Baxi EcoBlue Advance Combi Quick Start Manual

EcoBlue Advance Combi
Installation and Service Manual
United Kingdom
EcoBlue Advance Combi ERP
en
Gas Fired Wall Mounted Condensing Combination Boiler
E
24 - 28 - 33 - 40
28 - 33
and should be left with the user for safe keeping.
They must be read in conjunction with the Flue Installation Guide.
Model Range
Baxi EcoBlue Advance 24 Combi
G.C.No 47-075-87
Baxi EcoBlue Advance 28 Combi
o
G.C.N
47-075-88
Baxi EcoBlue Advance 33 Combi
o
47-075-89
G.C.N
Baxi EcoBlue Advance 40 Combi
o
G.C.N
47-075-90
Baxi EcoBlue Advance 28 Combi ERP
G.C.No 47-075-91
Baxi EcoBlue Advance 33 Combi ERP
G.C.No 47-075-92
Building Regulations and the Benchmark Commissioning Checklist
Building Regulations (England & Wales) require notification of the
installation of a heating appliance to the relevant Local Authority
Building Control Department. This can be achieved via a
Competent Persons Self Certification Scheme as an option to
notifying the Local Authority directly.
The Health & Safety Executive operates the ‘Gas Safe Register’, a self-
certification scheme for gas heating appliances.
This company is a member of the Benchmark initiative and fully
supports the aims of the programme. Its aim is to improve the
standards of installation and commissioning of central heating systems
in the UK and to encourage the regular servicing of all central heating
systems to ensure safety and efficiency.
Building Regulations require that installations should comply with
manufacturer's instructions. It is therefore important that the
commissioning checklist is completed by the installer. The relevant
section of Building Regulations only relates to dwellings. Therefore the
checklist only applies if the appliance is being installed in a dwelling or
some related structure.
ISO 9001
FM 00866
0086
The flowchart opposite gives guidance for installers on the process
necessary to ensure compliance with Building Regulations.
The Benchmark Scheme
Benchmark places responsibilities on both manufacturers and installers.
The purpose is to ensure that customers are provided with the correct
equipment for their needs, that it is installed, commissioned and
serviced in accordance with the manufacturer’s instructions by
competent persons and that it meets the requirements of the
appropriate Building Regulations. The Benchmark Checklist can be
used to demonstrate compliance with Building Regulations and should
be provided to the customer for future reference.
Installers are required to carry out installation, commissioning and
servicing work in accordance with the Benchmark Code of Practice
which is available from the Heating and Hotwater Industry Council who
manage and promote the Scheme. Visit www.centralheating.co.uk for
more information.
You have just purchased one of our appliances and we thank you for the trust you have placed in our products. Please note that the product will provide good service for a longer period of time if it is regularly checked and maintained. Our customer support network is at your disposal at all times.
2 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
Installer Notification Guidelines
Installer Notification Guidelines
Choose Building
Regulations Notification
Route
Competent Person's
Self Certification Scheme
Install and Commission this appliance to manufacturer's
instructions
Complete the
Benchmark Checklist
If you notify via the ‘Gas Safe
Register’, the register will issue
the Building Regulations
certificate on members’ behalf
Building Control
Contact your relevant Local
Authority Building Control
(LABC) who will arrange
an inspection or contact a government approved
inspector
Install and Commission this appliance to manufacturer's
instructions
Scheme Members only
Call ‘Gas Safe Register’ on:
0800 408 5577
or log onto:
