Baumuller b maXX 3000, BM3000, BM3200, BM3300 Instruction Handbook Manual

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Instruction handbook

Language English

Translation Document No. 5.11018.11 Part No. 441839 Status 05.03.2018

5.11018.11



b maXX 3000



BM3000

Mains rectifier

BM3200 / BM3300

Compact servo unit

Read the Instruction handbook before starting any work!

use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction handbook are not permitted. Designations and company marks contained in this Instruction handbook could be trademarks, the use of which by third parties for their own purposes could violate the rights of the rights holder.

Preliminary information

Warning Insofar as this document is identified as being preliminary information, the following applies: this version is regarded as providing advance technical information to users of the described devices and their functions at an early enough time in order to adapt to any possible changes or expanded functionality. This information must be regarded as being preliminary, as it has not yet passed through Baumüller's internal review process. In particular, this information is still subject to changes, thus no legal liability can be derived from this preliminary information. Baumüller assumes no liability for damages that might arise from this possibly faulty or incomplete version. If you detect or suspect any content errors and/or major form errors in this preliminary information, we request that you notify the Baumüller support specialist responsible for you. Please provide us, via this employee, with your insights and comments so that we can take them into account and include them when transitioning from the preliminary information to the final information (as reviewed by Baumüller). The conditions stipulated in the following section under "Obligatory" are invalid in case of preliminary information.

Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook

must be available to the operator at all times and must be in legible condition. If the equip ment/machine is sold or moved another location, this Instruction handbook must be passed on by the owner together with the equipment/machine. After any sale of the equipment/machine, this original and all copies must be handed over to the buyer. After disposal or any other end use, this original and all copies must be destroyed.

When the present Instruction handbook is handed over, corresponding sets of Instruction handbooks of a previous version are automatically invalidated.  Please note that the specifications/data/information are current values according to the printing date. These statements are not legally binding with regard to measurements, computation or calculations. Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change the technical specifications and handling of it products concerned without prior notice.

No liability can be accepted concerning the correctness of this Instruction handbook unless otherwise specified in the General Conditions of Sale and Delivery.



 Baumüller Nürnberg GmbH

Ostendstr. 80 - 90 90482 Nuremberg Germany

Tel. +49 9 11 54 32 - 0  Fax: +49 9 11 54 32 - 1 30

Email : mail@baumueller.de Internet: www.baumueller.de

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1 Information on this Instruction handbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.5 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.10 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1 Contents of the Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.5 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.6 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.7 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.8 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.9 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.10 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.11 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.12 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1.1 Dimensions BM3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.1.2 Dimensions BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.1 System types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.2 Requirements to the energy supply: power supply . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.3 Requirements to the control voltage / 24 V-supply . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.3.4 Requirements to the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.3.5 Required environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.3.6 Correction factors at modified operational conditions . . . . . . . . . . . . . . . . . . . . . . . . 30

3.3.6.1 Installation altitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.3.6.2 Environmental temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.3.6.3 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.3.6.4 DC-link voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.3.7 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.4.1 Electrical data BM3002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.4.2 Electrical data BM3X01-XT/BM3X11-XT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.4.3 Electrical data BM3X02-XT, BM3X03-XT, BM3X04-XT, 400 V. . . . . . . . . . . . . . . . . 38

3.4.4 Electrical data BM3X12-XT, BM3X13-XT, 400 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.4.5 Electrical data BM3XXX-XE, 230 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.4.6 Frequency-output-dependent current derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.4.7 Load cycle according to EN61800-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

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Table of contents

4 Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.2 Identification of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.2.1 Part number BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.2.2 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4.2.3 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4.3 UL notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

4.4 Display elements BM3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

4.5 Display- and operating elements BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4.5.1 Function of the 7-segment display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.5.2 Function of the LEDs H11 to H14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.5.3 Function of the LEDs H31/H32 and H41/H42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.5.4 Settings address switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.1 Safety notes for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.2 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.3 Transport inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

5.4 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

5.5 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6.2 Preparing for mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

6.3 Drilling templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

6.4 Mounting instruction BM3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

6.5 Mounting instruction BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

7.2 Voltage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

7.3 Demands on the electrical power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.4 Requirements for the connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.5 Protection of the device and accordingly of the cable . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.6 PE connection and RCD compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

7.7 Installation requirements with regard to EMC stability . . . . . . . . . . . . . . . . . . . . . . . . . 89

7.8 Shielding plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

7.8.1 Shielding connection mounting plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

7.8.2 Shielding connection with shield sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

7.8.2.1 Mounting shield sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

7.8.2.2 Connecting the shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

7.9 Requirements for the motor temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

7.10 Installation procedure BM3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

7.11 Installation procedure BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

7.12 Connecting diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

7.12.1 Mains rectifier BM3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

7.12.2 BM3XXX-XT as a compact servo unit (3-phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

7.12.3 BM3XXX as an axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

7.12.4 BM3XXX-XT as a compact servo unit (single-phase) . . . . . . . . . . . . . . . . . . . . . . . 108

7.12.5 BM3XXX-XE as compact servo unit (1-phase, 230 V). . . . . . . . . . . . . . . . . . . . . . . 111

7.12.6 Application: Power supply connection (3-phase) with energy compensation . . . . . 114

7.12.7 Application: DC link connection of further BM3000 or of additional capacities . . . . 116

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Table of contents

7.13 Connections BM3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

7.13.1 X100 input bridging relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

7.13.2 Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

7.14 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.14.1 BM3200, BM3300 front side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.14.1.1 X1 - Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.14.1.2 X2 - Digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

7.14.1.3 X3 / X4 - fieldbus connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

7.14.1.4 X6 - analog inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

7.14.1.5 X7 - encoder connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

7.14.2 Connections BM3200, BM3300 on top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

7.14.2.1 X200 - 24V voltage supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

7.14.2.2 X202, X203, X205 - power supply, DC link, ballast resistor connection . . . . . . . . 138

7.14.2.3 X300 - signal bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

7.14.3 Connections BM3200, BM3300 at the bottom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

7.14.3.1 X101 - motor temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

7.14.3.2 X102 - safe torque off - option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

7.14.3.3 X107 - motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

7.14.4 PE connections BM3200, BM3300 rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

8.1 Safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

8.2 Bridging charge resistance BM3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

8.3 Operating concept BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

8.3.1 Enable signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

8.3.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

8.3.3 Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

8.4 DC-link load / switch-on frequency of power supply . . . . . . . . . . . . . . . . . . . . . . . . . 150

8.5 Optional safety function STO of BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

8.5.1 Safety notes according STO function (Safe Torque Off). . . . . . . . . . . . . . . . . . . . . 151

8.5.2 Safety levels and safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

8.5.3 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

8.5.4 Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

8.5.5 Supply with separate power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

8.5.6 Examples for input wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

8.6 Fieldbus communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

8.6.1 EtherCAT®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

8.6.2 VARAN.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

8.6.3 CANopen®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

8.6.4 POWERLINK®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

9.1 Safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

9.2 Environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

9.3 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

9.3.1 Periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

9.4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

10 Troubleshooting and Fault Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

10.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

10.2 Monitoring functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

10.2.1 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

10.3 Error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

10.4 Troubleshooting/error acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

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Table of contents

11 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

11.1 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

11.1.1 Cable power supply-device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

11.1.2 Cable device-motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

11.1.3 Hybrid cable device-encoder-motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

11.1.4 Cable DC-link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

11.1.5 Cable control power supply / signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

11.1.6 Cable signal bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

11.1.7 Cables - EtherCAT®, VARAN, POWERLINK® . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

11.1.8 Accessories - CANopen®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

11.1.9 Cable service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

11.1.10 Encoder cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

11.1.10.1 Connecting cable for Resolver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

11.1.10.2 Connecting cable for encoder with HIPERFACE® . . . . . . . . . . . . . . . . . . . . . . . . . 186

11.1.10.3 Connecting cable for encoder with EnDat® or SSI. . . . . . . . . . . . . . . . . . . . . . . . . 187

11.1.10.4 Connecting cable for encoder with EnDat® 2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

11.1.10.5 Connecting cable for sine/square-wave incremental encoder . . . . . . . . . . . . . . . . 190

11.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

11.2.1 Cable protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

11.2.2 Device protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

11.2.3 Cable protection and device protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

11.3 Mains filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

11.3.1 Required environmental conditions mains filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

11.3.2 Mains filter for 3-phase devices BM3XXX-XTXX. . . . . . . . . . . . . . . . . . . . . . . . . . . 193

11.3.3 Mains filter for 1-phase devices BM3XXX-XEXX. . . . . . . . . . . . . . . . . . . . . . . . . . . 195

11.4 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

11.4.1 Connectors BM3200, BM3300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

11.4.2 Accessories kit shielding BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

11.4.3 Accessories kit protection cover BM3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

12 Shutdown, Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

12.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

12.2 Requirements to the executing personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

12.3 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

12.4 Demounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

12.5 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

12.6 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

13 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

13.1 Safety regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

13.2 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Appendix A - Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Appendix B - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Table of figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Overview of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

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1.1 Information on this Instruction handbook

This Instruction handbook provides important information on handling the device. A prerequisite for safe work is compliance with all specified safety notes and procedural instructions.

Additionally, the valid accident prevention regulations and general safety regulations applicable to the scope of application the device must be complied with.

Read this Instruction handbook, particularly the safety notes chapter, completely before beginning any work on the device. This Instruction handbook is part of the product and must be kept accessible to personnel at all times in the immediate vicinity of the device.

1.2 Key to symbols

Warning notes

Warning notes are identified by symbols in this Instruction handbook. The notes are introduced by signal words that express the extent of the danger.

It is imperative that these notes be complied with and are conscientiously regarded in order to prevent accidents, personal injury and material damage.

1GENERAL

DANGER!

....points out a directly dangerous situation, that will lead to severe injuries or death,

if not avoided.

WARNING!

....points out a potentially dangerous situation, that could lead to severe injuries or

death, if not avoided.

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1.3

Recommendations

Limitation of liability

CAUTION!

....points out a potentially dangerous situation, that can lead to minor or slight injuries,

if not avoided.

NOTICE!

....points out a potentially dangerous situation, that can lead to material damage, if

not avoided.

NOTE!

....highlights useful hints and recommendations, as well as information for the effi-

cient and trouble-free use.

1.3 Limitation of liability

All specifications and notes in this Instruction handbook were compiled taking into account the applicable standards and regulations, the state of the art and our knowledge and experience of many years.

The manufacturer assumes no liability for damages due to:

m noncompliance with the Instruction handbook m usage for other than the intended purpose m usage by untrained personnel

The actual scope of delivery can vary in case of optional equipment, laying claim to additional order options, or on account of the latest technical changes to the explanations and representations described herein.

The user bears the responsibility for performing service and commissioning in accordance with the safety regulations of the applicable standards and all other relevant governmental or local regulations referring to the dimensioning and protection of conductors, grounding, disconnectors, overcurrent protection, etc.

The person who carried out the mounting or installation is liable for any damage, which incurred when assembling or connecting the device.

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1.4 Copyright protection

General

The Instruction handbook must be treated confidentially personnel who work with the device. The consignment of the Instruction handbook to third persons without the written permission of the manufacturer is prohibited.

NOTE!

he specific contents, text, drawings, images and other representations are copy-

T righted and subject to industrial property rights. Any prohibited usage is punishable by law.

CANopen

EnDat

EtherCAT

HIPERFACE HIPERFACE DSL

PROFINET

speedtec



is a registered trademark of PROFIBUS International

is a registered trademark of CAN in Automation e. V. is a registered trademark of Dr. Johannes Heidenhain GmbH,

83301 Traunreut, Germany is a registered trademark of Beckhoff Automation GmbH, 

33415 Verl, Germany is a registered trademark of SICK STEGMANN GmbH, 

78166 Donaueschingen, Germany

is a registered trademark of INTERCONTEC Produkt GmbH 94559 Niederwinkling, Germany

. It is to be used exclusively by

NOTE!

Please note, that BAUMÜLLER is not responsible to examine whether any (industrial property) rights of third parties are infringed by the application-specific use of the BAUMÜLLER products/components or the execution.

1.5 Applicable documents

Components of other manufacturers are integrated into the device. For these purchased parts, hazard assessments have been performed by the respective manufacturers. The compliance of the design construction with the applicable European and national regulations has been declared for the components by the respective manufacturers.

