Baumr-AG FUJI-MICRO F5200Ri, FUJI-MICRO F4200Ri, Genforce GT6000, Genforce GT400, Genforce GT3000 User Manual

Name: Baumr-AG FUJI-MICRO F5200Ri
Brand: Baumr-AG
SKU: 19716313
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Fuel-Injected Petrol Powered Inverter

Generators

User Manual

[Revision 1.0 October 2016]

RETAIN THIS MANUAL FOR FUTURE REFERENCE

PLEASE READ THIS MANUAL CAREFULLY BEFORE USE

Fuel-Injected Petrol Powered Inverter Generators

It is important that you read and

General Work Area Safety

Use the equipment and accessories etc. in

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or SERIOUSLY INJURED if y ou do not follow instructions.

understand the instruction manual before use and keep the manual in a safe place for future reference. Safety information presented here is generic in nature – some advice may not be applicable to every piece of equipment.

All safety precautions must be observed to reduce the risk of personal injury when operating the equipment.

The term “equipment" refers to your product, be it electrical mains, battery or petrol engine powered.

IMPORTANT – Handle the equipment safely and carefully.

BEFORE USE - If you are not familiar with the safe operation/handling of this equipment, or are in any way unsure of any aspect of suitability or correct use it for your application, you should complete training conducted by a person or organization qualified in safe use and operation of this equipment, including fuel/electric al handling and saf ety.

WARNINGS

• Read all safety warnings and all instructions. Failure to follow warnings and instructions may result in electric shock , fire a nd/or serio us injur y.

• Never run a petrol engine in confined areas.

• Do not operate the equipment in flammable or explosive environments, such as in the presence of flammable liquids, gases or dust. Engine and equipment may create sparks or heat that may ignite vapors, dust etc

• Keep clear of moving parts.

• This equipment may be a potential

source of electric shock if misused.

• Do not operate the equipment if it is damaged, malfunctioning or is in an excessively worn state.

• Do not allow others to use the equipment unless they have read this manual and are adequately trained.

• When using the equipment, basic safety precautions detailed here must always be followed to reduce the risk of fire, electric shock, personal injury and material damage.

• When wiring electrically powered equipment, follow all electrical and safety codes.

• Ensure all power source s conform to equipment voltage requirements and are disconnected before connecting equipment.

You CAN be KILLED or SERIOUSLY INJURED if you do not follow instructions.

Work areas should be clean and well it . Do not operate the equipm e nt if

bystanders, animals etc are within operating range of the equipment or the general work area.

Personal Safety

Keep packaging away from children - risk of suffocation! Operators must use the equipment correctly. When using the equipment, consider conditions and pay due care to persons and property.

Prevent unintentional starting of the equipment - ensure equipment and power source switches are in the OFF position before connecting or moving the equipment. Do not carry equipment with hands/fingers touching any controls. Remove any tools or other items that are not a part of the equipment from it before sta r ting o r s witching on.

Stay alert and use common sense when operating equipment. Do not overreach. Keep proper footing and balance at all times. Do not use equipment when tired or under the influence of drugs, alcohol or medication. This equipme nt is not intended for use by persons with reduced physical, sensory or mental capabilities.

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect from serious injury, including eye injury, inha lat ion of toxic fumes, burns, and hearing loss. Always wear eye protection. Protective equipment such as respirators, non-skid safe ty shoes, har d hat, hearing protection etc should be used for appropriate conditions. Other people nearb y sho uld also wear appropriate personal protective equipment. Do not wear loose clothing or jewellery, which can be caught in moving parts. Keep hair and clothing away from the equipment.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazard s.

General E quipment Use and Ca re

Do not force the equipment. Use the correct equipment for your appl icatio n. The correct equipment will perform better and be safer within its design parameters. Do not use the equipment if the ON/OFF switch malfunctions – any equipment that cannot be controlled with the ON/OFF switch is dangerous and must be repaired.

You CAN be INJURED if you do not follow instructions or equipment damage may occur.

accordance with these instructions, taking into account working conditions and the work to be performed. Using the equipment for operations different from those intended could result in hazardous situatio ns.

Before use, inspect the equipment for misalignment or binding of moving parts, loose components, damage or any other condition that may affect its operation. If damaged, have the equipment repaired by an authorized service center or technician before use.