www.gassaferegister.co.uk
within 10 days
You must ensure that the
certificate number issued by
the ‘Gas Safe Register’ is written
onto the Benchmark Checklist
‘Gas Safe Register’ will issue a
Building Regulations Compliance
Certificate to the property owner
and inform the relevant LABC
Complete the
Benchmark Checklist
LABC will record the data
and will issue a
certificate of compliance
Comp No. 7212138 - 01 (4/14) EcoBlue Advance Combi 3
Contents
Contents
1 Introduction
1.1 General
1.2 Additional Documentation
1.3 Symbols Used
1.4 Abbreviations
1.5 Extent of Liabilities
1.5.1 Manufacturer’s Liability
1.5.2 Installer’s Responsibility
1.6 Homologations
1.6.1 CE Marking
1.6.2 Standards
2 Safety
2.1 General Safety Instructions
2.2 Recommendations
2.3 Specific Safety Instructions
2.3.1 Handling
3 Technical Specifications
3.1 Technical Data
3.2 Dimensions and Connections
3.3 Electrical Diagram
4 Description of the Product
4.1 General Description
4.2 Operating Principle
4.2.1 Central Heating Mode
4.2.2 Domestic Hot Water Mode
4.2.3 Boiler Frost Protection Mode
4.2.4 Pump Protection
4.3 Main Components
4.4 Control Panel Description
4.5 Standard Delivery
4.6 Accessories & Options
4.6.1 Optional Extras
7
7 7 8 8 9
9 10 10 10
11
12
12 12 13 13
14
14 16 17
18
18 19 19 19 19 19 20 21 22 22 22
5 Before Installation
5.1 Installation Regulations
5.2 Installation Requirements
5.2.1 Gas Supply
5.2.2 Electrical Supply
5.2.3 Hard Water Areas
5.2.4 Bypass
5.2.5 System Control
5.2.6 Treatment of Water Circulating Systems
5.2.7 Showers
5.2.8 Expansion Vessel (CH only)
5.2.9 Safety Pressure Relief Valve
5.3 Choice of the Location
5.3.1 Location of the Appliance
5.3.2 Data Plate
5.3.3 Bath & Shower Rooms
5.3.4 Ventilation
5.3.5 Condensate Drain
5.3.6 Clearances
5.3.7 Flue/Chimney Location
5.3.8 Horizontal Flue/Chimney Systems
4 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
23
23 24 24 24 24 24 24 25 25 25 26 27 27 27 27 27 28 30 31 33
Contents
5.3.9 Flue/Chimney Lengths
5.3.10 Flue/Chimney Trim
5.3.11 Terminal Guard
5.3.12 Flue/Chimney Deflector
5.3.13 Flue/Chimney Accessories
5.4 Transport
5.5 Unpacking & Initial Preparation
5.5.1 Unpacking
5.5.2 Initial Preparation
5.5.3 Flushing
5.6 Connecting Diagrams
5.6.1 System Filling and Pressurising
5.6.2 Domestic Hot Water Circuit
6 Installation
6.1 General
6.2 Assembly
6.2.1 Fitting the Pressure Relief Discharge Pipe
6.2.2 Connecting the Condensate Drain
6.3 Preparation
6.3.1 Panel Removal
6.4 Air Supply / Flue Gas Connections
6.4.1 Connecting the Flue/Chimney
6.5 Electrical Connections
6.5.1 Electrical Connections of the Appliance
6.5.2 Connecting External Devices
6.6 Filling the Installation
6.7 External Controls
6.7.1 Installation of External Sensors
6.7.2 Optional Outdoor Sensor
34 34 34 34 34 34 35 35 35 35 36 36 36
37
37 37 37 38 38 38 39 39 41 41 41 41 42 42 42
7 Commissioning
7.1 General
7.2 Checklist before Commissioning
7.2.1 Preliminary Electrical Checks
7.2.2 Checks
7.3 Commissioning Procedure
7.3.1 De-Aeration Function
7.4 Gas Settings
7.4.1 Check Combustion - ‘Chimney Sweep’ Mode
7.5 Configuring the System
7.5.1 Check the Operational (Working Gas Inlet Pressure & Gas Rate)
7.6 Final Instructions
7.6.1 Handover
7.6.2 System Draining
8 Operation
8.1 General
8.2 To Start-Up
8.3 To Shutdown
8.4 Use of the Control Panel
8.5 Frost Protection
9 Settings
9.1 Parameters
43
43 43 43 43 44 44 44 44 46 46 46 46 47
48
48 48 48 49 49
50 50
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 5
Contents
10 Maintenance
10.1 General
10.2 Standard Inspection & Maintenance Operation
10.3 Specific Maintenance Operations Changing Components
10.3.1 Spark Ignition & Flame Sensing Electrodes
10.3.2 Fan
10.3.3 Air / Gas Venturi
10.3.4 Burner
10.3.5 Insulation
10.3.6 Flue Sensor
10.3.7 Igniter
10.3.8 Heating Flow & Return Sensors
10.3.9 Safety Thermostat
10.3.10 DHW NTC Sensor
10.3.11 Pump - Head Only
10.3.12 Pump - Complete
10.3.13 Automatic Air Vent
10.3.14 Safety Pressure Relief Valve
10.3.15 Heating Pressure Gauge
10.3.16 Plate Heat Exchanger
10.3.17 Hydraulic Pressure Sensor
10.3.18 DHW Flow Regulator & Filter
10.3.19 DHW Flow Sensor (‘Hall Effect’ Sensor)
10.3.20 Diverter Valve Motor
10.3.21 Main P.C.B.
10.3.22 Boiler Control P.C.B.
10.3.23 Expansion Vessel
10.3.24 Gas Valve
10.3.25 Setting the Gas Valve (CO
Check)
2
51
51 52 53 53 54 54 55 55 56 56 56 56 56 57 57 57 58 58 59 59 60 60 60 61 61 62 62 63
11 Troubleshooting
11.1 Error Codes
11.2 Fault Finding
12 Decommissioning Procedure
12.1 Decommissioning Procedure
13 Spare Parts
13.1 General
13.2 Spare Parts List
14 Baxi EcoBlue Advance 28 - 33 Combi ERP Supplement
14.1 Specific Maintenance Operations Changing Components
14.1.1 Pump - Head Only
14.1.2 Pump - Complete
14.1.3 Automatic Air Vent
14.2 Spare Parts List
14.3 Electrical Diagram
Benchmark Commissioning Checklist
64
64 64
70
70
71
71 71
72
72 72 72 72 72 73
74