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1.6

Spare parts

1.6 Spare parts

1.7 Disposal

WARNING! False or flawed spare parts can lead to damage, malfunction or complete fail-

ure, thus endangering safety.

Therefore: m Only use original spare parts of the manufacturer.

Procure spare parts through an authorized dealer or directly from the manufacturer. See also ZAccessories and Spare Parts– as from page 177.

Insofar as no take-back or disposal agreement has been made, please disassemble units correctly and properly recycle the constituent parts.

1.8 Guarantee provisions

The guarantee provisions are stated in a separate document of the sales documents. The devices described herein may only be operated in accordance with the stipulated

methods, procedures and conditions. Anything else not presented here, including the operation of devices in mounted positions, is not permitted and must be cleared with the plant on a case-by-case basis. If the devices are operated in any other manner than as described within this Instruction handbook, then all guarantee and warranty rights are rendered null and void.

1.9 Customer service

Our customer service is available to provide you with technical information. Info on the responsible contact persons is available at all times via telephone, fax, mail or

the Internet.

1.10 Terms used

The term „device“ or the item designation BM3XXX are also used in this documentation for this Baumüller product „BM3000, BM3200, BM3300“. A list of the abbreviations used can be found in ZAppendix A - Abbreviations– from page 207.

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This section provides an overview of all of the important safety aspects for optimum protection of personnel as well as for the safe and problem-free operation.

2.1 Contents of the Instruction handbook

Each person who is tasked with performing work on or with the device must have read and understood the Instruction handbook before working with the device. This also applies if the person involved with this kind of device or a similar one, or has been trained by the manufacturer.

2.2 Changes and modifications to the device

In order to prevent hazards and to ensure optimum performance, no changes, additions or modifications may be undertaken on the device that have not been explicitly approved by the manufacturer.

2SAFETY

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2.3

Appropriate use

2.3 Appropriate use

The device is conceived and constructed exclusively for usage compliant with its intended purpose described in this Instruction handbook.

The devices of the model series BM3200, BM3300 contains of a power converter in combination with a servo controller. Devices are available in graduated design size and performance classes. The device BM3200, BM3300 is used exclusively as a converter for controlling a motor.

The devices BM3000 are mains rectifier units to supply the DC link. A device is considered as being used compliant with its intended purpose if all notes and

information of this Instruction handbook are adhered to.

WARNING! Danger arising from usage for an unintended purpose!

Any usage that goes beyond the intended purpose and/or any non-compliant use of the device can lead to dangerous situations.

Therefore:

m Only use the device compliant with its intended purpose. m Observe all specifications of this Instruction handbook. m Ensure that only qualified personnel work with/on this device. m When configuring, ensure that the device is always operated within its specifica-

tions.

m Mount the device on a wall, which is sustainable. m The device must always be operated within a control cabinet. m Ensure that the power supply complies with the stipulated specifications. m The device may only be operated in a technically flawless condition. m Only operate the device in combination with components approved by Baumüller

Nürnberg GmbH.

m Only operate the devices in secondary surrounding (e.g. an industrial environ-

ment). The device has been developed in such a manner that it fulfills the requirements of the category C3 according to IEC 61800-3:2012. The device is not intended to be connected to the public power supply. To operate the device in primary surrounding of the category C2/C1 (residential, business and commercial areas, directly on a public low-voltage power supply without an intermediate transformer), special measures to reduce the transient emissions (line-internal and radiated) must be provided for and certifiable by the system builder. Otherwise, EMC interference could occur without such additional measures. Whether a device described here can itself qualify for category C2/C1 with additional measures cannot be guaranteed.

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2.4 Responsibility of the operating company

The device will be used in commercial areas. Thus, the proprietor of the device is subject to the legal work safety regulations.

Along with the notes on work safety in this Instruction handbook, the safety, accident prevention and environmental protection regulations valid for the area of application of this device must be complied with. Whereby:

e operating company must inform himself about the applicable work health and safe-

m Th

ty regulations and ascertain, in a hazard ass arise from the special working conditions in the use area of the device. These must then be implemented in the form of operating instruction for operation of the device.

is Instruction handbook must be kept accessible to personnel working with the de-

m Th

vice at all times in the immediate vicinity of the device.

e specifications of the Instruction handbook must be adhered to completely and

m Th

without exception.

e device may only be operated in a technically faultless and operationally safe con-

m Th

dition.

Safety

essment, any additional hazards that could

2.5 Protective devices

Mains rectifier BM300X

Compact servo unit BM320X, BM330X, BM321X, BM331X

All devices BM30 net to meet the IP code required in EN 61800-5-1, chapter 4.2.3.3 (BM300X: IP00,

BM3200, BM3300: IP 30: only upper horizontal surfaces; IP 20: all other surfaces).

DANGER! Risk of fatal injury from electrical current!

The mains rectifier BM3000 protection code is IP00. The operator is responsible for the protection against direct and indirect contact in the switching cabinet.

IP code

IP 00

IP 20

00, BM3200, BM3300 must be installed in an appropriate control cabi-

There is an immediate risk of fatal injury if live electrical parts are contacted. Therefore:

m The devices BM3200, BM3300 must be in operated inside of a control cabinet that

provides protection against direct contact of the devices and at least meets the requirements of EN 61800-5-1, Chapter 4.2.3.3.

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2.6

Training of the personnel

2.6 Training of the personnel

WARNING! Risk of injury due to insufficient qualifications!

Improper handling can lead to significant personal injury and material damage. Therefore:

m Certain activities can only be performed by the persons stated in the respective

chapters of this Instruction handbook.

In this Instruction handbook, the following qualifications are stipulated for various areas of activity:

m Operating personnel

n The drive system may only be operated by persons who have been specially trained,

familiarized and authorized.

n Troubleshooting, maintenance, cleaning, maintenance and replacement may only

be performed by trained or familiarized personnel. These persons must be familiar with the Instruction handbook and act accordingly.

n Initial operation and training may only be performed by qualified personnel.

m Qualified personnel

n Electrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-

cians of the customer or a third party who have learned to install and maintain Baumüller drive systems and are authorized to ground and identify electrical power circuits and devices in accordance with the safety engineering standards of the com pany.

n Qualified personnel have had occupational training or instruction in accordance with

the respective locally applicable safety engineering standards for the upkeep and use of appropriate safety equipment.

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2.7 Personal protective equipment

The wearing of personal protective equipment is required when working in order to minimize health and safety risks.

m The protective equipment necessary for each respective type of work shall always be

worn during work.

m The personal safety signs present in each working area must be observed.

Protective work clothing

should be snug-fitting work clothes, with low tearing resistance, narrow sleeves and with no extending parts. When having longer hair use a safety hair net.

No rings or chains should be worn.

Hard hat

to protect against parts falling down and against parts, which are flying around.

Safety

Wear for special work.

Safety shoes

to protect against heavy objects falling down.

Safety gloves

to protect hands against friction, abrasion, puncturing or more severe injuries, as well as against the contact with hot objects.

Safety goggles

to protect the eyes against objects, which are flying around and against splashes.

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2.8

Special hazards

2.8 Special hazards

In the following section, the remaining marginal risks will be stated that have been identified as a result of the hazard analysis.

Observe the safety notes listed here and the warning notes in the further chapters of this manual to reduce health risks and dangerous situations.

Electrical current

DANGER! Risk of fatal injury from electrical current!

There is an immediate risk of fatal injury if live electrical parts are contacted. Damage to the insulation or individual components can be life-threatening.

Therefore:

m Switch off the electrical power immediately in case of damage to the power supply

m Only allow work on the electrical system to be performed by qualified personnel. m Switch off the current when any kind of work is being performed on the electrical

insulation.

system and ensure safety before switching on again.

Danger from  residual energy

DANGER! Risk of fatal injury from electrical current!

Stored electric charge. Discharge time of the rack system = discharge time of the device with the longest DC

link discharge time in the rack system. Refer to ZElectrical data– from page 35. Therefore:

m Do not touch electrically live parts before taking into account the discharge time of

the capacitors.

m Pay attention to the corresponding notes on the device. m If several devices are connected e.g. with a rectifier unit, the DC link discharge can

take a much longer time. In this case, the necessary waiting period must itself be determined or a measurement made to ensure the device is de-energized. This discharge time must be posted, together with an IEC 60417-5036 (2002-10) warning symbol, on a clearly visible location of the control cabinet.

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Moving components

2.9 Fire fighting

Safety

WARNING! Risk of injury from moving components!

Rotating components and/or components moving linearly can result in severe injury. Therefore:

m Do not touch moving components during operation. m Do not open any covering during operation. m The amount of residual mechanical energy depends on the application. Powered

components still turn/move for a certain length of time even after the power supply has been switched off. Ensure that adequate safety measures are taken.

DANGER! Risk of fatal injury from electrical current!

There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent is used.

Therefore: m Use the following fire-extinguishing agent:



ABC powder / CO

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2.10

Safety equipment

2.10 Safety equipment

WARNING! Risk of fatal injury due to non-functional safety equipment!

Safety equipment provides for the highest level of safety in a facility. Even if safety equipment makes work processes more awkward, under no circumstances may they be circumvented. Safety can only be ensured by intact safety equipment.

Therefore: m Before starting to work, check whether the safety equipment in good working order

and properly installed.

2.11 Behavior in hazardous situations or at accidents

Preventive  measures

And if something does happen: respond properly



m Always be prepared for accidents or fire! m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily

accessible.

m Familiarize personnel with accident signalling systems, first aid equipment and life sav-

ing equipment.

m Stop operation of the device immediately with an EMERGENCY Stop. m Initiate first aid measures. m Evacuate persons from the danger zone. m Notify the responsible persons of the site. m Alarm medical personnel and/or the fire department. m Keep access routes clear for rescue vehicles.

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2.12 Signs and labels

The following symbols and information signs are located in the working area. They refer to the adjacencies, where they were affixed.

WARNING! Risk of injury due to illegible symbols!

Over the course of time, stickers and symbols on the device can become dirty or otherwise unrecognizable.

Therefore: m Maintain all safety, warning and operating labels on the device in easily readable

condition.

Safety

Electrical voltage

Only qualified personnel may work in work areas that identified with this. Unauthorized persons may not touch working materials marked correspondingly.

DANGER! Risk of fatal injury from electrical current!

Stored electric charge. Discharge time of the rack system = discharge time of the device with the longest DC

link discharge time in the rack system. Refer to ZElectrical data– from page 35. Therefore:

m Do not touch before taking into account the discharge time of the capacitors and

electrically live parts.

m Heed corresponding notes on the equipment. m If several devices are connected e.g. with a rectifier unit, the DC link discharge can

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2.12

Signs and labels

CAUTION! Risk of injury due to hot surface!

When in operation, the top of the device can heat up to temperatures > 70 °C! Therefore:

m Wear safety gloves



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Figure 1: Signs and labels BM3200, BM3300

Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

Without protection cover With protection cover (option)

Safety

Figure 2: Signs and labels BM3000

Instruction handbook b maXX BM3000, BM3200, BM3300

Document no. 5.11018.11

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2.12

Signs and labels devices with safety level

Signs and labels



NOTE!

Only a device marked with the TÜV Rheinland certification label and the safety label fulfills a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61800.

new logo former logo

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Figure 3: Signs and labels BM3300 with safety level

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3.1 Dimensions

3TECHNICAL DATA

With the help of the following figures, the space requirements in the control cabinet are determined. In order to execute the necessary drilling/section please refer to ZDrilling

templates– from page 77.

NOTE!

All dimensions in mm.

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3.1



212



Dimensions

3.1.1 Dimensions BM3000

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Figure 4: Dimensions BM3000

Instruction handbook b maXX BM3000, BM3200, BM3300

*) Consider minimum space, 

ZCooling– on page 34.

Document no. 5.11018.11 Baumüller Nürnberg GmbH

3.1.2 Dimensions BM3200, BM3300

Technical Data

3.2 Weight

Figure 5: Dimensions BM3200, BM3300

Device Weight

BM3002 approximately 1.15 kg

BM320X, BM330X approximately 2.2 kg

BM321X, BM331X approximately 2.5 kg

Instruction handbook b maXX BM3000, BM3200, BM3300

*) Consider minimum space, 

ZCoo

Document no. 5.11018.11

ling– on page 34.