Always keep the equipment and accessories (cutting tools, nozzles, bits etc) properly maintained. Keep the equipment, controls and handles dry and free from dirt, oil and grease.

Store the equipment out of reach of children or untrained persons. To avoid burns or fire hazards, let the equipment cool completely before transporting or storing. Never place the equipment in places where there are flammable materials, combustible gases or combustible liquids etc.

The equipment is not weatherproof, and should not be stored in direct sunlight, at high ambient temperatures or locations that are damp or very humid.

Generator Use and Car e

WARNINGS

• If the generator is for back-up power to a house etc, it must be connected to the building electrical system by a qualified electrician and must comply with relevant laws and electrical codes. If not connected correctly, use of the generator may present electrocution, electric shock, explosion and fire hazards.

• The generator creates high voltage and current electricity. Do not connect incompatible devices.

• Never insert any object other than compatible connectors into any generator output connector.

• Do not operate the equipment with wet hands or clothing.

• When using the generator, ensure to keep it and all connected cables away from other electrical cables.

• Operate the generator on solid,

level surfaces only, with at le ast 1m (3’) between it and other equipment or objects.

Fuel-Injected Petrol Powered Inverter Generators

General Fuel Safety

Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or other ignition sources.

• Do not spill fuel. If you spill fuel, wipe it from equipment immediately – if fuel gets on your clothing, change them immediately

• Do not smoke near fuel.

• Always shut off the engine before

refuelling.

• Do not refuel a hot engine.

• Open the fuel cap carefully to allow

any pressure build-up in the tank to release slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start or run the engine until all leaks are fixed.

General Service Information

• Have the equipment serviced or repaired at authorized service centers by qualified personnel only.

• Replacement parts must be original equipment manufacturer (OEM) to help ensure that equipment safety is maintained.

• Do not attempt any maintenance or repair work not described in this instruction manual.

• After use, the equipment and components may still be hot – allow the equipment to cool and disconnect spark plugs and/or el ectrical power sources and/or batteries from it before making adjustments, changing accessories or performing repair or maintenance.

• Do not make adjustments while the equipment is running.

• Perform all service related activities under suitable conditions, such as a workshop etc.

• Replace any worn, damaged or missing warning labels immediately.

• Do not clean equipment with solvents, flammable liquids or harsh abrasives.

DANGER

Running petrol engines in confined areas CAN KILL IN MINUTES. Engine exhaust fumes contain carbon-

monoxide – a deadly gas that you cannot smell or see.

NEVER run a petrol engine in confined areas EVEN IF windows and doors are open. ONLY run petrol engines OUTDOORS and away from doors, windows and vents.

Do not operate the equipment in hazardous locations, such as where there may be a risk of fire or explosions from flammable liquids, gases or dust.

Do not operate the equipment in confined areas where exhaust gases, smoke or fumes could reach dangerous concentrations.

Do not refuel petrol engines while they are running. Never smoke while refuelling petrol engines. For generators, the electrical output is potentially lethal

and must only be connected to a fixed electrical installation by an appropriately licensed person.

Be aware that the equipment may include hazardous components, such as blades, hot surfaces and moving parts.

Fuel-Injected Petrol Powered Inverter Generators

Table of Contents

Safety ................................................................................................................................................... 2

Appli cable Models ............................................................................................................................. 5

Parts I dentificat ion ............................................................................................................................. 6

Accessories ................................................................................................................................................ 7

Before Use Checklist ......................................................................................................................... 8

4-Stroke Engine Oil .................................................................................................................................... 8

Air Filter ...................................................................................................................................................... 8

Fuel ............................................................................................................................................................ 8

Engine Starting and Generator Operation ...................................................................................... 9

Starting and Stopping the Engine .............................................................................................................. 9

Operating the Generator .......................................................................................................................... 10

Understanding Rated Output ............................................................................................................. 10

Calculating Generator Load ............................................................................................................... 11

Grounding the Generator ................................................................................................................... 12

Generator Status Indicators ............................................................................................................... 12

AC Applications ................................................................................................................................. 12

DC Applications ................................................................................................................................. 13

Maintenance ..................................................................................................................................... 14

