5
Certification 5
Technical Data 6
Fire Dimensions 6
Fitting The Reflective Panels 6
Arranging The Coals 7
Lighting & Controlling The Fire 8/9
INSTALLATION
Installing The Fire 10
Flue System 10/11
Fire Location 12
Combustible Shelf Clearances 13
Hearth Requirements 14
Connecting The Gas Supply 14
Pressure Test Sequence 14
Fire Testing 15
Final Installation Check List 16
Page
SERVICING
Detail of Pilot Assembly 17
Door Trim and Fire Glass Fitting & Removal 18
Component Replacement 19
Replacement of the Door Seal 19
Regular Service 19
Annual Service 20
Cleaning Outer Services 20
Cleaning Door Glass 20
Fault Diagnosis 21
SPARE PARTS
General Components 22
Accessories and Options 22
BAXI SPARE PARTS
Spare Parts List 23-26
SERVICE RECORD
Service Record 27
Final Factory Checklist 28
Baxi Gas Stoves 3
CONTENTS
References in this manual to British Standards and Statutory Regulations and Requirements apply only to the United Kingdom. For Ireland the rules in force must be used. Before installation, check that the local distribution conditions, nature of the gas, pressure and the adjustment of the appliance are compatible. The manual is an important part of the appliance and must by law be handed to the end user on completion of the installation.
SAFETY NOTICES
# Do not attempt to burn rubbish in this
appliance.
# This fire must only be operated with the fire
door shut and secured.
# Do not use the appliance if the fire door is
cracked or broken.
# Do not make any unauthorized
modifications to the appliance.
#It is recommended that the fire be guarded
to protect the young and infirm using a fireguard complying with BS6539.
# Coal set -The coal set contains Refractory
Ceramic Fibres (R.C.F), which are man made vitreous silicate fibres. Excessive exposure to these materials may cause temporary irritation to the eyes, skin and respiratory tract. Care must be taken when handling these items to ensure the release of dust particles is kept to a minimum. To ensure that the release of fibre from these items is kept to a minimum, during installation and servicing it is recommended that a vacuum cleaner fitted with H.E.P.A. filters is used to remove any dust, soot or any other debris accumulated in and around the appliance. This should be performed before and after the installation. It is recommended that any replacement item(s) are not broken up but sealed within a heavy
duty polythene bag and clearly labeled "R.C.F. waste". This is not classified as "hazardous waste" and may be disposed of
at a tipping site licensed for the disposal of
industrial waste. Protective clothing is not
required when handling these items but it is recommended that gloves are worn and
normal hygiene rules are followed. Always wash your hands before eating or drinking.
# In the event of a gas emergency, consult the
telephone directory and ask for your local gas supplier.
_________________________________________
GENERAL INFORMATION
All materials, appliances and equipment used should be fit for their purpose, be of suitable quality and workmanship and should comply with the applicable British Standards.
Before continuing any further with the installation of these appliances please read the following guide to manual handling. # Always obtain assistance when lifting the
appliance.
# When lifting always keep your back
straight. Bend your legs not your back.
# Avoid twisting at the waist. It is better to
reposition your feet.
# Avoid upper body/top heavy bending. Do not
lean forwards or sideways when handling the fire.
# Always grip with the palms of your hands.
Do not use fingertips for support.
# Always keep the fire as close to the body as
possible. This will minimise the cantiuer action.
# Use gloves to provide additional grip.
4 Baxi Gas Stoves
INTRODUCTION
IMPORTANT NOTICES
A qualified gas engineer should carry out the installation and servicing of this appliance in accordance with these instructions. Such person
must be a registerd CORGI engineer.
This appliance is designed to run on natural gas only. Warning: Only use the appliance with the specified gas.
The fire is fitted with a safety device to shut down the appliance if there is inadequate flue draw. If the fire shuts down for no apparent reason check chimney and air inlets to the room. In all cases the fire must not be re-lit until the safety aspects have been checked by a qaulified gas engineer.
# The safety device must never be put out of
action.
# Sealed components must not be interfered
with.
# Servicing instructions and part identification
numbers are given towards the back of the manual.
# Only use genuine Baxi parts for
replacements.
# Ventilation, purpose built ventilation is not
normally required for either appliance, normal adventitious room ventilation being sufficient.
# Coal Set see safety notices.
All surfaces except the control knob, the control door handle and control door are considered to be working surfaces.
Warning: Under no circumstances must the fire be operated with the door open or if the glass is cracked or broken.
Warning: If it is known or suspected that an operational or ignition fault exists on the appliance, it must not be used until it has been corrected by a competent person.
Warning: THIS GAS APPLIANCE MUST BE SERVICED EVERY TWELVE MONTHS BY A QUALIFIED GAS ENGINEER.
STATUTORY REQUIREMENTS
The current Gas Safety (Installation and Use) Regulations (as amended).
The Building Regulations for England and Wales 2000 ref Approved Document J 2002 edition (issued by the DTLR).
The Building Standards (Scotland) (Consolidation) Regulations.
Detailed recommendations are outlined in the current issue of the following British Standards:­BS5440 parts 1 and 2, BS5871 part 1, BS6891.