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3.3

Operating conditions

3.3 Operating conditions

3.3.1 System types

There is a differential structure of current supply networks and it is distinguished between three basic types, referring to their grounding, which is accordant to DIN VDE0100 part 300 and accordingly to IEC 60364:

a TN-system one point is directly grounded (main ground). The cabinet of the elec-

m In

trical installation is connected via protective conductors and accordingly PE-conductors with this point.

a TT-system a point is directly grounded (main ground). The cabinet of the electric

m In

installation is connected to ground connections, which, however, are separated from the main ground.

an IT-system there is no direct connection between active conductors (L1, L2, L3,

m In

N) and grounded parts (PE). The cabinets of the electrical installation are grounded. The separation is reached, by the use of an isolating transformer or with the use of an independent current source (generator, battery).

If there is an adequate low-impedance grounding within the TN- or the TT-network, then

line-side fuse is activated. A high-impedance grounding does not activate the fuse, so

a that the ground currents (error current) can be potentially dangerous. For this reason, circuit breakers are used for the error current monitoring.

At a short-circuit to ground, no ground current can flow and the line-side fuses cannot be activated, by which the operation can be kept up. Only a second short-circuit to ground at another phase would cause an current error, which can trigger a fuse. In order to detect the first short-circuit to ground an insulation monitor and for the second short-circuit to ground, a current error monitoring, are necessary.

Supported system

pes

NOTICE!

The operation of the BM3000 devices is possible with all power supply networks. The operation of the BM3200, BM3300 devices is possible with TT- and TN-net-

works. The common network types in the USA are differentiate clearly from the European

networks. Besides the Solidly Grounded Wye, which is similar to the TN-S-system, there is also a Corner Grounded Delta (this differs to the description in the IEC). The BM3200, BM3300 may not be operated here.

An operation with DC-link connection and use of a active mains rectifier is forbidden.

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3.3.2 Requirements to the energy supply: power supply

Power supply (also see ZSystem types– from page 26)

TN-/TT-system

Technical Data

BM3000 BM3200, BM3300

IT-system,

TN-/TT-system

Inductance (sum of supply inductance and the power choke inductance)

Rated supply voltage/frequency

Absolute supply voltage minimum Absolute supply voltage maximum

Absolute frequency minimum Absolute frequency maximum

1) 2)

(UAC)

1) 2)

ACmin

1) 2)

ACmax

Overvoltage category

EN 61800-5-1, chapt. 4.3.6

Harmonic components (power supply voltage)

EN 61800-3, chapter 5.2.1, class 3

Power Supply voltage asymmetry

EN 61000-2-4, tab. 1, class 3

Commutation notch

EN 61800-3, chapter 5.2.1, class 3

Voltage drop

EN 61800-3:2004 and A1:2012

Voltage variations/deviations

EN 61200-2-4, Class 3

Control voltage c

omplying with EN 61131-2:1994, table 7

(UDC)

Max. short-circuit strength power supply

only necessary to comply with UL508C

Min. u

3 x 400 V, 50/60 Hz

= 0 %, max. uk = 4 %

1 x 230 V, 50/60 Hz 1 x 400 V, 50/60 Hz

3 x 400 V, 50/60 Hz

)

528 V / 50/60 Hz

/ 50/60 Hz

110 V

528 V / 50/60 Hz

47 Hz 63 Hz

III

THDU b 12 %

max. 3 %

setback depth < 40 %, area < 250 % x degree

10 % to 80 %

+/-10 %

+10 % to -15 % at a time of b 1 min

+ 24 V -15 % / +20 %

5000 A

If the voltage falls below U

The rated voltage is 3 x 400 V At lower supply voltages the output power of the device reduces, see correction factor at modified environmental conditions, ZSupply

voltage– on page 31.

The control voltage must accord to PELV (EN 61800-5-1, chapter 3.21) and accordingly SELV (EN 61800-5-1, chapter 3.35). At a control voltage < 24 V the ventilator power is reduced. Therefore, it can be necessary, that the output currents also be reduced.

Rate of change of system frequency max. 1 Hz/s (EN 61000-2-4, class 3)

for t > 0,1 s the error „Power unit not ready-to-operate“ is generated.

ACmin

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3.3

BM3200 BM3300

Operating conditions

3.3.3 Requirements to the control voltage / 24 V-supply

Figure 6: Control voltage / 24V-supply

The power supply for the 24 V supply voltage must provide the rated power, at least, which accords to the sum of the 24 V-supply voltage of all devices. 

3.3.4 Requirements to the motor

The BM3200, BM3300 was prepared for the operation of three-phase motors with a motor terminal voltage of 3 x 350 V (typical for servo motors of Baumüller) or 3 x 400 V (typical for standard asynchronous motors and for customer-specific special motors of Baumüller). The motors are to be operated wye-connected. The rated DC-link voltage is 540 V

. In braking operation it must be expected, that the DC-link voltage increases to

780 V or 800 V. The connected motor must be constructed for these DC-link voltages. The use of the devices is also possible at smaller voltages, e.g. 3 x 230 V. However, this

implies that the used three-current motors for the operation at inverters with a voltage of up to 800 V DC-link voltage are designed, because the ballast resistor voltage threshold remains unchanged (see ZElectrical data– from page 35). Thus, in these cases, threephase motors with U

DC rated

 540 V, must be used, only.

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Technical Data

3.3.5 Required environmental conditions

BM3000 BM3200, BM3300

Transportation temperature range -25 °C to +70 °C

Transportation climate classification

EN 60721-3-2

2 K 3

Storage temperature range -25 °C to +55 °C

Storage climate classification

EN 60721-3-1

Operation environment Industrial supply network

1 K 4

Operation temperature range min. 5 °C to max. 40 °C min. 5 °C to max. 55 °C

(with derating above 40 °C)

Operation climate classification

EN 60721-3-3

Installation altitude up to 2000 m altitude

(with derating above 1000 m)

Humidity (operation)

EN 60721-3-3

relative humidity: 5 % to 85 % non-condensing

absolute humidity: 1 g/m

3 K 3

and

to 25 g/m

Ionizing and non-ionizing radiation < measurable range

Vibration, shock and repetitive shock

EN 61800-5-1, section 5.2.6.4 vibration test

Pollution degree

EN 61800-5-1, table 6, tab. 2

max. 0.5 g operating (1 g tested)

For an operation in an environment of category C2 according to IEC 61800-3:2012 additional measures may be required.  In this case the system manufacturer/operator must provide evidence, that these additional measures are effective and that the limit values specified in IEC 61800-3 of category C2 are complied with.

See correction factors at modified environment conditions, ZEnvironmental temperature– on page 31.

See correction factors at modified environment conditions, ZInstallation altitude– on page 30.

NOTICE!

Normally, only non-conductive pollution occurs. Any conductive pollution, if for a short-term or permanently, is forbidden and can cause the destruction of the device. The customer is responsible for destructions, which are caused by conductive materials.

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3.3

3.3.6 Correction factors at modified operational conditions

3.3.6.1 Installation altitude

Operating conditions

If the devices BM3200, BM3300 are used at operational conditions, which cause different correction factors, then all correction factors for the permitted output power and accordingly the output current, must be taken into account by multiplication at the same time.

The following correction factors are to be considered if nothing other is specified at the „Technical data“ of the device:

NOTE!

The temperature of the cold plate temperature must be higher or equal to the surrounding temperature to prevent condensation.

NOTE!

It is no derating necessary while single phase operation of a three phase device BM3201-XT, BM3301X-XT.

The output power must be reduced against the rated power, according to the following figure, if the devices BM3000, BM3200, BM3300 are used above an altitude of 1000 m, no operation is permitted above an altitude of 2000 m.

Rated Power

Output Power

Altitude

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Figure 7: Reducing of output power in dependence of altitude

Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

3.3.6.2 Environmental temperature

IOI

O 40°C

Coolant temperature - 40°C

°C

---------------------------------------------------------------------------------------

003





–





=

180 V 400 V 528 V

100 %

50 %

NOTE!

It is no derating necessary while single phase operation of a three phase device BM3201-XT, BM3301X-XT.

The devices BM3200, BM3300 are provided for an environment temperature of 

= 40 °C. At usage in environments with a deviating temperature between 40 °C and

rated

55 °C the permitted output current (I mula:

The coolant temperature corresponds to the environmental temperature.

3.3.6.3 Supply voltage

Technical Data

) is to be calculated according to the following for-

3-phase operation



above rated  supply voltage

The rated voltage is 3 x 400 V At supp

constant output power, accordingly.

Figure 8: Output current dependent on supply voltage

ly voltages above the rated supply voltage, the output current is to be reduced at

Output voltage device

Supply voltage

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3.3

207 V

400 V

528 V

100 %

51 %

Operating conditions

3-phase operation



below rated  supply voltage 

The rated voltage is 3 x 400 V At smaller supply voltages the output power of the device reduces.

rated

Continuous operation permitted

Output Power Device

Supply voltage

Figure 9: Output power dependent on supply voltage

If the output current is multiplied with the output voltage, the output power of the device is provided.

1-phase operation 

above rated  supply voltage

= U

output

In order to obtain the specified curve/surface, it is necessary, that the output current is reduced to a value between 400 and 528 V.

output

x I

output

x 3

The rated voltage is 3 x 400 V At supply voltages above the rated supply voltage, the output current is to be reduced at

constant output power, accordingly.

Output voltage device

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Supply voltage

Figure 10: Output current dependent on supply voltage

Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

Technical Data

1-phase operation



below rated  supply voltage 

The rated voltage is 3 x 400 V At smaller supply voltages the output power of the device reduces.

rated

Continuous operation permitted

Output power device

Supply voltage

Figure 11: Output power dependent on supply voltage

If the output current is multiplied with the output voltage, the output power of the device is provided.

3.3.6.4 DC-link voltage

At DC-link voltages above the rated supply voltage the output current must be reduced at constant output power.

Output current [%]

output

= U

output

x I

output

x 3

DC-link voltage [V]

Figure 12: Output current dependent on DC-link voltage

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3.3

Operating conditions

3.3.7 Cooling

BM3000

BM3200/BM3300

Cooling water temperature

Temperature of mounting wall

Recommendation:  In order to avoid dew, the temperature of the water inlet is greater or equal to the interior temperature of the device. With other cooling water temperatures as mentioned above please contact Baumüller Nürnberg.

Notes referring to cold plate Cold plate is an particularly efficient cooling version. Heat dissipation is made via two contact surfaces. One is in the control cabinet as a mounting platform or at the machine base. The other one is a cold plate on the rear of the unit. In order to have an optimum heat flow, there are high demands to this functional surface re ferring to the surface roughness and the evenness. A light damage of the surface can lead to a significant deterioration of the heat dissipation to the mounting plate. The sensitive functional surface therefore must be protected against damage when handling the parts.

Cooling air temperature

Min. cooling air temperature up to max. 40 °C

Min. 0 °C to max. 40 °C



Min. 0 °C to max. 55 °C

Rated temperature = 40 °C

Cooling air requirement

Air temperature in the entire suction area of the device.

The cooling air requirement must at least accord to a free blowing process of a device. A free blowing process means, that the air in- and output can take place unimpeded. At installation of the device into a control cab inet, it may be necessary, to insert additional fans, to cover the necessary cooling air requirement. If the necessary cooling air requirement of the power heat sink is not provided, the output power of the device must be reduced.

See ZElectrical data– from page 35

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3.4 Electrical data

extUpower supply



400

------------------------------------------------

3.4.1 Electrical data BM3002

Input rated power output

Input rated current (I

Distortion factor of the input current (THD DC-link voltage depends on power supply,

rated value

Max. sum of DC-link capacitance within the DC-link 18 mF

Waiting time between 2 charging processes with external connected DC-link capacitance

eff

Technical Data

BM3002

)

) 110 % 10 %

at U

18 kVA

28 A

540 V

power supply

= 3 x 400 V

Connectable load to the DC-link 15 kW

Switch on ready-to-operate after depends on the external

capacitance

Power loss referring to power connection 50 W

Power loss referring to control voltage max. 2 W

All rated values refer to a supply voltage of 400 V at 50 Hz and an environmental temperature of 40 °C.