Maintenance Schedule for Fuel-Injected 4-Stroke Engines ..................................................................... 14

Checking and Changing Engine Oil ......................................................................................................... 15

Checking, Cleaning or Replacing the Air Filter ......................................................................................... 17

Air Filter Inspection and Cleaning ...................................................................................................... 17

Air Filter Removal/Installation ............................................................................................................ 17

Maintaining the Spark Plug ...................................................................................................................... 18

Spark Plug Cleaning and Gap Checking ........................................................................................... 18

Spark Plug Removal/Installation ........................................................................................................ 18

Transportation and Storage ............................................................................................................ 19

Preparing for Transport and Storage........................................................................................................ 19

Long Term Storage .................................................................................................................................. 19

Troubleshooting ............................................................................................................................... 20

Specifications ................................................................................................................................... 22

150cc Engines ......................................................................................................................................... 22

105cc Engines ......................................................................................................................................... 22

53cc Engines ........................................................................................................................................... 22

Generator Specifications .......................................................................................................................... 23

Service and Maintenance Record .................................................................................................. 24

Fuel-Injected Petrol Powered Inverter Generators

Applicable Models

This manual applies to the following generators:

Fuji Micro F5200Ri 150cc 3.2kW

Genforce GT6000 124cc 3.2kW

Genforce GT3000 53cc 1.7kW Bäumr-AG

Fuji Micro F4200Ri 105cc 2.5kW

Genforce GT4000 105cc 2.5kW

Fuel-Injected Petrol Powered Inverter Generators

No.

Name

No.

Name

Control Panel

USB Device Connector(s) (under cover)

Fuel Filler

240VAC Output Socket(s) (under cover)

Exhaust

Machine Status Indicators

Spark Plug Access Cover (plug inside)

12VDC Output Connection

Carry Handle

Ground Connection

Engine Access Cover

Oil Filler/Dipstick

Starter Cord

Fuel Filter

Fuel Tap (fuel strainer inside)

Air Filter Cartridge (filter inside)

Engine ON / OFF Switch

Choke

12VDC Output Protection Reset Switch

Parts Identification

Products detailed in this manual may vary in appearance, inclusions, description and packaging

from those shown or described. This section shows typical major components common to most fuelinjected petrol powered generators.

Fuel-Injected Petrol Powered Inverter Generators

No.

Name

No.

Name

Oil Fill Bottle

Screw Driver

Oil Drain Tube

Screw Driver Handle

12VDC Battery Charging Cable

Spark Plug (spare)

Spark Plug Socket

Accessories

The accessories listed below are provided as a guide only. Not all models may include all or any accessories..

Fuel-Injected Petrol Powered Inverter Generators

Before Use Checklist

Ensure that you carry out all procedures below before starting the engine or operating the w ater pump. Failure to follow the checklist and carry out the procedures correctly may result in

making the product warranty void.

4-Stroke Engine Oil

Four-stroke engines require engine oil in the crankcase for lubrication of internal components. Severe or irreparable damage may occur if the engine is allowed to run without engine oil. The engine oil level requires regular maintenance. Check the engine oil level and ensure that the oil level is at or just under the maximum level indicator.

Always check the engine oil level before starting the engine. See Checking and Changing Engine Oil.

Air Filte r

The air filter is used to prevent dirt and other particles from possi bly entering the engine and causing internal damage to it. The air filter requires regular maintenance.

Always check the air filter before starting the engine. See Checking, Cleaning and Replacing the Air Filter.

Fuel

Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or other ignition sources. • The engine must be cool before refuelling.

Adequately fill the fuel tank with the correct fuel type.

• Use non-ethanol unleaded (higher RON values will provide best engine performance). Do not use old or contaminated fuel.

To fill or top up fuel:

1. Place the machine in an upright position on a flat and level surface.

2. Clean the machine around the fuel filler so that no dirt or other material enters the engine when the cap is removed.

3. Remove (rotate left) the fuel filler cap.

4. Using a funnel, carefully fill the tank with fuel. Do not fill above the top of the strainer (if equipped) or otherwise overfill the tank.

5. When finished, reinstall (rotate right) the fuel filler cap until firm. Wipe away any residual fuel from the machine. If fuel has been spilt, move the machine away from the spillage before starting the engine.

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