6 EcoBlue Advance Combi Comp No. 7212138 - 01 (04/14)
1 Introduction
Introduction 1
1.1 General
WARNING
Installation, repair and maintenance must only be carried out only by a competent person. This document is intended for use by competent persons.
All Gas Safe registered engineers carry an ID card with their licence number and a photograph. You can check your engineer is registered by telephoning 0800 408 5500 or online at www.gassaferegister.co.uk
This appliance must be installed in accordance with the manufacturer’s instructions and the regulations in force. If the appliance is sold or transferred, or if the owner moves leaving the appliance behind you should ensure that the manual is kept with the appliance for consultation by the new owner and their installer. Read the instructions fully before installing or using the appliance.
In GB, this must be carried out by a competent person as stated in the Gas Safety (Installation & Use) Regulations (as may be amended from time to time). Definition of competence: A person who works for a Gas Safe registered company and holding current certificates in the relevant ACS modules, is deemed competent.
In IE, this must be carried out by a competent person as stated in I.S. 813 “Domestic Gas Installations”.
The addition of anything that may interfere with the normal operation of the appliance without express written permission from the manufacturer or his agent could invalidate the appliance warranty. In GB this could also infringe the Gas Safety (Installation and Use) Regulations.
The appliance is designed as a boiler for use in residential domestic environments on a governed meter supply only. The selection of this boiler is entirely at the owner’s risk. If the appliance is used for purposes other than or in excess of these specifications, the manufacturer will not accept any liability for resulting loss, damage or injury.
The manufacturer will not accept any liability whatsoever for loss, damage or injury arising as a result of failure to observe the instructions for use, maintenance and installation of the appliance.
WARNING
Check the information on the data plate is compatible with local supply conditions.
1.2 Additional Documentation
These Installation & Service Instructions must be read in conjunction with the Flue Installation Guide supplied in the Literature Pack.
Various timers, external controls, etc. are available as optional extras. Full details are contained in the relevant sales literature.
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 7
1 Introduction
1.3 Symbols Used
In these instructions, various levels are employed to draw the user's attention to particular information. In so doing, we wish to safeguard the user's safety, prevent hazards and guarantee correct operation of the appliance. Each level is accompanied by a warning triangle
DANGER
Risk of a dangerous situation causing serious physical injury.
WARNING
Risk of a dangerous situation causing slight physical injury.
CAUTION
Risk of material damage.
Signals important information .
Signals a referral to other instructions or other pages in the instructions.
1.4 Abbreviations
DHW: Domestic hot water
CH: Central heating
GB: Great Britain
IE: Ireland
BS: British standard
HHIC: Heating and Hotwater Industry Council
8 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
Introduction 1
1.5 Extent of Liabilities
1.5.1 Manufacturer's Liability
Our products are manufactured in compliance with the requirements of the various european applicable Directives. They are therefore delivered with marking and all relevant documentation. In the interest of customers, we are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
The manufacturer will not accept any liability for loss, damage or injury arising as a result of:-
Failure to abide by the instructions on using the appliance. Failure to regularly maintain the appliance, or faulty or inadequate maintenance of the appliance. Failure to abide by the instructions on installing the appliance.
This company declares that no substances harmful to health are contained in the appliance or used during appliance manufacture.
The appliance is suitable only for installation in GB and IE and should be installed in accordance with the rules in force, and only used in a suitably ventilated location.
In GB, the installation must be carried out by a Gas Safe Registered Installer. It must be carried out in accordance with the current and relevant requirements of legislation and guidance including the:-
• Gas Safety (Installation & Use) Regulations.
• The appropriate Building Regulations either The Building Regulations, The Building Regulations (Scotland), Building Regulations (Northern Ireland).
• The Water Fittings Regulations or Water Byelaws in Scotland.
• The Current I.E.E. Wiring Regulations.
Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice.