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3.4

Electrical data

3.4.2 Electrical data BM3X01-XT/BM3X11-XT

with internal ballast resistor BM3X01-XTXX-XXXXX-B-X

BM3X01

3-phase/3 x 400 V

eff

1) 2) 3)

)

1) 2) 3)

)

4.2 kVA 3.9 kVA

6 A 5.6 A

)

118 % 130 %

10.4 A 5.6 A

Input rated power output

Input rated current (I

Distortion factor of the input current (THD

Input peak current (I

DC-link voltage power supply-dependent/rating 540 V

XXXX-

BM3X01

1-phase/1 x 400 V

DC-link capacitance (internal) 235 µF

DC-link capacitance (external) see DC link connection of additional capacities

om ZPage 116–

DC-link discharge time (internal DC-link capacitance) ca. 450 s

Output voltage

(UAC)

1) 4)

Output frequency at 4 kHz

Output rated current

Output rated current (I

Output rated current

Output rated current (I

Output peak current (I

Output peak current

Output peak current (I

Output peak current

(IAC)

)

5) 6)

1)4)7)8)9)

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

5 A 2 A

3.5 A 2 A

2.5 A 2 A

10 A 2 A

7 A 2 A

5 A 2 A

0 ... 400 V

0 ... 450 Hz

Max. peak current time 60 s

Break resistor start-up voltage 785 V

Break resistor peak power 1200 W for max. 150 ms

Average ballast power 100 W Switch on ready-to-operate after  4 s Max. upload time  0.5 s

Power loss referring to power connection 70 W 50 W

Power loss referring to control voltage max. 30 W

Cooling air requirement 11 m

Footnotes see ZPage 43–.

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Technical Data

with internal ballast resistor BM3X11-XTXX-XXXXX-B-XXXXX-

BM3X11

3-phase/3 x 400 V

eff

1) 2) 3)

)

6.9 kVA 3.9 kVA

10.4 A 5.6 A

)

77 % 130 %

Input rated power output

Input rated current (I

Distortion factor of the input current (THD

DC-link voltage power supply-dependent/rating 540 V

BM3X11

1-phase/1 x 400 V

DC-link capacitance (internal) 235 µF

DC-link capacitance (external) see DC link connection of additional

capacities from ZPage 116–

DC-link discharge time (internal DC-link capacitance) ca. 450 s

Output voltage

(UAC)

1) 4)

Output frequency at 4 kHz

Output rated current

Output rated current (I

Output rated current

Output rated current (I

(IAC)

)

5) 6)

1)4)7)8)9)

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

10 A 2 A

7 A 2 A

5 A 2 A

0 ... 400 V

0 ... 450 Hz

Ballast start-up voltage 785 V

Ballast peak power 1200 W for max. 150 ms

Average ballast power 100 W Switch on ready-to-operate after  4 s Max. upload time  0.5 s

Power loss referring to power connection 100 W 50 W

Power loss referring to control voltage max. 30 W

Cooling air requirement 13 m

Footnotes see ZPage 43–.

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3.4

Electrical data

3.4.3 Electrical data BM3X02-XT, BM3X03-XT, BM3X04-XT, 400 V

with internal ballast resistor BM3X02-XTXX-XXXXX-B-XXXXX- 

without internal ballast resistor BM3X02-XTXX-XXXXX-E-XXXXX-

BM3X02

3-phase/3 x 400 V

eff

1) 2) 3)

)

1) 2) 3)

)

1.3 kVA 2.3 kVA 4.2 kVA

1.8 A 3.3 A 6 A

)

6.3 A 11.4 A 15.6 A

Input rated power output Input rated current (I Distortion factor of the input current (THD Input peak current (I DC-link voltage power supply-dependent/rating 540 V

BM3X03

3-phase/3 x 400 V

118 %

DC-link capacitance (internal) 235 µF DC-link capacitance (external)

(only devices BM3X0X-XTXX-XXXXX-B)

see DC link connection of additional capacities

from ZPage 116–

DC-link discharge time (internal DC-link capacitance) ca. 450 s Output voltage

(UAC)

1) 4)

Output frequency at 4 kHz Output rated current Output rated current (I Output rated current Output rated current (I Output peak current (I Output peak current Output peak current (I Output peak current

(IAC)

)

5) 6)

1)4)7)8)9)

at 2 kHz at 4 kHz at 8 kHz at 16 kHz at 2 kHz at 4 kHz at 8 kHz at 16 kHz

1.5 A 2.7 A 5 A

1.1 A 1.9 A 3.5 A

0.8 A 1.3 A 2.5 A 6 A 11 A 15 A 6 A 11 A 15 A

4.2 A 7.7 A 10.5 A

3 A 5.4 A 7.4 A

0 ... 400 V

0 ... 450 Hz

BM3X04

3-phase/3 x 400 V

Max. peak current time 60 s 30 s Ballast start-up voltage 785 V Ballast peak power, internal ballast resistor Average ballast power, internal ballast resistor Permitted ballast current (Î), external ballast resistor Ballast resistor, external ballast resistor Ballast peak power, external ballast resistor Permitted continuous power of external ballast resistor

1200 W for max. 150 ms

100 W

max. 7.0 A

 111   61 

5.5 kW 10 kW

2.5 kW 5 kW

Switch on ready-to-operate after  4 s Max. upload time  0.5 s Power loss referring to power connection 70 W Power loss referring to control voltage max. 30 W Cooling air requirement 11 m

Footnotes see ZPage 43–.

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Technical Data

BM3X02

1-phase/1 x 400 V

eff

1) 2) 3)

)

1) 2) 3)

)

1.2 kVA 1.4 kVA

4.2 A 5.6 A

)

Input rated power output

Input rated current (I

Distortion factor of the input current (THD

Input peak current (I

DC-link voltage power supply-dependent/rating 540 V

BM3X03

1-phase/1 x 400 V

130 %

5.6 A

DC-link capacitance (internal), external not permitted 235 µF

DC-link discharge time (internal DC-link capacitance) ca. 450 s

Output voltage

(UAC)

1) 4)

Output frequency at 4 kHz

Output rated current

Output rated current (I

Output rated current

Output rated current (I

Output peak current (I

Output peak current

Output peak current (I

Output peak current

(IAC)

)

1)4)7)8)9)

)

1)4)7)8)9)

5) 6)

1)4)7)8)9)

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

0 ... 400 V

0 ... 450 Hz

2 A

BM3X04

1-phase/1 x 400 V

Ballast start-up voltage 785 V

Ballast peak power, internal ballast resistor

Average ballast power, internal ballast resistor

Permitted ballast current (Î), external ballast resistor

Ballast resistor, external ballast resistor

Ballast peak power, external ballast resistor

Permitted continuous power of external ballast resistor

1200 W for max. 150 ms

100 W

max. 7.0 A

 111 

5.5 kW

2.5 kW

Switch on ready-to-operate after  4 s Max. upload time  0,5 s

Power loss referring to power connection 50 W

Power loss referring to control voltage max. 30 W

Cooling air requirement 11 m

Footnotes see ZPage 43–.

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3.4

Electrical data

3.4.4 Electrical data BM3X12-XT, BM3X13-XT, 400 V

with internal ballast resistor BM3X02-XTXX-XXXXX-B-XXXXX- 

without internal ballast resistor BM3X02-XTXX-XXXXX-E-XXXXX-

BM3X12

3-phase/3 x 400 V

eff

1) 2) 3)

)

1) 2) 3)

)

5.4 kVA 6.9 kVA

7.8 A 10.4 A

)

118 % 77 %

20.8 A 20.8 A

Input rated power output Input rated current (I Distortion factor of the input current (THD Input peak current (I DC-link voltage power supply-dependent/rating 540 V DC-link capacitance (internal) 235 µF DC-link capacitance (external)

(only devices BM3X0X-XTXX-XXXXX-B)

see DC link connection of additional capaci-

ties from ZPage 116–

DC-link discharge time (internal DC-link capacitance) ca. 450 s Output voltage

(UAC)

1) 4)

(IAC)

)

5) 6)

1)4)7)8)9)

at 2 kHz at 4 kHz at 8 kHz at 16 kHz at 2 kHz at 4 kHz at 8 kHz at 16 kHz

6.5 A 10 A

4.8 A 7 A

3.4 A 5 A

0 ... 400 V

0 ... 450 Hz

20 A 20 A

14 A 10 A

BM3X13

3-phase/3 x 400 V

Max. peak current time 10 s Ballast start-up voltage 785 V Ballast peak power, internal ballast resistor Average ballast power, internal ballast resistor Permitted ballast current (Î), external ballast resistor Ballast resistor, external ballast resistor Ballast peak power, external ballast resistor Permitted continuous power of external ballast resistor

1200 W for max. 150 ms

100 W

max. 12.8 A

 61  10 kW

5 kW

Switch on ready-to-operate after  4 s Max. upload time  0.5 s Power loss referring to power connection 70 W Power loss referring to control voltage max. 30 W Cooling air requirement 11 m

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Technical Data

BM3X12

1-phase/1 x 400 V

eff

1) 2) 3)

)

1) 2) 3)

)

1.4 kVA

5.6 A

)

130 %

5.6 A

Input rated power output

Input rated current (I

Distortion factor of the input current (THD

Input peak current (I

DC-link voltage power supply-dependent/rating 540 V

DC-link capacitance (internal), external not permitted 235 µF

DC-link discharge time (internal DC-link capacitance) ca. 450 s

Output voltage

(UAC)

1) 4)

Output frequency at 4 kHz

Output rated current

Output rated current (I

Output rated current

Output rated current (I

Output peak current (I

Output peak current

Output peak current (I

Output peak current

(IAC)

)

1)4)7)8)9)

)

1)4)7)8)9)

5) 6)

1)4)7)8)9)

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

0 ... 400 V

0 ... 450 Hz

2 A

BM3X13

1-phase/1 x 400 V

Ballast start-up voltage 785 V

Ballast peak power, internal ballast resistor

Average ballast power, internal ballast resistor

Permitted ballast current (Î), external ballast resistor

Ballast resistor, external ballast resistor

Ballast peak power, external ballast resistor

Permitted continuous power of external ballast resistor

1200 W for max. 150 ms

100 W

max. 12.8 A

 61 

10 kW

5 kW

Switch on ready-to-operate after  4 s Max. upload time  0.5 s

Power loss referring to power connection 70 W

Power loss referring to control voltage max. 30 W

Cooling air requirement 11 m

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3.4

Electrical data

3.4.5 Electrical data BM3XXX-XE, 230 V

with internal ballast resistor BM3X02-XEXX-XXXXX-B-XXXXX- 

without internal ballast resistor BM3X02-XEXX-XXXXX-E-XXXXX-

BM3X02

1-phase/

1 x 230 V

eff

1) 2) 3)

)

1) 2) 3)

)

0.8 kVA 1.1 kVA 1.9 kVA

3.5 A 4.5 A 5.6 A

)

Input rated power output

Input rated current (I

Distortion factor of the input current (THD

Input peak current (I

DC-link voltage power supply-dependent/rating 300 V

BM3X03

1-phase/

1 x 230 V

BM3X04

1-phase/

1 x 230 V

95 %

5.6 A

BM3X12

1-phase/

1 x 230 V

DC-link capacitance (internal), external not permitted 235 µF

DC-link discharge time (internal DC-link capacitance) ca. 450 s

Output voltage

(UAC)

1) 4)

Output frequency at 4 kHz

5) 6)

0 ... 230 V

0 ... 450 Hz

Maximum output power 0.6 kW 1.08 kW 1.5 kW

Output rated current (IAC)

Output rated current (I

Output rated current

Output rated current (I

Output peak current (I

Output peak current

Output peak current (I

Output peak current

(IAC)

1)4)7)8)9)

)

1)4)7)8)9)

)

1)4)7)8)9)

)

1)4)7)8)9)

)

1)4)7)8)9)

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

at 2 kHz

at 4 kHz

at 8 kHz

at 16 kHz

1.5 A 2.7 A 5 A 6.5 A 10 A

1.1 A 1.9 A 3.5 A 4.8 A 7 A

0.8 A 1.3 A 2.5 A 3.4 A 5 A

6 A 11 A 15 A 20 A

4.2 A 7.7 A 10.5 A 14 A

3 A 5.4 A 7.4 A 10 A

BM3X13

1-phase/ 1 x 230 V

10)

Max. peak current time 60 s 30 s 10 s

Ballast start-up voltage 785 V

Ballast peak power, internal ballast resistor

Average ballast power, internal ballast resistor

Permitted ballast current (Î), external ballast resistor

Ballast resistor, external ballast resistor

Ballast peak power, external ballast resistor

Permitted continuous power of external ballast resistor

max. 7.0 A max. 12.8 A

 111   61 

5.5 kW 10 kW

2.5 kW 5 kW

1200 W for max. 150 ms

100 W

Switch on ready-to-operate after  4 s Max. upload time  0.5 s

Power loss referring to power connection 50 W

Power loss referring to control voltage max. 30 W

Cooling air requirement 11 m

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Technical Data

max

I-R

--------

, typical K

18=

All rated values refer to a supply voltage of 230 V (single phase) and accordingly 400 V (3-phase) at 50 Hz, a control voltage of 24 V and an environmental temperature of 40 °C.