Any Manufacturer's Instructions must not
be
taken as overriding statutory requirements.
_________________________________________
CERTIFICATION
This appliance is certificated for performance and safety. Therefore, it is important that no alteration is made to the appliance.
Any alteration not approved by Baxi will
invalidate the guarantee.
Baxi Gas Stoves 5
INTRODUCTION
6 Baxi Gas Stoves
OPERATING INSTRUCTIONS
FIRE DIMENSIONS
FITTING THE REFLECTIVE PANELS
Baxi Furness. The panels are already installed.
Baxi Burnmoor. The reflective panels supplied are
to be installed into the fire before the coal matrix is fitted. The panels are hung on the lugs located inside the top of the firebox on either side; the panel simply hooks over the lug. The panels should be angled in line with the bracket, so that the rear of the panels are pointing towards the centre of the fire. Once the reflective panels are fitted, arrange the
coals. See “Arranging the coals”
Category I2HFor use in GB and IE at a
supply pressure of 20mbar
TECHNICAL DATA
Baxi
Furness
Natural Gas
Baxi
Burnmoor
Natural Gas
Main Burner
Injector
Max. Heat Setting
Heat Input (net)
3.3 kW
4.2 kW
Heat Ouput (net)
Gas Rate
0.349
m3/hour
0.444
m3/hour
Cold Setting Pressure
1.5mb
3.5mb
Min. Heat Setting
2.0 kW
2.6 kW
Bray 82-700
Bray 82-700
Aeromatic
AC13/112511
(mod 263)
Aeromatic
AC13/112511
(mod 263)
2.2 kW
2.8 kW
Heat Input (net)
Heat Ouput (net)
1.4 kW 1.8 kW
Gas Rate
0.211
m3/hour
0.275
m3/hour
NOx CLASS
CLASS 4
CLASS 4
293mm
Fig. 2
ARRANGING THE COALS
Safety Notice - Please see SAFETY NOTICES ref. Coal set. Warning: The coals and the coal matrices are fragile and may break with misuse. Ensure location is correct. Do not force the matrix into position. If the coals and/or the coal matrices are damaged they must be replaced only with genuine Baxi replacement sets. Warning: An incorrect coal layout may cause soot to build up inside the fire and therefore invalidate the guarantee.
Step 1 Place the base matrix on the matrix plate centrally between the end tabs of the location bar. (Fig 3a)
Fig 3a
Step 2 Place the rear matrix cut out section over the base matrix and centralise the assembly between the end tabs of the location bar. Ensure the rear matrix is pushed back against the location bar. (Fig 3b)
Fig 3b
Step 3 Locate 2 off end coals each side of the base matrix. (See underside of coals for hand identification) (Fig 3c)
Fig 3c
Step 4. Place 3 large coals vertical between the central cut outs of the base matrix and then lean the coals back to rest on rear matrix. (Fig 3d and 3e)
Fig 3e
Step 5. Burnmoor only; Place the 2 small coals
each end of the 3 large coals. (Fig3f)
Fig 3f
Baxi Gas Stoves 7
OPERATING INSTRUCTIONS
LIGHTING & CONTROLLING THE FIRE
Under no circumstance must the fire be operated with the fire-door open or if the glass is cracked or broken.
Open the gas control access door situated at the bottom of the appliance.
Step 1a. To ignite the pilot push the control knob in, turn anti-clockwise towards the spark position and hold in for 15 seconds. (Fig 4a)
Fig 4a
Step 1b. Keep the control knob pressed in and turn anti-clockwise to the pilot position. (Fig 4b)
Fig 4b
Step 1c. Keep the control knob pressed in for a further 15 seconds and then release. The pilot will remain alight.
If pilot does not remain alight repeat this procedure.
Please note that when purging the gas supply it is usual to have to keep the control knob depressed in the spark position for longer periods of time.
Step 2. To ignite the main burner, rotate the control knob anti-clockwise to the HIGH position (fig 4c)
Fig 4c
For maximum heat output leave the control knob at the high position
For minimum heat output, rotate the control knob clockwise to the LOW position. (Fig 4d)
8 Baxi Gas Stoves
OPERATING INSTRUCTIONS
Fig 4d
Fig 4e
Step 3. To turn the main burner off while keeping the pilot alight, rotate the operating knob back to the PILOT position. (Fig 4e)
Fig 4f
Step 4. To extinguish the pilot, turn the control knob to the OFF position. (Fig 4f)
Incorporated into the pilot assembly is a flame failure device designed to shut off the gas supply in the event of the pilot flame being extinguished while the fire is unattended. Should the pilot flame blow out accidentally or intentionally whilst the fire is running, no attempt
should be made to re-light the gas for at least three minutes.
To restart the fire turn the control knob to the off position and repeat the lighting & controlling the fire instructions.
The flame failure device is a safety feature required by law and must not be put out of action by the installer. If this device or any of its parts are to be replaced, only original manufacturer's parts are to be used.
Repeated operation of the flame failure device indicates that there may be a problem with the flue. In this situation no more attempts at operating the appliance should take place and your gas installation engineer should be contacted.
Baxi Gas Stoves 9
OPERATING INSTRUCTIONS
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