In IE, the installation must be carried out by a competent Person and installed in accordance with the current edition of I.S. 813 ‘Domestic Gas Installations’, the current Building Regulations and reference should be made to the current ETCI rules for electrical installation.
Prior to commissioning all systems must be thoroughly flushed and treated with inhibitor (see section 5.2.6). Failure to do so will invalidate the appliance warranty.
Incorrect installation could invalidate the warranty and may lead to prosecution.
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 9
1 Introduction
1.5.2 Installer's Responsibility
The installer is responsible for the installation and initial start up of the appliance. The installer must adhere to the following instructions:
Read and follow the instructions given in the manuals provided with the appliance. Carry out installation in compliance with the prevailing legislation and standards. Ensure the system is flushed and inhibitor added. Install the flue/chimney system correctly ensuring it is operational and complies with prevailing legislation and standards, regardless of location of the boiler’s installation. Only the installer should perform the initial start up and carry out any checks necessary. Explain the installation to the user. Complete the Benchmark Commissioning Checklist - this is a condition of the warranty ! Warn the user of the obligation to check the appliance and maintain it in good working order. Give all the instruction manuals to the user.
1.6 Homologations
1.6.1 CE Marking
EC - Declaration of Conformity
Baxi Heating UK Limited being the manufacturer / distributor within the European Economic Area of the following:-
Baxi EcoBlue Advance Combi 24 - 28 - 33 - 40 Baxi EcoBlue Advance Combi ERP 28 - 33
declare that the above is in conformity with the provisions of the Council Directive
2009/142/EC 92/42/EEC 2004/108/EC 2006/95/EC
and has been subject to the following conformity procedures laid down in
Annex 2 - Article 3 of 2009/142/EC
under the supervision of the British Standards Institution, a Notified Body authorized by the United Kingdom Competent Authority, and carrying the Notified Body Number 0086.
Type test for purpose of Regulation 5 certified by: Notified Body 0085.
Product/Production certified by: Notified Body 0086.
For GB/IE only.
10 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
Introduction 1
1.6.2 Standards
Codes of Practice - refer to the most recent version
In GB the following Codes of Practice apply: Standard Scope BS 6891 Gas Installation. BS 5546 Installation of hot water supplies for domestic
purposes. BS EN 12828 Heating systems in buildings. BS EN 12831 Heating systems in buildings - Calculation of
load. BS EN 14336 Installation & commissioning of water based
heating systems. BS 6798 Installation of gas fired hot water boilers. BS 5440 Part 1 Flues. BS 5440 Part 2 Ventilation. BS 7074 Expansion vessels and ancillary equipment for
sealed water systems. BS 7593 Treatment of water in domestic hot water
central heating systems. BS 4814 Specification for Expansion Vessels using an
internal diaphragm, for sealed hot water
systems. IGE/UP/7/1998 Guide for gas installations in timber framed
housing.
In IE the following Codes of Practice apply: Standard Scope I.S. 813 Domestic Gas Installations. The following standards give valuable additional information; BS 5546 Installation of hot water supplies for domestic
purposes. BS EN 12828 Heating systems in buildings. BS EN 12831 Heating systems in buildings - Calculation of
load. BS EN 14336 Installation & commissioning of water based
heating systems. BS 7074 Expansion vessels and ancillary equipment for
sealed water systems. BS 7593 Treatment of water in domestic hot water
central heating systems.
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 11
2 Safety
2 Safety
2.1 General Safety Instructions
DANGER
If you smell gas:
1. Turn off the gas supply at the meter
2. Open windows and doors in the hazardous area
3. Do not operate light switches
4. Do not operate any electrical equipment
5. Do not use a telephone in the hazardous area
6. Extinguish any naked flame and do not smoke
7. Warn any other occupants and vacate the premises
8. Telephone the National Gas Emergency Service on:- 0800 111 999
2.2 Recommendations
WARNING
Installation, repair and maintenance must be carried out by a Gas Safe Registered Engineer (in accordance with prevailing local and national regulations).
When working on the boiler, always disconnect the boiler from the mains and close the main gas inlet valve.
After maintenance or repair work, check the installation to ensure that there are no leaks.
CAUTION
The boiler should be protected from frost.
Only remove the casing for maintenance and repair operations. Replace the casing after maintenance and repair operations.
12 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
Safety 2
2.3 Specific Safety Instructions
2.3.1 Handling
General
• The following advice should be adhered to, from when first handling the boiler to the final stages of installation, and also during maintenance.
• Most injuries as a result of inappropriate handling and lifting are to the back, but all other parts of the body are vulnerable, particularly shoulders, arms and hands. Health & Safety is the responsibility of EVERYONE.