The input current must be reduced be a temperature of 40 °C and 55 °C, see correction factors at modified environmental conditions, ZEnvir

At the rated supply voltage, the device takes up the rated-/peak-input current. At the input voltage above the rated supply voltage, the input current must accordingly be reduced at a constant output power, see correction factors at modified environmental conditions, ZSupply voltage– on page 3

The output voltage is a pulsed direct current (DC). The operating range refers to the RMS value of the fundamental wave.

The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e. without overmodulation. The quality of the generated output voltages depends on the ratio between output frequency and current controller frequency f

The maximum output frequency f

Furthermore the controller sets an upper limit for sible Baumüller sales department, keyword: export restriction).

The range of the output frequency is defined as follows:

PWM frequency Current controller cycle time Range of the output frequency

2 kHz 250 µs 0 - 225 Hz 4 kHz 125 µs 0 - 450 Hz

8/16 kHz 62.5 µs 0 - 599 Hz (900 Hz

900 Hz could be generated by the controller

The device is able to generate output voltages with frequencies between f allows that, however the quality of this voltages cannot be guaranteed.

Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 Hz.

Current derating see ZFrequency-output-dependent current derating– from page 44.

At a DC-link-rated voltage, the device supplies the rated-/maximum-output current. At DC link input voltages above the rated-supply voltage, the output current must accordingly be reduced at a constant output power, see correction factors at modified environmental conditions, ZDC-

The overload time is dependent of the motor current and of the heat sink temperature and is determined by the Ixt-monitoring of the device.

The continuously permitted output current must be reduced complying with ZFrequency-output-dependent

current derating– on page 44, if the statical output frequency is lower than 15 Hz and the frequency remains

between 0 and 15 Hz for over 5 seconds.

10)

The output power must not exceed the limit value of 1.5 kW, it is limited by the controller.

I-R

( f

I-R

onmental temperature– on page 31.

= 1/cycle time current controller).

, generated with high quality, is calculated as follows:

max

the output frequency of 599 Hz (please contact the respon-



and 599 Hz and the controller

max

link voltage– on page 33.

)

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3.4

Electrical data

3.4.6 Frequency-output-dependent current derating

All Baumüller devices were developed, so that the specified rated-output current is permanently permitted, i. e. in the S1-operation, at an electrical output frequency of more than 15 Hz. If the statical output frequency of the inverter is smaller than 15 Hz and the frequency is longer than 5 seconds between 0 and 15 Hz, then the permitted, permanent output current must be reduced, conforming to the following characteristic curve.

Among others, in the following a few examples are shown:

n applications with speed control without positioning or n applications, where at standstill current must be applied in order to maintain a torque /

a force or

n applications, which cause a blocking of the mechanics, e. g. when starting a cold 

extruder.

Consequently the following operations are not concerned:

n typical positioning operations n applications, where a higher-level control contains a standstill and block monitoring.

As long as the derating range is passed fast enough, the use of I fast enough, means that the frequency change is 15 Hz/s.

Derating of the motor-side inverter-output current I against the rating-output current  I

, in dependence on the static inverter-output frequency f.

rated

is permitted. Passing

rated

I I

rated

Static inverter-output frequency f

Figure 13: Derating at a static inverter frequency < 15 Hz

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3.4.7 Load cycle according to EN61800-6

tpto+I

rated

 tpI

=

Operation with constant load

Figure 14: Typical current-time-diagram: Operation at constant load

at 2 kHz Ib at 4 kHz Ib at 8 kHz Ib at 16 kHz

BM3X01 5 A (100 % I BM3X11 10 A (100 % I

) 5 A (100 % I

rated

) 10 A (100 % I

rated

) 3.5 A (70 % I

rated

) 7 A (70 % I

rated

Technical Data

) 2.5 A (50 % I

rated

) 5 A (50 % I

rated

)

Intermittent load cycle with peak value

Figure 15: Typical current-time-diagram: Intermittent load cycle with peak value

this term is valid for possible load cycles:

Example load cycles:

BM3X01 180 s 95 s (Ip=7.5 A) 55 s (Ip=10 A)

tp with Ip = 150 % I

ratedtp

with Ip = 200 % I

rated

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3.4

tbto+I

rated

 tpI

tbI

+=

Electrical data

Intermittent load cycle

Figure 16: Typical current-time-diagram: Intermittent load cycle

This term is valid for possible load cycles:

Example load cycles:

tb with Ib = 60 % I

BM3X01 120 s (Ib = 3 A) 45 s (IP = 7.5 A) 25 s (IP = 10 A)

tb with Ib = 100 % I

BM3X01 60 s (Ib = 5 A) 4 s (IP = 7,5 A) 2 s (Ip = 10 A)

ratedtp

with Ip = 150% I

ratedtp

with Ip = 200 % I

rated

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4DESIGN AND FUNCTION

In this chapter the basic design of the device BM3000, BM3200, BM3300 is described and the type code on the devices is described.

NOTE!

The devices of the BM3000, BM3200, BM3300-series are intended for the use in the „Second environment“ (industrial environment) compliant with EN 61800-3. EMC-interferences can appear, if it is connected to the public supply.

Also see ZAppropriate use– from page 12.

NOTE!

Components of Baumüller Nürnberg GmbH are intended to be installed into commercially available control cabinets

There are a number of reasons, why the components should be operated in commercially available control cabinets. Especially the following points are assured by installing these components into the control cabinet:

m The protection against contact, requested by the user can be implemented. m The stated thermal environment conditions (temperature, relative air humidity,

cleanliness of the coolants,...), in the technical data of the components and devices is assured.

m The stated mechanical environment conditions (technical data of the components

and devices (vibration, shocks,....) is assured.

m The stated notes in the technical data for the EMC-compatible configuration and in

order to obtain an EMC-compatible design (shielding concepts, installation principles, leadthroughs,...) can be implemented.

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4.1

Design

4.1 Design

The BM3200, BM3300 device series are servo converters of Baumüller Nürnberg GmbH. The devices consist of a power unit and a controller unit, which are integrated in a common housing. The rated current of the devices reaches from 5 A to 10 A. The devices differ in size, power and equipment (hard- and software). Variants see ZType code– from page 53. Devices BM3000 are supply units.

The devices BM3000, BM3200, BM3300 are part of the Baumüller device series b maXX and can be interconnected with other Baumüller devices.

The device series b maXX mainly consists of 2 systems:

Module system consisting of a supply unit and of one or several axis units.

pply unit

m Su This is a mains rectifier-/active mains rectifier unit for the supply of axis units via the DC-

link. The AC voltage at the three-phase system is converted from the input sided mains recti-

fier unit into DC voltage. The DC-link capacitors smooth this DC-link voltage. Additionally the active mains rectifier unit can regenerate excess braking energy as sinusoidal current into the power supply.

NOTE!

vice of the series BM3000 is a mains rectifier unit.

A de

m Axis unit (with c This is a motor power inverter, which is supplied from the DC-link via a mains rectifier- or

a active mains rectifier unit. The output sided inverter generates a three-phase current system with a variable fre-

quency and voltage for the supply of the connected motor. The controller part controls the inverter of the power unit. The controller is operated either

by an operating software or by a superordinated control.

NOTE! A device of the series BM3200, BM3300 can be operated as an axis unit.

NOTICE!

ontroller)

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A proper operation of the BM3200, BM3300 as an axis unit, can be guaranteed at Baumüller mains rectifier units. An operation on active mains rectifiers is forbid- den.

The mains rectifier unit must be supplied by a TT- or TN-network.

Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

Design and Function

Compact servo unit

Supply-/axis unit and controller in one housing, these devices can be operated individually also.

The input sided inverter converts the AC current into DC current, which was taken from the power supply. The DC-link capacitors smooth this DC-link voltage. The output sided inverter generates a three-phase system with variable frequency and voltage for the supply of the connected motor.

The controller parts controls the inverter of the power unit. The controller is operated either by operating software or by a superordinated control.

NOTE!

A device of the series BM3200, BM3300 is a compact servo unit.

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4.2

Identification of the device

4.2 Identification of the device

4.2.1 Part number BM3200, BM3300

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Figure 17: Part number BM3200, BM3300 - front

Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

4.2.2 Type plate

BM3000

Design and Function

The figure shows the positions, where the type plate was attached. On the type plate the type code of the device is found, also.

Figure 18: Type plate attachment BM3000

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4.2

BM3200, BM3300

Identification of the device

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Figure 19: Type plate attachment BM3200, BM3300

Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

Design and Function

4.2.3 Type code

The type code has the format: BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX].

The type code is explained in the following table.

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Device generation

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Device design

0: Mains rectifier unit 2: Compact Servo unit 3: Compact Servo unit safety

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Housing size

0 to 1: see ZDimensions– from page 23.

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Current grading (output rated current)

see ZElectrical data– from page 35

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Type of cooling

S: Air-cooled with air supply and air exhaust 

in the control cabinet

C: Cold plate

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Type of power supply

T: Grounded TN or TT power supply network E: single phase power supply only G: Grounded delta systems, IT systems,

grounded TN or TT systems

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Type of electronic safety relay

(only BM3300)

0: No safety relay 2: Double safety relay

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Design

0: Standard

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Hardware design basic unit

0XX: Unit with ballast transistor, UZK = 540 V 210: Mains rectifier unit, without ballast transistor,

UZK = 540 V

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Special design basic unit

00: Standard

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Ballast resistor optional

B: Ballast resistor integrated E, -: Without internal ballast resistor, 

connection for external ballast resistor

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4.2

Identification of the device

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Fieldbus interface

1: EtherCAT® CoE 2: VARAN 3: CANopen 4: POWERLINK 5: ProfiNET RT/IRT 7: EtherCAT® SoE

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Encoder interface

1: HIPERFACE®, EnDat® 2.1, SSI, 

square and sine incremental encoder,

resolver 2: EnDat® 2.2 3: HIPERFACE DSL

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Digital inputs/outputs

1: 2 digital inputs/ 2 digital outputs

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Analog inputs/outputs

1: 1 analog input/ 2 analog outputs

signal bus for max.12 devices 2: 2 analog inputs/2 analog outputs

extended signal bus for max. 30 devices

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Option inputs/outputs

0: no

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Kind of STO function optional

(only BM3300)

S00: Safety function STO

Note: 

Not conform to Safety Standards.

Permitted for process protection only.

S01: Safety function STO according

Safety claim PLe / SIL3

(for replacement only)

S02: Safety function STO according

Safety claim PLe / SIL3

with short-circuit detection

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Incompatible controller software version

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Option compatible controller software 

version

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Software function option

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Safety level option (only BM3300)

#00: Used for safety level STO

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4.3 UL notes

Design and Function

The notes below must be observed in case you consider UL 508 C.

ZRequirements to the energy supply: power supply– on page 27

n For use with grounded wye sources only or equivalent.

ZRequired environmental conditions– on page 29

n Note the maximum surrounding air temperature. n Use in a pollution degree 2 environment only.

ZRequirements for the motor temperature sensors– on page 95

n Motor over-temperature sensing is required. Drive intended to

be used with motors that have thermal sensor mounted in or on the motors.

Connection see ZConnecting diagrams– from page 98

ZConnections– from page 120

n Position of wiring terminals to indicate the proper connec-

tions for the power supply, load, control circuit, and similar devices refer to ZPage 120–.

Connections from ZPage 120– to ZPage 145–

n Note tightening torque values marked for field terminals.

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4.3

UL notes

ZFuses– from page 191

n Devices are suitable for use on a circuit capable of deliver-

ing not more than 5000 rms symmetrical amperes,480Y/277 V maximum m when protected by J Class Fuses rated min. 480 V

m when protected by a circuit breaker rated min. 480/277 V,

max. 20 A.

n Integral solid state short circuit protection does not provide

branch circuit protection. Branch circuit protection must be provided in accordance with the Manufacturer Instructions, National Electrical Code and any additional local codes.

, max. 15 A

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4.4 Display elements BM3000

The mains rectifier unit BM3000 displays its state via the LED state display H100.

Design and Function

Name Internal designation

H100 State display

Instruction handbook b maXX BM3000, BM3200, BM3300

Meaning

H100 green: Bridging relay switched on

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4.5

Display- and operating elements BM3200, BM3300

4.5 Display- and operating elements BM3200, BM3300

Depending on the variant of the fieldbus connection

EtherCAT

Type code BM3200, BM3300 with EtherCAT® CoE profile:

BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-X

Type code BM3

200, BM3300 with EtherCAT® SoE profile:

BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-X

X[-XX][-EXX][-#XX]

H1: 7-segment display

display status controller Meaning see: ZFunction of the 7-segment display– from page 62

H11 - H14: Status display via LED 

Meaning see: ZFunction of the LEDs H11 to H14– on page 63

X1: Service interface

S1 - S4: Address switch

Setting: see 

ZSettings address switches– from page 66

H31:LED EtherCAT H32:LED EtherCAT

H41:LED EtherCAT H42:LED EtherCAT

Meaning: see ZLEDs EtherCAT®– on page 64

Figure 20: Display-/Operator controls Controller BM3200, BM3300 EtherCAT

NOTE!

e service interface X1 must be used with the service cable BM5-K-USB-XXX only,

maximum transmission rate 920 kBaud.

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VARAN Type code BM3200, BM3300 with VARAN:

BM3XXX-XXXX-XXXXX[-X]-2XXXX

H1: 7-segment display

H11 - H14: Status display via LED 

X1: Service interface

S1 - S4: Address switch

[-S0X]-XX[-XX][-EXX][-#XX]

display status controller Meaning see: ZFunction of the 7-segment display– from page 62

Meaning see: ZFunction of the LEDs H11 to H14– on page 63

Setting: see 

ZSettings address switches– from page 66

Design and Function

H31:LED VARAN H32:LED VARAN

H41:L

H42:LED VARAN

Figure 21: Display-/Operator controls Controller BM3200, BM3300 EtherCAT

NOTE!

The service i maximum transmission rate 920 kBaud.

nterface X1 must be used with the service cable BM5-K-USB-XXX only,

ED VARAN

Meaning: see ZLEDs VARAN– on page 64

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4.5

Display- and operating elements BM3200, BM3300

CANopen

Type code BM3200, BM3300 with CANopen®:

BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-X

X[-XX][-EXX][-#XX]

H1: 7-segment display

display status controller Meaning see: ZFunction of the 7-segment display– from page 62

H11 - H14: Status display via LED 

Meaning see: ZFunction of the LEDs H11 to H14– on page 63

X1: Service interface

S1 Reserved for further functions S2 Baud rate CANopen

®

See address switch ZCANopen®– from page 69.

S3/S4: Address CANopen

See address switch ZCANopen®– from page 69.

H31/H32: LEDs without function

H41/42:

Figure 22: Display-/Operator controls Controller BM3200, BM3300 CANopen

LEDs without function

NOTE!

The service interface X1 must be used with the service cable BM5-K-USB-XXX only, maximum transmission rate 920 kBaud.

®

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Design and Function

POWERLINK

Type code BM3200, BM3300 with POWERLINK®

BM3XXX-XXXX-XXXXX[-X]-4XXXX

H1: 7-segment display

H11 - H14: Status display via LED 

X1: Service interface

S1 - S4: Address switch

H31: LED POWERLINK

H32: LED POWERLINK

[-S0X]-XX[-XX][-EXX][-#XX]

display status controller Meaning see: ZFunction of the 7-segment display– from page 62

Meaning see: ZFunction of the LEDs H11 to H14– on page 63

Setting: see 

ZSettings address switches– from page 66

H41: LED POWERLINK H42: LED POWERLINK

Meaning: see ZLEDs POWERLINK®– on page 65

Figure 23: Display-/Operator controls Controller BM3200, BM3300 POWERLINK

NOTE!

The service i maximum transmission rate 920 kBaud.

nterface X1 must be used with the service cable BM5-K-USB-XXX only,

Instruction handbook b maXX BM3000, BM3200, BM3300

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4.5

4.5.1 Function of the 7-segment display

Display- and operating elements BM3200, BM3300

Display

An exact description is found in the drive sta Parameter Manual.

0: Low, 1: High

Condition  Drive Manager

NOT READY-TO-START Drive signals „not ready for power switch-on“

INHIBIT START Voltage inhibited, e.g. quickstop active

READY-TO-START Drive shut down

SWITCHED ON Control word: xxxx x111

OPERATION ENABLED Control word: xxxx 1111

Meaning

Control word: xxxx x110 Pulse enable = 0 Quick stop= 1 (low-active)

Pulse enable = 1 Quick stop = 1

tuses- and accordingly the transitions in the

INHIBIT OPERATION ACTIVE

DRIVE SHUT DOWN ACTIVE Pulse enable = 0

QUICK STOP ACTIVE Quick stop = 0 (low-active)

ERROR REACTION ACTIVE

ERROR Error message

Reset via control word 0xxx xxxx and accordingly delete error memory 0

Parking axis

➝ 1

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4.5.2 Function of the LEDs H11 to H14

Design and Function

Designation

ront plate

H11 1.1 green

H12 1.2 green

H13 1.3 red Current limit

H14 1.4 red Error display

Internal designation Meaning

Torque direction

1.1 red

1.2 red

H11 green: positive torque direction H11 red: negative torque direction

Power-On / pulse enable 24 V connected H12 green: power ON H12 red:

H13 red: device is operating at current limit

H14 red: device signal error

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4.5

4.5.3 Function of the LEDs H31/H32 and H41/H42

LEDs EtherCAT

Display- and operating elements BM3200, BM3300

Depending on the variant of the fieldbus connection

Type code BM3200, BM3300 with EtherCAT® CoE profile:

BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-X

Type code BM3

BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-X

Designation

ront plate

H31 (green) X3 Link / Act off: no connection

H32 (orange) ERROR on: ERROR 

H41 (green) X4 Link / Act off: no connection

H42 (orange) RUN off: ERROR/INIT

200, BM3300 with EtherCAT® SoE profile:

Meaning Blinking pattern

X[-XX][-EXX][-#XX]

on: connection

blinking: data transmission

(recipient error Phy1/Phy2)

on: connection

blinking: data transmission

500 ms on/  500 ms off: PREOPERATIONAL

200 ms on/ 1 s off: SAFEOPERATIONAL

on: OPERATIONAL

LEDs VARAN Type code BM3200, BM3300 with VARAN:

BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-X

Naming on the  front plate

H31 (green) H41 (green)

H32 (yellow) H42 (yellow)

Meaning Blinking pattern

LINK On: connection between 2 PHYs 

ACTIVE On: data is received or transmitted

X[-XX][-EXX][-#XX]

(physical interfaces) is established

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LEDs CANopen®Type code BM3200, BM3300 with CANopen®:

BM3XXX-XXXX-XXXXX[-X]-3XXXX

LEDs without function.

[-S0X]-XX[-XX][-EXX][-#XX]

Design and Function

LEDs  POWERLINK

Naming on the  front plate

H31 (green) X3 Link / Act Off: No connection

H32 (yellow) ERROR Off: NMT_CT3, NMT_CT7, NMT_GT2

H41 (green) X4 Link / Act Off: No connection

Type code BM3200, BM3300 with POWERLINK®

BM3XXX-XXXX-XXXXX[-X]-4XXXX

Meaning Blinking pattern

On: Connection

Blinking: Data transfer

On: NMT_CT11, NMT_GT6

Blinking: Configuration error

On: Connection

Blinking: Data transfer

[-S0X]-XX[-XX][-EXX][-#XX]

(e.g. address setting)

H42 (green) STATUS Off: NMT_GS_OFF, NMT_GS_INITIALISATION,

NMT_CS_NOT_ACTIVE

50 ms off / 50 ms on: NMT_CS_BASIC_ETHERNET

200 ms on / 1 s off: NMT_CS_PRE_OPERATIONAL_1

2 x 200 ms on / 1 s off: NMT_CS_PRE_OPERATIONAL_2

3 x 200 ms on / 1 s off: NMT_CS_READY_TO_OPERATE

On: NMT_CS_OPERATIONAL

200 ms on / 200 ms off: NMT_CS_STOPPED

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4.5

EtherCAT® or VARAN profile:

POWERLINK® profile

Switch setting up

Switch setting down

Switch setting up

Switch setting down

Display- and operating elements BM3200, BM3300

4.5.4 Settings address switches

EtherCAT® CoE EtherCAT® SoE

BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX] BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX]

VARAN BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX]

POWERLINK

IP-Address  S1 to S4

BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX]

The IP address of the controller consists of 32 bits or 4 bytes (e.g. 192.168.125.203). Controller with EtherCAT

or VARAN profile: Both of the first bytes are set with the base address (192.168.) at the factory. Both of the last bytes are set by means of the address switches S1, S2, S3 and S4. In the process, S1 and S2 as well as S3 and S4 each represent an 8 bit value.

Controller with POWERLINK

-profile: Both of the first bytes are set with the base address (192.168.100) at the factory. Both of the last bytes are set by means of the address switches S3 and S4. In the process, S3 and S4 each represent an 8 bit value.

The IP address 192.168.0.0 or 192.168.100.0 is not permitted/reserved. For information on changing the base address, see the parameter manual.

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Design and Function

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4.5

Display- and operating elements BM3200, BM3300

Figure 24: Address switch setting EtherCAT®, POWERLINK®, VARAN

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Design and Function

switch

Switch up

= 0001

CANopen

Baud rate S2

BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX]

NOTE!

20 kBit/s

250 kBit/s 500 kBit/s

125 kBit/s, default setting

1 MBit/s

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4.5

Address S3/S4

Display- and operating elements BM3200, BM3300

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Figure 25: Address setting CANopen

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5.1 Safety notes for transport

NOTICE! Damage due to unauthorized transport!

Transport handled by untrained personnel can lead to a substantial amount of material damage.

m The unloading of the packages upon delivery as well as the in-house transport

should only be done by trained personnel.

m Contact Baumüller Nürnberg GmbH sales office if necessary.

WARNING! Danger of physical impact!

Secure devices against falling down. Therefore:

m Take suitable measures, such as supports, hoists, straps, etc., to ensure that de-

vice cannot fall down.

m Use appropriate means of transport.

5TRANSPORT AND PACKAGING

5.2 What to observe when transporting

For initial transport of a device, it is packed at the manufacturer's plant. If the device must be transported, ensure that the following conditions are met throughout the entire transport:

m Climate class 2 K 3 as per EN 60721-3-2 m Temperature range - 25 °C up to + 70 °C m Vibration, shock, continuous shock class 2 M 1 as per EN 60721-3-2

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5.3

Transport inspection

5.3 Transport inspection

Upon receiving the delivered goods, immediately examine them for completeness and transport damage.

If there is visible transport damage on the outside, proceed as follows:

m Do not accept the delivery or conditi m Note the extent of the damage on the transport do

the shipping agent.

m Immediately file a complaint with the freight

writing and immediately contact the responsible representative of Baumüller Nürnberg GmbH.

NOTE!

e device may not be operated if there is visible transport damage!

onally accept it with reservations.

cuments or on the delivery note of

carrier. Have the complaint confirmed in

5.4 Unpacking

After having received the packaged device: h Avoid forceful transport agitation and hard jolts, e.g. wh

If no transport damage is visible:

h Open the packaging of the device. h Verify the delivery scope based on the delivery note.

File a claim with the responsible Baumüller representative if the delivery is incomplete.

NOTE!

Claim each individual deficiency as soon as it has been detected. Damage claims can only be validly asserted within the claim registration period.

5.5 Disposal of the packaging

The packaging consists of cardboard, plastic, metal parts, corrugated cardboard and/or wood.

h When disposing of the packaging, comply with the

area.

en putting an item down.

national regulations valid at the use

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The device is intended for mounting it into a control cabinet. Mounting comprises the following steps:

1 Mounting preparation 

2 Mounting

6.1 Safety notes

6MOUNTING

(for drilling holes, see ZDrilling templates– from page 77)

the device (for attachment, see ZMounting instruction BM3200, BM3300– on page 83)

NOTE!

Mounting shall only be performed by employees of the manufacturer or by other qualified personnel.

Qualified personnel are persons who – on account of their occupational training, experience, instruction and knowledge of relevant standards and stipulations, accident prevention regulations and operating conditions – are authorized by the persons, responsible for the safety of the facilities to perform the respective activities that are necessary, while at the same time recognizing and preventing any potential risks. The qualifications necessary for working with the device are, for example:

m Occupational training or instruction in accordance with the standards of safety en-

gineering for the care and use of appropriate safety equipment.

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6.1

Safety notes

WARNING! Danger as a result of faulty mounting!

The mounting requires qualified personnel with adequate experience. Faulty mounting can lead to life-threatening situations or substantial material damage.