• There is no ‘safe’ limit for one man - each person has different capabilities. The boiler should be handled and lifted by TWO PEOPLE.
• Do not handle or lift unless you feel physically able.
• Wear appropriate Personal Protection Equipment e.g. protective gloves, safety footwear etc.
Preparation
• Co-ordinate movements - know where, and when, you are both going.
• Minimise the number of times needed to move the boiler ­ plan ahead.
• Always ensure when handling or lifting the route is clear and unobstructed. If possible avoid steps, wet or slippery surfaces, unlit areas etc. and take special care on ladders/into lofts.
Technique
• When handling or lifting always use safe techniques - keep your back straight, bend your knees. Don’t twist - move your feet, avoid bending forwards and sideways and keep the load as close to your body as possible.
• Where possible transport the boiler using a sack truck or other suitable trolley.
• Always grip the boiler firmly, and before lifting feel where the weight is concentrated to establish the centre of gravity, repositioning yourself as necessary. See the ‘Installation’ section of these instructions for recommended lift points.
Remember
• The circumstances of each installation are different. Always assess the risks associated with handling and lifting according to the individual conditions.
• If at any time when installing the boiler you feel that you may have injured yourself STOP !! DO NOT ‘work through’ the pain - you may cause further injury.
IF IN ANY DOUBT DO NOT HANDLE OR LIFT THE BOILER ­OBTAIN ADVICE OR ASSISTANCE BEFORE PROCEEDING !
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 13
3 Technical Specifications
3 Technical Specifications
3.1 Technical Data
Appliance Type C
13 C33 C53
Appliance Category CAT I
2H
Heat Input CH (Net) Max Min 24 model kW 20 4.7 28 model kW 24 5.7 33 model kW 28 6.8 40 model kW 32 8
Heat Output CH (Non-Condensing) Max Min 24 model kW 20 3.4 28 model kW 24 3.8 33 model kW 28 4.7 40 model kW 32 7.8
Heat Output CH (Condensing) Max Min 24 model kW 21.2 4.9 28 model kW 25.3 6.0 33 model kW 29.6 7.1 40 model kW 33.8 8.4
Heat Input DHW (Net) Max 24 model kW 24.7 28 model kW 28.9 33 model kW 34 40 model kW 41.2
Heat Output DHW Max 24 model kW 24 28 model kW 28 33 model kW 33 40 model kW 40
Gas Nozzle Injector 24 model mm Ø 5.0 28 model mm Ø 5.6 33 model mm Ø 6.6 40 model mm Ø 6.6
NOxClass 5
NOTE: All data in this section are nominal
values and subject to normal production tolerances.
Electrical Supply 230V~ 50Hz
(Appliance must be connected to an earthed supply)
Power Consumption 24 model W 120 28 model W 130 33 model W 135 40 model W 175
Electrical Protection IPX5D (without integral timer) IP20 (with integral timer)
External Fuse Rating 3A
Internal Fuse Rating F2L
Condensate Drain
To accept 21.5mm (3/4in) plastic waste pipe
Flue Terminal Diameter 100mm Dimensions Projection 125mm
Connections copper tails
Gas Inlet - 22mm Heating Flow - 22mm Heating Return - 22mm Cold Water Inlet - 15mm Hot Water Outlet - 15mm Pressure Relief Discharge - 15mm
Outercase Dimensions
Casing Height - 763mm Overall Height Inc Flue Elbow - 923mm Casing Width - 450mm Casing Depth - 345mm
Clearances
Above Casing 175 mm Min Below Casing 150 mm* Min Front 450 mm Min
(For Servicing)
Front 5 mm Min (In Operation) L.H. Side 5 mm Min R.H. Side 5 mm Min
*This is MINIMUM recommended dimension. Greater clearance will aid installation and maintenance.
Weights
(24/28 model) Packaged Boiler Carton 42.3kg Installation Lift Weight 36kg
(33 model) Packaged Boiler Carton 444.3kg Installation Lift Weight 38kg
(40 model) Packaged Boiler Carton 45.3kg Installation Lift Weight 39kg
Central Heating Primary Circuit Pressures
bar Safety Discharge 3 Max Operating 2.5 Min Operating 0.5 Recommended Operating Range 1-2
DHW Circuit bar Pressures Max Operating 8 Min Operating 0.15
Flow Rates (24) (28) (33) (40)
l/min l/min l/min l/min DHW Flow Rate @ 30o C Rise 10.9 12.9 15.3 18.3
DHW Flow Rate @ 35o C Rise 9.8 11.5 13.5 16.4
Min Working DHW Flow Rate 2 2 2 2
Where Low Flow Taps or Fittings are intended to be used in the DHW system connected to a Baxi EcoBlue Advance Combi it is strongly recommended that the DHW flow rate DOES NOT fall below 2.5 l/min. This will ensure reliable operation of the DHW function.
Expansion Vessel - (For Central Heating only. Integral with appliance) bar Min Pre-charge Pressure 1.0
(24 & 28) (33 & 40)
litre litre Max Capacity of CH System 125 155
Primary Water Content of Boiler (unpressurised) 2.5 2.5
Temperatures
C.H. Flow Temp (adjustable)
25°C to 80°C max (± 5°C)
D.H.W. Flow Temp (adjustable)
40°C to 60°C max (± 5°C)
dependent upon flow rate
14 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
Technical Specifications 3
3.1 Technical Data (cont)
Pump
Available Head See graph below
Pump - Available Head
6
5.5
5
4.5
4
3.5
3
2.5
2
Metre (wg)
1.5
1
0.5
0
200 400 600 800 1000 1200
0
Flow Rate (l/h)
SEDBUK Declaration
SAP 2005 Seasonal Efficiency is
91.1%
SAP 2009 Annual Efficiency is
89%
This value is used in the UK Government’s
Standard Assessment Procedure (SAP) for energy
rating of dwellings. The test data from which it has
been calculated has been certified by 0085 .
NATURAL GAS ONLY !
Max Gas Rate (Natural Gas - G20)
(After 10 mins) 24 model m3/h 2.61 28 model m3/h 3.05 33 model m3/h 3.59 40 model m3/h 4.35
Dynamic (nominal) Inlet Pressure
(Natural Gas - G20)
mbar 20 with a CV of 37.78 MJ/m
NOTE: All data in this section are nominal values and subject to normal production tolerances.
3
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 15
3 Technical Specifications
There must be no part of the air duct (white tube) visible outside the property.
3.2 Dimensions and Connections
Dimensions
At least 1.5°
E
G
A 763mm
B 345mm
C 450mm
A
D 116mm Ø Min.
E 160mm (207mm for 80/125mm flue systems)
F 140mm
B
360° Orientation
G 106mm
H 170mm
H
J 280mm
D
C
J
50 mm
F
Condensate
Drain
45 mm
Flue Ø 100mm
Tap Rail
65 mm 65 mm 65 mm 65 mm
Heating
Flow
(22mm)
Hot Water
Outlet
(15mm)
Gas Inlet
(22mm)
Cold Water
(15mm)
Inlet
Pressure
(15mm)
Heating
Return
(22mm)
Relief Valve
95 mm
30
16 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
M2
Low Voltage
External Control
Connection
10
Technical Specifications 3
3.3 Electrical Diagram
1
2
3
4
5
6
7
8
9
w
Boiler
br
Controls
r
bk
R
/P
++
/R
g/y
Sensor
M1
Mains Voltage
Connection
1
2
Link
y
g/y
b
E
N
br
L
Mains Input Cable
Hall Effect
Sensor
Flue
bk
Heating
Return Sensor
Heating
Flow
Sensor
b
b
r
g
Hydraulic Pressure Switch
br
b
bk
b
w
r
b
b
r
r
g/y
b
g/y
g/y
p
y
X20 X21 X30
X50
X10 X11 X12 X13 X14
br
bk
b
br
g
g
Fan
DHW
NTC
Sensor
g
X60
X1 X2
b
bk
b
b
r
w
bk
Safety Thermostat
Diverter Valve Motor
b
br
bk
g
X42X41X40
X23X22
br
Pump
b
Igniter
br
b
bk
g
Spark
Ignition
Electrode
b
br
g
bk
g/y
Flame Sensing Electrode
g/y
Gas
Valve
Timer Connector
1
2345
b
br
Timer Bridge
Key To Wiring Colours
b - Blue
r - Red
bk - Black
br - Brown
w - White
gr - Grey
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 17
g - Green
g/y - Green/Yellow
y - Yellow
p - Purple
4 Description of the Product
4 Description of the Product
Information Label
4.1 General Description
1. The Baxi EcoBlue Advance Combi boilers are fully automatic gas fired wall mounted condensing combination boilers. They are room sealed and fan assisted, and will serve central heating and mains fed domestic hot water.
NOTE: The EcoBlue Advance 28 & 33 Combi ERP models differ in several repects - these are detail in Section 14.