Therefore: m Only allow mounting to be performed by employees of the manufacturer or by oth-

er qualified personnel.

WARNING! Danger of physical impact!

Secure devices against falling down.

NOTICE! Danger due to electrostatic discharge.

The connecting terminals of the device are partially at risk due from ESD. Therefore: Please heed the respective notes.

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Mounting

CAUTION! Danger due to sharp edges.

If the device is lifted with unprotected hands during mounting, palms or fingers can be cut. If the device falls, feet can be injured.

Figure 26: Danger area near the mechanical mounting

Therefore: m Ensure that only qualified personnel, who are familiar with the safety notes and as-

sembly instructions, mount this device.

Wear safety gloves.

Wear safety shoes.

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6.2

Preparing for mounting

6.2 Preparing for mounting

Based on the project planning and the drilling templates (see ZDrilling templates– from page 77), the positions of the attachment drill holes can be determined.

NOTICE! Property damage due to conductive contamination.

Therefore: m When performing installation work of any kind, it must be ensured that no foreign

material (e.g. drill shavings, copper strands, etc.) gets into the device as a result.

m If possible, the drilling of the holes should be done before mounting the device and

the configuring of the cables should take place outside of the control cabinet. If this is not possible, the device must be appropriately covered. Remove this covering again prior to starting operation without fail!

CAUTION! Eye injury due to flung particles.

Metal particles are flung when making the drill holes and the cutout sections. Therefore:

Wear safety goggles!

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6.3 Drilling templates

How to determine the required space in the control cabinet, see ZDimensions– from page 23.

Use the drilling templates to make the necessary drill holes.

NOTE!

Consider the minimum clearances for cooling when making the drill holes. Further notes see ZDimensions– from page 23 and ZCooling– from page 34.

NOTE!

m Assembly permitted in the displayed position only (vertical with air cooling from the

bottom to the top).

m A lining up of several devices next to each other is possible. Comply with the 

specified clearance of 100 mm above and below the device, so that the air circulation for heat dissipation is guaranteed.

Mounting

Tolerance  specifications

NOTE!

All dimensions in mm.

Drill hole dimensioning ±0.2 mm

Relative tolerance of discretionary divisions ±0.1 mm

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6.3











Drilling templates

Drilling template BM3000

Figure 27: Drilling template BM3000

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Drilling template BM3200, BM3300

Mounting

Figure 28: Drilling template BM3200, BM3300

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6.4

Mounting instruction BM3000

6.4 Mounting instruction BM3000

DANGER! Risk of

The mains rectifier BM3000 protection code is IP00. The operator is responsible for the protection against direct and indirect touch in the

switching cabinet.

NOTE!

The mains rectifier BM3000 is available with cold plate cooling only.

fatal injury from electrical current!

Mechanical data of the mounting plate for cold plate

The cooling version cold plate is a particular e pation is done via 2 contact surfaces. The first one is the mounting platform within the control cabinet or on the machine base, the other is the cold plate on the device’s back. High requirements e.g. to surface roughness and evenness for this surface are specified, to ensure an optimal heat flow. Already a slight damage/pollution of the surface can cause a significant deterioration in heat dissipation to the mounting plate.

For this reason while handle the units protect the sensitive function surface to avoid damage.

Surface flatness (across the entire surface)

Surface roughness Ra 1.2 µm Material of the plate (recommendation) AlMgSi 0.5

NOTICE! Property damage due to overheating.

Scratches and burrs can inhibit the heat dissipation of cold plate devices.

Therefore

m When mounting cold plate devices, ensure that the surface quality of the mounting

plate meets the specifications and ensure that the device’s rear panel/mounting plate does not have any scratches or burrs.

fficient cooling alternative. The heat dissi-

0.05 mm

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The required screws and washers for the mounting are specified below the figure. Complete mounting as follows:

1 Provide suitable fixing material. 2 Mo

unt device.

n check the

data of the mounting plate for cold plate– on p

Mount device h Mount BM3000 horizontally only.

surface quality of device’s rear panel/mounting plate, see ZMechanical

age 80

Mounting

Figure 29: Mounting instruction BM3000

Device BM3000 A - Screws 2 x M5 B - Washers 2 x (5,3 x 10)

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6.4

Distance bushing

Mounting instruction BM3000

Mount protection cover (option)

1 Keep the accessories kit protection cover ready 

(see ZAccess

2 Uns

crew 2 screws M3 with a screwdriver.,

place with 2 distance bushings M3x52 (torque 1 Nm)

3 Re 4 Attach pr 5 Mo

unt the protection cover with the 2 screws M3 (torque 1 Nm)

ories kit protection cover BM3000– on page 197).

otection cover

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Figure 30: Mount protection cover (option)

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6.5 Mounting instruction BM3200, BM3300

The required screws and washers for the mounting are specified below the figure. Complete mounting as follows:

vide suitable fixing material.

1 Pro 2 Mo

unt device.

Mounting

Mount device h O

h Th h In co

n the top and on the bottom insert the fixing screw into the longitudinal holes (1).

en let the device glide downwards (2).

nclusion, tighten all fixing screws and grounding screws (3).

Figure 31: Mounting instruction BM3200, BM3300

Device BM3200, BM3300 A - Screws 2 x M5 B - Washers 2 x (5,3 x 10)

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6.5

Mounting instruction BM3200, BM3300

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This chapter describes the electrical installation of the device. The mechanical mounting is described in ZMounting– from page 73.

Assure, that the technical preconditions are fulfilled, before installation: Prior to installation, ensure that the technical prerequisites have been fulfilled:

1 Check the demands on the electrical power supply. 2 Check the requirements for the electrical cables and the provision of corresponding ca-

3 Check the properties of the connections and the specified configuration of the respec-

7.1 Safety notes

7INSTALLATION

bles.

tive cables.

NOTE!

Installation shall only be performed by employees of the manufacturer or by other qualified personnel.

Qualified personnel are persons who – on account of their occupational training, experience, instruction and knowledge of relevant standards and stipulations, accident prevention regulations and operating conditions – are authorized by the persons responsible for the safety of the facilities to perform the respective activities that are necessary, while at the same time recognizing and preventing any potential risks. The qualifications necessary for working with the device are, for example:

m Occupational training or instruction, and the authorization to commission, ground

and mark electrical power circuits and devices in accordance with the standards of the safety engineering.

m Occupational training or instruction, in accordance with the standards of work safe-

ty, for the care and use of appropriate safety equipment.

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7.1

3300_0009 .cdr_rev01_int

Safety notes

WARNING! Danger due to faulty installation and initial commissioning!

Installation and initial commissioning require qualified personnel with adequate experience. Faulty installation can lead to life-threatening situations or substantial material damage.

Therefore: m Only allow installation and initial commissioning to be performed by employees of

the manufacturer or by other qualified personnel.

DANGER! Risk of fatal injury from electrical current!

Inevitably, when operating this electrical device, certain parts of it are energized with hazardous voltage.

Therefore: m Pay heed to areas on the device that could be dangerous during the electrical in-

stallation.

m Pay heed to areas on the device that could still be electrically energized after op-

eration.

Figure 32: Hazard areas during electrical installation

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Danger from  residual energy

Installation

DANGER! Risk of fatal injury from electrical current!

Stored electric charge. Discharge time of the complete system = discharge time of the device with the lon-

gest DC link discharge time in the complete system. Refer to Z Electrical Data –. Therefore:

m Do not touch electrically live parts before taking into account the discharge time of

the capacitors.

m Heed corresponding notes on the equipment. m If additional capacitors are connected to the DC link, the DC link discharge can

take a much longer time. In this case, the necessary waiting period must itself be determined or a measurement made as to whether the equipment is de-energized. This discharge time must be posted, together with an IEC 60417-5036 (2002-10) warning symbol, on a clearly visible location of the control cabinet.

7.2 Voltage test

DANGER! Risk of fatal injury from electrical current!

During the routine test of these devices, a voltage test is performed by Baumüller Nürnberg GmbH in accordance with EN 61800-5-1, section 5.2.3.2. Thus it is unnecessary for the customer to do this.

Therefore: m Subsequent tests of the devices using high voltages may only be performed by

Baumüller Nürnberg GmbH.

m Disconnect the converter from the system during high-voltage testing!

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7.3

Demands on the electrical power supply

7.3 Demands on the electrical power supply

For all important data, see ZRequirements to the energy supply: power supply– from page 27.

Minor deviations from requirements in the power supply can lead to malfunctioning of the device. If the power supply deviates too much from the requirements, the device can be destroyed.

The devices may only be operated in secondary surroundings (e.g. an industrial environment).

The destruction of the device can cause personal injury.

DANGER! Risk of fatal injury from electrical current!

If the requirements for the power supply are not complied, the device can be damaged or destroyed, thereby greatly endangering individuals.

Therefore: m Prior to installation, ensure that the prerequisites for power supply have been ful-

filled.

7.4 Requirements for the connection cables

h Take into account IEC/EN 60204-1, Chapter 13 when selecting the cable. h The protective ground cross-section of the cable must be compliant with IEC/

60204-1, section 5.2, tab. 1.

h A fixed connection for the protective ground conductor is mandatorily specified for op-

eration of the device.

h Use copper cable approved for a minimum of 60 °C (drives < 3 x 100 A) or 75 °C

(drives  3 x 100

For further details (e.g. maximum permissible length), see ZCables– from page 177.

A), if UL 508C is in consideration.

7.5 Protection of the device and accordingly of the cable

In order to protect this device and accordingly the cables against overload and possible damages / destruction due to the power supply, cable protection fuses and device protection fuses must be installed. Data of the required fuses see ZFuses– from page 191.

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7.6 PE connection and RCD compatibility

Depending on the functional principle, leakage current >3.5 mAAC or >10 mADC can flow through the protective conductor. Consequently, a PE connection in accordance with EN 61800-5-1 is specified.

DANGER! Risk of fatal injury from electrical current!

This product can cause direct and/or alternating current in the protective ground conductor.

The leakage current, due to the functional principle of the device, can lead to premature triggering of the fault current protective device or generally prevent triggering of it.

Therefore: m Wherever a differential current device (RCD) is used for protection in case of direct

or indirect contact, only an RCD of the type B is permissible to provide current to this product.

m Otherwise a different protective measure must be utilized, such as separation from

the surroundings by means of double or enhanced isolation, or separation from the power supply network by means of an isolating transformer, for example.

Installation

7.7 Installation requirements with regard to EMC stability

NOTE!

The emission of radio frequency interference (RFI) is to a great extent dependent on the wiring, spatial expansiveness and the arrangement of the components in the system. Ensuring electromagnetic compatibility compliance in accordance with legal requirements is therefore only possible on the completely assembled system and is thus the responsibility of the system manufacturer or proprietor (re Art. 6, Par. 9 of the EMVG; European EMC law).

NOTE!

The important information on EMC-compliant installation can be found in this Instruction handbook. Additional notes on building a CE-compliant system, that are imperative to take heed of, can be found in the Baumüller Instruction handbook „Filters for mains applications“, 5.09010. This manual can be obtained from Baumüller Nürnberg GmbH.

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7.8

Shielding plan

In order to achieve an EMC-compatible and interference-free operation within the framework of legislation, the following aspects must be considered. Please do not hesitate to contact our sales department or the application department of Baumüller Nürnberg GmbH, if there are any questions.

m Only use Baumüller motor cables and Baumüller components. m Use suitab m M

conductive surface (e.g. galvanized steel plate).

m Ke

fine-stranded cables with a large cross section  (refer to ZPE

m En

Power supply - fuse - filter - BM32

HINWEIS!

A 3 m to ensure a reliable EMC interference immunity of the BM3200, BM3300. The DC link cables connected with 1C1 and 1D1 must be led through the ferrite core with 3 turns per cable. The ferrite core should be close to the connection X205 of the

BM3200, BM3300.

le mains filters recommended by Baumüller Nürnberg GmbH.

ount all components on a single mounting plate with a continuously good electrically-

ep the ground connection device/ground plate as short as possible (< 30 cm), using

connections BM3200, BM3300 rear panel– on page 145).

sure the correct sequence at installation:

00, BM3300 - (motor filter) - motor.

ferrite core (part No. 308293) must be used with a DC link connection longer than

m Ensure that the motor cable is continuous, without interruption.

Do not interrupt motor cables with terminals, co

m If possible

(i. e. the least effective antenna height).

m Wh

signal and control cables vis-à-vis the power cables.

m Ca

bles) should be crossed at a 90 ° angle.

m Contact the

ferent EMC areas.

m Co

tive with ground.