2. The boiler is set to give a maximum output of :-
24 model - 24 kW DHW
21.2 kW CH (Condensing)
28 model - 28 kW DHW
25.3 kW CH (Condensing)
33 model - 33 kW DHW
29.6 kW CH (Condensing)
40 model - 40 kW DHW
33.8 kW CH (Condensing)
Boiler Control Flap
Fig. 1
3. The boiler is factory set for use on Natural Gas (G20).
4. The boiler is suitable for use only on fully pumped sealed heating systems. Priority is given to domestic hot water.
5. The boiler data badge gives details of the model, serial number and Gas Council number and is situated on the boiler lower panel. It is visible when the control box is lowered (Fig. 2).
6. The boiler model, serial number and Gas Council number are also shown on the information label behind the boiler control flap (Fig. 1). This is for user reference.
7. The boiler is intended to be installed in residential/domestic environments on a governed meter supply only.
8. The boiler must be installed with one of the purpose designed flues such as one of the standard horizontal telescopic flue kits detailed in the Flue Installation Guide .
All systems must be thoroughly cleansed, flushed and treated with inhibitor (see section 5.2.6).
These Installation & Servicing Instructions MUST be read in conjunction with the Flue Installation Guide supplied in the Literature Pack.
Data Badge
Fig. 2
Control Box removed for clarity
18 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
Description of the Product 4
14
13
12
22
15
16
23
17
24
18
19
20
21
4.2 Operating Principle
The boiler can be set in 3 operating modes:- ‘Summer’
(DHW only), ‘Winter’ (CH & DHW) or ‘Heating Only’ (CH only) by use of the button.
4.2.1 Central Heating Mode
1. With a demand for heating, the pump circulates water through the primary circuit.
2. Once the burner ignites the fan speed controls the gas rate to maintain the heating temperature measured by the temperature sensor.
3. When the flow temperature exceeds the setting temperature, a 3 minute delay occurs before the burner relights automatically (anti-cycling). The pump continues to run during this period.
4. When the demand is satisfied the burner is extinguished and the pump continues to run for a period of 3 minutes (pump overrun).
4.2.2 Domestic Hot Water Mode
11
10
3
7
8
9
A
B
C
6
D
Boiler Schematic Layout
Key
1. Pump with Automatic Air Vent
2. Boiler Drain Tap
3. Pressure Gauge
4. Safety Pressure Relief Valve
5. DHW Flow Sensor/Filter/Restrictor
6. Domestic Hot Water Priority Sensor (‘Hall Effect’ Sensor)
7. Domestic Hot Water NTC Sensor
8. Hydraulic Pressure Switch
9. Three Way Valve & Motor
10. Plate Heat Exchanger
11. Gas Valve
Connections:­A – Condensate Drain B – Heating Flow C – Domestic Hot Water Outlet D – Gas Inlet E – Cold Water Inlet On/Off Valve and filter F – Heating Return
1
2
5
4
E
12. Safety Thermostat (105° C)
13. Heating Flow Sensor
14. Flue Sensor
15. Boiler Adaptor
16. Primary Heat Exchanger
17. Spark Ignition Electrode
18. Burner
19. Flame Sensing Electrode
20. Air/Gas Collector
21. Heating Return Sensor
22. Fan
23. Air/Gas Venturi
24. Expansion Vessel
F
1. Priority is given to the domestic hot water supply. A demand at a tap or shower will override any central heating requirement.
2. The flow of water will operate the DHW Sensor (Hall Effect Sensor) which requests the 3 way valve to change position. This will allow the pump to circulate the primary water through the DHW plate heat exchanger.
3. The burner will light automatically and the temperature of the domestic hot water is controlled by the temperature sensor.
4. When the domestic hot water demand ceases the burner will extinguish and the diverter valve will remain in the domestic hot water mode, unless there is a demand for central heating.
4.2.3 Boiler Frost Protection Mode
1. The frost protection mode is integral to the appliance and functions as long as there is power to the boiler, as indicated by the standby signal .
2. With CH & DHW or CH only selected, when the boiler temperature falls below 5°C the boiler will fire until a temperature of 30°C is reached.
3. If DHW only is selected, when the boiler CH temperature falls below 5°C the boiler will fire until a temperature of 30°C is reached. When the boiler DHW temperature falls below 5°C the boiler will fire until a temperature of 7°C is reached.
4. Further protection can be incorporated by using a system frost thermostat.
4.2.4 Pump Protection
1. This activates once a week if there has been no demand. The pump runs for 30 seconds to prevent sticking.
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 19
4 Description of the Product
EV1EV1
1 2 3 41 2 3 4
RQRQ
ADJ.ADJ.
4.3 Main Components
20
23
19
11
10
12
2
3
1. Expansion Vessel
1
9
2. Expansion Vessel Valve -
Do NOT use as vent
3. Primary Heat Exchanger
4. Plate Heat Exchanger
5. Pump with Automatic Air Vent
6. Central Heating System Pressure Gauge
7. Fan Assembly with Venturi
8. Air/Gas Collector
9. Flue Se nsor
10. Flame Sensing Electrode
11. Spark Ignition Electrode
12. Combustion Box Cover & Burner
13. Control Box Display
8
14. Condensate Trap
15. Safety Pressure Relief Valve
24
16. Drain Off Point
17. Gas Valve
18. Diverter Valve Motor
7
19. Boiler Controls
20. Boiler Adaptor
21. Heating Flow Sensor
22. Safety Thermostat
23. Igniter
24. Air Box
4
5
13
6
21
25. Heating Return Sensor
26. Hydraulic Pressure Sensor
27.
Domestic Hot Water Priority Sensor
(‘Hall Effect’ Sensor)
25
22
18
14
5
26
20 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
17
27
16
16
Description of the Product 4
R
4.4 Control Panel Description
Key to Controls
Boiler Information View
Domestic Hot Water (DHW)
Temperature Adjustment
Summer - Winter - Heating Only
Standby - Reset - Esc
/P
++
R
/R
Central Heating (CH)
Temperature Adjustment
Mode
Standby - Reset - Esc Button
R
Boiler Information View Button
Increase CH Temperature Button
Decrease CH Temperature Button
Increase DHW Temperature Button
Decrease DHW Temperature Button
Summer / Winter / Only Heating Mode Button
Summer - DHW only mode
Winter - DHW & CH mode
Heating Only - Only CH mode
R
Display showing all available characters
Display Description
DHW and CH OFF (frost protection still enabled)
Indicate errors that prevent burner from igniting
Error - Not resettable by user
Water pressure too low
Indicates an error resettable by the user
R
Indicates navigation in programming mode (parameter)
Indicates navigation in programming mode
Generic error
Burner lit
DHW mode (symbol will flash with demand)
Heating mode (symbol will flash with demand)
Units for temperature
Units for pressure
Service due
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 21
4 Description of the Product
4.5 Standard Delivery
1. The pack contains:
Boiler
Wall mounting plate (pre-plumbing jig) including
isolation valves
Fittings pack
Literature pack
• Installation & Servicing Manual
(including ‘benchmark’)
• User Guide Instructions
• Flue Accessories & Fitting Guide
• Service Contract Leaflet
• Registration Card
• Envelope
• Fernox Leaflet
• Wall Template
4.6 Accessories & Options
4.6.1 Optional Extras
1. Various timers, external controls, etc. are available as optional extras.
Plug-in Mechanical Timer Kit ----------------------------------------- 7212341
Plug-in Digital Timer Kit ------------------------------------------------ 7212342
Wireless RF Mechanical Thermostat Kit ---------------------------7212343
Wireless RF Digital Programmable Room Thermostat Kit ---- 7212344
Single Channel Wired Programmable Room Thermostat Kit -7212438
Wired Outdoor Weather Sensor ------------------------------------- 7213356
Two Channel Wired Programmer Kit ------------------------------- 7212443
Single Channel Wired Programmer Kit ---------------------------- 7212444
Mechanical Room Thermostat -------------------------------------- 7209716
Flue Accessories (elbows, extensions, clamps etc.)
(refer to the Flue Accessories & Fitting Guide supplied in the literature pack.)
Remote relief valve kit ------------------------------------------------- 512139
Boiler discharge pump ------------------------------------------------- 720648301
1M Drain Pipe ‘Trace Heating’ Element --------------------------- 720644401
2M Drain Pipe ‘Trace Heating’ Element --------------------------- 720664101
3M Drain Pipe ‘Trace Heating’ Element --------------------------- 720664201
5M Drain Pipe ‘Trace Heating’ Element --------------------------- 720664401*
*Where the drain is between 3 & 5 metres a 5 metre kit can be used and
“doubled back” upon itself.
Any of the above MUST be fitted ONLY by a qualified competent person. Further detail can be found in the relevant sales literature and at www.baxi.co.uk
22 EcoBlue Advance Combi Comp No. 7212138 - 02 (06/14)
5 Before Installation
Before Installation 5
5.1 Installation Regulations
WARNING
Installation, repair and maintenance must only be carried out only by a competent person. This document is intended for use by competent persons,
Installation must be carried out in accordance with the prevailing regulations, the codes of practice and the recommendations in these instructions. Please refer to 1.5.1 and 1.6.2
Installation must also respect this instruction manual and any other applicable documentation supplied with the boiler.
Comp No. 7212138 - 02 (06/14) EcoBlue Advance Combi 23
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