7.8 Shielding plan

The shielding of the motor cable as well as of the motor temperature cable must be connected electrically with the mounting plate or with shield sheet (see ZAccessories kit

shielding BM3200, BM3300– on page 197).

NOTE!

ntactors or fuses, for example.

route the cables on the surface of the grounded mounting plate 

en routing in parallel, minimum clearance of 20 cm should be observed between

bles of different EMC categories (e.g. signal cables - mains cables and/or motor ca-

major cable shield when laying cables through walls, which separate dif-

ntact all the cable’s shields on both sides surface-to-surface and also well-conduc-

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NOTE!

Pay attention to strain relief for all cables!

7.8.1 Shielding connection mounting plate

Establish a large-area contact between the shield and the conductive and grounded mounting plate by means of a conductive clamp.

Refer to ZConnecting the shield– on page 92.

7.8.2 Shielding connection with shield sheet

7.8.2.1 Mounting shield sheet

Installation

Refer to ZAccessories kit shielding BM3200, BM3300– from page 197.

Figure 33: Mounting shield sheet

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7.8









Shielding plan

7.8.2.2 Connecting the shield

It is recommended to connect the shielding according following figure, see also ZAcces-

sories kit shielding BM3200, BM3300– on page 197.

epare motor cable according figure

1 pr 2 rem 3 wra

ove the motor temperature cable’s shield from the cable p motor temperature cable around motor cable at least 1 turn, form no loop.

Shield

motor cable

RIGHT

WRONG

Motor temperature cable

Shield motor temperature cable

Motor cable

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Figure 34: Wrap shield motor temperature cable around motor cable

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4 from top wrap conductive metallic adhesive tape around





Motor temperature cable

conductive metallic adhesive tape

Installation

Motor cable

Figure 35: Tape shield motor temperature cable around

NOTE!

The shielding of the motor temperature cable and the shielding of the motor cable is wrapped together with a conductive metallic adhesive tape.

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7.8





Shielding plan

5 connect both shielding with shield clamp on the shield sheet,

note locking torque of the fixing screw!

NOTE!

The tional shield sheet is not used!

Shield sheet

shield must be connected to the mounting plate with a metallic clamp, if the op-

Motor temperature cable

Fixing

screw

Shielding

clamp

Motor cable

Figure 36: Shield connection motor cable

Locking torque of the fixing screw:

Shielding clamp width Locking torque

shielding clamp width 24 mm width 0.8 Nm

shielding clamp width 17 mm width 0.8 Nm

Wrapping with

allic adhe-

met sive tape

cable diameter 5 - 20 mm

cable diameter 3 - 14 mm

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7.9 Requirements for the motor temperature sensors

Installation

To protect the motor against impermissible over be connected to the BM3200, BM3300 device via the encoder cable or directly. The device switches off of the motor when a settable threshold temperature has been exceeded.

NOTE!

The motor temperature sensor must be connected either on the BM3200, BM3300 directly or via the encoder cable, the other input must not be connected.

Type Additional requirements Isolation

KTY84/PT1000 - SELV/PELV

MSKL

Motor protection thermistor (PTC) as per DIN 44080-082

NOTE!

The motor temperature sensor should be installed in such a manner that „safe electrical separation“ is ensured. The motor temperature sensors integrated into Baumüller motors meet these requirements. If third-party motors are connected, the proprietor must ensure that the temperature sensors used in the motor of a third-party manufacturer motor comply with the „safe electrical separation“ function.

(PTC) R = 1 k at T

Protection

heating, a motor temperature sensor can

, I

< 2 mA SELV/PELV

max

Instruction handbook b maXX BM3000, BM3200, BM3300

Document no. 5.11018.11

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7.10

Installation procedure BM3000

7.10 Installation procedure BM3000

DANGER! Risk of fatal injury from electrical current!

Parts under voltage are dangerous to life. Therefore:

m Assure, that the device and the parts (e. g. power cables), which are mounted as

well as the mounting range are de-energized during mounting.

h All cables must be installed EMC-compatible. h Connect cable (see ZConnecting diagrams– from page 98).

(Observe the allowable torque!)

The installation consists of the following steps:

1 Connect fuses (F1), also see ZFuses– from page 191. 2 Connect BM3000 via the power supply input terminals 

three-phase: 1U1, 1V1 and 1W1 Connection data see ZConnections BM3000– on page 119.

3 Connect the protection conductor to the PE connection (a permanent PE connection

is compulsory), also see

4 Connect input signal for bridging relay X100 (see ZConnections BM3000– on page

119)

5 Connect further axis units via the DC link connection.

ZConnections BM3000– on page 119.

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Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

7.11 Installation procedure BM3200, BM3300

DANGER! Risk of fatal injury from electrical current!

Parts under voltage are dangerous to life. Therefore:

m Assure, that the device and the parts (e. g. power cables), which are mounted as

well as the mounting range are de-energized during mounting.

h All cables must be installed EMC-compatible. h Connect cable (see ZConnecting diagrams– from page 98).

(Observe the allowable torque!)

The installation consists of the following steps: 1 Connect motor to the terminals 1U2, 1V2, 1W2, PE.

Consider the appropriate phase connection (rotational direction) Consider the allowable torques! Connection data see ZX107 - motor connection– on page 144.

2 Connect fuses (F1), also see ZFuses– from page 191 3 Connect device via the power supply input terminals 

BM32XX-XT, BM33XX-XT

three-phase: 1U1, 1V1 and 1W1 at reduced power also single-phase possible: 1U1 and 1W1 BM32XX-XE, BM33XX-XE single-phase: L and N Connection data see ZX202, X203, X205 - power supply, DC link, ballast resistor

connection– on page 138.

4 Connect the protection conductor to the PE connection (a permanent PE connection

is compulsory), also see ZPE connections BM3200, BM3300 rear panel– on page 145.

5 Connect 24 V-supply via terminals X200 -1, X200 -2

Connection data see ZX200 - 24V voltage supply– on page 137.

6 Connect signal bus X300 (see ZX300 - signal bus– from page 140) 7 Connect encoder

(encoder types and pin assignment see ZX7 - encoder connection– from page 127)



Installation

NOTE!

The plugging and pulling of the energized encoder cable is not permitted and can cause a destruction. Therefore, the 24V-supply voltage must be switched off before and the connector must be interlocked.

Instruction handbook b maXX BM3000, BM3200, BM3300

Document no. 5.11018.11

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7.12

Connecting diagrams

8 Connection temperature sensor of motor (consider polarity!)

m with en m w

NOTE!

he motor temperature sensor must be connected either on the BM3200, BM3300

T directly or via the encoder cable, the other input must not be connected.

9 Connect signal generator for pulse enable:

via terminals X2 -5 (IF1), X2 -1 (M24V),  see ZX2

10 Only when

XXXXX and dependent on the application connect a ballast resistor (R nals 1C1 and Ba-, also see ZElectr

NOTE!

The ballast resistor connection is not short-circuit proof. When using devices BM3200, BM3300 without internal ballast resistor an external ballast resistor must be connected in case of braking operation.

coder cable

ith plug ZX101 - motor temperature– on page 143

- Digital inputs/outputs– on page 121.

using devices without internal ballast resistor BM3XXX-XXXX-XXXXX-E-

) to the termi-

ical data– from page 35.

7.12 Connecting diagrams

The connecting diagram for the power supply, the motor, the pulse enable a. s. o. are shown from ZPage 100– onwards.

The connection data and the pin assignments are found from ZPage 120– onwards.

NOTE!

In order to ensure an adequate current carrying capacity of the connections, comply to the torques!

NOTE!

The identifiers 1C1 and 1D1 were taken over from DIN EN 60445. 1C1 is the connection to the positive DC link cable/rail, and in the past was identified by Baumüller in some devices as ZK+. 1D1 is the connection to the negative DC link cable/rail, and in the past was identified by Baumüller in some devices as ZK-.

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Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

7.12.1 Mains rectifier BM3000

1U1

1V1

1W1

1C1

1D1

1D1 1C1

M 24 V

Bridging relay

X100:3Input X100:1

Installation

Figure 37: Connection diagram BM3000

X100 Connection for input signal of bridging relay, see ZConnections BM3000– on page 119.

1U1, 1V1, 1W1

PE PE-connection,

F1 Fuses (cable + device)

K1 Mains contactor (option)

Power supply,  see ZRe

ZCo

see ZPE

ZCo

see ZProte

quirements to the energy supply: power supply– from page 27 and

nnections BM3000– on page 119.

connection and RCD compatibility– from page 89 and

nnections BM3000– on page 119

ction of the device and accordingly of the cable– from page 88

Instruction handbook b maXX BM3000, BM3200, BM3300

Document no. 5.11018.11

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7.12

3300_0020_rev01_int.cdr

+24V

M24V

X2:1

X2:5

X2:10

X200-1

UVW

-2

1C1 1D1 1U1 1V1 1W1

X200

X205

X202

BM3X0X 310045678 00500141

Entladezeit15 Minuten Dischargetime 15 minutes

Betriebsanleitungbeachten Observethe user manual

ProDrive

BM5-K-USB-XXX

X300

X2:5

1W2

1V2

1U2

X107

X102

1U2

1V2 1W2

ENC

Motor temp.

L (off)

H (on)

Connecting diagrams

7.12.2 BM3XXX-XT as a compact servo unit (3-phase)

Devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX-

100

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Figure 38: Terminal diagram BM3XXX-XT (3-phase connection, internal ballast resistor)

Instruction handbook b maXX BM3000, BM3200, BM3300 Document no. 5.11018.11 Baumüller Nürnberg GmbH

Baumuller b maXX 3000, BM3000, BM3200, BM3300 Instruction Handbook Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

1.1 Information on this Instruction handbook

1.2 Key to symbols

1.3 Limitation of liability

1.4 Copyright protection

1.5 Applicable documents

1.6 Spare parts

1.7 Disposal

1.8 Guarantee provisions

1.9 Customer service

1.10 Terms used

2.1 Contents of the Instruction handbook

2.2 Changes and modifications to the device

2.3 Appropriate use

2.4 Responsibility of the operating company

2.5 Protective devices

2.6 Training of the personnel

2.7 Personal protective equipment

2.8 Special hazards

2.9 Fire fighting

2.10 Safety equipment

2.11 Behavior in hazardous situations or at accidents

2.12 Signs and labels

3.1 Dimensions

3.1.1 Dimensions BM3000

3.1.2 Dimensions BM3200, BM3300

3.2 Weight

3.3 Operating conditions

3.3.1 System types

3.3.2 Requirements to the energy supply: power supply

3.3.3 Requirements to the control voltage / 24 V-supply

3.3.4 Requirements to the motor

3.3.5 Required environmental conditions

3.3.6 Correction factors at modified operational conditions

3.3.6.1 Installation altitude

3.3.6.2 Environmental temperature

3.3.6.3 Supply voltage

3.3.6.4 DC-link voltage

3.3.7 Cooling

3.4 Electrical data

3.4.1 Electrical data BM3002

3.4.2 Electrical data BM3X01-XT/BM3X11-XT

3.4.3 Electrical data BM3X02-XT, BM3X03-XT, BM3X04-XT, 400 V

3.4.4 Electrical data BM3X12-XT, BM3X13-XT, 400 V

3.4.5 Electrical data BM3XXX-XE, 230 V

3.4.6 Frequency-output-dependent current derating

3.4.7 Load cycle according to EN61800-6

4.1 Design

4.2 Identification of the device

4.2.1 Part number BM3200, BM3300

4.2.2 Type plate

4.2.3 Type code

4.3 UL notes

4.4 Display elements BM3000

4.5 Display- and operating elements BM3200, BM3300

4.5.1 Function of the 7-segment display

4.5.2 Function of the LEDs H11 to H14

4.5.3 Function of the LEDs H31/H32 and H41/H42

4.5.4 Settings address switches

5.1 Safety notes for transport

5.2 What to observe when transporting

5.3 Transport inspection

5.4 Unpacking

5.5 Disposal of the packaging

2 Mounting

6.1 Safety notes

6.2 Preparing for mounting

6.3 Drilling templates

6.4 Mounting instruction BM3000

6.5 Mounting instruction BM3200, BM3300

7.1 Safety notes

7.2 Voltage test

7.3 Demands on the electrical power supply

7.4 Requirements for the connection cables

7.5 Protection of the device and accordingly of the cable

7.6 PE connection and RCD compatibility